MCD 00001

Designed by: KDY Date: 02/17/22 TEAM Industrial Services
Verified by: Date:

JSS Job ID: 4346190
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Engineering Design Calculations

Milled Enclosure
Summary
Design Pressure Pd = 285 psi Design Temperature Td = 450 °F Corrosion allowance CA = 0.063 in
Calculated Enclosure Design Stresses
Maximum stress in cover plate 1
σc1.max = 16613 psi < σpl.en.a.d = 20000 psi Result8a.1.d = “Pass”
Total Weight
Maximum stress in cover plate 2
Wtotal = 87.2 lb
σc2.max = 0 psi < σpl.en.a.d = 20000 psi Result8a.2.d = “Not applicable”
Maximum stress in sidewall 1
σs1.max = 1335 psi < σpl.en.a.d = 20000 psi Result10a.1.d = “Pass”
σs2.max = 1187 psi < σpl.en.a.d = 20000 psi Result10a.2.d = “Pass”
Sealant = “18X”
σs3.max = 0 psi < σpl.en.a.d = 20000 psi Result10a.3.d = “Not applicable”
Bolting Stresses | Design Loading

Pressure area 1 Torquepl1 = 46 ft ⋅ lbf
Resultb1.d = “Pass”
σb1.req = 7374 psi < σb1.hj.a.d = 25000 psi
Pressure area 2 Torquepl2 = 46 ft ⋅ lbf

Resultb2.d = “Pass”
Pressure area 3 Torquepl3 = 0 ft ⋅ lbf Resultb3.d = “Not applicable”

Buckling of Pipe due to External Pressure
Buckling of pipe C1/D1 Buckling of pipe C2/D2 Buckling of pipe C3/D3
σC1.D1 = 2405 psi σC2.D2 = 2405 psi σC3.D3 = 0 psi
Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass” Resultσ.C3.D3.i = “Not applicable”
R = “Design is Acceptable”
Protected Area
Confidential and Proprietary Information Milled Enclosure Calculations

Registration # F-003143
Enclosure Data Page 1 of 10
Verified by: Date:
JSS Job ID: 4346190
Enclosure Data
Enclosure Data
Design Pressure Pd = 285 psi Operating Pressure Po = 220 psi Corrosion allowance CA = 0.0625 in
Inputs correspond to internal reference materials
References: ASME BPVC Section IID
Material of enclosure fasteners StudMaterialb1 = “SA-193 Grade B7”
Material allowable stress σb1.hj.a.d = 25000 psi
Pressure Area 1 Pressure Area 2 Pressure Area 3

Pressure area used is the greater of
Aseal1 = 36.688 in 2 Aseal2 = 14.54 in 2 Aseal3 = 0 in 2
the user entered area and L ⋅ W
Stud size Sb1.hj = 0.5 in Sb2.hj = 0.5 in Sb3.hj = 0 in
Number of studs Nb1.hj = 10 Nb2.hj = 2 Nb3.hj = 0
Enclosure Data
Material of construction (plate) PlateMaterial = “SA-516 Grade 70”
Material Allowable Stress σpl.en.a.d = 20000 psi
Cover Plate | Case 8a Cover Plate | Case 8a

Cover thickness tc1 = 0.5 in tc2 = 0 in
Major length ac1 = 7.75 in ac2 = 0 in
Minor length bc1 = 4.75 in bc2 = 0 in
Sidewall 1 Sidewall 2 Sidewall 3
Sidewall thickness ts1 = 1 in ts2 = 1 in ts3 = 0 in

Parallel to splitline as1 = 7.75 in as2 = 4.75 in as3 = 0 in
Perpendicular to splitline bs1 = 1.75 in bs2 = 1.75 in bs3 = 0 in
Wencl = 41.68 lb Weight of enclosure (measured from SolidWorks)
Header Data
C1/D1 C2/D2 C3/D3
External diameter of pipe Dh1 = 2.375 in Dh2 = 2.375 in Dh3 = 0 in
Minimum wall thickness th1 = 0.154 in th2 = 0.154 in th3 = 0 in
Length of header subject to injection pressure Lh1 = 0.375 in Lh2 = 0.375 in Lh3 = 0 in

