Project :

JAHROM LLDPE/HDPE COMPLEX,

LLDPE/HDPE PRODUCTION PLANT, UTILITY AND
OFFSITES FACILITIES
Doc. Title:

PRELIMINARY CALCULATION REPORT FOR

SAFETY VALVE
Proj. Area Phase Unit Disc. Doc. Seq. Rev. Owner Job No.: Page:
Doc. No.:
JH U BE 000 PR CAL 1008 01 JHPC 91/802 1 of 6

PRELIMINARY CALCULATION REPORT FOR SAFETY

VALVE

01 19.08.2015 ISSUED FOR DETAIL DESIGN MPU MHN SMP S.JABBARI M.DERIJANI

00 28.05.2015 ISSUED FOR APPROVAL MPU MHN SMP S.JABBARI M.DERIJANI

PREPARED CHECKED APPROVED APPROVED APPROVED CONFIRMATION

REV. DATE DESCRIPTION
ENG. SUBCONTRACTOR Eng. Contractor EPCC Contractor OWNER / MC
 Project :

JAHROM LLDPE/HDPE COMPLEX,

LLDPE/HDPE PRODUCTION PLANT, UTILITY AND
OFFSITES FACILITIES
Doc. Title:

PRELIMINARY CALCULATION REPORT FOR

SAFETY VALVE

Doc. No.: Proj. Area Phase Unit Disc. Doc. Seq. Rev. Owner Job No.: Page:

JH U BE 000 PR CAL 1008 01 JHPC 91/802 2 of 6

TABULATION OF REVISED PAGE

SHEET 00 01 02 03 SHEET 00 01 02 03
1 X X 44
2 X X 45
3 X X 46
4 X X 47
5 X X 48
6 X X 49
7 50
8 51
9 52
10 53
11 54
12 55
13 56
14 57
15 58
16 59
17 60
18 61
19 62
20 63
21 64
22 65
23 66
24 67
25 68
26 69
27 70
28 71
29 72
30 73
31 74
32 75
33 76
34 77
35 78
36 79
37 80
38 81
39 82
40 83
41 84
42 85
43 86
 Project:
JAHROM LLDPE/HDPE COMPLEX,
LLDPE/HDPE PRODUCTION PLANT, UTILITY AND OFFSITES
FACILITIES
Doc. Title: 3 OF 6
PRELIMINARY CALCULATION REPORT FOR SAFETY VALVE

Doc. No.: Proj. Area Phase Unit Disc. Doc. Seq. Rev. Owner Job No.: Page:

1252 U BE 000 PR CAL 1008 01 JHPC 91/802 3 of 6

SUBJECT: CALCULATION SHEETS FOR SAFETY VALVES

1
2
3 SV - 0100157/0100158 (NOTES 1,2)
4
5
6 Case : CV Failure ( PCV0100157 ) Set Pressure 2.54 BarG
7 Fluid : Nitrogen Allowable Over Pressure 10 %
8 Protected Equipm. : D-1001
9
10
11
12
13
14 Q: Flow Rate ( , max) 317 Nm3/h 396 kg/hr
15 k: For Vapor Service 1.40
16 Density : kg/m3 @ flowing temperature 8.50
17 G (Specific gravity) 0.97
18 Viscosity : cP 0.02
19 Relieving Temperature : 45 °C (AMB)
20 Relieving Vapor MW : 28.0
21 Inlet Pressure (P1) : High pressure side of C/V, bara 7.4 BarA 6.5 BarG
22 Discharge Pressure (P2) : Low pressure side of C/V, bara 2.9 BarA 2.0 BarG
23
24
25 Gas Calculated Cv (Cvc)
26 1) P2 ≥ P1 / 2
27 Cvc = Q x G x (t+273) = 0.00
28 287 (P1 - P2)(P1 + P2)
29 Estimated Cvs (Cvc / Cvs = 0.5) = 0.00
30
31 2) P2 < P1 / 2
32 Cvc = Q x G x (t+273) = 3.02
33 249 X P1
34 Estimated Cvs (Cvs / Cvc = 1.83) = 5.52
35
36 Estimated Cvs = 5.52
37
38
39 For calculating Relief capacity
40 Critical Pressure (Pc) = 3.9 barA
41 Relieving Pressure (Pr) : Set pressure X 1.1 = 3.7 barA
42 Max (Pc, Pr) = 3.9 barA
43
44 Relieving load, using above equation 2) = 579.7 Nm3/h
45 = 724.9 kg/hr
46
47 NOTES:
48 1- Standard method: PSVs has been sized as per API RP 520 and API RP 521
01
49 2- Reference documents:
50 JH-U-BE-010-PR-PID-1061 P&ID FOR COOLING TOWER
01
51 JH-U-BE-000-PR-DCR-1010 PROCESS DESIGN CRITERIA
 Project:
JAHROM LLDPE/HDPE COMPLEX,
LLDPE/HDPE PRODUCTION PLANT, UTILITY AND OFFSITES
FACILITIES
Doc. Title: 4 OF 6
PRELIMINARY CALCULATION REPORT FOR SAFETY VALVE

