SPARE

PARTS NOTICE

Wärtsilä low-speed engines RT-118

Services 2-stroke Issue 1, 06.09.2011

Spare part maintenance kits At your convenience

Information to all Owners and Operators of
Wärtsilä RTA96C, RTA96C-B and RT-flex96C-B
engines
Concerned products/components
Maintenance kits for Wärtsilä RTA96C,
RTA96C-B and RT-flex96C-B engines.
Current situation
Parts for maintenance jobs have to be
ordered individually.

Solution
We now offer maintenance kits for specific
jobs with all required parts.

Wärtsilä Switzerland Ltd. Tel (24h): +41 52 262 80 10

PO Box 414 Fax: +41 52 262 07 31
CH-8401 Winterthur technicalsupport.chts@wartsila.com
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Introduction
During overhaul and ordering of spare parts it can be easily forgotten to order or
find all spare parts needed for a particular overhaul.
In order to prevent this and to make the on board handling easier Wärtsilä has
introduced “spare part maintenance kits” which are applicable for certain
standard overhaul works.
The kits include all required spare parts for the overhaul.

Note:
The tools are not included in the spare part maintenance kits.

Available spare part maintenance kits

Pos. Description Maintenance Job Spare part code Spare part code
number for: number for:
RTA96C RT-flex96C-B
RTA96C-B
1 Kit – Liner Pulse Jet Cylinder liner removal — DF21240 KIT
2 Kit – Liner Pulse Feed Cylinder liner removal D21242 KIT DF21242 KIT
3 Kit – Liner CLU-3 Cylinder liner removal D21243 KIT DF21243 KIT
4 Kit – Gland box rings Gland box overhaul D23100 KIT —
5 Kit – Gland box rings* Gland box overhaul D23150 KIT DF23150 KIT
6 Kit – Starting air valve Starting valve overhaul D27280 KIT DF27280 KIT
7 Kit – Exhaust valve and Exhaust valve — DF27500 KIT
Hydraulic actuator overhaul
8 Kit – Exhaust valve and Exhaust valve D27500 KIT A2 —
Hydraulic actuator A2 CLU-3** overhaul
9 Kit – Exhaust valve and Exhaust valve D27500 KIT A3 —
Hydraulic actuator A3 CLU-3** overhaul
10 Kit – Starting air shut-off valve Starting air shut-off D43250 KIT DF43250 KIT
valve overhaul

* Code number D23150 KIT is for the BICO execution gland box
** Two different exhaust valve executions as defined on code book pages
2751-1/A2 and 2751-1/A3
Tab. 1

Note:
For easy ordering purposes always indicate the engine number or installation
name and spare part code number of the required kit.
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Available kits for RTA96C and RTA96C-B engines

8. D27500 KIT A2
9. D27500 KIT A3

6. D27280 KIT

2. D21242 KIT
3. D21243 KIT

4. D23100 KIT
5. D23150 KIT

10. D43250 KIT

2. to 6. and 8. to 10. For kit details see Table 1

Fig. 1
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Available kits for RT-flex96C-B engines

7. DF27500 KIT

6. DF27280 KIT

1. DF21240 KIT
2. DF21242 KIT
3. DF21243 KIT

10. D43250 KIT

5. DF23150 KIT

1. to 3., 5. to 7. and 10. For kit details see Table 1

Fig. 2
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Content of each spare part maintenance kit

According to Table 1, the content to each listed spare part maintenance kit is
listed in the following Tables.

Pos. 1: DF21240 KIT | Kit – Liner Pulse Jet, consists of:

Code number Material description Quantity

DF 21250 Joint ring 1
DF 21251 O-ring 1
DF 21252 O-ring 1
DF 21253 O-ring 1
DF 21254 O-ring 1
DF 21267 Locking plate 4
DF 21268 Locking plate 2
DF 21269 Spring dowel pin 2
DF 21347 Seal 8
DF 21352 O-ring 8
DF 21353 O-ring 8

Tab. 2

Pos. 2: D21242 KIT | Kit – Liner Pulse Feed, consists of:

Code number Material description Quantity

D 21250 Joint ring 1
D 21251 O-ring 1
D 21252 O-ring 1
D 21253 O-ring 1
D 21254 O-ring 1
D 21267 Locking plate 4
D 21268 Locking plate 2
D 21269 Spring dowel pin 2
D 21394 O-ring 16
D 21389 Joint 8

Tab. 3
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Pos. 2: DF21242 KIT | Kit – Liner Pulse Feed, consists of:

Code number Material description Quantity

DF 21250 Joint ring 1
DF 21251 O-ring 1
DF 21252 O-ring 1
DF 21253 O-ring 1
DF 21254 O-ring 1
DF 21267 Locking plate 4
DF 21268 Locking plate 2
DF 21269 Spring dowel pin 2
DF 21377 O-ring 16
DF 21389 Joint 8