Enclosure Analysis Page 2 of 10
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JSS Job ID: 4346190
Enclosure Analysis
Rectangular Plate Stress Calculations
References
ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum Allowable Stresses), 2019 Edition
Formulas for Stress and Strain by Roark and Young, 7th Edition; Table 11.4, Case 8a & 10a
Cover Wall 1; Case 8a Table 11.4, Case 8a
Corrosion Allowance CA = 0.0625 in ⎡1 ⎤ ⎡ 0.308 ⎤

⎢ 1.2 ⎥ ⎢ 0.383 ⎥
Cover Thickness (minimum) tc1 = 0.5 in ⎢ ⎥ ⎢ ⎥
1.4 ⎥ 0.436 ⎥
Case8av1 = ⎢ Case8av2 = ⎢
Major Length ac1 = 7.75 in ⎢ 1.6 ⎥ ⎢ 0.468 ⎥
⎢ 1.8 ⎥ ⎢ 0.487 ⎥
Minor Length bc1 = 4.75 in ⎢2 ⎥ ⎢ 0.497 ⎥
⎣ ⎦ ⎣ ⎦
Maximum Allowable Stress σpl.en.a.d = 20000 psi Interpolating for β
| ‖ |
Ratio of major and minor lengths b8a1 ≡ if tc1 ≠ 0 in βc1 ≡ ‖ βc ← linterp ⎛⎝Case8av1 , Case8av2 , b8a1⎞⎠ |
‖ |
ac1 + 2 ⋅ CA | ‖ min ⎛⎝βc , 0.50⎞⎠ |
‖ ―――― ‖ max ⎛0 , β ⎞ |
‖ bc1 + 2 ⋅ CA | ‖ ⎝ c⎠ |
‖ |
else | βc1 = 0.469
‖ |
‖ zero | Maximum stress
σc1.max ≡ try | σc1.max = 16613 psi
‖ 2
|
‖ βc1 ⋅ Pd ⋅ ⎛⎝bc1 + 2 CA⎞⎠ |
‖ ――――――― |
2
‖ |
‖ ⎝⎛tc1 - CA⎠⎞ |
Result8a.1.d = “Pass” on error |
‖ |
‖ 0 psi |
Cover Wall 2; Case 8a

Table 11.4, Case 8a
Corrosion Allowance CA = 0.0625 in ⎡1 ⎤ ⎡ 0.308 ⎤
⎢ 1.2 ⎥ ⎢ 0.383 ⎥
Cover Thickness (minimum) tc2 = 0 in ⎢ ⎥ ⎢ ⎥
⎢ 1.4 ⎥ ⎢ 0.436 ⎥
Case8av1 = Case8av2 =
Major Length ac2 = 0 in ⎢ 1.6 ⎥ ⎢ 0.468 ⎥
⎢ 1.8 ⎥ ⎢ 0.487 ⎥
Minor Length bc2 = 0 in ⎢2 ⎥ ⎢ 0.497 ⎥
⎣ ⎦ ⎣ ⎦
Maximum Allowable Stress σpl.en.a.d = 20000 psi Interpolating for β
| ‖ |
Ratio of major and minor lengths b8a2 ≡ if tc2 ≠ 0 in βc2 ≡ ‖ βc ← linterp ⎛⎝Case8av1 , Case8av2 , b8a2⎞⎠ |
‖ |
a c2 + 2 ⋅ CA | ‖ min ⎛⎝βc , 0.50⎞⎠ |
‖ ―――― ‖ max ⎛0 , β ⎞ |
‖ bc2 + 2 ⋅ CA | ‖ ⎝ c⎠ |
‖ |
else | βc2 = 0
‖ |
‖ zero | Maximum stress
σc2.max ≡ try | σc2.max = 0 psi
‖ 2
|
‖ βc2 ⋅ Pd ⋅ ⎛⎝bc2 + 2 CA⎞⎠ |
‖ ――――――― |
Result8a.1.d = “Pass” ‖
2
|
⎛⎝tc2 - CA⎞⎠
‖ |
on error |
‖ |
‖ 0 psi |

