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ENKO-POMIAR Sp. z o. o
44-100 Gliwice, ul. Dojazdowa 54 Tel.
+48 32 232 01 52, fax +48 32 235 62 37
www.enkopomiar.pl biuro@enkopomiar.pl

FLOW METER
ELECTROMAGNETIC

type MPP® 6

INSTALLATION AND OPERATING MANUAL

10.2016
1v91
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CONTENTS
1. INTRODUCTION............................................... ..................................................... ......................................... 3 2. SAFETY

INSTRUCTIONS ..................................................... ................... 3


3. INTENDED USE AND SCOPE OF APPLICATION. ..................................................... ................... 3

3.1. Fluid flow ............................................................ ..................................................... .............................. 4

3.2. Electrical conductivity of liquids ..................................................... ..................................................... 4 3.3. Full cross-

sectional flow ..................................................... ..................................................... ..... 4 4.


COMPLETENESS ..................................... ..................................................... ................................... 4

4.1. Identification ..................................................... ..................................................... .............................. 5


5. TECHNICAL DATA ..................................................... ..................................................... ................... 6

5.1. MPP® transmitter ..................................................... ..................................................... .......................... 6

5.2. CP sensor ..................................................... ..................................................... ..................................... 7 6.


CONDITIONS OF INSTALLATION AND OPERATION ................... ..................................................... ................ 11

6.1. Selection of sensors ..................................................... ..................................................... .......................... 11

6.1.1 Selection of the sensor lining ................................................... ..................................................... .......... 12


6.1.2 Selection of electrodes............................................................ ..................................................... .............................. 12

6.2. Cable length ..................................................... ..................................................... ................... 12

6.3. Mounting the transmitter ..................................................... ..................................................... ................... 13

6.4. Mounting the sensor ..................................................... ..................................................... ......................... 21

6.5. Equalization of potentials ..................................................... ..................................................... ........... 24


7. DESCRIPTION OF THE FLOWMETER TRANSDUCER.................................. .............................. 25

7.1. Communication with the environment ..................................................... ..................................................... ......... 25


8. TRANSMITTER OPERATION............................................................ ..................................................... ...... 27

8.1. Setting measurement parameters. ..................................................... ................................... 27

8.2. Menu overview . ..................................................... ..................................................... ................... 29

8.3. Setting parameters and their purpose. ..................................................... .............. 32


8.3.1. Basic Settings menu ..................................................... ................................... 32

8.3.1.1 Unit of volume V ................................................... ..................................................... .............. 32

8.3.1.2 Flow velocity unit Q .............................................. .............................................. 32

8.3.1.3 Measuring range ................................................... ..................................................... ................... 32 8.3.1.4 Density

of the medium ................... ..................................................... ................................... 32

8.3.1.5 Cut-off threshold............................................................ ..................................................... .............................. 32

8.3.1.6 Resetting the correction constant SK ................................................... ................................... 32

8.3.1.7 Type of work ..................................................... ..................................................... .............................. 33


8.3.2. Counters menu ..................................................... ..................................................... ................... 33

8.3.3. Configuration menu ..................................................... ..................................................... .......... 33

8.3.3.1 Display............................................................ ..................................................... .............................. 33

8.3.3.2 Alarms ..................................................... ..................................................... ................................... 33


8.3.3.3 Proper name ................................................... ..................................................... ................... 34

8.3.3.4 Dosing............................................................ ..................................................... .............................. 34

8.3.3.5 Pulse (pulse output)................................................ ..................................................... ...... 34

8.3.3.6 Pulse length ..................................................... ..................................................... ................................. 34 8.3.3.7

Pulse Delay................................ ..................................................... ................................... 35


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CONTENTS
8.3.3.8 PIN input.................................................. ..................................................... .................................. 35 8.3.3.9
Averaging measurement ..................... ..................................................... ................................... 35

8.3.4. Outputs menu............................................................ ..................................................... ................... 35

8.3.4.1 Current output ................................................... ..................................................... ................... 35


8.3.4.2 Frequency output ..................................................... ..................................................... ...... 36 8.3.4.3 Outputs

OUT1 and OUT2.................................. ..................................................... ................... 36

8.3.4.4 Serial interface ..................................................... ..................................................... ................... 36

8.3.4.5 Output signals ..................................................... ..................................................... ................... 36


8.3.4.6 Output test............................................................ ..................................................... ................................ 36
8.3.5. Service menu ..................................................... ..................................................... ............. 37

8.3.5.1 Alarm log ..................................................... ..................................................... ................... 37

8.3.5.2 Configuring alarms............................................................ ..................................................... .............. 37


8.3.5.3 Service codes ................................................... ..................................................... ................... 37

8.3.6. Reports menu............................................................ ..................................................... ................... 37

8.3.6.1 Hourly report............................................................ ..................................................... ................... 37

8.3.6.2 Daily report ..................................................... ..................................................... ................... 37


8.3.7. Printer menu............................................................ ..................................................... ................ 38

8.3.7.1 Print setup............................................................ ..................................................... .............. 38


8.3.8. Power Loss menu............................................................ ..................................................... ..... 38

8.3.9. Date, time menu............................................ ..................................................... ................ 38

8.4 Reading the instrument's indications. ..................................................... ................................... 38

8.5 Measuring ranges. ..................................................... ..................................................... ................... 38

8.6 Signaling the lack of medium in the sensor ................................................... .............................................. 39


8.7 Errors and warnings. ..................................................... ..................................................... ........... 39
9. RS485 SERIAL INTERFACE ................................................... ..................................................... 40

9.1. Setting the parameters of the transmission line: ..................................................... ................................... 40

9.2. MODBUS interface technical data. ..................................................... ................................... 40


9.3. Starting the Modbus interface............................................................ ..................................................... 41

9.4. Parameter editing is disabled. ..................................................... ..................................................... .... 41 9.5.

Description of flowmeter registers ..................................................... ..................................................... 42

9.6. Error Handling ............................................................................ ..................................................... ................... 44


9.7. Cooperation of the flowmeter with the printer. ..................................................... ................................ 44
9.8. Terminal work ............................................................ ..................................................... ................... 45

10. DIAGNOSTICS ..................................................... ..................................................... .............................. 46

11. HOW TO ORDER. ..................................................... ..................................................... ..... 47


11.1 Order Template. ..................................................... ..................................................... ........... 48

12. ANNEXES............................................................ ..................................................... .............................. 49


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1. INTRODUCTION

Thank you for choosing and purchasing our device. We would like to assure you that we make every
effort not to disappoint the trust we have been given.
The manual is intended for installers and users of the MPP® 6 electromagnetic flow meter.

The instruction manual acquaints the user with the principles of installation and operation, the construction
of the flowmeter, the principle of operation and measurement, as well as with the basic technical parameters.
Please read this manual carefully before installing the device to ensure its correct installation and intended
use.
The flow meter meets the requirements of the PN-EN 61326:2006 standard "Electrical equipment for
measurement, control and use in laboratories - Electromagnetic compatibility (EMC) requirements"

Each manufactured flowmeter is checked and calibrated on a measuring stand


with a valid expertise and approval of the Central Office of Measures.
The manufacturer reserves the right to change the design of the product without notice.

2. SAFETY INSTRUCTIONS
The flowmeter has been designed and manufactured based on the current state of knowledge so as
to ensure safe use and operation. In this respect, it meets the requirements of the PN-EN 61010 standard
"Safety requirements for electrical measuring instruments, automation and laboratory equipment".

The "Warning" symbol draws your attention to actions or procedures that, if not
followed, could result in a safety hazard.

In order to ensure safety during the installation of the flowmeter, follow the instructions contained in
this manual. In addition, pay attention to:

• providing adequate space, free from obstacles and other elements that may
pose a risk to persons installing the device
• pay special attention when filling the pipeline after installing the sensor, because leaks may occur at
the connections with the system • it is recommended to fill the pipeline with a non-aggressive liquid,
eg cold water, in order to avoid possible threats caused by leakage of hot or aggressive media. • be
careful when moving the flowmeter sensor, sensors from

DN 150 are equipped with handles intended for transport.


• electrical connections must be made by suitably qualified personnel
right
• in the case of performing welding works on the installation, the devices must not be earthed
welding machines via the flowmeter sensor
• if the device is dismantled for inspection or repair, the flow meter sensor must be thoroughly cleaned
of any residues of substances that pose a threat to safety and health, e.g. flammable, toxic,
corrosive substances, etc., before sending.

3. INTENDED USE AND SCOPE OF APPLICATION.


The MPP® 6 electromagnetic flowmeter is a measuring device designed to measure the flow of liquids
in closed pressure and non-pressure pipeline systems. It measures the flow of conductive liquids, clean
and dirty, aggressive and chemically neutral, and conductive mixtures and pulps, for example:

• drinking water, sewage and sewage sludge •


milk, juices, beer, wine • acids, alkalis
Machine Translated by Google

MPP® 610, 612, 614 and 630 flow meters are equipped with two temperature measurement paths
and an analog input 0/4-20 mA enabling the measurement of additional parameters of the measured medium, e.g.
pressure, conductivity, pH and others. Measuring probes can be integrated with the flowmeter sensor or mounted
separately on the measuring system. The measured parameters can be displayed locally on the transmitter's display
and read remotely via the RS-485 communication interface.

3.1. Liquid flow.


The MPP® 6 electromagnetic flowmeter measures the flow of liquids with a linear velocity from 0.1 [m/s] to 10 [m/
s] in the standard version with a pre-set accuracy class. The measurement is made in two directions: forward (F) and
backward (R). Flows (measuring ranges) for all sizes of the flowmeter sensor are given in Tab. 2.

3.2. The electrical conductivity of the liquid


The liquid flowing through the sensor of the flowmeter should have a conductivity >5 [µS/cm]. Examples of liquid
conductivity [µS/cm]:
drinking water - 200÷800 milk - 200 ÷ 300 approximately – 400 ÷
beer - 600 ÷ 1000 acids - 10x102 ÷ 80x104 bases - 8x104 ÷ 30x104 .

3.3. Full flow


The method of installing the flowmeter sensor on the installation should ensure full flow
cross-section of the sensor tube.
The electromagnetic flowmeter measures the volumetric stream of the flowing liquid in total
with the solids in it.

4. COMPLETENESS
The electromagnetic flowmeter set consists of the elements listed in table 1

Table 1

Lp name of the element Quantity Comments

1. CP… sensor 1 piece.

2. MPP®… 1 piece.

or according to the order (in the


Signal cable
case of compact cable version not
3. YPMY ekoÿ, ekow 5 mb
supplied)
3 x 0,35 mm2

Reference potential
4. 1 pc per order
collar

5. User manual 1 piece.

6. Warranty card 1 piece.

Test report on the measuring


7. 1 pc on request
stand
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4.1. Identification

The MPP® 6 meter consists of:

• flow sensor type CP 650, CP 660, CP 665 or CP 670 • measuring


transducer type MPP® 600 or MPP® 600 IP, MPP® 610, MPP® 611, MPP® 620,
MPP® 630.

The flow meter can be made in a separate or compact version. In the remote version, the sensor and the
transmitter are installed separately and are connected with each other by electric wires.
In the compact version, however, they form a mechanical unit.