Doc. No.: Proj. Area Phase Unit Disc. Doc. Seq. Rev. Owner Job No.: Page:

1252 U BE 000 PR CAL 1008 01 JHPC 91/802 4 of 6

SUBJECT: CALCULATION SHEETS FOR SAFETY VALVES

1
2
3 SV - 0100157 / 0100158 (NOTES 1,2)
4
5
6 Case : Fire Set Pressure 2.54 BarG
7 Fluid : Water Allowable Over Pressure 21 %
8 Protected Equipm. : D-1001
9 Size : 3.50 m ID x 5.60 m TT ( vertical )
10
11 Case 1 : Fire, vapor generation
12 Formula : W = (37,140 x F x A0.82 ) / l
13
14 Where, W = Flare Load (kg/hr)
15 F = Insulation Factor
16 A = Wetted Surface Area (m2)
17 l = Latent Heat (kcal/kg)
18
19 L E= 0.00 m (Equipment Elevation)
20 L level = 4.10 m (Liquid Level : HLL, 80% of measuring range 800mm)
21 L wet = 4.10 m (Wetted Level)
22 F = 1.0
23
24 A = (Wetted Cylinder Area) + (Wetted Head Area)
25 = (p x D x H) + ( 1.089 x D2 ) =( 3.14 x 3.50 x 4.10 )+( 1.089 x 12.25 )
26 = 58.42 m2
27
28 l = 509.8 kcal/kg
29 (Relieving Press. = 3.07 Barg)
30 (Relieving Temp. = 143.3 ℃)
31
32 W = 37140 x 1.0 x 58.42 0.8 / 509.8
33 2047 kg/hr
34
35 NOTES:
36 1- Standard method: PSVs has been sized as per API RP 520 and API RP 521
01
37 2- Reference documents:
38 JH-U-BE-010-PR-PID-1061 P&ID FOR COOLING TOWER
01
39 JH-U-BE-000-PR-DCR-1010 PROCESS DESIGN CRITERIA
40
41
42
43
44
45
46
47
48
49
50
 Project:
JAHROM LLDPE/HDPE COMPLEX,
LLDPE/HDPE PRODUCTION PLANT, UTILITY AND OFFSITES
FACILITIES
Doc. Title: 5 OF 6
PRELIMINARY CALCULATION REPORT FOR SAFETY VALVE

Doc. No.: Proj. Area Phase Unit Disc. Doc. Seq. Rev. Owner Job No.: Page:

