CNC VERTICAL MACHINE CENTER

OPERATIONAL & ELECTRICAL

MANUAL
FANUC series
操 作 & 電 氣 說 明 書

艾格瑪科技股份有限公司
AGMACHINE TECHNO CO., LTD.

Manual NO.201902
 Contents 目錄
I. Operation description 操作說明…………………………………………..…… 1-1-1

1. Illustration diagram of the power 電源開關….…………………..………… 1-1-1

2. Illustration diagram of the operation panel 操作面板….…………..……… 1-1-1

3. Description of the operation panel 操作面板說明………………..………… 1-1-3

M code list M 碼一覽表…………………………………………..…………… 1-2-1

Timer 計時器……………………………………………………..…………….. 1-3-1

Keeprelay list 診斷參數表設定……………………………………..………….. 1-4-1

II. Troubleshooting ………………………………………………………................. 2-1-1
故障排除…………………………………………………………..................... 2-1-3
ATC trouble …………………………………………………………………… 2-2-1
刀庫故障………………………………………………………………………… 2-2-4
Oil filler………………………………………………………………………….. 2-3-1
注油機…………………………………………………………………………… 2-3-2
Deceleration motor……………………………………………………………… 2-4-1
減速馬達………………………………………………………………………… 2-4-2
Spindle cooler……………………………………………………………………. 2-5-1
主軸冷卻機……………………………………………………………………… 2-5-4

III. External alarm message 外部異警訊息………………………………………… 3-1-1

1001 DOOR NEED CLOSE! 安全門未關!.......................................................... 3-1-1

1002 AXIS ZERO RETURN MISSED 軸向未歸原點………………………… 3-1-2

1003 SPINDLE ALARM 主軸異常……………………………………………. 3-1-3

1004 SP. GEAR SHIFT ALARM 高低檔換檔失敗…………………………… 3-1-4

 Contents 目錄
1005 ATC NOT READY ATC 未備妥………….……………...………….……. 3-1-5

1006 PRESS O.T BUTTON 3S 極限解除按 3 秒………….…………………. 3-1-6

1007 TF=<0 COMMAND ERROR T 指令不可小於 0…………………………. 3-1-7

1008 TF OVER COMMAND ERROR T 指令超過刀號數…………………… 3-1-8

1011 ATC TYPE (C0,D103) SET ERROR! 自動換刀刀數與換刀模式未設定... 3-1-9

1012 CTR(C2=0) OR>MAG. CAPACITYR 刀庫計數器等於 0 或大於總刀數.. 3-1-10

1014 SP. ORI ALARM 主軸定位異常…………………………………………. 3-1-11

1015 MOTOR OVERLOAD 馬達過載保護器跳脫……………………………. 3-1-12

1016 SP TOOL (D0) ERROR! 主軸刀號(D0)錯誤…………………………….. 3-1-15

1017 CTS UNIT FILTER ERROR! 中心出水單元異常……………...………… 3-1-16

1019 M6 AXIS MISSED 軸向未至換刀點……………………………………. 3-1-17

1020 OIL COOLER FAILED 主軸冷卻機異常…………………………………. 3-1-18

1021 TOOL MEASURE ALARM! 刀長量測異常!............................................... 3-1-19

1022 TOOL LIFE EXHAUST 刀具壽命秏盡…………………………………… 3-1-20

1023 MAG NOT INPOSITION 刀庫未定位……………………………………. 3-1-21

1024 ATC CYCLE FAILED 換刀時間過長……………………………………. 3-1-22

1025 POT UP/DOWN LS MISSED 刀杯上下檢出開關異常…………………... 3-1-23

1026 OIL TANK PRESSURE LOW! 油壓單元壓力過低………………………. 3-1-24

1027 AIR PRESSURE FAILE 空壓不足………………………………………… 3-1-25

1028 ATC TYPE ERROR 換刀臂種類設定錯誤……………………………….. 3-1-26

 Contents 目錄
1029 SP. TOOL CLAMP FAILED 主軸夾刀異常………………………………. 3-1-27

1030 MAGAZINE FOR/BACK LS MISSED 斗笠式刀庫前進/後退異常…… 3-1-28

1032 AXIS INTERLOCK 軸向互鎖…………………………………………….. 3-1-29

1033 HYDRAUIC MOTOR OVERLOAD 油壓馬達過載(F5)…………...…….. 3-1-30

1034 COOOLANT MOTOR OVERLOAD 切削液馬達過載(F1,F10,F12)……. 3-1-31

1035 ARM MOTOR OVERLOAD 刀臂馬達過載(F3)…………………………. 3-1-32

1036 MAG MOTOR OVERLOAD 刀庫馬達過載(F4)………………………… 3-1-33

1038 SPINDLE FAN MOTOR OVERLOAD 主軸風扇馬達過載(F7)…………. 3-1-34

1041 TANK LEVEL LOW! 水車低水位!.............................................................. 3-1-35

2003 LUBE LEVEL/PRESSURE ERROR 軸向潤滑單元異常………………… 3-1-36

IV. ELECTRICAL DRAWING 電路圖……………………………………………… 4-1-1

 Operation description
1.
Illustration diagram of the power

2.
Illustration diagram of the operation
panel (by one touch)

1-1-1
2.
Illustration diagram of the operation
panel (by button type)

1-1-2
(2) Mode selector
(A) PC connection
mode:

The information can be transf- erred

between the machine and PC. At the same
time, machining process can be executed.
(B) edit mode:

It is allowed to edit the prog- rams

saved in the memory.

(C) Memory mode:

The computer can execute the

programs saved in the memory.

(D) Manual data

input mode:

Press this button for data input by

manual if machining is not under
memory mode. Generally, it's permitted
to input single block command and
execute it. 1-1-4
(E) Handle mode

Handle operation mode:

Select this switch when choo- sing
handle for operation.
(F) Jog mode:

This is for axis jog movement

control. It can be controlled by axis
selecting switch moving direction
selecting switch and moving speed
selecting switch.

(G) Rapid movement

mode:
JOG

Press this button and

direction-selecting button if we want
moving the worktable quicker than
that in jog mode.

1-1-5
(H) Zero point return
mode:
(X Y
Z

)
To execute zero point return process
for each axis. ( Before executing zero
point return process of X-axis and Y-axis,
execute Z-axis in advance. It is allowed
to execute zero point return of three
key is pressed.)

1-1-6
(3)
Moving direction and speed selecting of the
axis

(A) Rapid feed

rate adjustment:

RAPID

(G00)
100%

This button is to adjust the

speed of rapid moving. When
mode selector is at , it
could control the moving speed of
manual operation. If the machine
is under auto mode, it could
control the moving speed of quick
movement command (G00).
When this switch is at 100%
position, the speed is the same as
that set in the machine.