Sidewall;
Registration Hybrid Roark's & Timoshenko
# F-003143 Page 3 of 10
‖ |
Designed by: KDY Date: 02/17/22 TEAM Industrial Services‖ 0 psi |
Verified by: Date:
JSS Job ID: 4346190
Sidewall; Hybrid Roark's & Timoshenko

‖ ||
Fhyb ⎛⎝rab⎞⎠ ≡ ‖ if rab ≤ 0
||
Table 11.4, Case 10a ‖ ‖ return zero ||
‖ ‖
||
‖ else if rab < 2.431 ||
⎡ 0.25 ⎤ ‖ ‖ “Roark's model” ||
⎢ 0.5 ⎥ ‖ ‖ ||
⎢ ⎥ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛⎝linterp ⎛⎝Case10a , Case10a ⟨⟨0⟩⟩ , r ⎞⎠⎞⎠
v1 v2 ab ||
⎢ 0.75 ⎥ ‖ ‖ ――――――――――― ||
‖ ‖ 1.5
Case10av1 = ⎢ 1 ⎥ ||
⎢ 1.5 ⎥ ‖ else ||
⎢2 ⎥ ‖ ‖ ||
⎢ ⎥ ‖ ‖ “Timoshenko's model” ||
⎣3 ⎦ ‖ ‖ if rab < 3.333 |||
‖ ‖ ‖ | |
‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛ ‾‾‾‾ 16.5778 ⎞ |||
↲ ⎟ |||
-1
‖ ‖ ‖ ⎜1.4108 - 8.2389 ⋅ rab + ―――
‖ ‖ ‖ ⎜ r ab ⎟ |||
⎜ 1.5 2⎟ ||
‖ ‖ ‖ |
⎡ 0.031 0.02 ⎤ ⎝- 12.0672 ⋅ ⎛⎝rab ⎞⎠ + 3.0098 ⋅ ⎛⎝rab ⎞⎠ ⎠ |
-1 -1
⎢ 0.126 0.081 ⎥
‖ ‖ ‖ rab ⋅ ――――――――――――| | |
⎢ ⎥ ‖ ‖ ‖ 1.5 |||
⎢ 0.286 0.173 ⎥ ‖ ‖ |||
Case10av2 = ⎢ 0.511 0.321 ⎥ ‖ ‖ else if rab < 37.037 |||
⎢ 1.073 ‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛⎝10 0.135 + 1.782 ⋅ log ⎝rab ⎠⎞⎠
⎛ -1⎞ |||
0.727 ⎥ ‖ ‖ ‖ r ⋅ ――――――― |||
⎢ 1.568 1.226 ⎥
⎢ ⎥ ‖ ‖ ‖ ab 1.5 |||
⎣ 1.982 2.105 ⎦ ‖ ‖ ‖ |||
‖ ‖ else |||
‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾
⎛ 2 ⎞ |||
‖ ‖ ‖ ⎝3 ⋅ ⎛⎝rab ⎞⎠ ⎠
-1
|||
‖ ‖ ‖ rab ⋅ ―――― |||
‖ ‖ ‖ 1.5 |||
‖ |
Sidewall 1
Corrosion Allowance CA = 0.0625 in Ratio of major and minor lengths bs1.10a ≡ if ts1 ≠ 0 in |
‖ |
Wall Thickness (minimum) ts1 = 1 in as1 + 2 CA |
‖ ―――
‖ bs1 + CA |
‖ |
Parallel to splitline as1 = 7.75 in |
else
‖ |
Perpendicular to splitline bs1 = 1.75 in ‖0 |
Maximum Allowable Stress σpl.en.a.d = 20000 psi
bs1.10a = 4.345
Ratio of major and minor lengths
Stress factor from hybrid model Fs1 ≡ Fhyb ⎛⎝bs1.10a⎞⎠
Maximum stress σs1.max ≡ if ts1 ≠ 0 in |