Transmitter nameplate

FLOW METER
Serial number ELECTROMAGNETIC MPPÿ 6 Year of production

Converter type MPPÿ 600


Level of security
no. 10890 / 2013

RS 485; PIN 24 VDC


inputs / outputs IOUT 0/4 – 20 mA IP 65
fOUT 0 – 1/5/10 kHz -25 < t < 55 °C Ambient temperature
OUT1REL 2A/25VDC range
OUT2OC 40 mA/30V
Supply voltage
Power supply 230VAC 10VA www.enkopomiar.pl
Power consumption

Sensor nameplate

FLOW METER
Maximum measuring ELECTROMAGNETIC MPPÿ 6
range
Sensor type CP 650
Serial number DN 150 PN 16 Year of production
Qmax 600 m3 /h
Sensor liner material
no. 10890 / 2013
Number of
electrodes / electrode material HR hard rubber lining

electrodes 4 / 0H22N24M4TCu Calibration factor

Maximum tmax 80 °C WSP 1,234


medium temperature

RF Flow direction
Level of security www.enkopomier.pl IP 68

The flow meter is sold as a set. The sensor and transmitter are marked with the same serial number.
The transducer is programmed to work with a given sensor, so that it can work with another copy of the
sensor, it must be reprogrammed.
Each sensor has a specific sensitivity coefficient WSP ranging from 0.1 to 10, which is determined during
the calibration process. Replacing a sensor or transducer with a new one requires entering a new WSP value
into the flowmeter transducer. The coefficient is written under the index WSP on the terminal board in the sensor
and on its nameplate.
It is possible to use the transmitter to work with sensors of a different type (made by a different manufacturer),
whose operation is based on the principle of measurement using a slowly changing electromagnetic field
(electromagnetic flow meter).
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5. TECHNICAL DATA
5.1. MPP® transducer
MPP® 610, 611
MPP® 600 MPP® 600 IP MPP® 620 MPP® 630

Housing type wall wall wall panel compact

housing material polycarbonate PC polycarbonate PC aluminum alloy noryl stop aluminium

size [mm] 190x192x120 180x218x81 230x150x75 96x96x170 131x160x172

weight [kg] 1,0 1,0 1,7 0,5 3,0

IP40
level of security IP65 IP67 IP67 IP67
(IP65 from the front)

0.5% of the actual flow in the range 0.5 ÿ 10 m/s (0.20% special version) 1% of the actual flow in
Maximum
the range 0.1 ÿ 0.5 m/s 1% ±1mm/s of the actual flow in the range 0 ÷ 0.1 m/s
measurement error

Power 90 ÷ 240 V AC; 7 VA

option 24 V AC/DC (18 ÷ 36 V DC, 13 ÷ 26 V AC); 5 VA

option 12 V AC/DC (9 ÷ 18 V DC, 7 ÷ 13,5 V AC); 5 VA

Ambient during operation -25 ÷ 55 °C during


temperature storage -40 ÷ 70 °C

backlit, alphanumeric, two lines of 16 characters each (configurable for flow rate indication,
display
counter status and additional functions)

flow indication, flow direction, one-way or two-way measurement, six volume counters, empty pipeline
signaling, reports, dosing, alarms, pulse outputs, work errors, power failure recording, clock, printouts
Functions
(cooperation with printer), self-diagnosis

MPP® 610 measurement of pressure or other physical and chemical parameters


option
MPP® 630 two temperature measurement paths, Pt 100 sensors

Volume counters 9 digits, 3 mirror counters (main and current) for forward, reverse and differential

Current output
0 -20 mA or 4 - 20 mA (configurable); load resistance < 800 ÿ
active

Digital output frequency 0 – 1/5/10 kHz (configurable); pulses with a width of 15ÿs and an amplitude of 5V; load
active resistance > 1 kÿ

OUT1 outputs, relay 2A / 25V DC or transistor (option) 40 mA / 30 V DC, load character - non-inductive,
OUT2

Analog input
0/4 – 20 mA for an additional measuring probe, e.g. pressure, conductivity
MPP® 610, 630

digital input
PIN
5 to 24 VDC, 10 mA, activation time 100 ms

Communication RS-485 serial link, MODBUS protocol (RTU, ASCII)


MPP® 610
option Profibus DP *; (HART; Modbus TCP **)
MPP® 630

Galvanic isolation all inputs and outputs are galvanically isolated

The language of communication Polish, English, Russian, French, Spanish

Clock real time clock power supply - CR2032 lithium battery


* PROFIBUS DP interchangeable with RS485 ** in preparation
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In the MPP® 610 type transmitter, the keypad for parameter programming is located under the housing
cover and is accessible after opening it. On the other hand, in the MPP® 611 type transmitter, the keyboard
is located on the casing, which enables easy and quick access to programming.

MPP® 610 series transmitters are also available in other housing versions: MPP®
612 - steel housing painted with polyester paint MPP® 614 - stainless steel housing

5.2. CP sensor

CP 650 CP 670 CP 660 CP 680

threaded process
Flanged
wafer flangeless process threaded, clamping
Connections (standard according to
DIN, PN, ISO, DIN, PN, ISO, SMS,
PN-EN 1092-1:2007)
SMS, Tri-Clamp Tri-Clamp

Nominal diameter
3 ÷ 3000 20 ÷ 200 10 ÷ 150
DN

hard rubber HR hard rubber HR


natural rubber NO natural rubber
Linatex® No.
Types of carpets Teflon PTFE (teflon, tarflen)
Neoprene
PTFE (Teflon, Tarflen) FEP
FEP

standard stainless steel 316L (1.4404)


Electrodes option option conical
Hastelloy
electrodes
C-276, Tantalum, Titanium, Monel or others according to the order

standard - steel 18G2A + epoxy coating


Connection and housing
option - stainless steel 0H18N9 stainless steel 0H18N9 (1.4301)
material
(1.4301)

aluminum alloy
junction box Polyester
polyester (for IP68 version)

IP protection degree standard IP65


according to PN-EN 60529 option IP67 (1m H2O, 30 min); IP68 (10m H2O, no time limit)

Covering Average temperature

neoprene 0 ÷ 60 °C - - -

HR hard rubber 0 ÷ 80 °C - -

natural rubber NO 0 ÷ 70 °C - -

Linatex® -40 ÷ 70 °C - - -

PTFE, Teflon® -40 ÷ 180 °C (option 200 °C)

FEP -20 ÷ 60 °C (option -20 ÷ 120 or 180 °C)

Ambient temperature

detachable assembly -40 ÷ 70 °C

compact assembly -25 ÷ 55 °C

Dimensions*, weight, tabela 2 a tabela 2d table 2b fig. table 2c


nominal pressure rys. 1 rys. 1a 1

*Sensor lengths are in accordance with ISO 13359:1998 Measurement of conductive liquid flow in closed
conduits -- Flanged electromagnetic flowmeters -- Overall length
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Diagram no. 1. Types of connections and linings available for a given diameter of the sensor

flanged

Flangeless

R DIN threaded

DIN clamp

PTFE

Neoprene
Linatex®

Natural rubber NO

HR hard rubber

Nominal diameter DN al 3 20 25 2 100 200 500 3000 [mm]

reference potential
flanges (option)

Fig.1 Sensor dimensions


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Table 2a. Dimensions - CP 650 sensors, with flange connections according to PN-EN 1092-1:2007

Pressure
Dn Dz Do do screws L Time
nominal
(mm) (mm) (mm) (mm) (mm) PN (kg)
quantity size

3, 4, 6, 8, 10 90 60 14 4 M12 200 40 < 10

15 95 65 14 4 M12 200 40 9

20 105 75 14 4 M12 200 40 9

25 115 85 14 4 M12 200 40 10

32 140 100 18 4 M16 200 40 11

40 150 110 18 4 M16 200 40 12

50 165 125 18 4 M16 200 40 13

65 185 145 18 8 M16 200 40 15

80 200 160 18 8 M16 200 40 16

100 220 180 18 8 M16 250 16 18

125 250 210 18 8 M16 250 16 25

150 285 240 22 8 M20 300 16 28

200 340 295 22 8 M20 350 10 36

200 340 295 22 12 M20 350 16 38

250 395 350 22 12 M20 400 10 61

250 405 355 26 12 M24 450 16 65

300 445 400 22 12 M20 500 10 83

350 505 460 22 16 M20 550 10 125

400 565 515 26 16 M24 600 10 135

450 615 565 26 20 M24 600 10 160

500 670 620 26 20 M24 600 10 185

600 780 725 30 20 M27 600 10 221

700 895 840 30 24 M27 700 10 292

800 1015 950 33 24 M30 800 10 330

900 1115 1050 33 28 M30 900 10 525

1000 1230 1160 36 28 M33 1000 10 720

1200 1455 1380 39 32 M36 1200 10 1100

1400 1630 1560 36 36 M33 1400 6 1350

1600 1830 1760 36 40 M33 1600 6 1650

1800 2045 1970 39 44 M36 1800 6 2000

2000 2265 2180 42 48 M39 2000 6 2400

2200 2475 2390 42 52 M39 2200 6 2850

2400 2685 2600 42 56 M39 2400 6 3300

2600 2905 2810 48 60 M45 2600 6 3800

2800 3115 3020 48 64 M45 2800 6 4300

3000 3315 3220 48 68 M45 3000 6 4900

The table shows typical sensor designs.


Standard versions are also available for other pressure ranges according to
PN-EN 1092-1:2007. Sensors with lengths according to customer
requirements are available on request.
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Table 2b. Dimensions - CP 660 hygienic sensors with DIN threaded connections
Dn (mm) 10 ÷ 25 32 40 50 65 80 100 ÷ 125 150

L (mm) 150 150 150 160 192 220 250 300

D (mm) 52 58 65 78 95 110 130 130

PN (bar) 40 40 40 40 40 40 16 16

Weight (kg) 5 6 6 8 8 10 12 18

Table 2c. Dimensions - CP 680 hygienic sensors with process connections: threaded,
DIN, PN, ISO, SMS, Tri-Clamp
Dn (mm) 10 ÷ 25 32 40 50 65 80 100

L* (mm) 79 94 94 104 131 156 186

D (mm) 78 91 91 120 130 155 183

PN (bar) 40 40 40 40 40 40 16

Weight (kg) 2,7 3,2 3,4 4,2 5,5 7 10

*Sensor length does not include connectors. The total length depends on the selected type of connectors.

Drawings of CP 660 and CP 680 sensors are available in the form of attachments to the instruction manual.

Table 2d. Dimensions - CP 670 wafer sensors

Dn (mm) D (mm) L (mm) PN (bar) Time (kg)

20 62 74 40 1

25 72 104 40 2

32 82 104 40 2

40 92 104 40 2

50 107 104 40 3

65 127 104 16 3

80 142 104 16 4

100 162 104 16 4

125 192 134 16 6

150 218 134 16 8

200 274 219 16 10

100

Fig.1a Dimensions of CP 670 sensors


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6. ASSEMBLY AND OPERATION CONDITIONS


6.1. Selection of sensors

Table 3 Relationship between flow velocity V and flow Q and nominal diameter DN

Nominal Flow rate Qmin velocity V=0.1 [m/s] q Flow rate Qt velocity V=0.5 [m/s] q Flow rate Qmax velocity V=10 [m/s] q

diameter [l/s] q [l/min] q [m3 /h] [l/min] q [m3 /h] q [l/s] [l/min] q [m3 /h]

DN [mm] q [l/s]

3 0,00067 0,04 0,0024 0,003 0,2 0,012 0,067 4 0,24

4 0,0013 0,08 0,0048 0,007 0,4 0,024 0,13 8 0,48

6 0,0033 0,20 0,012 0,017 1,0 0,06 0,33 20 1,2

8 0,0050 0,30 0,018 0,025 1,5 0,09 0,50 30 1,8

10 0,0075 0,45 0,027 0,037 2,3 0,13 0.75 45 2,7

15 0,0167 1,0 0,060 0,083 5,0 0,30 1,67 100 6

20 0,0250 1,5 0,090 0,13 7,5 0,45 2,50 150 9

25 0,0333 2 0,12 0,17 10 0,6 3,33 200 12

32 0,0666 4 0,24 0,33 20 1,2 6,66 400 24

40 0,1000 6 0,36 0,50 30 1,8 10,00 600 36

50 0,1667 10 0,6 0,83 50 3 16,67 1000 60

65 0,333 20 1,2 1,67 100 6 33,3 2000 120

80 0,500 30 1,8 2,50 150 9 50,0 3000 180

100 0,667 40 2,4 3,33 200 12 66,7 4000 240

125 1,167 70 4,2 5,83 350 21 116,7 7000 420

150 1,667 100 6,0 8,33 500 30 166,7 10000 600

200 3,00 180 10,8 15,00 900 54 300 18000 1080

250 5,00 300 18 25,00 1500 90 500 30000 1800

300 6,67 400 24 33,33 2000 120 667 40000 2400

350 9,17 550 33 45,83 2750 165 917 55000 3300

400 12,50 750 45 62,50 3750 225 1250 75000 4500

450 15,83 950 57 79,17 4750 285 1583 95000 5700

500 18,33 1100 66 91,67 5500 330 1833 110000 6600

600 26,67 1600 96 133,33 8000 480 2667 160000 9600

700 36,67 2200 132 183,33 11000 660 3667 220000 13200

800 50,00 3000 180 272,20 16333 980 5000 300000 18000

900 66,67 4000 240 333,33 20000 1200 6667 400000 24000

1000 75,00 4500 270 375 22500 1350 7500 450000 27000

1200 116,67 7000 420 583 35000 2100 11667 700000 42000

1400 153,89 9233 554 769 46140 2769 15389 923300 55400

1600 200,84 12050 723 1004 60240 3617 20084 1205000 72300

1800 254,45 15267 916 1272 76320 4578 25445 1526700 91600

2000 313,89 18833 1130 1569 94140 5652 31389 1883300 113000

2200 380 22800 1368 1900 114000 6839 38000 2280000 136800

2400 452,23 27134 1628 2261 135660 8139 45223 2713400 162800

2600 530,56 31834 1910 2653 159180 9552 53056 3183400 191000

2800 615,56 36934 2216 3078 184680 11078 61556 3693400 221600

3000 706,39 4238 2543 3532 211920 12717 70639 423800 254300
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When choosing the nominal diameter of the sensor, the diameter of the pipeline and the flow rate should be
taken into account. When very low flows are present, it may be necessary to use a constriction in the
pipeline to maintain measurement accuracy

It is recommended to select the sensor so that the flow value is within the range of 0.5 ÷ 5 [m/s]. At lower flow values, the
measurement error increases and higher flows can cause turbulence in the system components.