1-1-7
(B) Feed fate
adjust- ment:

JOG
mm/min DNC/AUTO/MDI
%
Moving speed selecting switch for
jog and cutting of each axis:
Under Jog mode, the unit of the
moving speed is mm/min. Under
DNC AUTO and MDI mode, the
unit is %.

(C) Movement

Moving direction-selecting switch

for each axis.

1-1-8
(4) Spindle control function
(A)
CW
CCW (
)
This is CW/CCW selecting switch for
spindle rotation. CW means clockwise
and CCW means counterclockwise.
(Effective under manual mode)

(B)

( )
(

)
ORIE:This is spindle position setting
switch. When pressing it, the
spindle will execute position
setting. When finishing, the
indicator will be lit. (Effective
under manual mode)
STOP:Stop spindle rotating button
(Effective under each mode )

1-1-9
(C) Spindle
rotating speed adjustment:

50
120%
Rotate this switch to adjust the
spindle speed under auto
operation. However, it is useless
when executing screw machining.
The adjusting range is 50~120%.

1-1-10
(5) Auto operation function
(A) Cycle start :

(
)
Press this key to start auto operation.
The indicator will be lit during auto
operation until the execution is
finished. Press this key could also
execute axis zero point return under
ZRN mod
(B) Feed hold :

If this button is pressed during auto

operation, the tool feed will be stopped
immediately. If it is pressed again, the
machine will execute the residue
program.

1-1-11
(C) Single block :
(
)
When pressing START one
time, the machine will execute single
block. (If the slide lubricant is insufficient,
the machine will also enter single block
execution condition.)

(D) Selectable program

stop :
M01

M01 M01

This button is for selectable stop

control. It should go with command M01.
When this button is pressed, the machine
will stop automatically if M01 is executed.
On the contrary, M01 will be ignored.

1-1-12
(E) Block skip :
/

If the block is marked / , it will be

ignored during program execution.

(F) Machine lock :

CRT

The axes are stopped, but the

coordinate on CRT will vary.

(G)Z Z-axis lock :

Z CRT

Z-axis is stopped, but the

coordinate on CRT will vary.

1-1-13
(H) Manual absolute :
ON

When it is ON, the movement

caused by manual during program
execution will be revised in coordinate
system.

(I)M.S.T M.S.T lock :

(M.S.T)
When pressing this button, all
auxiliary function will be of no use.

(J) Dry run :

(FEED
OVERRIDE)
The cutting speed of the spindle is
controlled by JOG OVERRIDE switch
on the panel.

1-1-14
(6) Special function

(A) Spiral chip conveyor

switch :

When pressing this switch, it will be

lit. The chip will be transferred to chip
collector automatically. If it is pressed
again, the lamp will be off and the
conveyor will be stopped.

(B) Spiral chip conveyor

stop :

When pressing this switch, it will be

lit. The chip conveyor will be stopped.

1-1-16
 (C) Spiral chip conveyor
reverse :

When pressing this switch, it will be

lit. The chip will be reverse

(D) Coolant selecting switch:

When pressing this switch, it will be

lit. At the same time, the coolant will
be sprayed. Even in auto operation, it
will be also effective.

(E) Coolant through spindle

ON/OFF switch: (OPTION)

When pressing this switch, it will be

lit. At the same time, the CTS will be
ON.

1-1-17
(F) Spiral chip conveyor
reverse : (OPTION)

When pressing this switch, it will be

lit. The chip will be reverse

(G) CHIP FLUSH: (OPTION)

When pressing this switch, it will be

lit. The chip flush will be ON

(H) Air blowing:

Air blowing ON/OFF switch.

1-1-18
(I) Program re-start :

( FANUC )
This function could continue to
execute the interrupted program.

(J) Put up/down:

( )
Put the tool pocket up/down.

(K) Work Light:

Work light ON/OFF switch.

1-1-19
(L) Safety door ON/OFF
switch : (OPTION)
"
RESET"
When pressing this switch for 3
sec, Safety door will be open. When
the door close, please pressing
"RESET".

(M) OT release :
1.

2.
When the machine's movement is
over travel, it's necessary to press this
button to reset the alarm. Then, move
the machine under or
mode.

1-1-20
(N) Edit key switch :
1.
2. |
Only this switch is at |
position, the system is allowed to
revise the program parameters
work-piece coor- dinate and
compensation information.

(O) ( ) Magazine forward

/ reverse :
1. ( ) (
)
2. ( ) ( )
When you pressing this switch ,
the Magazine forward /
reverse

1-1-21
 (7) Warning LED

(1) NC
(2)
(3) ATC
(4)

NC: Indicate the normal condition of the NC

system.

M.FAIL: Machine failure warning.

ATC: ATC failure warning.

LUBE: Warning light for insufficient lubr-

icant used on roller lead-screw and
machine bed. When this lamp is lit, it
needs to add oil.

1-1-22
(8) Indication LED
(1) X Y Z 4 5

(X Y Z
)
Zero point return indicator for
X-axis Y-axis Z-axis the 4th
axis and the 5th axis. When zero
point return is finished, the indicator
will be lit. (When X-axis Y-axis
and Z-axis are at the second
reference point, the indicator will be
in flash condition.)

1-1-23
 (2)
H:
L:
Spindle gear LED
H: High gear
L: Low gear

(8) Tool NO. indication

(A)
(B)

(A) Spindle tool NO. indication.

(B) Magazine tool NO. indication.

Spindle tool NO. indication. (It will

indicate the tool holder NO. when the
tool magazine is rotating.)

1-1-24
M M code list
M
M code Content description
M00
Program hold
M01
Selectable program hold
M02
Program execution finish
M03
Spindle CW
M04
Spindle CCW
M05
Spindle STOP
M06
ATC tool exchange cycle
M07
Cutting blowing ON
M08
Coolant ON
M7 / M8 / M12 / M38 / M39
M09
M7 / M8 / M12 / M38 / M39
OFF
1-2-1
M M code list
M
M code Content description
M10 ( )
The 4th axis clamp (option)
( )
M11 The 4th axis release
(option)
M12 ( )
Oil Mist (option)
M19
Spindle orientation
M29
Rigid tap
M30
Program execution finish
M38 ( )
Oil hole ON (option)
M39 ( )
CTS ON (option)
( )
M40 Chip flusher unit ON (option)

1-2-2
M M code list
M
M code Content description
( )
M41 Chip flusher unit OFF (option)

( )
M50
Chip forward (option)
( )
M51
Chip STOP (option)
M80
ATC step motion ON
M81
Tool holder release
M82 60

M83
Spindle tool release
M84 180

M85
Spindle tool clamp
M86
ATC arm rotates to original
point
1-2-3
M M code list
M
M code Content description
M87
Tool holder up
M98
Call subroutine
M99
Back to main program

ATC M79
1.