‖ |
Result10a.1.d = “Pass” 2
‖ Fs1 ⋅ ⎝bs1 + CA⎞⎠ ⋅ Pd |
2 ⎛
‖ ―――――― |
‖
2 |
⎛⎝ts1 - CA⎞⎠ |
‖
else |
‖ |
‖ 0 psi ||
σs1.max = 1335 psi

Registration
Sidewall#2F-003143 Page 4 of 10
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JSS Job ID: 4346190
Sidewall 2
‖ |
‖ ―――
‖ bs2 + CA |
‖ |
Parallel to splitline as2 = 4.75 in |
else
‖ |
Perpendicular to splitline bs2 = 1.75 in ‖0 |
bs2.10a = 2.69
Result10a.2.d = “Pass” σs2.max ≡ if ts2 ≠ 0 in |

‖ |
2
‖ Fs2 2 ⋅ ⎛⎝bs2 + CA⎞⎠ ⋅ Pd |
‖ ―――――― |
‖
2 |
⎛⎝ts2 - CA⎞⎠ |
‖
else |
‖ |
‖ 0 psi ||
σs2.max = 1187 psi
Sidewall 3
‖ |
‖ ―――
‖ bs3 + CA |
‖ |
Parallel to splitline as3 = 0 in |
else
‖ |
Perpendicular to splitline bs3 = 0 in ‖0 |
bs3.10a = 0
σs3.max ≡ if ts3 ≠ 0 in |
‖ |
2
‖ Fs3 2 ⋅ ⎛⎝bs3 + CA⎞⎠ ⋅ Pd |
‖ ―――――― |
‖
2 |
⎛⎝ts3 - CA⎞⎠ |
‖
else |
Result10a.3.d = “Not applicable” ‖ |
‖ 0 psi ||
σs3.max = 0 psi

Pressure
Registration Area 1
# F-003143 Page 5 of 10
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JSS Job ID: 4346190
Pressure Area 1
Calculated parting force due to design conditions Fa1.d ≡ Pd ⋅ Aseal1 Fa1.d = 10456 lbf
Total load restrained by bolting Fb1.allow ≡ Nb1.hj ⋅ σb1.hj.a.d ⋅ Ab1.t.hj Fb1.allow = 35450 lbf
Required stress in half joint studs to retain parting force σb1.req ≡ try | σb1.req = 7374 psi
‖ |
‖ ――――Fa1.d |
‖ Nb1.hj ⋅ Ab1.t.hj |
Resultb1.d = “Pass” ‖ |
on error |
‖ |
‖ 0 psi |
Stud size Sb1.hj = 0.5 in Nut factor Ktq1 = 0.17
Stud tensile area Ab1.t.hj = 0.1418 in 2 Stud nominal diameter Dtq1 ≡ Sb1.hj Dtq1 = 0.5 in
Stud prestress σb1.hj.ps = 45750 psi Target bolt preload Ftq1 ≡ σb1.hj.ps ⋅ Ab1.t.hj Ftq1 = 6487 lbf
Torque Torquepl1 ≡ Ktq1 ⋅ Dtq1 ⋅ Ftq1 Torquepl1 = 46 ft ⋅ lbf
Pressure Area 2
‖ |
‖ ――――Fa2.d |
Resultb2.d = “Pass” ‖ |
on error |
‖ |
Torque ‖ 0 psi |
Stud size Sb2.hj = 0.5 in Nut factor Ktq2 = 0.17
Stud tensile area Ab2.t.hj = 0.1418 in 2 Stud nominal diameter Dtq2 ≡ Sb2.hj Dtq2 = 0.5 in
Stud prestress σb2.hj.ps = 45750 psi Target bolt preload Ftq2 ≡ σb2.hj.ps ⋅ Ab2.t.hj Ftq2 = 6487.35 lbf