Tab. 4

Pos. 3: D21243 KIT | Kit – Liner CLU-3, consists of:

Code number Material description Quantity

D 21250 Joint ring 1
D 21251 O-ring 1
D 21252 O-ring 1
D 21253 O-ring 1
D 21254 O-ring 1
D 21267 Locking plate 4
D 21268 Locking plate 2
D 21269 Spring dowel pin 2
D 21368 Diaphragm 16
D 21370 Compression spring 16
D 21389 Joint 16
D 21390 Gasket 32
D 21392 O-ring 32

Tab. 5
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Pos. 3: DF21243 KIT | Kit – Liner CLU-3, consists of:

Code number Material description Quantity

DF 21250 Joint ring 1
DF 21251 O-ring 1
DF 21252 O-ring 1
DF 21253 O-ring 1
DF 21254 O-ring 1
DF 21267 Locking plate 4
DF 21268 Locking plate 2
DF 21269 Spring dowel pin 2
DF 21368 Diaphragm 16
DF 21370 Compression spring 16
DF 21389 Joint 16
DF 21390 Gasket 32
DF 21392 O-ring 32

Tab. 6

Pos. 4: D23100 KIT | Kit – Gland box rings, consists of:

Code number Material description Quantity

D 23107 Scraper ring in 3-parts 1
D 23108 Oil scraper ring in 3-parts with pin 1
D 23109 Joint ring in 3-parts 2
D 23110 Joint ring in 3-parts with pin 2
D 23113 Scraper ring in 4-parts 1
D 23114 Tension spring 19
D 23115 Sealing piece 12
D 23119 Locking plate 4
D 23120 Locking plate 4
D 23123 O-ring 2
D 23124 O-ring 1
D 23125 Oil scraper ring in 3-parts 3
D 23126 Oil scraper ring in 3-parts with pin 7

Tab. 7
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Pos. 5: D23150 KIT | Kit – Gland box rings, consists of:

Code number Material description Quantity

D 23156 Scraper ring, 4-part with pin 1
D 23157 Joint ring, 4-part with pin 2
D 23158 Joint ring, 4-part with pin 2
D 23159 Scraper ring, 3-part 12
D 23161 Tension spring 5
D 23162 Tension spring 6
D 23119 Locking plate for DF 23154 4
D 23120 Locking plate 4
D 23170 O-ring 1
D 23171 O-ring 2
D 23172 Locking plate for DF 23165 4

Tab. 8

Pos. 5: DF23150 KIT | Kit – Gland box rings, consists of:

Code number Material description Quantity

DF 23156 Scraper ring, 4-part with pin 1
DF 23157 Joint ring, 4-part with pin 2
DF 23158 Joint ring, 4-part with pin 2
DF 23159 Scraper ring, 3-part 12
DF 23161 Tension spring 5
DF 23162 Tension spring 6
DF 23169 Locking plate for DF 23154 4
DF 23170 O-ring 1
DF 23171 O-ring 2
DF 23172 Locking plate for DF 23165 4

Tab. 9

Pos. 6: D27280 KIT | Kit – Starting air valve, consists of:

Code number Material description Quantity

D 27290 Piston ring 1
D 27291 Piston ring 1
D 27292 Piston ring 2
D 27302 O-ring 1
D 27303 O-ring 2
D 27304 O-ring 5
D 27306 Joint ring 1
D 96095 Spare kit for 5/2-way solenoid valve D 27288 1

Tab. 10
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Pos. 6: DF27280 KIT | Kit – Starting air valve, consists of:

Code number Material description Quantity

DF 27290 Piston ring 1
DF 27291 Piston ring 1
DF 27292 Piston ring 2
DF 27302 O-ring 1
DF 27303 O-ring 2
DF 27304 O-ring 5
DF 27306 Joint ring 1
DF 96095 Spare kit for 5/2-way solenoid valve DF 27310 1

Tab. 11

Pos. 7: DF27500 KIT | Kit – Exhaust valve and Hydraulic actuator, consists of:

Code number Material description Quantity

DF 27511 Washer for DF 27509 4
DF 27514 O-ring for DF 27504 1
DF 27515 O-ring for DF 27516 1
DF 27518 Piston 1
DF 27524 Piston joint ring 1
DF 27531 Joint ring for DF 27530 2
DF 27533 O-ring for DF 27538 1
DF 27536 Shim ring 6
DF 27543 O-ring for DF 27534 1
DF 27544 O-ring for DF 27526 1
DF 27549 O-ring 2
DF 27551 Rod joint ring 1
DF 27561 Gasket for DF 27560 2
DF 27564 O-ring for DF 27502 1
DF 27565 O-ring for DF 27516 1
DF 27566 O-ring 1
DF 27567 O-ring 1
DF 27568 O-ring 1
DF 27570 Joint ring for DF 27516 1