+ +

+ +

0 1 0 0

1-2-4
 Timer
Location Setting Unit Description

T00 1200000 1ms

Spindle air delay time

T04 900000 1ms

Sliding slot oil OFF
time
T06 40000 1ms
Sliding slot oil ON time

T20 1000 1ms

Step change delay
finish time
T22 500 1ms

Spindle tool clamp

finish delay time

T24 500 1ms

Spindle tool release

finish delay time

1-3-1
 Timer
Location Setting Unit Description

T26 1000 1ms

Spindle tool release air

blowing delay time

T28 3000 1ms

Spindle tool release air
blowing time

T30 500 1ms

Pot up or MAG. forward

finish delay time

T32 500 1ms

Pot down or MAG.

backward finish delay
time
T34 500 1ms

Spindle orientation
finish delay time

1-3-2
 Timer
Location Setting Unit Description

T36 500 1ms

The 4th axis release

finish delay time

T38 1500 1ms

(500)
Magazine tool search
finish delay time

T40 1000 1ms

ATC arm calibration
ON
T46 2000 1ms
Tool holder NO.
display time during tool
magazine rotating

T58 500 1ms

The 4th axis clamp

finish delay time

1-3-3
 (TIMER) (18iMB, 21iMB, 0iMC)
1. SYSTEM
2. PMC
3. PMCPRM
4. TIMER
5.
NO. ADDRESS DATA
01 T00 10000
02 T02 0
03 T04 900000
(ADDRESS) (DATA)

How to enter setting display page?

1. Press SYSTEM key located at right side of the

screen.
2. Press PMC key located at lower side of the screen.
3. Press PMCPRM key located at lower side of the
screen.
4. Press TIMER key located at lower side of the
screen.
5. The following information will display:
NO. ADDRESS DATA
01 T00
02 T02
03 T04

1-3-4
 (TIMER) (0iMD)
1. SYSTEM
2.
3. PMCMNT
4.
5. TIMER
6.
NO. ADDRESS DATA
01 T00 10000
02 T02 0
03 T04 900000
(ADDRESS) (DATA)

setting display page? 0iMD

1. Press SYSTEM key located at right side of the
screen.
2. Press key located at lower side of the screen.
3. Press PMCMNTM key located at lower side of
the screen.
4. Press key located at lower side of the screen.
5. Press TIMER key located at lower side of the
screen.
6. The following information will display:
NO. ADDRESS DATA
01 T00
02 T02
03 T04

1-3-5
 Keeprelay List

KEEPRELAY SET Content description

M00
1 M00 the spindle will stop rotating
temporarily.
K0.4
M00
0 M00 the spindle won't stop rotating.

M00

1 M00 the cutting fluid hydraulic tool

holder and air blowing will stop running
temporarily.
K0.5
M00

0 M00 the cutting fluid hydraulic tool

holder and air blowing won't stop
running.
M6
When executing M06, the spindle
1 blowing will be done until the tool
release.
K0.5

After the tool release, the spindle

0 blowing will be done immediately.

1-4-1
 Keeprelay List

KEEPRELAY SET Content description

1 After the spindle is rotating, the coolant

and CTS tool holder could be
executed.
K1.3

The coolant and CTS tool holder could

0
be executed on ignoring the spindle
rotating.
B
1
B type 4th axis
K2.0
A
0
A type 4th axis

( )
1
Three handles (OPTION)
K2.3
0
Single handle

1
Spindle motor is Y- gear
K2.6
0
Spindle motor isn't Y- gear

1
Safety door function.
K2.7
0
No safety door function.

1-4-2
 Keeprelay List

KEEPRELAY SET Content description

1
X
negative direction of X-Axis zero
point return
K3.0
0
X
Right direction of X-Axis zero
point return

K3.1
0

button

1
50%
The axis feed is limited to 50% for
the zero point return
K3.2
0
No axis feed limit for the zero
point return.

1
No axis feed limit for the first zero
point return.
K3.3
0
25%
The axis feed is limited to 25% for
the first zero point return.

1-4-3
KEEPRELAY SET Content description

1
Without spindle cooler unit.
K3.4
0
With spindle cooler unit.

1
Spindle with gear box
K3.5
0
Spindle without gear box

1 Independent axis zero point return

K3.6 Z
0
Execute axis zero point return
after Z-axis zero point return is
finished

1 Without pneumatic pressure

insufficient detector
K4.2
0
With pneumatic pressure
insufficient detector

1-4-4
 Keeprelay List

KEEPRELAY SET Content description

1
CTS ( )
With CTS unit. (OPTION)
K6.0
0
CTS
Without CTS unit.

1
Spindle with gear box
K40.1
0
Spindle without gear box
OMP60 ( )
1 With OMP60 tool measure
(OPTION)
K40.7 OMP60 ( )
0
Without OMP60 tool measure
(OPTION)

1-4-5
 (KEEPRL) (18iMB,
21iMB, 0iMC)
1. SYSTEM
2. PMC
3. PMCPRM
4. KEEPRL
5.
NO. ADDRESS DATA
01 K00 00000000
02 K01 00000000
03 K02 00000000
(ADDRESS) (DATA)

How to enter setting display page?

1. Press SYSTEM key located at right side of the

screen.
2. Press PMC key located at lower side of the
screen.
3. Press PMCPRM key located at lower side of the
screen.
4. Press KEEPRL key located at lower side of the
screen.
5. The following information will display:
NO. ADDRESS DATA
01 K00 00000000
02 K01 00000000
03 K02 00000000

1-4-6
 (KEEPRL) (0iMD)
1. SYSTEM
2.
3. PMCMNT
4.
5. KEEPRL
6.
NO. ADDRESS DATA
01 K00 00000000
02 K01 00000000
03 K02 00000000
(ADDRESS) (DATA)

How to enter setting display page?