1252 U BE 000 PR CAL 1008 01 JHPC 91/802 5 of 6

SUBJECT: CALCULATION SHEETS FOR SAFETY VALVES

1
2
3 SV - 0350145 (NOTES 1,2)
4
5
6 Case : CV Failure ( PCV0350145 ) Set Pressure 17 BarG
7 Fluid : Fuel gas Allowable Over Pressure 10 %
8 Protected Equipm. : FUEL GAS HEADER (FG-0350102)
9
10
11
12
13
14 Q: Flow Rate ( , max) 1946 Nm3/h 1,589 kg/hr
15 k: For Vapor Service 1.18
16 Density : kg/m3 @ flowing temperature 7.40
17 G (Specific gravity) 0.63
18 Viscosity : cP 0.02
19 Relieving Temperature : 20 °C (AMB)
20 Relieving Vapor MW : 18.3
21 Inlet Pressure (P1) : High pressure side of C/V, bara 16.2 BarA 15.3 BarG
22 Discharge Pressure (P2) : Low pressure side of C/V, bara 9.9 BarA 9.0 BarG
23
24
25 Gas Calculated Cv (Cvc)
26 1) P2 ≥ P1 / 2
27 Cvc = Q x G x (t+273) = 7.20
28 287 (P1 - P2)(P1 + P2)
29 Estimated Cvs (Cvs / Cvc = 1.83) = 13.17
30
31 2) P2 < P1 / 2
32 Cvc = Q x G x (t+273) = 0.00
33 249 X P1
34 Estimated Cvs (Cvs / Cvc = 1.83) = 0.00
35
36 Estimated Cvs = 13.17
37
38
39 For calculating Relief capacity
40 Critical Pressure (Pc) = 9.2 barA
41 Relieving Pressure (Pr) : Set pressure X 1.1 = 19.6 barA
42 Max (Pc, Pr) = 19.6 barA
43
44 Relieving load, using above equation 1) = 2,454.0 Nm3/h
45 = 2,004.8 kg/hr
46
47 NOTES:
48 1- Standard method: PSVs has been sized as per API RP 520 and API RP 521
01
49 2- Reference documents:
50 JH-U-BE-035-PR-PID-1323 P&ID FOR NATURAL GAS FEED AND FUEL GAS 01

51 JH-U-BE-000-PR-DCR-1010 PROCESS DESIGN CRITERIA

 Project:
JAHROM LLDPE/HDPE COMPLEX,
LLDPE/HDPE PRODUCTION PLANT, UTILITY AND OFFSITES
FACILITIES
Doc. Title: 6 OF 6

PRELIMINARY CALCULATION REPORT FOR SAFETY VALVE

Doc. No.: Proj. Area Phase Unit Disc. Doc. Seq. Rev. Owner Job No.: Page:

1252 U BE 000 PR CAL 1008 01 JHPC 91/802 6 of 6

SUBJECT: CALCULATION SHEETS FOR SAFETY VALVES

1
2
3 SV - 0200104 (NOTES 1,2)
4
5
6 Case 1 : Fire, vapor thermal-expansion Set Pressure 10.5 BarG
7 Fluid : AIR Allowable Over Pressure 21 %
8 Protected Equipm. : D-2031
9 Size : 2.80 m ID x 7.30 m TT ( vertical )
10 Surface area : 71.32 m2
11
12 D-1031 surface area
13 A1 = ( Cylinder Area) + (Bottom Head Area)
14 = (pxDxH)+(1.089xD2 ) =( 3.14 x 2.8 x 6.40 )+( 1.089 x 7.84 )
15 = 64.84 m2
16
17 Over design for pipe
18 A2 = 6.48 m2
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
1.25 1.1506
39 W = 0.1406 x ( M x P1 ) x[ A x ( Tw - T1 ) / T1 ]
40 = 14504 lb/hr 6579 kg/hr
41
42 where :
43 M : molecular weight = 29.0
44 P1 : relieving pressure = 12.7 barg = 197.18 lb / in2 (a)
45 A : unwetted surface area = 71.3 m2 = 767.39 ft2 (whole vessel surface area)
46 T1 : relieving temp. = 175.6 deg. C = 808.11 deg. Rankine (= P1 / Pn x Tn )
47 Tw : wall surface temp. = 593.0 deg. C = 1560 deg. Rankine = 1100 deg. F
48 Pn : Operating pressure = 8.0 barg
49 Tn : Operating temp. = 20.4 deg. C
50 NOTES:
51 1- Standard method: PSVs has been sized as per API RP 520 and API RP 521 01
52 2- Reference documents:
53 JH-U-BE-020-PR-PID-1245 P&ID FOR INSTRUMENT AIR AND PLANT AIR PACKAGE 01

54 JH-U-BE-000-PR-DCR-1010 PROCESS DESIGN CRITERIA