6.1.1 Selection of the sensor lining

Type of lining Characteristics, application

HR hard rubber General purpose, high abrasion resistance, measurement of water, sewage.

natural rubber NR Potable water, PZH certificate

The material has a very high abrasion resistance.


Linatex® Measurement of media containing abrasive materials, sludge.
Application in mining, ore processing.

Neoprene General use, measurement of water, sewage

FEP chemical neutrality, very low coefficient of friction, high abrasion resistance, water and
sewage measurements, food industry

chemical neutrality, very low coefficient of friction, high temperature applications,


PTFE, Teflon
aggressive chemicals, chemical industry, food industry

6.1.2 Selection of electrodes

Type of electrodes Usage

stainless steel 316L (1.4404)


general purpose

Hastelloy C-276 General purpose, high resistance to many chemicals

Titanium Nitric and chromic acid, chlorine, chlorites

Tantalus Acids (e.g. hydrochloric and sulfuric acid)

Monel Salt, brine and alkaline solutions

Conical electrodes
Liquids with a tendency to stick to the walls of pipelines, greasy liquids
(materials as above)

6.2. Cable length

The length of the wires between the transmitter and the sensor in the separate version depends on the electrical conductivity of
the measured medium. Allowable cable lengths are shown in the chart below.

In the case of a flowmeter with an empty sensor detection function, the minimum conductivity of the liquid should be greater than
20 [µS/cm] and the length of the wires should not exceed 50 meters.

[µS/cm]

50

40

30

20

10

10 50 200 300 400 500 [m]


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6.3. Mounting the transducer

When installing the transmitter, the given environmental conditions in which it is given must be taken into account
model can work.
The transducer must not be exposed to vibrations and direct sunlight.

The MPP® 600 type transmitter is designed for wall mounting on a TS 35 mounting rail. The transmitter
is supplied with two rail mounting brackets and two mounting brackets, e.g. on a wall. The transducer can be
hung on two screws by screwing the handles in place "B" on the housing or with four screws, screwing the
handles in place "A" and using the holes "C".

The MPP® 600 IP transmitter is designed for wall mounting.


The MPP® 610 transmitter is designed for wall mounting.
The MPP® 620 transmitter is designed for panel mounting.
The MPP® 630 transmitter is designed for mounting on the measuring sensor (compact version).

Dimensions of transducers.

flow meter
Electromagnetic
MPP-600

Fig. 2a. External dimensions of the MPP® 600 transmitter


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Fig. 2b External dimensions of the MPP® 600 IP transmitter

ENMAG 610

Fig. 2c External dimensions of the MPP® 610 transmitter


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15

Transmitter mounting hole dimensions

ENMAG 620

Fig. 2d External dimensions of the MPP® 620 transmitter


When mounting the transmitter, consider additional space for connecting wires on the back wall (approx.
20 ÷ 30 mm)

Fig. 2e External dimensions of the MPP® 630 transmitter


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Electrical connections.
Coil power cable

Connection of the sensor coil supply circuit (terminals 21,22) can be made with any wire with a cross-
section of . 2x0.75mm2 .
In cases of particular exposure to interference (e.g. proximity to the inverter installation), it is recommended
use of shielded cable.

signal cable

The signal cable is delivered by the manufacturer together with the flowmeter in the ordered quantity. The
cable has a double shielding, it is made of three separately shielded wires and a common shielding braid.

Normally, the outer shield of the signal cable is not connected from the transmitter end, however,
sometimes in environments with strong electromagnetic interference, it is recommended to connect the shield
in the transmitter to the ground terminal.
Particular attention should be paid to careful sealing of the ends of the wires. It is recommended to tin them
or crimp the ferrules.

In IP68 flowmeters, the coil power cable and the signal cable are connected
are permanently attached to the sensor.
Cables in sensors with the degree of protection IP67 and IP68 should be run in casing pipes.

Electrical connections must be made by personnel with appropriate qualifications. There is a


risk of electric shock. Turn off the power before opening the transducer cover. Connections
cannot be made while the device is powered on.

After connecting the wires, carefully tighten the cable glands of the sensor and the transmitter. The cables
should be arranged in such a way that it is impossible for water to flow down them to the chokes.

ERP flowmeters are characterized by the fact that the sensors have four measuring electrodes. This
information can be read from the rating plate on the sensor. In the electrode field, the first digit defines their
number.

Fig. 3a and 3b show the external connections of the sensor and the transmitter.
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17

MPP® 600 and MPP® 600 IP

LN PE + - + - GND +-+- +- 12
ERP

24V PIN OUT f OUT I


230 V AC DC RS-485 24V OUT 1 OUT 2
0…10 0/4-20 COIL
ZAS. DC
kHz mA
Aw. +- +- S1 IN1 E IN2 S2 G

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

+ - PE

24 V
AC/DC

1 2 3 21 22 29 25 28 23 24 26 27

COIL G E
ERP
S1 S2 IN2 IN1

Optional execution
24V or 12V power supply CP sensor…

External connections of the sensor and the transmitter (sensor with 2 or 3 measuring electrodes).
The connections for all versions of the MPP® 6 flowmeter are analogous

COIL E G
22 29 IN1 IN2 MPP® 600 transmitter
25 24 26

12
ERP

21 25 28 23 27
COIL AND
ERP
S1 S2 COIL

S1 IN1 E IN2 S2 G

21 22 23 24 25 26 27 28 29

WSP:

PP-600IP-v04.07
ENKO SA

Sensor junction box, type Sensor connection board.


FA Type PP-600IP-v04.07

IN1 (white)
S1
IN2 (red)
S2 21 22 29 25 28 23 24 26 27

COIL G E
ERP
S1 IN1 S2 IN
ERP (green) 2

AND
CP sensor… - ERP

G
External connections of sensor and transmitter in
ERP version (with empty pipe sensor).
The sensor in this version has 4 electrodes.

signal Information about the number of electrodes


cable of the sensor is placed on its rating plate.

Fig. 3a External connections of the sensor and transmitter


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18

MPP® 610 transmitter terminal blocks

power strip Signal bar (flow Signal bar (sensor


meter sensor equipped with Pt100 sensor)
LN PE connection)
230
V AC
123

Transmitter I/O terminal block

WE PRESS
0/4 – 20 mA

®
The MPP 610 type transmitter is equipped with two inputs for COIL E 29G IN1 IN2 26
22 25 24
connecting external PT100 temperature sensors. A version of
the flowmeter is also available that allows you to measure the
temperature of the medium using a temperature sensor
integrated with the flow sensor. In this version, the PT100 21 41 42 23 27

temperature sensor is connected to terminals 41 and 42 of COIL PT100 S1 S2

the flow sensor terminal board, which should be connected to


terminals 41 and 42 in the transmitter. In addition, due to the
use of a two-wire temperature sensor, terminals 42 and 43 of
the transducer must be bridged.
WSP:

PP-600IP-v04.07 NOT
AVAILABLE

MPP® 620 transmitter terminal blocks

power strip Signal bar (flow meter sensor connection)

Transmitter I/O terminal block

MPP® 630 transmitter terminal block


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External connections of the transmitter with the sensor equipped with a five- or seven-terminal MET junction box

Standard sensor terminal block Sensor terminal strip with empty pipe detection

21 22 24 26 25 21 22 24 26 25 28 29

COILS IN 1 IN2 AND


COILS IN 1 IN2 E ERP G

Fig. 3b Connections of test leads, sensor - transducer

Transmitter terminal block Transmitter terminal block


21 22 23 24 25 26 27 21 22 23 24 25 26 27 28 29

21 22 24 26 25 21 22 24 26 25 28 29

COILS IN1 IN2 E COILS IN1 IN2 E IS G


P

CP sensor CP sensor

The E signal shield should be short-circuited with its core and


together with the main shield of the measuring cable connected
to terminal 25

The shields of the IN1 and IN2 signal wires from the sensor side are cut off and not connected to the terminal strip.
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External connections of the transmitter with the sensor equipped with a five-terminal KAI junction box

Standard sensor terminal block

EXT+ EXT- SIG1 SIG2 GROUND

COILS IN 1 IN2 AND

Fig. 3d Connections of test leads, sensor - transducer

If the ordered sensor has up to 10 m of cable, the connection is made according to the above diagram.
In the case of a sensor above 10m of cable, the signal cable is as described on page 17 (Fig. 3a - signal
cable).

In case of ordered cable up to 10m, the coil circuit power cable consists of 2 wires: - red - terminal
21 - yellow - terminal 22
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6.4. Mounting the sensor

When determining the place of assembly, the chemical, thermal and mechanical resistance
of the sensor pipe lining and measuring electrodes should be taken into account to prevent
damage to the sensor and leakage of the medium outside the installation.

The flowmeter sensor should be mounted on the pipeline system in a way that ensures the flow of liquid
through the full cross-section of the sensor pipe. Do not allow air to enter the installation, as it may interfere
with the measurement. The sensor must always be completely filled with liquid.
In the case of installations with the possibility of periodic emptying, an ERP flowmeter should be used -
detection of an empty sensor pipe. The sensor in this version is equipped with an additional electrode to
detect the lack of liquid or partial flow.

Mounting materials such as screws, nuts, seals, etc. are not included in the scope of delivery
therefore, they should be provided.

Particular attention should be paid to the axial mounting of the sensor in relation to the gaskets and
flanges of the pipeline. If the seals are not carefully installed, swirls may appear on their protruding edges,
which will then cause unstable measurement.

The flow meter sensor should not be installed where there are strong fields
electromagnetic.

In the case of a pipeline with strong vibrations, supports should be used near the sensor installation site
or mechanical damping elements. In this case, a flowmeter in a separate version should be used.

Caution is advised when moving the sensor. Sensors with a nominal diameter greater than
DN 150 are equipped with handles intended for their transport using belts. The sensor lying
on the ground with its housing on the ground should be secured (e.g. with wedges) against
the possibility of unexpected rotation around its own axis.

Mounting the sensor in the direction indicated by the arrow on the sensor housing ensures correct
identification of the flow direction by the flowmeter transducer. The arrow with the symbol "F" indicates the
forward flow direction, while the arrow with the symbol "R" indicates the reverse flow direction. In the case of
reverse mounting of the sensor, the correct identification of the flow direction can be ensured by reversing
the order of the coil circuit wires (terminals 21,22).

It is recommended to use a slight slope of the pipeline


(approx. 3%) to prevent gas accumulation inside the
sensor.
Rys. 4a

For maximum measurement accuracy, straight pipe lengths of five nominal sensor diameters upstream
and two downstream of the sensor should be provided. In the case of installations where strong flow
disturbances may occur, caused by e.g. a pump pumping sludge, gravel, etc., it is recommended to double
the length of the straight sections upstream and downstream of the flowmeter in relation to those given in
Fig. 4b. In the case of measuring mixtures of different substances that can react with each other, the
flowmeter should be installed before the place of their mixing or at an appropriate distance after this place
(min. 25 x DN). Shorter straight lengths may be used for low flow velocities.

Rys. 4b

5 x DN 2 x DN
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In the case of mounting the sensor on a horizontal section of the pipeline, it should be
mounted as shown in the figure. Rotating the sensor by 90° or 180° means that the
measuring electrodes will be located in the upper and lower part of the sensor, which will
expose them to air and silting, respectively.

Fig 4c

Avoid mounting the sensor in the highest


point of the installation and mounting it on
a vertical section of the pipeline with free
discharge.
Rys. 4d

The sensor on a free-flow system should be mounted as shown in the figure.