0iMD
1. Press SYSTEM key located at right side of the
screen.
2. Press key located at lower side of the screen.
3. Press PMCMNT key located at lower side of the
screen.
4. Press key located at lower side of the screen.
5. Press KEEPRL key located at lower side of the
screen.
6. The following information will display:
NO. ADDRESS DATA
01 K00 00000000
02 K01 00000000
03 K02 00000000

1-4-7
Troubleshooting
There is self-diagnosis function inside the NC controller. Generally, when
there is alarm message, we could get the alarm information from the alarm
message display page. The message is divided into NC alarm and stopping
code message. NC alarm is for error of servo driver amplifier servo motor and
normal operation program editing. The stopping code generally displays the
current situation of NC control. When there is NC alarm appeared on mechanical
control, there will be stopping situation message at the same time. Alarm
message displays all machine related error information edited in PLC of the NC
controller by the manufacturer.
In general, all alarm messages is to protect machinery and electronic parts.
NC controller could have best function under normal condition. When machine is
turning on or during machining process, the self-diagnosis function of the
controller could detect condition of the electronic parts (servo AMP servo
motor) and machine setting motion. If there is abnormality, the machine will not
ready. At this while, alarm message will appear on the screen. Because the
controller is not ready, the machine can't be operated until the problem has been
solved. Such could protect the machinery and electronic parts.
Because the NC unit should monitor the machine's motion, the electric
cabinet electronic parts and detectors should be designed for prevention of
water dust and grease. As well as the above-mentioned maintenance program,
the NC unit won't be interfered by environment factors that may lead to error
motion and shorten the part usage life.
1.Trouble and measure
When there is trouble happened, it's necessary to find the reason and
solution measure. The following is the trouble situation, please refer and confirm
it.
Confirmation of the trouble situation: Please confirm that the trouble is
happened on when under what motion and command what kind of
trouble and trouble frequency.
(1) When: The time that trouble happens.
(2) Under what motion and command: What kind of running mode is it?
(A)If it's under auto mode: What's the program number series number and
content?
(B)If it's by manual: What running mode is it? What operation procedure is it?
What is the operation before and after the trouble?
(C) What is the display of the set indication device?
(D) Whether it is during input operation?
(E)How is the side condition of the machine?
(F) Whether it is during work-piece tool exchange?
 (G)Whether it is caused by vibration of the control axis?
(H)Whether it is when moving the control axes to fixed positions.
(3) What kind of trouble is it?
(A) What is the content of the trouble diagnosis display page?
(B) What is the display content and situation variation of the servo or spindle
and LED of the servo driver amplifier?
(C)What is display content of machine's side trouble?
(D)Whether the display screen of CRT is normal?
(4)Trouble frequency:
(A) When does the trouble happen and how often is it? Whether it is during
other motion?
(B)If the trouble frequency is few or caused by other machine, it's necessary to
consider the voltage abnormality and external interference.
(C)Check that whether the supply voltage of the machine is stable when other
machine is started in a short time. The measure for interference prevention
should be confirmed.
(D)Whether it is under specified mode.
(E) Whether the trouble is happened when there is lifting or welding process.
(F) What is the frequency under the same work-piece.
(G)Confirmation of the repeat trouble under the same operation condition.
(H)When the cutting condition is changed (cutting speed program
content operation procedure), whether the same trouble will happen.
(I) What's the temperature of the surrounding environment and cabinet inside?
(J)Check that whether there is cutting fluid permeated into the
motor detectors and terminals that leads to poor contact.
(K)Check that whether the NC control servo spindle relays and
electromagnetic switches are humid and dirty.
 NC ALARM
ALARM ALARM
NC ALARM NC

NC
NC ALARM
ALARM MESSAGE NC
PLC

NC
NC
(AMP )
( )
READY ALARM
NC READY

READY

CNC NC

NC
(1)
(2) NC
(A)

(B)

(C)
(D)
(E)
(F)
(G)
(H)
(3)
(A)
(B) LED

(C) (ALARM MESSAGE)

(D) LCD
(4)
(A)

(B)

(C)

(D)
(E)
(F)
(G)

(H)

(I)
(J)

(K) NC
ATC trouble (Arm type)
Location of ATC arm. Select mode Troubleshooting
1. Press O.T RELEASE
Button
2. M82
3. M83
MDI 4. M84
5. M85
6. M86
7. M87
Press RESET key
1. Press O.T RELEASE
Button
2. M83
3. M84
MDI 4. M85
5. M86
6. M87
Press RESET key
1. Press O.T RELEASE
Button
2. M83
3. M84
MDI 4. M85
5. M86
6. M87
Press RESET key
1. Press O.T RELEASE
Button
MDI 2. M86
3. M87
Press RESET key
1. Press O.T RELEASE
Button
MDI 2. M86
3. M87
Press RESET key
ATC trouble (Arm type)
Location of ATC arm. Select mode Troubleshooting
1. M19(spindle positioning)
2. M80(manual tool exchange
effective)
3. M81(tool holder down)
MDI 4. M82(ATC arm 60 )
5. M83(spindle tool release)
6. M84(ATC arm 180 )
7. M85(spindle tool clamp)
8. M86(ATC arm 0 )
M87(tool holder up)

ATC trouble (Armless type)

1. Press O.T RELEASE

Button
2. M83
3. M84
MDI 4. M85
5. M86
6. M87
Press RESET key
1. Press O.T RELEASE
Button
MDI 2. M86
3. M87
Press RESET key
1. Press O.T RELEASE
Button
MDI 2. M86
3. M87
Press RESET key
ATC trouble (Armless type)
Message Select mode Troubleshooting
2017 SELECT HANDLE 1.Please select " HANDLE" mode.
HANDLE MODE
2018 PRESS HANDLE 1.Please select "HANDLE " mode.
"SP.UNCLAMP " 2.Please press "SP.UNCLAMP "
BUTTON button.
2019 HANDLE +Z HANDLE 1.Please select "HANDLE " mode.
2.Use MPG.
3.Move Z+
2020 PRESS HANDLE 1.Please select "HANDLE " mode.
"RESET" BUTTON 2.Press "RESET" button.
2021 MAG.BACK HANDLE 1.Please select "HANDLE " mode.
2.Please select "OPN" mode.
(Note1)
3.MAG.BACK ON.
4.MAG.BACK OFF.
1016 SP TOOL (D0) MDI 1.Set Spindle tool NO. at D0.
ERROR Refer to section 8 : Tool number
setting

Note 1 : "OPN" mode

OFFSET PAGE
[OPN]
SETTING
ATC ( )
1.
2.M82
3.M83
4.M84
MDI 5.M85
6.M86
7.M87
8. RESET

1.
2.M83
3.M84
4.M85
MDI 5.M86
6.M87
7. RESET

1.
2.M83
3.M84
4.M85
MDI 5.M86
6.M87
7. RESET
ATC ( )
1.
2.M86
MDI 3.M87
4. RESET

1.
2.M86
MDI 3.M87
4. RESET

1.M19
2.M80
3.M81
4.M82
5.M83
MDI 6.M84
7.M85
8.M86
9.M87
10. RESET
ATC ( )
2017 HANDLE 1.
SELECT HANDLE MODE

2018 1.
HANDLE
2.
BUTTON

2019 1.
HANDLE +Z HANDLE 2.