Pressure
Registration Area 3
# F-003143 Page 6 of 10
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JSS Job ID: 4346190
Pressure Area 3
‖ |
‖ ――――Fa3.d |
Resultb3.d = “Not applicable” ‖ |
on error |
‖ |
‖ 0 psi |
Torque
Stud size Sb3.hj = 0 in Nut factor Ktq3 = 0
Stud tensile area Ab3.t.hj = 0.0000 in 2 Stud nominal diameter Dtq3 ≡ Sb3.hj Dtq3 = 0 in
Stud prestress σb3.hj.ps = 0 psi Target bolt preload Ftq3 ≡ σb3.hj.ps ⋅ Ab3.t.hj Ftq3 = 0 lbf

Buckling of Pipe due to External Pressure Page 7 of 10
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JSS Job ID: 4346190
Buckling of Pipe due to External Pressure

Reference: Roark's Formulas for Stress & Strain, Warren C. Young, Fifth Edition, Table 30, case 17, page 464.
Header Input Data
Modulus of Elasticity Eh = 27900 ksi Injection Pressure Pi = 785 psi
Pipe yield stress σpe.h.y.o = 29900 psi Operating Pressure Po = 220 psi
Poisson's Ratio ν = 0.3
Analysis
‖ |
σbuckling ⎛⎝Dh , th , Lh⎞⎠ ≡ ‖ if Dh ＝ 0 in ∨ th ＝ 0 ∨ Lh ＝ 0| |
|
‖ ‖ return 0 psi | |
‖ ‖ | |
External Radius of pipe Rh
‖ R h ← Dh ÷ 2 |
Pressure acting to buckle pipe qh ‖ qh ← P i - P o |
‖ |
Factor a ‖ Lh |
‖ a ← ―
2 |
‖ 1
|
‖ ―
4
|
‖ ⎛ 3 ⋅ ⎝⎛1 - ν 2 ⎠⎞ ⎞ |
Factor λ ‖ λ ← ⎜―――― ⎟ |
‖ ⎜⎝ h R 2
⋅ t h
2
⎟⎠ |
‖ 3 |
‖ Eh ⋅ t h |
Factor D ‖ D ← ―――― ⎛ 2⎞ |
‖ 12 ⋅ ⎝1 - ν ⎠ |
‖ qh -λ ⋅ a |
Maximum Moment per unit length Mmax ‖ Mmax ← ―― ⋅e ⋅ sin ⎛⎝λ ⋅ a⎞⎠ |
2
‖ 2⋅λ |
‖ qh |
Maximum deflection ymax ‖ ymax ← -――― ⋅ ⎛⎝1 - e -λ ⋅ a ⋅ cos ⎛⎝λ ⋅ a⎞⎠⎞⎠ |
4
‖ 4⋅D⋅λ |
‖ ‖ | |
Circumferential membrane stress σpe.h.2 σpe.h.2 ← ‖ σ1 ← 0 psi |
‖ |
‖ ‖ | ymax ⋅ Eh | | |
‖ ‖ σ2 ← |――― | |
| + |ν ⋅ σ 1 | | |
‖ ‖ | Rh | | |
‖ -6 ⋅ Mmax |
Meridional bending stress σpe.h.1b ‖ σpe.h.1b ← ――― |
‖ th 2 |
‖ |
σ
‖ pe.h.2b ← ν ⋅ σ pe.h.1b
Circumferential bending stress σpe.h.2b |
‖ σpe.h.max ← max ⎛⎝||σpe.h.2|| , ||σpe.h.1b|| , ||σpe.h.2b||⎞⎠ |
Maximum calculated stress σpe.h.max ‖ |
‖ return σpe.h.max |
Header Data
C1/D1 C2/D2 C3/D3
External diameter of pipe Dh1 = 2.375 in Dh2 = 2.375 in Dh3 = 0 in
Minimum wall thickness th1 = 0.154 in th2 = 0.154 in th3 = 0 in
Length of header under injection Lh1 = 0.375 in Lh2 = 0.375 in Lh3 = 0 in
Maximum allowable calculated stress σpe.h.allow = 26910 psi