Rys. 4e

In the case of partially filled or gravity flow pipelines, use a siphon mount to ensure that the flowmeter sensor is
always filled with liquid.

Fig. 4f
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If the sensor is mounted on a vertical section of the pipeline, the direction of flow
should be from bottom to top to ensure correct measurement. This will ensure flow
through the full section of the pipeline and eliminate the negative impact on the
measurement of air bubbles (gas).
Rys. 4g

To facilitate periodic removal of the sensor in order to carry out e.g.

Rys. 4h

In pipelines with larger diameters and


low flow velocities, reduction fittings
(reducers) should be used. For example,
in the case of gravity flow, mounting the
sensor between the orifices will increase
the flow rate and thus increase the
accuracy of the measurement. A
narrowing with an inclination of up to 8°
can be treated as a straight section.

The pressure drop caused by the


through the cross-pipe
reductionis of
shown
thesection
cross-
in Fig.
5.
The nomogram presented on it applies
to liquids with a viscosity similar to that
of water.
In order to determine the pressure drop
on the applied reduction,
should thebed/D
determined
ratio
and
then the value of the pressure drop for a
given flow rate should be read.

Fig. 5
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6.5. Potential equalization


In order to ensure proper operation of the flowmeter, the sensor must have the same potential
electrical as the measured liquid and the pipeline should be grounded.

When the pipeline is made of steel, connect the sensor


equipotential wires to the pipeline flanges. The
equalizing lines are terminated with ends with a Ø 6
eyelet, therefore, threads for the M6 screw should be
prepared in the flanges of the pipeline or pins with M6
threads should be welded Fig. 6a

If the pipeline is metal but with flanges electrically


insulated from the pipeline, pins should be welded to
the pipeline and equipotential bonding should be made
with a wire with a cross-section of 4 mm2 Fig. 6b

If the pipeline and flanges are electrically insulated from


the medium (plastic or internally lined pipeline), a
reference potential ring should be used and the sensor's
equipotential bonding wire should be connected to it. If
there are stray currents in the pipeline, it is recommended
to use two rings - on both sides of the sensor.

Fig. 6c

If the pipeline has cathodic protection against corrosion,


the sensor must be installed in such a way as to provide
electrical insulation between it and the pipeline. The
converter must be powered by an isolation transformer.

Fig. 6d

In the case of electrically insulated pipelines, instead of the potential reference ring, a flowmeter sensor
with an additional potential reference electrode can be used. All ERP sensors (empty sensor detection) have
a potential reference electrode as standard. In the case of electromagnetic disturbances or stray currents in
the installation, it may be necessary to use a reference potential flange.

Sensors with process connections have potential equalization via these connections.
No need for additional equalization wires.
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7. DESCRIPTION OF THE FLOWMETER TRANSDUCER

The idea of the flow meter is based on the principle (Faraday's law) of measuring the electromotive force
induced in a conductor moving in a magnetic field. The flowing liquid is a conductor in which a voltage is induced
under the influence of the electromagnetic field. The magnetic circuit of the sensor operates at a frequency of
3.125; 6.25; or 12.5 [Hz]. With the excitation frequency of 3.125 [Hz] large sensors work (due to the greater
inertia of the magnetic field), medium and small sensors work with frequencies of 6.25 [Hz] and 12.5 [Hz]. With a
higher excitation frequency, a faster measurement can be obtained, while with a lower excitation frequency, the
measurement is more accurate. The MPP® transducer was made in microprocessor technology.

7.1. Communication with the environment.

The transducers are equipped with a number of communication paths with the environment. These are:

1. Current output (controlled by digital-analog converter). The operating range is defined by the "I output range"
parameter. Current flows from terminal 19 (+) to 20 (-). It is possible to program the current range 0-20 mA
or 4-20 mA

2. Frequency output (pulse generator with a constant width of 15 ÿs and an amplitude of 5 V).
The operating range is defined by the "F output range" parameter. The pulses have positive polarity on
terminal 11(+) relative to terminal 12(-).

3. Two relay outputs or two transistor switches (depending on the order).


The functions performed by the outputs are defined by the "OUT 1" and "POUT 2" parameters. Each relay
contains SPDT type contacts. The inactive output state means a short circuit between terminals 14 and 15
(17 and 18). Activation of the output causes a short between terminals 13 and 14 (16 and 17). When using
transistor switches, activation shorts between terminals 13 (-) and 14 (+) [16 (-) and 17 (+)]. Only DC voltage
can be keyed.

4. Bi-state information input (voltage 5V…24VDC). The type of performed function is defined by the "PIN input"
parameter. The input is activated by applying a voltage signal to terminals 9 (+) and 10 (-).

5. RS-485 serial interface link. It enables remote reading of measurement results, changing parameters and
cooperation with a printer with an RS-232C port. The printer type should be agreed with the manufacturer of
the flowmeter. Detailed description - in chapter 9.

6. 4-20 mA current input for connecting a pressure sensor or other measuring sensor
with analog output 4-20 Ma

7. Two temperature measurement paths for connecting Pt 100 sensors

8. PROFIBUS DP communication output (interchangeable with RS485)


Machine Translated by Google

Connector for the digital part

Memory
I 2C

24/5V 5V

+/-5V
24V

OPTO-isolation OPTO-isolation OPTO


isolation

24

TTL / RS485 Output Coil current Measuring track


0/4..20mA generator

AC/24DC
OPTO PK or OC PK or OC 100…200 mA
isolation
3,125;6,25;
12.5 Hz
OPTO 0..10kHz
isolation

(+) (-) (+) (-)


GND GND

123 45 678 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

90..240VAC 24VDC RS485 GND PIN OUTF OUT1 OUT2 OUT I COIL CP SENSOR
OUT1
Fig. 8. Block diagram of the analog part.

The numbering of the terminals may be different for individual types of the transmitter - see section 6.3
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8. TRANSDUCER OPERATION
8.1. Setting measurement parameters.

The user has at his disposal a 3-key keyboard (4-field, non-contact in MPP® 630) used to set the parameters of
the flowmeter. The arrow keys have an additional feature - pressing and holding a key causes periodic repetition of
the function performed by it.

After the first power supply is turned on, the flow meter starts working based on the measurement parameters
introduced by the manufacturer. The only operation necessary to carry out is to check the "zero" of the flowmeter
and, if necessary, reset the correction constant SK, which is described in point 8.3.1.6.

In order to change the default parameters, press the "ESC" key, which will bring up the main menu of parameters.

How to navigate through the parameters menu:

The main menu consists of a list of items representing parameters and their values (editable), additional
information (editable), and submenu entry points marked with an arrow symbol in the lower left corner of the display
">>". Each submenu is structured like the main menu, but it does not contain items - entry points to the submenu.

The keys marked with the symbols "ESC", "ÿ", "ÿ" are used respectively to switch between the main menu and
the mode of displaying measurement results or to exit the submenu to the main menu ("ESC"), and to view
subsequent items in the menu ("ÿ" "ÿ"). Simultaneous pressing of the "ÿ" and "ÿ" keys causes editing of the selected
parameter, or moving to the submenu when the item representing the entry point is selected.

After viewing or editing parameters, go to the result display mode


(using the "ESC" key).

How to enter numbers and other symbols:

The keys marked with the symbols "ESC", "ÿ", "ÿ" are used to cancel the change of the parameter value ("ESC"),
and to enter ("ÿ", "ÿ"), which will be presented on the examples of edition of individual parameters.

Generally: the "ÿ" key changes the parameter value to the next one in the list of possible values (e.g. flow unit),
and the "ÿ" key to the previous one. When entering a number digit by digit (e.g. measuring range), "ÿ" is used to
increase the digit by 1, and "ÿ" is used to change the decimal position. Simultaneously pressed "ÿ" and "ÿ" keys
mean acceptance of the new value. Pressing the "ESC" key restores the previously entered value.

In the MPP® 630 transmitter, the "Enter" key replaces pressing the "ÿ" and "ÿ" keys simultaneously.

An example of entering parameters using the example of changing the volume unit

By pressing the ESC button, we go from the measurement window to the +F 123,45 m3/h
menu VF 123456,78 m3

Then, using the buttons marked with the symbols "ÿ" and "ÿ we move
” through the menu. You can use any of the “ÿ” or “ÿ” buttons because in
Settings
the menu we move in a circle, so using one or the other button we will Basic >>
reach the desired parameter.

To enter the selected menu, briefly press the "ÿ" and "ÿ" buttons and then, V unit
using the "ÿ" or "ÿ" button, go to the desired parameter in the menu, i.e. Unit m3
V

To enter a different unit, briefly press the "ÿ" and "ÿ" buttons simultaneously. V unit
A cursor in the form of a horizontal line appears then. m3
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Then, by pressing the "ÿ" or "ÿ" buttons, the units that can be used will be V unit
displayed successively. kg_

After selecting a new unit, simultaneously press the "ÿ" and "ÿ" buttons V kg unit
again, which will save the new selected unit (the cursor disappears).

To exit the menu into the measurement mode, press the "ESC" button twice. The first press causes the exit from
the "Unit" submenu to the "Basic settings" menu, and after the next press we go to the measurement window.

An example of entering parameters on the example of changing the measuring range

+F 123,45 m3/h
By pressing the ESC button, we go from the measurement window to the
VF 123456,78 m3
menu

Then, using the buttons marked with the symbols "ÿ" and "ÿ we move
” through the menu. You can use any of the “ÿ” or “ÿ” buttons because in
Settings
the menu we move in a circle, so using one or the other button we will Basic >>
reach the desired parameter.

To enter the selected menu, briefly press the "ÿ" and "ÿ" buttons and then, Range F 12.0
using the "ÿ" or ÿ" button, go to the desired parameter in the menu, i.e. „ m3/h
"Range F"

In order to enter a different range (e.g. 2.5 m3 /h), press simultaneously


F-range
briefly the "ÿ" and "ÿ" buttons. A cursor in the form of a horizontal line
appears and the value 12.0 changes to 0.
0 m3/h

By pressing the "ÿ" button, we select the first digit of the desired value. In F-range
this case, you need to press twice because we want to set the number 2. 20 m3/h
Then by pressing the "ÿ" key we change the decimal position of the
number.

To set the decimal point, press the "ÿ" button repeatedly to set the dot F-range

symbol after the number 9. 2. m3/h

F range 2.5
Then use the "ÿ" button to change the decimal position again and set the
number 5 with the "ÿ" button m3/h

To save the set value to the memory, simultaneously press the "ÿ" and F-range
"ÿ" buttons (the cursor disappears). 2.5 m3/h

To exit the menu into the measurement mode, press the "ESC" button twice. The first press causes the exit from
the "Unit" submenu to the "Basic settings" menu, and after the next press we go to the measurement window.

If a number outside the acceptable value range is entered,


the value closest to the lower or upper limit, respectively, is taken.
F-range
For example, entering the number 20 would give the value 17 (for a sensor with
17.0 Mistake !
a diameter of DN 25)

However, entering the number 0 would give the value 1.2 (for a F-range

sensor diameter of 25mm): 1.2 Mistake !

The value adopted in this way can be accepted or the editing operation can be started again. "Error!" disappears
when performing any subsequent keyboard operation.
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8.2. Menu overview .


The "Information"
menu • contains information about the serial number, software version and sensor data
(nominal diameter and WSP calibration factor)

"Basic settings" menu

1. Volume unit in which the meter readings will be displayed (m3 , l, kg, T). Default - [m3 ]
2. Flow unit (m/s, m3 /h, m3 /min, m3/s, l/h, l/min, l/s, kg/h, kg/min, kg/s, T/h, T /min, T/s, %).
Not all units are available for some sensor diameters. Default - [m3 /h]
3. Measuring range for forward flow (from 10% to 100% of the maximum flow value for
of the type of sensor). Default - maximum range
4. Measuring range for reverse flow (from 10% to 100% of the maximum value for a given type of sensor).
Default - maximum range 5. Medium density (0.5 ... 3.99 g/cm3 ). Default 1 [g/cm3 ]

6. Cut-off threshold (0 ... 99 %) in percent of the measurement range below which the flow is not
measured.
7. Resetting the correction constant SK for auto-zeroing.
8. Type of transmitter operation - forward flow measurement or for both directions (one-way,
bi-directional).