2020 1. .
BUTTON HANDLE 2. RESET .

1. .
2.
PN ( 1)
3.MAG.BACK ON.
2021 HANDLE 4.MAG.BACK OFF.
MAG.BACK

1016 HANDLE 1. D0
SP TOOL (D0) ERROR .

Note1 PN
OFFSET PAGE
[ ]
SETTING
Oil filler
(1) The solution method of insufficient pressure and oil outlet:
(A) Check that whether the oil level is between the H/L limit. If it is
insufficient, please add it.
(B) Loosen the bolt to check that whether there is residue blocked on the
steel ball and spring. If it is, use compressed air to clean it. Then, fasten the
bolt.
(C) Check that whether there is residue blocked the filter pressure switch
and level floating ball. If it is, use compressed air to clean it.
(2) Operation instruction:
(A) Realize the voltage specification of this machine in advance, and connect
the wire according to circuit diagram.
(B) The proper lubricant viscosity is within 68~1800CST(#30~#40).
(C) After the oil circuit is installed, confirm that whether oil supply on every oil
outlet point is normal.
(D) This machine needn't any special maintenance, but usually motion check
is necessary. If the oil level lowers to minimum limit, please add it.
(E) The filter should be cleaned periodically to elongate it usage life.
(F) If the oil filler is not actuated, please check that whether the power supply
is connected.
(G) The lowest actuation pressure for this machine: 8 kg/cm2.
(1)

(2)

(3)

(1)

(2)
68~1800CST(#30~#40)
(3)

(4) ,
, ,

(5) ,

(6)
(7) 8kg/c
Deceleration motor
Trouble and measure:
Trouble item Possible reason Measure
Noise Discontinuous noise Adjust the gear
Continuous noise Change the bearing
Periodical noise Internal cleaning
Breakage of bearing or gear Change bearing or gear
Insufficient oil Add oil
Vibration Poor installation Re-adjustment and
installation
Insufficient strength of fastening Strengthen the fastening
seat seat
Bearing breakage Change bearing
Poor gear Change gear
Improper roller calibration Change roller
Overheat Gearbox overheat Change gear set
Improper oil sealer of bearing Change bearing or oil sealer

Insufficient oil Add oil

Oil leakage Poor oil sealer Change oil sealer
Too much oil Adjust the oil amount

Washer breakage Change the washer

Spindle cooler
NO. Condition Reason Measure
1 There is main electric Indicator failure Change the indicator
power, but the power Fuse breakage Change the fuse
indicator is not lit.
2 PUMP (red) indicator lit. The overheat protection Reset the overheat
relay of the pump motor protection relay after
is escaped. repairing

Pump motor failure Change the motor

3 COMP (red) indicator lit. The overheat protection Reset the overheat
relay of the compressor protection relay after
is escaped. repairing

Compressor failure Change the compressor

Failure of cooling Change the cooling fan

fan
3 COMP (red) indicator lit. The overheat protection Reset the overheat
relay of the compressor protection relay after
is escaped. repairing

Compressor failure Change the compressor

Failure of cooling Change the cooling fan

fan
4 HP (red) indicator lit. Refrigerant pressure Change the refrigerant
switch failure pressure switch

Over the permitted Confirm that the

temperature range temperature of oil or
water is within the
permitted range.
Air filter is not clean Clean the filter
Spindle cooler
NO. Condition
5 FR (red) indicator lit.
6 OPS (red) indicator lit.
Reason Measure
The temperature of oil or Stop the cooler until the
above.
Check that whether the
temperature is too low.
The oil pipe at inlet side Re-tighten the oil pipe
is loose.
Over the permitted Re-connect the inlet and
temperature range outlet
Insufficient oil in oil tank Add proper amount of oil
Breakage of pump Change the pump motor
connecting rod or motor
shaft
Failure of pump pressure Change the pump
adjusting valve
Failure of hydraulic Change the hydraulic
pressure switch pressure switch
Blockage of oil circuit or Clean the oil circuit or
filter change the filter
Dirt inside the pump Loosen the adjusting
pressure adjusting valve valve to clean the dirt.
Then, re-install it.
Spindle cooler
NO. Condition Reason Measure
1 There is main electric Indicator failure Change the indicator
power, but the power Fuse breakage Change the fuse
indicator is not lit.
2 PUMP (red) indicator lit. The overheat protection Reset the overheat
relay of the pump motor protection relay after
is escaped. repairing

Pump motor failure Change the motor

3 COMP (red) indicator lit. The overheat protection Reset the overheat
relay of the compressor protection relay after
is escaped. repairing

Compressor failure Change the compressor

Failure of cooling Change the cooling fan

fan
3 COMP (red) indicator lit. The overheat protection Reset the overheat
relay of the compressor protection relay after
is escaped. repairing

Compressor failure Change the compressor

Failure of cooling Change the cooling fan

fan
4 HP (red) indicator lit. Refrigerant pressure Change the refrigerant
switch failure pressure switch

Over the permitted Confirm that the

temperature range temperature of oil or
water is within the
permitted range.
Air filter is not clean Clean the filter
 ( )

PUMP( )
(51P)

COMP( )
(51C)

HP( )

FR( ) 3
3
OPS( )
CH3 EXTERNAL ALARM MESSAGE

1001 DOOR NEED CLOSE!

ALARM 1001
1001

Close the
Is safety door close?
N
safety door

DGN X4.0=1?
X4.0=1? N

Y
Caused:
Press "RESET" 1.Safety door LS damage,
" " please change the LS.
2.Safety door LS wiring
error, please change the
wiring.
END 3.Safety door not on clamp
mode

1.

2.

3. clamp
1002 AXIS ZERO RETURN MISSED

ALARM 1002
1002

Press "RESET"
" "

Exectue all axis zero return after

power on

END
1003 SPINDLE ALARM

ALARM 1003
1003

Turn main power off the on

Alarm is still occured?

N Y

END Check the NC alarm

number from LCD and
spindle amp. And call the
service.

END
1004 SP. GEAR SHIFT ALARM

ALARM 1004
1004

Press "RESET". Check the oil Y

pressure upper than 50 Hydraulic motor is
kg/cm action?
N ?
50kg/cm
N

Y 2

Please check the

Exeute SXXXX, shift to high gear or relay(K5,K6) and
low gear? solenoid action.
SXXXX ? N (K5,K6)

Y N

Y 3
Caused:
Gear LS action ? 1.Wiring error or LS
(DGN X5.7 and X6.0) damage.
(X5.7, N 1.
X6.0)

END
 1004 SP. GEAR SHIFT ALARM

Caused:
1.Oil is used by R68.
2.Check the oil pipe to flow
without obstruction
1. R68
2. 2

Caused
1.Wiring error, please check the
wiring.
2.Relay or Electromagnetic
button damage
3.Hydraulic motor damage.
1. .
2.
3
3.