C1/D1 C2/D2 C3/D3
Definitions σC1.D1 ≡ σbuckling ⎛⎝Dh1 , th1 , Lh1⎞⎠ σC2.D2 ≡ σbuckling ⎛⎝Dh2 , th2 , Lh2⎞⎠ σC3.D3 ≡ σbuckling ⎛⎝Dh3 , th3 , Lh3⎞⎠
Results σC1.D1 = 2405 psi σC2.D2 = 2405 psi σC3.D3 = 0 psi
Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass” Resultσ.C3.D3.i = “Not applicable”

Registration # F-003143 Page 8 of 10
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JSS Job ID: 4346190
Protected Area
Weight and Void

Enclosure Weight
Enclosure
Weight of enclosure, strongback (SolidWorks generated) Wencl = 41.68 lb Wstrongback = 31.00 lb

Studs and Nuts
Half-joint stud 1 Half-joint stud 2 Half-joint stud 3
Size Sb1.hj = 0.5 in Sb2.hj = 0.5 in Sb3.hj = 0 in
Length Ls1 = 8 in Ls2 = 8 in Ls3 = 0 in
Quantity Nb1 = 10 Nb2 = 2 Nb3 = 0
Number of half-joint nuts Nn1.hj = 20 Nn2.hj = 4 Nn3.hj = 0
lb lb lb
Weight per inch wpis1 = 0.06 ― wpis2 = 0.06 ― wpis3 = 0 ―
in in in
Weight per nut wpnn1 = 0.07 lb wpnn2 = 0.07 lb wpnn3 = 0 lb
Total weight of fasteners Wfasteners ≡ wpis1 ⋅ Ls1 ⋅ Nb1 + wpnn1 ⋅ Nn1.hj ↲ Wfasteners = 6.89 lb
+ wpis2 ⋅ Ls2 ⋅ Nb2 + wpnn2 ⋅ Nn2.hj ↲
+ wpis3 ⋅ Ls3 ⋅ Nb3 + wpnn3 ⋅ Nn3.hj
Weight of enclosure, fasteners, Weightencl ≡ Wencl + Wfasteners + Wstrongback Weightencl = 79.6 lb

& strongbacks
Sealant Properties
Sealant designation Sealant = “18X”
lb
Sealant density δsealant = 0.049 ――
in 3
Sealant compression ratio rcomp = 1.25

Perimeter
Registration Seal Volume
# F-003143 Page 9 of 10
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JSS Job ID: 4346190
Perimeter Seal Volume

Perimeter seal volume calculations
Void of perimeter groove (including bores) Vbores = 1.1 in 3
⎛⎛ 2 ⎞ ⎛ 2 ⎞ ⎛ 2 ⎞ ⎞ π
Vbores ≡ ⎝⎝⎛⎝db1 + 2 Dper⎞⎠ - Dh1 2 ⎠ ⋅ wg1 + ⎝⎛⎝db2 + 2 Dper⎞⎠ - Dh2 2 ⎠ ⋅ wg2 + ⎝⎛⎝db3 + 2 Dper⎞⎠ - Dh3 2 ⎠ ⋅ wg3⎠ ⋅ ―
4
Perimeter seal splitline groove Vper ≡ Lper ⋅ Wper ⋅ Dper Vper = 1.7 in 3
Perimeter seal stud bores VStudholes = 8 in 3
Total perimeter seal volume Vencl.ps ≡ Vbores + Vper + VStudholes Vencl.ps = 10.7 in 3
Perimeter seal injection valves
Total number of injection valves Niv.ps = 14 Total injection valves weight Wiv.ps ≡ wiv ⋅ Niv.ps Wiv.ps = 7.00 lb
Weight per injection valve wiv = 0.5 lb Total injection valves void Viv.ps ≡ viv ⋅ Niv.ps Viv.ps = 2.5 in 3
Void per injection valve viv = 0.18 in 3
Total perimeter seal void volume before compression Voidencl.ps ≡ Vencl.ps + Viv.ps Voidencl.ps = 13.2 in 3
Total perimeter seal void volume after compression Voidencl.ps.ac ≡ Voidencl.ps ⋅ rcomp Voidencl.ps.ac = 16.5 in 3
3
Total perimeter seal sealant weight ( Vencl.ps = 10.698 in )
Wsealant.ps ≡ δsealant ⋅ Vencl.ps ⋅ rcomp Wsealant.ps = 0.66 lb
Total perimeter seal weight Weightencl.ps ≡ Weightencl + Wiv.ps + Wsealant.ps Weightencl.ps = 87.2 lb