"Counters" menu

1. Resetting the current forward flow VF volume counter.


2. Resetting the current VR volume counter for reverse flow.
3. Resetting the current - differential volume counter VD.
4. Reset VF, VR, VD counters 5.
Reset dose counter 1 6. Reset dose
counter 2

"Configuration" menu

1. Setting the type of displayed information for the upper line of the display (flow rate, VF/R current
counters, GF/R main counters, VD current differential counter, GD main differential counter, counted
volume 1, proper name, operation errors, internal temperature of the transmitter, time). Default - flow
rate
2. Setting the type of displayed information for the bottom line of the display (list of possible
settings - as above). Default - VF/R current counters
3. Alarm threshold. max - alarm after the flow increases above the set upper threshold (expressed in the
current flow rate unit)
4. Alarm threshold. min. - alarm after the flow drops below the set lower threshold (expressed in the current
flow rate unit)
5. Own name - setting own name characterizing e.g. the place or nature of the measurement 6. Dose1
- contains the volume of the dose for the dosing function (expressed in the current counter unit
volume)
7. Dose2 – contains the dose volume for the dosing function (expressed in the current counter unit
volume)
8. Pulses - pulse output, setting the volume after measuring which a pulse is generated
OUT
9. Pulse length – pulse duration for the pulse output function (possibility of setting from
50 do 1000 [ms])
10. Pulse delay - output activation delay during detection of alarm states
(can be set from 1 to 3000 [ms])
11. Type of function performed by the binary input PIN (counting start, VF current counter reset, VF, VR,
VD counter reset, VF counter reset + printout, report printout, sensor flooding detection).

12. Measurement averaging (can be set from 0 to 120 seconds)

"Outputs" menu

1. IOUT current output operating range (0 - 20 mA, 4 - 20 mA)


2. FOUT frequency output working range (0 - 10000 Hz, 0 - 5000 Hz, 0 - 1000 Hz).
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30

3. Type of function performed by the relay / transistor output OUT 1: min/max alarm, min alarm, max alarm,
volume dosing1(F), dosing1(R), dosing2(F), dosing2(R), pulses (F), pulses (R), flow direction F/R),
operating errors.
4. Type of function performed by the relay / transistor output OUT 2 (list of possible settings - as above).

5. Serial interface submenu: •


selection of RS-485 transmission
parameters 6. Means of signaling by the IOUT, FOUT outputs when the measurement range is exceeded:

Measurement > 100% Outputs = 0%,


Measurement > 100% Outputs = 100%,
Measurement > 100% Outputs = 130%,
Measurement > 130% Outputs = 0%,
Measurement > 130% Outputs = 130%.

7. Test of IOUT, FOUT outputs (0 ... 130%).

"Service menu"

In the service menu, after entering the appropriate password, you get access to additional functions and
parameters of the flowmeter. Password: 12358 grants Administrator rights and gives access to setting the
diameter and WSP calibration factor as well as to calibrating the current output.

"Reports" menu

1. VF Hourly Report 2. VR
Hourly Report 3. VF Daily
Report 4. VR Daily Report

Reports allow you to read information about the status of volume counters. Hourly report history
includes the states for the last 32 hours, and the daily report for the last 56 days.

"Printer" menu

1. Print configuration 2.
Current state print 3.
Hourly report print 4. Daily
report print 5. Event list print 6.
Disable list print 7. Flowmeter
configuration print

"Power Loss" menu

Allows you to read the total sum of the flow meter power off times and in detail 36
his last disappearances.

Real time setting menu (entering the submenu through the main menu item displaying the current date and
time):

1. Komponent daty - rok (2009 ... 2050).


2. Date component - month (1 ... 12).
3. Date component - day of the month (1 ... 31).
4. Time component - hour (0 ... 23).
5. Time component - minute (0 ... 59).
"Language" menu

Selects the menu language.


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31

Who.22.25.1.07 V unit L. forward VF Top row output range AND


No. 010808765 m3 reset flow 0..F -> 4-20mA
Diameter 50mm Q unit No. back VR Bottom row output range f
WSP 1.000 m3/h reset actual number VF/R 0 – 10000 Hz
F-range Differential VZeroing Alarm threshold max OUT1 output
30 m3/h 50 m3/h alarm min

R range L. VF, VR, VD Min alarm threshold OUT2 output


60 m3/h reset 5 m3/h Dosing 1(F)

Density Number of doses 1 Proper name Interface sr. Type of work


1.0 g/cm3 reset >> MODBUS RTU
guide Number of doses 2 Dose 1 Measurement: >100% Param. port 19200,N,8
with.
125 reset 12.00 m3 Outputs: =100% Station number

Cut-off threshold Dose 2 I,F output test


1.5 % 0.1 m3 50.0 % 1

SK reset Pulse 0.5


NO Pulse length m3
+F 123.45 m3/h
Restore zero SK
NO 100 ms
VF 125.32 m3
Type of work Pulse delay

bidirectional 10 ms

PIN input
Start zlicz.
Averaging

5 s

Information
>>
Settings

Basic >>
counters

>> 06.08.02 18:15

Configuration Exclusion
>>

Outputs I, F
>> 06.06.02 19:55

Menu Register Activation


Service alarms >>

>>Reports Configuration F-range

alarms >> disable alarm NO


Printer Kody R range

>> service >> disable alarm YES


Dropouts Empty sensor
Power >> disable alarm NO
2006-09-28

20:05:15 >> ADMIN

Tongue Diameter

Polish 50 mm
hour report 06.08.02 18:15 WSP cali.

VF >> VF 172.56 m3 1.000

hour report Kali. wy. 4- 20m 1.05


VR >>

daily report 06.06.02 18:15 output offset 4-


VF >> VF 152.56 m3 20m 0.0000
daily report
VR >>

Configuration Report unit hour Cyclical

printout >> report hour


Dr. current state

pressure: no 1

Year hour report Pol.character code


2006 pressure: no PC852

Month Total time off 12d,04h,16m day report


9 pressure: no
Day 06.08.02 18:15 Dr. event list
28 1h,01m,1s pressure: no
Time
Dr.list disabled.
17 pressure: no
Minute 06.06.02 18:15 Dr. configurator.
25 pressure: no
06m,16s1s

Figure 11. Menu layout


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32

8.3. Setting parameters and their purpose.

8.3.1. Basic Settings menu

8.3.1.1 Volume unit V


V unit
Unit of volume in which the meter readings will be
displayed. You can set the measurement in m3
T. The , l, kg,
default is m3
m3 .
All volume counters are displayed and entered in the selected volume unit
"Count volume 1", "Count volume 2" and "Pulses" parameters.

8.3.1.2 Unit of flow rate Q


The current value of the medium flow is displayed in the flow unit, and
the measurement ranges and alarm thresholds are entered. When the unit Q unit m3/h
is set to "%", the measuring ranges are entered in "m3 /h". Applicable flow
unit: m/s, m3 /h, m3 /min, m3 /s, l/h, l/min, l/s, kg/h, kg/min, kg/s, T/h, T/min,
T/s, %.

8.3.1.3 Measuring range


Range F 12.0
Measuring ranges are 100% of flow values set by the user separately
for forward (F) and reverse (R) flow. m3/h

8.3.1.4 Density of the medium

This parameter is used to convert volume units to mass units. Allows


Medium density 1.0
you to display flow rates in units such as T/h, kg/s, and volume counters in
g/cm3
kg and T.

8.3.1.5 Cut-off threshold

Specifies the threshold below which the flow is not measured.


It is set in percent relative to the forward measuring range (F). Cutoff threshold
This threshold applies to both forward and backward movement 1.0 %
of the medium. This function makes it possible to eliminate
disturbances caused, for example, by fluid fluctuation in the
pipeline. The default value is 1%.

8.3.1.6 Resetting the correction constant SK

After mounting the flowmeter or replacing the sensor, transmitter with SK reset
another one, the correction constant SK, which is used to determine the NO
reference point for measuring the flow velocity, must be reset. Zeroing is
performed when the actual flow of the medium is zero, and yet the flowmeter
indicates some non-zero value.
SK reset yes

To reset the SK, go to the "Basic Settings" menu and select "Reset SK".

Then press the "ÿ" and "ÿ" buttons at the same time - the display
inscription "no"
willtoappear,
the cursor
and"_",
then"yes".
use the
After"ÿ"pressing
key to change
the buttons
the SK reset
marked with arrows simultaneously again, the correction constant Reset
will be reset to zero.

Note: a deviation of up to 5% of the maximum value of the measuring range for a given type of sensor may be reset.
A larger deviation (no flow) cannot be reset - it may be caused by incorrect installation of the flowmeter or its damage.
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Note: resetting the correction constant SK during flow or with an empty sensor will result in incorrect readings
of the flowmeter. If the SK zeroing has been performed incorrectly, correct operation should be restored by enabling
the Reset SK zero function.

8.3.1.7 Type of work

The flow meter enables flow measurement in two directions. Fluid


flow in the direction of the arrow (on the sensor nameplate) marked F Duplex type of
indicates flow in the "forward" direction. Whereas the flow in the direction operation
of the arrow marked R is the "backward" flow.

When the operating mode is changed to unidirectional, reverse flow is not measured. If it is present, the letter
"R" is displayed but the indicated flow rate is zero. Also, it is not possible to display volume counters counting
reverse flow VR and GR.

8.3.2. Counters menu


The device is equipped with six independent counters counting the amount of flow
medium in units of volume or mass and an additional one used to measure doses.
Counters are divided into two groups: erasable (current - marked with the letter "V") and non-erasable (main -
marked with the letter "G"). The first group can be deleted. In addition, the current counter for the "VF" forward flow
can be reset by giving a pulse to the PIN binary input (when the "PIN input" parameter is set to the "VF current
reset" value).
Resetting the volume counters

The current volume counters (marked with the symbol VF, VR, VD) L forward VF reset
and dose counters can be reset by going to one of the menu items:

Resets the current forward flow VF volume counter.


L forward VF no_
Resetting the current VR volume counter for reverse flow.

Resetting the current - differential volume counter VD. L. forward VF yes_


Resetting the VF, VR, VD counters
Resetting the dose counter 1
Resetting the dose counter 2 To
reset the counter, press the "ÿ" and "ÿ" buttons at the same time and L forward VF cleared
then, after confirming, the counter will be reset to zero.

8.3.3. Configuration menu

8.3.3.1 Display In the


“Configuration” menu, you can select the information to be shown on Top flow row
the top and bottom lines of the display.
The information that can be set is: flow rate, current counters VF/R, main
counters GF/R, current differential counter VD, main differential counter
Bottom row VF/
GD, dose, proper name, work errors, internal temperature of the
R current numbers
transducer, time). Default - flow rate

8.3.3.2 Alarms

This parameter enables signaling via the OUT1 and OUT2 outputs
of changes in the flow rate beyond the set thresholds. alarm threshold. max
Signaling works with 5% hysteresis. 10.0 m3/h
alarm threshold. max - alarm after the flow increases above the set
upper threshold (expressed in the current flow rate unit)
alarm threshold. min
2.0 m3/h
alarm threshold. min. - alarm after the flow drops below the set lower
threshold (expressed in the current flow rate unit)
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8.3.3.3 Proper name

Is to function that allows assigning a proper name to the Proper name


flowmeter characterizing a given measurement, e.g. Condensate R21.
CONDENSATE R21
This name can be displayed in one of the lines of the display.

8.3.3.4 Dosing

The MPP®-6 flow meter has the ability to count doses, i.e. measure the set volume
(mass) of the medium and on the basis of this control of the OUT1 or OUT2 outputs.
The size of the dosed dose is entered in the "Configuration" menu, the "Dose 1" parameter. The unit of
measurement is the unit set for volume counters.

Measuring a portion starts when a pulse appears at the PIN


input (when the "PIN input" parameter is set in the "Configuration"
menu to the "start counting" function). This activates one PIN input
selected OUT 1” or OUT 2” output. The selected output must
be properly configured.
OUT
Configuration is made in the "Outputs" menu. For forward flow
dosing select "Dosing1(F)" and for reverse flow dosing
"Dosing1(R)". After the dosing is completed, the output state
changes to the opposite one. Counter status

There is a possibility of precise dosing. In this case, you can control, for example, two valves, one of which
dispenses the liquid flowing at high speed, and the second, after closing the first one, adds a precisely set dose. In
order to perform dosing in this mode, assign the "Dosing1" function to the OUT1 output and the "Dosing2" function to
the OUT2 output.
Then set the doses, e.g. "Dose1" = 480 liters and "Dose2" = 20 liters. This configuration allows the dose to be
precisely measured, avoiding the inaccuracies that can arise due to too high a flow rate.