Caused
1.Wiring error, please check the wiring.
2.Relay or LS damage.
1.
2.
1005 ATC NOT READY ATC
1006 PRESS O.T BUTTON 3S 3

ALARM 1005
ALARM 1006
1005 1006

English Chinese

Please refer page

2-7-1. 2-2-1
1007 TF=<0 COMMAND ERROR T 0

ALARM 1007
1007

Press "RESET"
" "

Caused
1.T command error
1.T
(0 T C0)

END
1008 TF OVER COMMAND ERROR T

ALARM 1008
1008

Press "RESET"
" "

Caused
1.T command error
1.T
(0 T C0)

END
1011 ATC TYPE (C0,D103) SET ERROR!

ALARM 1011
1011

Press "RESET"
" "

Caused
1.C0 or D103 not set.
1.C0 D103

Please check the machine number

and call the service.

END
1012 CTR(C2=0) OR>MAG. CAPACITYR
0

ALARM 1012
1012

Caused
1.Tool counting number C2=0.
2.Tool counting number C2>MAG
capacityr

1. C0=0
2. C0

Please set the tool holder number

on diagnosis address C2. (current)
C2
( )

END
 1014 SP. ORI ALARM

ALARM 1014
1014
Caused
1.Address detector
Check that whether the connection damage
wire between the address detector 2.The connection
and the spindle motor is normal wire of spindle
N
(NPN) error.

Y 1.
2.
Please check the spindle
parameter.

END
 1015 MOTOR OVERLOAD

ALARM 1015
1015

Y 3
Coolant motor is overload Motor is blocked by dirt.
(F1)
Y
(F1)
N
4 N
Y 3
The chip conventor motor is
overload (F2,F8,F9) Motor is blocked by dirt.

Y
(F2,F8,F9)

N 4 N
Y 3
ARM motor is overload Motor is blocked by dirt.
(F3)
(F3)
Y

N 4 N Y 3
MAG motor is overload Motor is blocked by dirt.
(F4)
Y

N 4 N
1
1015 MOTOR OVERLOAD

Y 3
hydraulic motor is Motor is blocked by dirt.
overload (F5)
(F5) Y

N 4 N Y 3
Spindle fan motor is Motor is blocked by dirt.
overload (F7)
Y
(F7)
N
4 N Y 3
Flush motor is overload Motor is blocked by dirt.
(F12)
Y
(F12)
N
Y 3
CTS motor is overload Motor is blocked by dirt.
(F33)
Y
(F33)
N 4 N
2
 1015 MOTOR OVERLOAD

Y 3
The spindle cooler unit is Motor is blocked by dirt?
overload?
? Y ?

N 4 N
Press "RESET"
3

Clear the pipe and reset the

END overload

Caused
1.Wiring error,please check the wiring.
2.Motor or overload damage.

1.
2.
1016 SP TOOL (D0) ERROR! (D0)

ALARM 1016
1016

Please set the tool number on

diagnosis address D0
D0

Press "RESET"
" "

END
1017 CTS UNIT FILTER ERROR!

ALARM 1017
1017

Please clear the

Is the motor blocked by dirt. pipe and filter
? Y
N

The pressure is upper than 20kg, when Caused

the cts motor to switch. 1.motor damage.
2.coolant not
N enough
20kg
1.
2.
Y

When cts motor ON, DGN Caused:

X8.7=0 ? 1.Wiring error or
X8.7=0 ? N pressure switch
damage.
Y 1.

END
1019 M6 AXIS MISSED

ALARM 1019
1019

Press "RESET"
" "

xecute to return to the

second original point. Then, execute
command M6.
M6

END
 1020 OIL COOLER FAILED

ALARM 1020
1020

The rev light that on cooler Change the power cord

unit pannel is on? (R. S. T.)
Y (R. S. T.)
rev
N

Please refer chapter 2

to service

English Chinese

Please refer page

2-10-1. 2-5-1
 1021 TOOL MEASURE ALARM! !

ALARM 1021
Caused
1021
1.Wiring error,
please check the
wiring
Plesase check the skip point, when 2.The tool measure
tool measure ON ,the DGN X4.7=1? machine damage
N
ON X4.7=1? 1.

Y
2.
Caused
1.The feedward too fast, please
turn slowly.
1.
1022 TOOL LIFE EXHAUST

ALARM 1021
1021

Press "RESET"
" "

Caused
1.Tool life has
exhausted.

1.

END
 1023 MAG NOT INPOSITION

ALARM 1023
1023 Caused
1.Wiring error, please
check the wiring.
2.Relay or Electromagnetic
MAG motor is rotate normal? button damage
3. motor damage.
N
1. .
Y 2.
3.
Counter sensor is normal?

N
Caused
Y 1.Wiring error, please
check the wiring.
Check all the tool 2.Counter sensor damage
numbers is true.(D)
N 1. .
(D) 2.

Y
Please call the service END
1024 ATC CYCLE FAILED

ALARM 1024
1024

English Chinese

Please refer page

2-7-1. 2-2-1
1025 POT UP/DOWN LS MISSED

ALARM 1025
1025

Caused
1.Up or down LS damage.
(X5.2, X5.3)
2.Wiring error.

1.
(X5.2, X5.3)
2.

END
 1026 OILTANK PRESSURE LOW!

ALARM 1026 Caused

1026 1.Wiring error, please
check the wiring.
2.Relay or Electromagnetic
button damage
Please check hydraulic 3.Hydraulic motor
motor is switch ON. damage.
N
1.
Y .
2.
Check the oil pressure.
N
3
Y

END
Caused
1.Hydroulic motor
damage.
2.Have air in the
pipe.
3.Pipe is block by
dirt.

1.
2.
3.
 1027 AIR PRESSURE FAILE

ALARM 1027
1027

Caused
Please check the source of
1.Air pressure
air upper than 5kg/m
insufficient.
N
5kg/m
1.
Y
Caused
Please check the air pressure 1.Air pressure
detection unit. (X7.3) detction unit
damage.
N
(X7.3)
1.
Y

END
1028 ATC TYPE ERROR

ALARM 1028
1028

Check the DGN D103 setting

D103

END
 1029 SP. TOOL CLAMP FAILED

ALARM 1029
1029

Caused
1.Clamp L.S. is
Please check the clamp L.S. damage.
N
1.
Y

When spindle clamp

The DGN X6.2=1 ?
Caused
X6.2=1? 1.Wiring error, please check
the wiring.
Y N
1. .
Press "RESET"
" "

END
1030 MAGAZINE FOR/BACK LS MISSED
/

ALARM 1030
1030

Caused
1.Air pressure
Please check the source of air insufficient.
upper than 5kg/m
N
1.
5kg/m
Caused
Y 1.Switch is damage.
2.Relay is damage.
Please check the switch and relay. 3.Wiring error.
N
1.
2.
Y
3.
Please check the magaize for/back
LS.
Caused
1.Magaize
for/back
L.S damage.
2.Wiring error.
END N
1.