Registration # F-003143 Page 10 of 10

MCD 00001

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Designed by: KDY Date: 02/17/22 TEAM Industrial Services

Verified by: Date:

Engineering Design Calculations

Bolting Stresses | Design Loading

Pressure area 2 Torquepl2 = 46 ft ⋅ lbf

Pressure area 3 Torquepl3 = 0 ft ⋅ lbf Resultb3.d = “Not applicable”

Confidential and Proprietary Information Milled Enclosure Calculations

Material allowable stress σb1.hj.a.d = 25000 psi

Pressure Area 1 Pressure Area 2 Pressure Area 3

Number of studs Nb1.hj = 10 Nb2.hj = 2 Nb3.hj = 0

Material Allowable Stress σpl.en.a.d = 20000 psi

Cover Plate | Case 8a Cover Plate | Case 8a

Sidewall 1 Sidewall 2 Sidewall 3

Sidewall thickness ts1 = 1 in ts2 = 1 in ts3 = 0 in

Wencl = 41.68 lb Weight of enclosure (measured from SolidWorks)

Confidential and Proprietary Information Milled Enclosure Calculations

Corrosion Allowance CA = 0.0625 in ⎡1 ⎤ ⎡ 0.308 ⎤

Cover Wall 2; Case 8a

Confidential and Proprietary Information Milled Enclosure Calculations

Sidewall; Hybrid Roark's & Timoshenko

Maximum stress σs1.max ≡ if ts1 ≠ 0 in |

σs1.max = 1335 psi

Confidential and Proprietary Information Milled Enclosure Calculations

Stress factor from hybrid model Fs2 ≡ Fhyb ⎛⎝bs2.10a⎞⎠

Result10a.2.d = “Pass” σs2.max ≡ if ts2 ≠ 0 in |

σs2.max = 1187 psi

Stress factor from hybrid model Fs3 ≡ Fhyb ⎛⎝bs3.10a⎞⎠

Confidential and Proprietary Information Milled Enclosure Calculations

Stud size Sb1.hj = 0.5 in Nut factor Ktq1 = 0.17

Torque Torquepl1 ≡ Ktq1 ⋅ Dtq1 ⋅ Ftq1 Torquepl1 = 46 ft ⋅ lbf

Stud size Sb2.hj = 0.5 in Nut factor Ktq2 = 0.17

Torque Torquepl2 ≡ Ktq2 ⋅ Dtq2 ⋅ Ftq2 Torquepl2 = 46 ft ⋅ lbf

Confidential and Proprietary Information Milled Enclosure Calculations

Stud size Sb3.hj = 0 in Nut factor Ktq3 = 0

Torque Torquepl3 ≡ Ktq3 ⋅ Dtq3 ⋅ Ftq3 Torquepl3 = 0 ft ⋅ lbf

Confidential and Proprietary Information Milled Enclosure Calculations

Buckling of Pipe due to External Pressure

Minimum wall thickness th1 = 0.154 in th2 = 0.154 in th3 = 0 in

Length of header under injection Lh1 = 0.375 in Lh2 = 0.375 in Lh3 = 0 in

Maximum allowable calculated stress σpe.h.allow = 26910 psi

Results σC1.D1 = 2405 psi σC2.D2 = 2405 psi σC3.D3 = 0 psi

Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass” Resultσ.C3.D3.i = “Not applicable”

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Weight and Void

Weight of enclosure, strongback (SolidWorks generated) Wencl = 41.68 lb Wstrongback = 31.00 lb

Weight of enclosure, fasteners, Weightencl ≡ Wencl + Wfasteners + Wstrongback Weightencl = 79.6 lb

Confidential and Proprietary Information Milled Enclosure Calculations

Perimeter Seal Volume

Confidential and Proprietary Information Milled Enclosure Calculations

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