The dose and flow rate should be set so that the dispense cycle time is at least 60 seconds. For shorter cycles
where the flow rate is too high for the set rate, the measurement error will exceed the declared value.

The use of the OUT output to control a valve or pump enables the automation of the process of measuring a
portion of the medium.
In the measurement results display mode, you can observe the state
zF 100 m3/h is
of the counter measuring the dosed dose after the device is properly
configured ("Bottom row" or "Top row" parameter set to the "Dose1" ZL 234.54 l
function).

8.3.3.5 Pulse (pulse output)


Pulses 0.1
This parameter defines the volume value, after measuring which, a
m3
pulse is generated at the OUT1 or OUT2 output.
The duration of the pulse is defined by the parameter "pulse length".
The volume value is set in the current volume unit V. It should be OUT
remembered that for the transducer version where relays are used at
the OUT outputs, the pulse time should be several hundred milliseconds.
Counter status
In the version with optocouplers, the times can be set in the full range.

8.3.3.6 Pulse length

This parameter defines the pulse duration for the pulse output function,
adjustable from 50 to 1000 [ms]. Pulse length 500
The pulse output function is activated with the "OUT1" or "OUT2" parameter ms
in the "Outputs" menu.
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8.3.3.7 Pulse delay

This parameter defines the delay time of output activation during delay. pulse 3000
detection of alarm states. Possibility of setting from 1 to 3000 [ms]. ms

8.3.3.8 PIN input

Defines the function performed by the PIN binary input. The input is activated by a signal
24 VDC. Activation of the input may cause one of the following actions: •
counting start - dosing start • resetting the VF current counter • resetting
the VF, VR, VD counters • resetting the VF counter + printout • report Input PIN start
printing • sensor flooding detection - signals lack of medium in the sensor.
count.

8.3.3.9 Measurement averaging

In the case of "difficult measurements" (e.g. heterogeneous


liquid with gas bubbles), measurement instability may occur. Averaging
In order to improve it, it is possible to average the measurement in start zlicz.
the range from 1 to 120 seconds. Entering zero means no averaging.
Current and frequency outputs are also averaged.

8.3.4. Output menu

8.3.4.1 Current output

This function is used to define the range of the current output, which defines the ranges of the current
value representing the flow rate on a scale from 0 to 100% of the set measurement range.
The following output current ranges can be defined:

0 - 20 mA referring to the measuring range F or R in the range from


zero to maximum. For example, for a flow of 0 m3 /h, the current is Output range I 0..F
0 mA, and for a flow equal to the measuring range for a given -> 0-20 mA
direction, it is 20 mA.

4 - 20 mA referring to the measuring range F or R in the range from


zero to maximum. For example, for a flow of 0 m3 /h, the current is Output range I 0..F
4 mA, and for a flow equal to the measuring range for a given -> 4-20 mA
direction, it is 20 mA.

0 – 20 mA referring to the measurement range in the range from


minimum to maximum, where the minimum means the R range and
the maximum the F range. /h will be 10 mA, with a reverse flow R Output range I R..F
of 100 m3 /h it will be 0 mA and with a forward flow F of 100 m3 /h -> 0-20 mA
it will have a current of 20 mA.

4 – 20 mA referring to the measurement range in the range from


minimum to maximum, where the minimum means the R range and
the maximum the F range. /h will be 12 mA, with a reverse flow R Output range I 0..F
of 100 m3 /h it will be 4 mA and with a forward flow F of 100 m3 /h -> 0-20 mA
it will be 20 mA.
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8.3.4.2 Frequency output

This function is used to define the range of the frequency output, which defines the intervals of the
generated frequency value representing the flow volume on a scale from 0 to 100% of the set measurement
range. The output generates pulses with an amplitude of 5 V and a width of 15 µs.

The following frequency output ranges can be defined:


0 – 1000 Hz F output range
0 – 5000 Hz 0 – 10000 Hz
0 – 10000 Hz

8.3.4.3 OUT1 and OUT2 outputs

Depending on the order, the transducer may have OUT1 and OUT2 outputs in relay, transistor, OC type
or mixed versions. For each output, you can define the function it is to perform. The selection of functions is
as follows: • min/max alarm • min alarm • max alarm • count volume 1(F) • count volume 2(F) • count volume
1(R) • count volume 2(R) • pulses (F) • pulses (R) • flow direction F/R • operating errors.
Output OUT1
Vol. 1(F)

8.3.4.4 Serial interface

The RS 485 serial interface enables operation in the following Serial interface
modes: MODBUS RTU, MODBUS ASCII, PRINTER, TERMINAL. >>
This is described in detail in chapter 9.

8.3.4.5 Output signals

This parameter determines the behavior of the output signals at the IOUT and FOUT outputs when a
certain flow level is exceeded. This level can be 100% or 130% of the measuring range for a given direction
of flow. The output signals can reach 0%, 100% or 130% of the working range of the IOUT, FOUT outputs.

Measurement > 100% Outputs = 0%,


Measurement > 100% Outputs = 100%,
Measurement > 100% Outputs = 130%,
Measurement > 130% Outputs = 0%, Outputs Measurement: Outputs:
Measurement > 130% = 130%. > 100% = 0%

Example: for the working range of the current output "4 - 20 mA", the measuring range of 200 m3/h and
with the setting "Measurement > 130% Output 0%", when the flow exceeds the value of 260 m3/h, the current
at the IOUT output changes to 4 mA .

8.3.4.6 Output test

This parameter allows you to test the current and frequency Output test I,F 50.0
output. It is expressed as a percentage and refers to the set %
measuring range.
You can force any value by changing the parameter value
the value of current and frequency on the outputs in the range from 0 to 130% of the range. For example, for
a frequency range of 0 - 10000 Hz and the test set to 50%, the frequency at the FOUT output will be 5000 Hz.
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Resumption of the flow measurement takes place at the moment of exiting the menu and switching to the
measurement mode.
8.3.5. service menu

8.3.5.1 Alarm log

Alarm log
The alarm log contains a record of errors and warnings occurring during
>>
the operation of the flowmeter and information about the course of its
operation (e.g. switching on / off the power supply, using the service code).
The date, time and type of event are recorded. 08/01/14 10:40 Shutdown

8.3.5.2 Configuring alarms

The Alarm Configuration submenu allows you to disable it


signaling an error in the operation of the flowmeter caused by config. alarms
by: exceeding the F range, exceeding the R range and signaling an >>
empty sensor. If there is no requirement that the occurrence of any of the
listed states cause an error to be signaled at work, the following should be F-range
set: alarm blocking – yes. blk. alarm yes

8.3.5.3 Service codes

The Service codes menu allows access to additional parameters of the


flowmeter after entering the appropriate code. For a person authorized to
operate the flowmeter, the following code is available: 12358, which grants service codes
administrator rights. >>
The administrator gains access to change the sensor diameter and the WSP
calibration factor. This makes it possible, for example, to replace a sensor
or transmitter. For the measurement to be correct, the above data must be Right:
programmed after the conversion. ADMINISTRATOR
From the administrator's level, it is possible to enable the menu access
lock. After the lock is activated, access to the menu will be possible after
entering the password: 2222.

8.3.6. Reports menu The


Reports
history of volume counters is saved in the reports menu, which allows >>
you to later check their status in a given period.

8.3.6.1 Hourly report

The hourly report allows you to read the status of volume counters up to
32 hours back. Information about the date and time as well as the state of 08.01.14 11:00
the counters is provided. The report is updated on the hour and the oldest VF 12345 m3
entries are deleted from memory.

8.3.6.2 Daily Report

The daily report allows you to read the status of volume counters up to 08.01.12 00:00
56 days back. Information about the date and the status of the counters is
VF 36,721 m3
provided. The report is updated at 00:00. The oldest entries are deleted
from memory.
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8.3.7. Printer menu

The flowmeter allows you to make a series of printouts containing


information about the measurement and its operation. Dr. hour report printing:
Types of reports: no
a) Current - current flow and volume counter values.
- cyclical printout every set time: -
demanded printout initiated by impulse at the PIN input -
printout on demand initiated by selection from the Menu b)
Data report from the transducer memory:
- hourly report (32 hours back) - daily
report (56 days back) - event log - flow
meter shutdown log - printout of current
flow meter settings.

8.3.7.1 Print configuration

The print configuration menu is used to define the parameters config. printout
of the cyclic printout. The cyclical print function allows you to >>
automatically print reports at user-defined intervals. Reports can
be printed in hourly or daily time intervals. For the hourly interval, Report unit hour
it is specified how many hours the printout is to take place, and for
the daily interval - every how many days.
Cyclical report 2 hours

8.3.8. Power Outages menu

The Power loss menu allows you to read the total time of all Total time off 33d, 14h,
interruptions in the device's operation due to the lack of power 41m
supply. The information includes the number of days, hours and minutes.
It is also possible to read detailed information about the last 40 08.01.11 12:34
power failures. It contains the date and time of occurrence and the
duration of each outage. 2h, 03pm, 00s

8.3.9. Date, time menu

The menu is used to set the current date and time. Date and 2008-01-12
time are used in the process of recording power failures, reports 12:33:45
and recording alarm states.

8.4 Reading the instrument's indications.

In the basic mode of displaying the measurement results, you *F 100 m3/h is
can read the flow rate and the status of the volume counter. A
VF 234,530 m3
pulsating asterisk (the asterisk turns into a cross) in the upper left
corner of the display indicates correct operation of the device.

8.5 Measuring ranges.

According to table 3, depending on the nominal diameter of the


RANGE MAX.
sensor, each flowmeter has a maximum measuring range qmax ,
EXCEEDED
which in the transmitter is marked as the F range and the R range,
respectively for forward and reverse flow.
These ranges can be programmed in the range from 10% to 100% qmax. The transmitter enables the
measurement of flow 30% greater than the maximum measuring range qmax. Exceeding the maximum
range by 30% results in displaying a message, setting the IOUT and FOUT outputs to the value set with
the "Measurement: Outputs:" parameter, and signaling the upper (max) alarm.
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The return to normal operation occurs when the flow rate is reduced below the maximum range.

The user can program measuring ranges smaller than qmax , constituting 100% of the flow value. In
relation to the programmed ranges, the outputs are scaled: current and frequency. This means that an
indication equal to the value of the measuring range for a given direction sets the IOUT and FOUT outputs to
100% of their working range.
Exceeding one of the measurement ranges for a given direction results in signaling this state with the
flashing "<F" or "<R" symbol. The status of the IOUT and FOUT outputs in this situation is determined by the
"Measurement: Outputs:" parameter.

8.6 Signaling the lack of medium in the sensor.

In the case of installations with the possibility of periodic emptying,


E EMPTY SENSOR
an ERP flowmeter should be used - detection of an empty sensor pipe.
The sensor in this version is equipped with an additional electrode for VF 7899543, OO m3
detecting the lack of liquid.
No liquid or flow through the sensor is detected. medical conductivity
125
The detection system is factory set for sewage, water.
For liquids with lower conductivity, it may need to be calibrated. In order
to perform the calibration, go to the Basic Settings menu, parameter Conductivity of the medium. The
parameter value can be set in the range of 40÷127. The lower values of the parameter are appropriate for low
conductivities, and the upper values for high conductivities. After changing the value of the parameter, it is
necessary to test the functioning of the detection by emptying and filling the installation.

If the pipeline is emptying, when using a standard flowmeter, to ensure its correct operation, it is possible
to use an external, additional probe detecting the lack of medium in the pipeline. A conductivity, capacitive or
other probe can be used, which will have a binary output to signal the presence of liquid. The probe is
connected to the two-state PIN input of the flowmeter. After setting the "Input PIN" parameter to the value "det.
flooding low", the lack of medium in the sensor causes the display of a message in the upper line of the display
and setting the IOUT and FOUT outputs to 0% of their operating range, signaling the low alarm (min), and
stopping the work of volume counters.