2.
1032 AXIS INTERLOCK

ALARM 1032
1032

Press "RESET"
" "

The alarm 1032 is show again?

1032 Y
N
Please call the
END service.
 1033 HYDRAUIC MOTOR OVERLOAD (F5)
(F5)

ALARM 1033 Caused

1033 1.Piping blocked by dirt,
please clear the pipe and
reset the overload.
2.Motor is blocked by dirt,
Motor or piping is blocked by please to remove and
dirt. reset te overload.
Y
1.
N
2.
Reset the alarm. Relay,
electrice botton are normal?

Caused
Y 1.wiring error, please check
the wiring.
END 2.relay or Electromagnetic
button damage
N
1.
2.
 1034 COOLANT MOTOR OVERLOAD (F1,F10,F12)
(F1,F10,F12)

ALARM 1034 Caused

1034 1.Piping blocked by dirt,
please clear the pipe and
reset the overload.
2.Motor is blocked by dirt,
Motor or piping is blocked by please to remove and
dirt? reset te overload.
Y
? 1.
N
2.
Reset the alarm. Relay,
electrice botton are normal?

Caused
Y 1.Wiring error, please check
the wiring.
END 2.Relay or Electromagnetic
button damage
N
1.
2.
 1035 ARM MOTOR OVERLOAD (F3)
(F3)

ALARM 1035
1035
Caused
1.Motor is blocked by dirt,
Motor is blocked by dirt. please to remove and
reset te overload.
Y
1.
N

Reset the alarm. Relay,

electrice botton are normal?
Caused
1.Wiring error, please
check the wiring.
Y 2.Relay or Electromagnetic
button damage
END N
1.
2.
 1036 MAG MOTOR OVERLOAD (F4)
(F4)

ALARM 1036
1036
Caused
1.Motor is blocked by dirt,
Motor is blocked by dirt. please to remove and
reset te overload.
Y
1.
N

Reset the alarm. Relay,

electrice botton are normal?
Caused
1.Wiring error, please
check the wiring.
Y 2.Relay or Electromagnetic
button damage
END N
1.
2.
 1038 SPINDLE FAN MOTOR OVERLOAD (F7)
(F7)

ALARM 1038
1038
Caused
1.Motor is blocked by dirt,
Motor is blocked by dirt. please to remove and
reset te overload.
Y
1.
N

Reset the alarm. Relay,

electrice botton are normal?
Caused
1.Wiring error, please
check the wiring.
Y 2.Relay or Electromagnetic
button damage
END N
1.
2.
1041 TANK LEVEL LOW!
(OPTION)

ALARM 1041
1041

Caused
Please check 1.Coolant water not
coolant water is enough.
enough. N
1.
Y
Caused
Please check the sign of 1.Tank level sensor
tank level sensor have damage.
action. N
1.
Y
END
 2003 LUBE LEVEL/PRESSURE ERROR

ALARM 2003
2003

Caused
Please check lube is
1.Lube not enough.
enough.
N
1.
Y
Caused
Please check the sign of 1.Lube level sensor
lube level sensor have damage.
action. N
1.

Y
Caused
Please check the motor 1.Motor is damage.
is damage
Y
1.
N
Caused
Please check the
1.Pressure sensor is
pressure level sensor
damage.
have action. N
1.
Y
Caused
1.Oil pipe is broken.
2.Motor Pressure not enough.

1.
2.
A-10 Electric box

PSM SPM SVM1 SVM2

I/O
CARD

PE
E1,E2

TC2 TC3
RELAY
RELAY(AC&DC24V) KM
KM

QF101~109
E

BATTERY
Y- REACTOR KM TC1
A-6, VMC 137,158,199,2210 Electric box

E1,E2
PSM SPM SVM1 SVM2

RELAY

RELAY

QF101~109 RELAY

KM&FR I/O
CARD

KM&FR

PE

TC2 TC1 REACTOR KM TC1

Y- BATTERY
VMC 95,115 Electric box

PSM SPM SVM1 SVM2

I/O
CARD

RELAY

QF RELAY TC2 TC3 TC1

KM KM&FR
KM&FR Y-

BATTERY REACTOR
 E R S T
K16
(16) (L15)

AUTO POWER OFF

(L25)
QF1

PSM SPM SVM2 SVM1

CX1B
CXA2B CXA2B CXA2B

CX1A

CXA2A CXA2A CXA2A CXA2A

JY2
JY1
JA7B
( ) [3/C1]
COP10B
( ) [3/B1]
COP10B
CX3 CX4 [5/B3]
(L25) MCC ESP KA28 JA7A COP10A COP10A
JYA2 JX5 JX5
(ESP1) JYA3 ENC(1) ENC(1)
(L35) (310) (ESP2)
JYA4 ENC(2)

R S T U V WG U V WG U V WG U V WG
KM0 L1
(L12) (L13)
(L22) (L23)
(L32) (L33) (U/V/W/E)
Magnetic
sensor
Y AXIS
SPINDLE MOTOR
MOTOR
DETECTOR FAN
Z AXIS
X AXIS
MOTOR
MOTOR
AMP

(E) (L10)(L20) (L30)

SPINDLE MOTOR USE Y-
COIL SPINDLE
SPM MOTOR
FM

PLG

IM

(40A) (L30)
(310)
A1 A2

(40B) (L30)
A1 A2

(L30)

(24V)

X7.6 (306)
E2-48 Y-

Y-
NC-1
 (ON) (COM) (OFF)
(ON)

(OFF)
(0V)

NC-2
(L10)(L20)(L30) (E)

(L10) (L14) (119) (118) (110)

(0) (0)

(249) (248) (24A)

(245) (245)

(L20) (L29) (0) (0)

(L10) (L18) (ON) (24V)

(L20) (L24) (0V) (0V)

(L10) (L17)

(L30) (L34)

(L10) (L19) (242) (24NC)

(L20) (L26) (0V) (0V)

(24V) (0V)

(24V) (13)

(0V) (0V)

POWER
 (24V) (0V)

(250) (276) (277) (278) (18)

A1 A2

(87) X8.4

EMG
(24V)