Tab. 12
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Pos. 8: D27500 KIT A2 | Kit – Exhaust valve and Hydraulic actuator A2 CLU-3,
consists of:

Code number Material description Quantity

D 27511 Washer for D 27505 4
D 27512 Gasket for D 27507 5
D 27514 O-ring for D 27504 1
D 27515 O-ring for D 27516 1
D 27519 Piston 1
D 27529 Joint ring for D 27528 1
D 27531 Joint ring for D 27530 1
D 27536 Shim ring 6
D 27542 Piston ring with gastight snap 2
D 27551 Washer 4
D 27552 O-ring for D 27554 1
D 27553 O-ring for D 27571 1
D 27556 Rod joint ring for D 27505 1
D 27557 Joint ring for D 27516 1
D 27558 O-ring for D 27502 1
D 27559 O-ring for D 27516 1
D 27560 O-ring for D 27502 1
D 27561 O-ring for D 27502 1
D 27562 O-ring for D 27523 1
D 27563 O-ring for D 27541 1

Tab. 13
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Pos. 9: D27500 KIT A3 | Kit – Exhaust valve and Hydraulic actuator A3 CLU-3,
consists of:

Code number Material description Quantity

D 27511 Washer for D 27505 4
D 27512 Gasket for D 27507 5
D 27514 O-ring for D 27504 1
D 27515 O-ring for D 27516 1
D 27549 Joint ring for D 27537 2
D 27550 Gasket for D 27543 1
D 27550 Gasket for D 27543 1
D 27551 Washer 4
D 27552 O-ring for D 27554 1
D 27553 O-ring for D 27571 1
D 27556 Rod joint ring for D 27505 1
D 27557 Joint ring for D 27516 1
D 27558 O-ring for D 27502 1
D 27559 O-ring for D 27516 1
D 27561 O-ring for D 27502 1
D 27562 O-ring for D 27523 1
D 27563 O-ring for D 27541 1
D 27577 O-ring for D 27576 1
D 27578 Piston joint ring for D 27519 1

Tab. 14

Pos. 10: D43250 KIT | Kit – Starting air shut-off valve, consists of:

Code number Material description Quantity

D 43257 DU-bush for D 43278 1
D 43268 Joint ring for screw plug D 43266 1
D 43270 O-ring for D 43261 1
D 43281 Scraper ring 1
D 43291 Locking plate 1
D 43292 O-ring for D 43259 1
D 43293 O-ring for D 43256 1
D 43294 Piston seal ring for D 43258 1
D 43295 Road seal ring for D 43278 1
D 43296 Joint ring for D 43275 1
D 43297 Joint ring 3
D 43298 Joint ring 1

Tab. 15
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Pos. 10: DF43250 KIT | Kit – Starting air shut-off valve, consists of:

Code number Material description Quantity

DF 43268 Joint ring for screw plug DF 43266 1
DF 43270 O-ring for DF 43261 1
TO43271 Spare kit to type 1116 2
TO43272 Spare part for double non-return valve 1
DF 43274 Joint ring for DF 43275 1
DF 43281 Joint ring for DF 43278 1
DF 43291 Locking plate 1
DF 43292 O-ring for DF 43259 1
DF 43293 O-ring for DF 43256 1
DF 43294 Piston seal ring for DF 43258 1
DF 43295 Road seal ring 1
DF 43297 Joint ring 2
DF 43298 Joint ring 1
DF 43300 Locking plate 3
DF 43305 DU-bush for DF 43304 1
DF 43307 Scraper ring 1

Tab. 16

How to contact Wärtsilä

For questions about the content of this Spare Parts Notice or if you need Wärtsilä
assistance, services, spare parts and/or tools, please contact your nearest
Wärtsilä representative.
If you don’t have the contact details at hand, please follow the link “Contact us” –
“24h Services” on the Wärtsilä webpage:
www.wartsila.com

© 2011 Wärtsilä Switzerland Ltd. – All rights reserved

No part of this publication may be reproduced or copied in any form or by any means (electronic, mechanical,
graphic, photocopying, recording, taping or other information retrieval systems) without the prior written
permission of the copyright holder. Wärtsilä Corporation makes no representation, warranty (express or implied)
in this publication and assumes no responsibility for the correctness, errors or omissions for information
contained herein. Information in this publication is subject to change without notice.
Unless otherwise expressly set forth, no recommendation contained in this document is to be construed as
provided due to a defect in the engine, but merely as an improvement of the engine and/or the maintenance
procedures relating thereto. Any actions by the owner/operator as a result of the recommendations are not
covered under any warranty provided by Wärtsilä and such actions will thus be at the owners/operators own
cost and expense.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL, IS
ASSUMED WITH RESPECT TO THE INFORMATION CONTAINED HEREIN. THIS PUBLICATION IS
CONFIDENTIAL AND INTENDED FOR INFORMATION PURPOSES ONLY.