The voltage of 0/24 V DC should be applied to the PIN input

8.7 Errors and warnings.

Emergency or alarm states that may occur during the operation of the flowmeter, defined in the transmitter
software, have been divided into two groups:
1. ERRORS
ÿ Empty sensor ÿ
Short-circuit in the coil circuit ÿ
open-circuit in the coil circuit ÿ AC
converter error ÿ error in the flow
measurement system ÿ error in the coil
current measurement system ÿ transducer
lock (time to pay expired :) )
2. WARNINGS ÿ F
range exceeded ÿ R range
exceeded ÿ temperature too
high ÿ temperature too low

Failures from the ERRORS group


cause: - stoppage of the transducer operation (zeroing the flow)
- displaying an error message on the first line of the transducer
failures from the ERRORS + WARNINGS group cause: - signaling
with the relay (if the appropriate relay operating mode is selected) - displaying the E
marker instead of * / + - displaying an error message if the display is properly configured.
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9. RS485 SERIAL INTERFACE


The serial interface of the flowmeter allows operation in three different modes described below:

Working in the Modbus network - The network interface allows you to connect one or more flow meters to a common
transmission line of the RS-485 standard with the MODBUS protocol.
The flowmeter acts as a SLAVE unit.
The master unit can selectively read and write data, as well as perform other operations on individual units, called stations.
Each station has a unique identification number set by the user. The station number is used by the master unit to distinguish
individual flowmeters.

The web interface has the following capabilities: - reading current


measurement results; - reading previously entered parameters; -
saving new parameters; - examining the condition of the device;
- resetting volume counters;

Terminal work - switches the serial interface into terminal mode, which allows you to view the device's operation from a PC and
a terminal program. More details in section 9.8 Terminal operation

Cooperation with the printer - switches the serial interface into the mode of operation with the printer - see section 9.7
Cooperation of the flowmeter with the printer

9.1. Setting the parameters of the transmission line:


Use the arrow keys to go to the Serial Interface submenu a. Enter the submenu -
the Job Type item will be displayed b. Select one of the available options:

ÿ MODBUS RTU
ÿ MODBUS ASCII
ÿ PRINTER
ÿ TERMINAL
c. Then, after going to the Port Parameters submenu, select one of the available options: ÿ 1200,N,8 -> 1200,E,8 ->
1200,O,8 ÿ 2400,N,8 -> 2400,E,8 -> 2400.O.8 ÿ 4800.N.8 -> 4800.E.8 -> 4800.O.8 ÿ 9600.N.8 -> 9600.E.8
-> 9600.O.8 ÿ 19200.N, 8 -> 19200,E,8 -> 19200,O,8 default option - 9600,E,8

Individual values mean: - numerical


value, e.g. 1200 – baud rate in [b/ s], - N, E or O – parity
testing mode (N - no testing-None, E-even-even, O-odd-odd) - 8 – number of bits per character

PROFIBUS and MODBUS communication are used interchangeably.

In the case of a transmitter equipped with a PROFIBUS communication module, it is impossible


to use RS485. The use of two transmission standards may damage the transmitter.

9.2. MODBUS interface technical data.


1) Transmission line: according
to the specification of the (EIA) RS-485 standard.
2) Communication protocol:
in accordance with the specification of the MODBUS RTU or ASCII standard.
3) Maximum line length: 1200 m.
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4) Galvanic barrier: from the


side of the power supply and circuits of the flowmeter transducer.
5) Maximum number of logical units: 247.
6) Maximum number of physical units connected to the line: 32.
7) Maximum access time to a single station: less than 300 ms.

8) Maximum number of sent registers in one message:


30 for RTU mode, 15 for ASCII mode.
9) Transmission format for a single character (asynchronous transmission):
speed: 1200, 2400, 4800, 9600, 19200 baud; number of
bits: 8; number of stop bits: 1 error check: parity test, odd
parity test, none;

10) Interference immunity:


according to the specifications of the (EIA) RS-485 standard.

9.3. Starting the Modbus interface


The flowmeter network consists of three basic elements:

1) Transmission line - compliant with the specification (EIA) RS-485, two-wire shielded.
It is recommended to completely galvanically isolate the transmission line and ground the screen. As a match for
the transmission path, resistors connected at the beginning and end of the line should be used

2) Stations - connected in parallel to the line through the RS485 output (terminals: 8-Screen, 6-T/R+, 7-T/R-)
3) Master system - a computer equipped with an RS485 serial port card or other
device working as a Master in the Modbus network.

678 678

Fig.12 Connection to the transmission line.

Station configuration:

Each flow meter operating in the network must be properly configured using the keyboard, in particular it must have
a unique identification number and set the correct parameters of cooperation with the transmission line.

1) Establish the parameters of cooperation with the transmission line according to point 9.1:

2) Assigning the station number:


- use the arrow keys to go to the next submenu item "Station number", - enter the required
number, unique for each device connected to the line.

9.4. Parameter editing is disabled.


Starting data exchange with the flowmeter via the network automatically blocks the possibility of editing parameters
from the keyboard. An attempt to edit a parameter results in the display of the "LOCK" message. The blockade is lifted
after the power supply is turned off and on and the data exchange stops, or after the number zero is entered into the
register with the address 1000 (see - chapter
Description of flowmeter registers).
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9.5. Description of flowmeter registers


Reading the measurement results, setting parameters, etc. is done via 16-bit
registers accessed using standard MODBUS protocol functions.

There are two register address spaces:

1) Read-only registers (Input Registers). Reading using function 4 (Read Input Registers).
2) Read and write registers (Holding Registers). Read using function 3 (Read Holding Registers).
Recording with function 16 (Preset Multiple Regs), or function 6 (Preset Single Register).

Attention:
Entry to all stations simultaneously (broadcasting) is not possible in this version of the
interface.
Data formats:

One data (e.g. flow value) is represented by one or more registers located at successive, adjacent
addresses.
The meter uses the following standard data types:

UNSIGNED - 16-bit unsigned integer value, represented by one register;


FLOAT - 32-bit floating-point value with 24-bit precision according to the IEEE standard, represented by
two registers. The Float number format is shown below:

SE ... EEM ... MM ... MM ... M


Bit 31 30 … 2 4 2 2 1 1 …87…0
3 2 6 5

"n+1" register "n" register

Where: S - sign
E - exponential
M - mantissa
(highest bit always equal to 1, therefore omitted)

It is possible to use group read and write (read/write multiple registers) within
a single MODBUS protocol message.

Attention:
In the case of reading/writing data consisting of several registers, it is absolutely necessary to
perform these operations on successive, increasing addresses. The best solution is to use
group read and write.

Read-only registers (Input Registers):

1) Flow rate
Address: 0, Format: FLOAT, Number of
registers: 2 Measured value in the currently set flow unit. For reverse flow, this value is negative.

2) Status of the current volume counter for the forward flow VF


Address: 2, Format: FLOAT, Number of registers: 2 Value in
the currently set volume / mass unit. Always positive.

3) Status of the current volume counter for reverse flow VR


Address: 4, Format: FLOAT, Number of registers: 2 Value in
the currently set volume / mass unit. Always positive.

4) Status of the current differential volume counter VD


Address: 6, Format: FLOAT, Number of registers:
2 Value in the currently set volume / mass unit. It can be negative.
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5) Status of the main volume counter for forward flow GF Address:


8, Format: FLOAT, Number of registers: 2 Value in the currently
set volume / mass unit. Always positive.

6) Status of the main volume counter for reverse flow GR Address:


10, Format: FLOAT, Number of registers: 2 Value in the
currently set volume / mass unit. Always positive.

7) Status of the main differential volume counter GD


Address: 12, Format: FLOAT, Number of registers: 2
Value in the currently set volume / mass unit. It can be negative.

8) Current flow value +/- 1000w [0.1%]


Address: 14, Format: UNSIGNED, Number of registers: 1

9) Temperature in 0.1°C
Address: 15, Format: UNSIGNED, Number of registers: 1
Measuring the temperature inside the transmitter housing

10) Error log


Address: 16, Format: UNSIGNED, Number of registers: 1
A value other than zero means that the transmitter is operating incorrectly, in particular:

bit 0 - exceeding the measuring range F "forward" 1 -


exceeding the measuring range R "reverse" 2 - empty
sensor 3 - short circuit in the coil circuit 4 - break in the
coil circuit 5 - max. transducer temperature 6 – exceeded
min. transducer temperature 7 – AC transducer error 8
– EEPROM write error 9 – measurement chain error 10
- lock

Holding Registers:

1) Medium density
Address: 0, Format: FLOAT, Number of
registers: 2 It is used to set the size of the weighing units for flow and mass, such as kg/h, T, etc.

2) Cut-off
Threshold Address: 2, Format: FLOAT, Number
of registers: 2 Enables the elimination of flow values not exceeding the threshold given in percent of the
measuring range for forward flow.

3) Permission to edit parameters from the keyboard


Address: 1000, Format: UNSIGNED, Number of
registers: 1 After entering the zero value, it unlocks the ability to edit parameters from the keyboard until
the next operation is performed via the network for this device.

4) Volume/mass unit index


Address: 1001, Format: UNSIGNED, Number of
registers: 1 In this unit, the states of volume counters are given.
Possible unit index values: 0 - [m3], 1
- [l], 2 - [kg], 3 - [T]

5) Flow unit index Address:


1002, Format: UNSIGNED, Number of registers: 1 The
flow rate is given in this unit.
Possible unit index values: 0 - [m3/h],
1 - [m3/min], 2 - [m3/s], 3 - [l/h], 4 - [l/min], 5 - [l/min] s], 6 - [kg/h], 7
- [kg/min], 8 - [kg/s], 9 - [T/h], 10 - [T/min], 11- [T/s] , 12 - [%]
Not all units are available for some sensor diameters.
Machine Translated by Google

44

6) Resetting the current volume counter for the forward flow VF Address: 1003,
Format: UNSIGNED, Number of registers: 1 Entering the zero value resets the
counter.

7) Resetting the current volume counter for reverse flow VR Address: 1004, Format:
UNSIGNED, Number of registers: 1 Entering the zero value resets the counter.

8) Resetting the current differential volume counter VD Address: 1005,


Format: UNSIGNED, Number of registers: 1 Writing the zero value
causes resetting the counter.

9.6. Error handling.

In the event of a transmission error - eg parity error, CRC error, LRC error, packet logical structure error, the station
ignores the message and does not send a response.
The station sends an Exception Response in the following cases:

1) The function number is different from 3, 4, 6, or 16 - code 1 (ILLEGAL FUNCTION).

2) Reference to non-existent register address - code 2 (ILLEGAL DATA ADDRESS).


This error also occurs in the case of an attempt to read/write data consisting of several registers without taking into
account the required order (according to consecutive, ascending addresses), and in the case of an attempt to write data
protected by legalizing the device.

3) An attempt to enter an incorrect data value - e.g. outside the range. - code 3 (ILLEGAL DATA
VALUE)

9.7. Cooperation of the flowmeter with the printer.

The flowmeter with the RS-485 interface can work with a printer with the RS-232 interface.
It allows you to print current flow values, the status of volume counters and volume increment reports. The flow meter is
currently prepared to work with a Mini Mouse printer.

All printing options are possible only when the "PRINTER" mode is selected in the Serial Interface menu . Sample reports are
presented in Annex 1.

Types of reports: c)
Current - current flow and volume counter values.
- cyclical printout every set time: - demanded
printout initiated by an impulse on the PIN input - printout on demand
initiated by selection from the Menu d) Data report from the transducer
memory available in the PRINTER menu:
- hourly report (32 hours back) - daily report (56
days back) - event log - flow meter shutdown log -
printout of current flow meter settings.

Converter Printer

+ - GND
interface
interface RS 232
RS 485

678 RxD GND

Fig. 13 Connecting the printer to the flowmeter


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45

9.8. Terminal work.


After proper configuration of the ports of the MPP®-6 flowmeter and the computer, you can use the RS-485 serial port
in the terminal service mode. On Windows®XP, you can use HyperTerminal. After pressing the ENTER key on the
keyboard of the terminal (PC computer) or another key not listed in the table below, a menu appears with the options
described in the table below:

Key Description

S
Current data short report: flow and meter
readings
B Current data full report
R Displays the 5-second register
D Display of the daily log
G Display of the hour log
WITH
Viewing the event log
C Display of the current configuration
Displaying a list of possible events
L generated by the flowmeter - long descriptions
of events
Displaying a list of possible events
K generated by the flowmeter - short
descriptions of events

Table: List of services available from the TERMINAL port

Attention!
The Terminal service (similarly to the PRINTER) is not available via the MODBUS protocol, so it does not
allow remote selection of the station and is intended for direct communication between the computer
(terminal) and the flowmeter.
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46

10. DIAGNOSTICS
Lp. Fault symptoms Diagnostics
1 DARK DISPLAY No supply voltage. • Check
the presence of supply voltage on the terminal block
transducer
2 Announcement: Damaged supply circuit of the sensor coils • Check
E BREAK the resistance of the coils on the terminal strip of the sensor, the resistance
should be within the range of approx. 40÷150 ohms; (terminal numbers 21,
22). A bad value of resistance indicates damage to the coils or the connection
plate of the sensor. It may be caused by, for example, flooding the sensor
with water. • Check the continuity of the coil power wires. • If it is present on
terminals 21 and 22 of the transmitter

the resistance of the coils indicates its damage.


3 Message: MAX Occurrence of flow with an intensity greater than the maximum measuring range
RANGE EXCEEDED of the flowmeter • In the case of flowmeters without empty sensor detection,
this may indicate emptying of the sensor or incomplete flow.

• Check the correct connections between the sensor and the transmitter
• Check the continuity of the measuring cable • Potential equalization not
ensured (see section 6.5)
4 Announcement: Information about emptying the sensor or incomplete flow through its cross-
EMPTY SENSOR section (flow meter in ERP version)
5 Message: MAX The occurrence of these messages in a chaotic manner, alternating with the
RANGE SENSOR EXCEEDED or EMPTY measurement reading, may indicate moisture or flooding of the sensor's
connection box and damage, e.g. due to corrosion, of the connection plate
located there.
The operation of the transmitter can be checked using an SP type flow simulator.
If it is missing, you can short-circuit the input signal to ground in the transducer
(connect terminals 24, 25, 26; terminals 21, 22 remain connected to the sensor).
If the display shows zero indication, i.e. 0.0 m3/h, it means that the sensor or
measuring cable is damaged. However, if the information on the display has not
changed, it means that the transducer is damaged.

6 Unstable measurement They are probably the result of high aeration of the measured medium, the
content of solids or turbulence in the installation. Measurement instability can
be eliminated by increasing the averaging time (in the Configuration menu) from
a dozen to several tens of seconds.

7 Measurement error The measurement error can be caused by: • not


Indication of flow despite its absence resetting the SK correction constant – reset according to point 8.3.1.6
Resetting the SK correction constant • resetting the SK correction
constant during flow or with an empty sensor. Run the Restore SK zero
function • moisture or flooding of the sensor's connection box and damage,
eg due to corrosion, of the connection plate located there. This results in the
inability to reset the correction constant due to too high flow rate - dry the
box and replace the connection plate.

• excessive build-up of deposits on electrodes and lining


sensor - remove and clean the sensor • occurrence of
stray currents in the installation or electromagnetic interference - in the
case of an electrically insulated pipeline, reference potential flanges
should be used
8 Flashing <F or <R symbols Exceeding the set measuring range • Increase the
measuring ranges
9 The letter B is displayed The clock battery is exhausted • Replace
the battery (CR 2032) and set the current date and time
Machine Translated by Google

47

11. HOW TO ORDER.


In the order, please provide the letter-digit code according to the ordering template.

An example of an order, e.g. a flow meter for measuring sewage, mounted on a plastic pipeline. The
sensor will always be filled with sewage (it will be siphoned). The measuring well may be periodically flooded
by groundwater.

1. Type of transducer - MPP® 600


2. Supply voltage - 230 VAC 3. Type
of outputs OUT1 - relay; OUT2 output - transistor 4. Sensor type CP - 650 5.
Nominal diameter - DN 150 6. Lining - HR hard rubber 7. Electrodes -
stainless steel 8. Reference potential electrode - yes 9. ERP electrode for
empty sensor detection - no 10. Pressure nominal PN 16 11. Connectors and
housing material - stainless steel 12. Sensor protection degree - IP 68

1 23 4 5 6789 10 11 12

MPP® 600 1 3 CP 650 0150 G 1 1 0 016 K8

The ordering code for the example flowmeter will look like this:

MPP® - 600 – 13 - CP-650 - 0150G110 - 016K8

5 m of cable is supplied with the flowmeter, if a different section is required, its length should be specified
in the order.
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48

11.1 Order Template.

1 23 4 5 6789 10 11 12

MPP 600 1 1 CP 650 0150 G 1S 0 0 006 S5


1. Transducer Type: MPP®
600; MPP® 600 IP MPP® 610; 611
MPP® 612; 614 MPP® 620 MPP®
630

2. Supply voltage: 230V AC


24V AC/DC 12V AC/DC -1
-2
-3

3. Outputs OUT1, OUT2 Relay


Transistor Relay / Transistor - 1
-2

-3

4. Sensor type: CP
650 CP 660 CP
670 CP 680

5. Nominal diameter [mm]: 3 - 0003

3000 - 3000

6. Liner Material: HR Hard


Rubber NR Linatex® -G
Natural Rubber -R
-L
Epoxyd - AND

PTFE -T
FEP -F

7. Electrodes:
SS 316L - 1 Titanium - 2
Tantalum - 3 Monel - 4
Hastelloy C-276 - 5

Other -6
conical - _S

8. Electrode of reference potential - 0 - 1


NO
So

9. ERP electrode empty sensor detection


NO -0
So -1

10. Nominal pressure PN 6 -


006 PN
-
___ ___
PN 400 - 400

11. Connection and housing material steel


18G2A + epoxy coating - S stainless steel 0H18N9 - K

12. Degree of protection of the sensor


IP 65 - 5 IP 67 - 7 IP 68 - 8
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49

12. ANNEXES
Appendix No. 1 - Printouts

current report 25.08.01.15 09:00 GF=49.437 GR=13.072 m3


26.08.01.15 10:00 GF=49.437 GR=13.171 m3
***************************************** 27.08.01.15 11:00 GF=49.437 GR=13.173 m3
28.08.01.15 12:00 GF=49.437 GR=13.173 m3
current state
***************************************** 29.08.01.15 13:00 GF=49.437 GR=13.173 m3
Name : 30.08.01.15 14:00 GF=49.437 GR=13.173 m3
Time :2008-01-17 07:17:32 31.08.01.15 15:00 GF=49.437 GR=13.173 m3
***************************************** 32.08.01.15 16:00 GF=49.437 GR=13.173 m3

Time :2008-01-17 07:17:32 On time ******************* END *************


*
:2008-01-17 07:16:21 Temperature :22.5[C]

Flow :0.000[m/s] Description of subsequent report fields:

GF meter :49,439[m3]
Lp gg.mm GF = GR =
GR counter :13.178[m3]
rr.mm .dd 49.437 13.173
GD meter :36.260[m3]
VF counter :7,529[m3]
:2007-10-15 11:52:39
From Counter VR :0.314[m3]
From :2007-10-15 11:52:42 VD counter
:12.027[m3] number
Ordinal
range
1-32
the
in Data Time Counter
Forward
Global Backwards
counter
global

From :2007-10-15 11:52:42 Dose


1 :-0.670[kg]
Number of doses 1
:22 Dose 2(F) :7532.229[kg]
Number of doses 2F
:2148 Dose 2(R) :315.124[kg] Daily report
Number of doses 2R
:235 Total time off :117d,00h,17m *****************************************

Quantity off :161phase


Blocking
:NOTACTIVE
Daily report
Blocking time :00m,00s *****************************************

Name :
Time :2008-01-17 07:17:53
******************* END ************* *****************************************

1.07.10.25 00:00 GF=41.947 GR=12.890 m3


Hourly report 2.07.10.26 00:00 GF=41.947 GR=12.890 m3
3.07.10.27 00:00 GF=41.947 GR=12.890 m3
*****************************************
4.07.10.28 00:00 GF=41.947 GR=12.890 m3
Hourly report 5.07.10.29 00:00 GF=41.947 GR=12.890 m3
*****************************************
6.07.10.30 00:00 GF=41.947 GR=12.890 m3
Name : 7.07.10.31 00:00 GF=41.947 GR=12.890 m3 ÿ
Time :2008-01-17 07:17:44
example of a flowmeter stoppage
*****************************************
8.08.01.04 00:00 GF=49.436 GR=13.026 m3
9.08.01.04 00:00 GF=49.436 GR=13.026 m3
1.08.01.03 22:00 GF=49.436 GR=13.017 m3 10.08.01.04 00:00 GF=49.436 GR=13.030 m3
2.08.01.03 23:00 GF=49.436 GR=13.017 m3 11.08.01.04 00:00 GF=49.436 GR=13.035 m3
3.08.01.04 00:00 GF=49.436 GR=13.025 m3 12.08.01.04 00:00 GF=49.436 GR=13.037 m3 ÿ

example of a flowmeter stoppage 13.08.01.07
… 00:00 GF=49.436 GR=13.046 m3
… 14.08.01.07 00:00 GF=49.436 GR=13.046 m3
22.08.01.14 12:00 GF=49.437 GR=13.067 m3 15.08.01.07 00:00 GF=49.436 GR=13.046 m3
23.08.01.14 13:00 GF=49.437 GR=13.070 m3
24.08.01.14 14:00 GF=49.437 GR=13.070 m3 *************** END *****************
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50

Event log - 64 items Flow meter configuration


***************************************** *****************************************

Event list Configuration


***************************************** *****************************************

Name : Name :
Time :2008-01-17 07:18:04 ÿ date of printing Time :2008-01-17 07:18:51
***************************************** *****************************************

2008-01-04 ------------ ÿ date of event occurrence, Manufacturer configuration


below in the lines time of occurrence 1.13:19:00 serial number :0 calibration
Power off 2.13:19:39 Power on 3.13:35:25 Power off :1.000000 zero calibration:50 coil
4.13: 36:01 Turn on the power 5.12:19:52 Enter the current :100 [mA] coil current
calibration
code MANUFACTURER 6.12:40:55 Turn off the :0.700000 freq. measurement
:6.25Hz
power 7.12:41:32 Turn on the power 8.14:28:19 cal.4-20 gain..-20
Enter the code MANUFACTURER 2008-01-08 ampli.calib.:1.146000 cal.4-20
---------- -- ÿ date of event occurrence, time of zero.-20 zero calib.:0.000000 medium density
occurrence in the lines below 9.09:20:19 Break in the :1.000000 cut-off threshold :0.000000 operating
coil circuit mode :bidirectional unit pipe diameter capacity

:50
[mm] :m3

10.09:20:35 User configuration Line 1


End of break in the measuring coil circuit 11.12:25:37 display :flow Line 2 display. :l.
Restart 12.12:27:22 Restart current VF/R Flow unit :m/s
Language :Polish
pulse length :100 [ms] pulse delay :10 [ms]



… Range F :10.000000 [m/s]
63.14:01:50 Power off 64.14:02:29 Range R :5.000000 [m/s]
Power on Alarm Min :4.000000 [m/s]
Alarm Max :9.000000 [m/s]
*************** END ************** Unit Q for 'dose 1' :kg Count
Vol 1 :12.000000 [kg]
Unit Q for 'dose 2' :kg Count
List of exclusions - 40 items Volume 2 :24.000000 [kg]
PIN input function :start count
*****************************************
Output function OUT1 :alarm min Output
Exclusion list function OUT2 :alarm max Third act.
*****************************************
elect. :no Averaging :5 Current output
Name : mode. :0..F -> 4-20mA Out frequency
Time :2008-01-17 07:18:22
*****************************************
:0 - 5000 Hz
Range shunt mode :> 100% = 100% Active
1. 2008-01-03 11:23:29 Off=00m,39s 2. alarm 'Range F' :no Active alarm 'Range
2008-01-03 11:36:48 Off=00m,38s 3. R' :no Active alarm 'Empty pipe' :no Serial
2008-01-03 11:46:02 Off=00m,42s 4. port Mode :PRINTER Settings : 9600,N,8 Bus
2008-01-03 11:47:35 Off=00m,40s 5. no.:1 Printer Cyclical report:1 Report unit:hours
2008-01-03 11:50:39 Off=00m,39s



38. 2008-01-15 10:13:36 Off=00m,41s 39.
2008-01-16 12:46:46 Off=22h,13m,11s 40.
2008-01-17 07:16:21 Off=18h,21m,36s
*************** KONIEC ***************** ************* END ***************

Each line contains the date and time of reactivation as


well as the period of time remaining in the deactivation
state
Machine Translated by Google

51

NOTES

ENKO-POMIAR Sp. z o. o
44-100 Gliwice, ul. Dojazdowa 54 Tel.
+48 32 232 01 52, fax +48 32 235 62 37
www.enkopomiar.pl biuro@enkopomiar.pl

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