(297)

(250)
(276) (277) (278)

(X1)

(X2)

(87)

X8.4

(18)

A1 A2

CE
 (24V)

X16.0 (51)

X16.1 (52)

X19.7 (53)

X17.5 (54)

X17.7 (55)

X18.4 (56)

X17.6 (57)

X20.1 (58)

X21.7 (59)

X20.5 (60)

X20.2 (61)

X20.4 (62)

PB-1
 (24V)

X16.7 (63)

X16.4 (64)

X19.0 (65)

X19.1 (66)

X19.3 (67)

X19.4 (68)

X19.5 (69)

X16.2 (70)

X19.2 (71)

X16.3 (72)

X19.6 (92)

PB-2
 (24V)

X6.3 (85)

X6.7 (89)

X7.1

X18.6 (101)

X21.3 (102)

PB-3
 (24V)

X21.0 (120)

X21.1 (121)

X21.2 (122)

X18.0 (124)

X18.1 (125)

X18.2 (126)

X18.3 (127)

X21.4 (129)

X21.5 (130)

X21.6 (131)

X17.3 (133)

X17.4 (134)

PB-4
 X16.5 (73)

X17.0 (74)

X16.6 (136)

X17.1 (137)

X20.0 (140)

X20.3 (141)

X20.6 (142)

X20.7 (143)

X18.5 (145)

X18.7 (146)

PB-5
 (24V)

X9.0 (251)

X9.1 (252)

X9.2 (253)

X9.3 (254)

X6.2 (260)

X6.1 (261)

X5.7 (270)

X6.0 (271)

X9.7 (272)

X9.6 (273)

LS-1
 (0V) (24V)

X5.2 (262)

X5.3 (263)

X5.4 (264)

X5.5 (265)

X5.6 (266)

X5.1 (267)

X6.4 (268)

(24V)

X6.5 (258)

P
(258)

LS-2
 (24V)

X7.3 (259) P

P
X7.4 (307)

P
X7.5 (308)

P
X8.7 (309)

X8.0 (282)

(282)

(282)

X7.7 (283)

(283)

(283)

X8.1 (284)

X8.2 (285)

X8.3 (286)

(286)

X6.6 (287)

X8.5 (288)

LS-3
 (0V)

Y17.5 (153)

Y18.7 (154)

Y19.1 (155)

Y19.0 (156)

Y17.0 (158)

Y18.4 (159)

Y16.5 (160)

Y19.7 (161)

Y7.2 (232)

Y4.0 (233)

(62)
(24V)

(63)
(24V)

LED-1
 (0V)

(64)
(24V)

(65)
(24V)

(66)
(24V)

(67)
(24V)

(68)
(24V)

(69)
(24V)

(70)
(24V)

(71)
(24V)

(72)
(24V)

LED-2
 (0V)

Y16.0 (151)

Y16.1 (152)

Y16.4 (162)

Y16.3 (163)

Y16.2 (164)

Y16.7 (165)

Y17.1 (166)

Y17.2 (167)

Y17.3 (168)

Y17.4 (169)

Y16.6 (171)

Y7.6 (187)

LED-3
 (0V)

Y17.6 (173)

Y17.7 (174)

Y18.0 (175)

Y18.1 (176)

Y18.2 (177)

Y18.3 (178)

Y18.5 (179)

Y18.6 (180)

Y19.2 (181)

Y19.3 (182)

Y19.4 (183)

Y19.5 (184)

(185)

Y19.6 (186)

LED-4
 (0V)

Y4.1 (201)

A1 A2

Y4.2 (202)

A1 A2

Y4.3 (203)

A1 A2

Y4.4 (204)

A1 A2

Y4.5 (205)

A1 A2

Y4.6 (206)

A1 A2

Y4.7 (207)

A1 A2

Y5.0 (208)

A1 A2

RELAY-1
 (0V)

Y5.1 (209)

A1 A2

Y7.1 (210)

A1 A2

Y5.4 (211)

A1 A2

Y5.3 (212)

A1 A2

Y5.5 (213)

A1 A2

Y5.6 (214)

A1 A2

Y6.0 (215)

A1 A2

Y6.1 (216)

A1 A2

RELAY-2
 (0V)

Y5.7 (217)

A1 A2

Y6.2 (218)

A1 A2

Y6.3 (219)

A1 A2

Y7.0 (220)

A1 A2

Y6.4 (221)

A1 A2

(222)

A1 A2

Y6.6 (223)

A1 A2

Y6.7 (224)

A1 A2

RELAY-3
 (0V)

Y5.2 (225)

A1 A2

Y7.2 (232)

A1 A2

Y4.0 (233)

A1 A2

Y6.5 (234)

A1 A2

Y7.3 (238)

A1 A2

Y7.5 (239)

A1 A2

Y7.4 (241)

A1 A2

RELAY-4
(24V) (0V)

(5)

(6)

(7)

(8)

(9)

(12)

(11)

(20)

SOL-1
(24V) (0V)

(10)

(25)

(38)

(34)

SOL-2
(24A) SOL-3 (0)

( (311)

A1 A2

A1 A2

(21) (313)

A1 A2

(23) (331) (314)

A1 A2

(24) (332)

A1 A2

(24A) (315)

A1 A2

(17) (0)

A1 A2

(24A) (317)

A1 A2

(19) (318)

A1 A2

(19) (319)

A1 A2

(10) (320)

A1 A2

(32) (322)

A1 A2

(33) (323)

A1 A2

(39) (324)

A1 A2

MCC
(L10)(L20)(L30)

(L15)(L25)(L35)

(U1)

(V1) M1
(W1) 3~

(U2)

(V2) M2
(W2) 3~

(U3)

(V3) M3
(W3) 3~

(U4)

(V4) M4
(W4) 3~

MTR-1
(L15)(L25)(L35)

(U5)

(V5) M5
(W5) 3~

(U6)

(V6)

(W6)

(287) (24V)

(U7)

(V7) M7
(W7) 3~

(U8)

(V8) M8
(W8) 3~

(U9)

(V9) M9
(W9) 3~

MTR-2
(L15)(L25)(L35)

(U10)

(V10)
M10
(W10) 3~

(U12)

(V12)
M12
(W12) 3~

(U13)

(V13)
M13
(W13) 3~

(U14)

(V14)
M14
(W14) 3~

(L15)

(L25) M20
(15) 1~

(24V)

(258)
P
(258)

MTR-3
(248) (0)

(1)

(2)

(3)

(0)

(245) (0)

(14)

(0)

(14)

(0)

(L14)(L25)

(220V)

(L25)

(220V)

(L25)

LAMP-1
PANEL-2
PANEL-2
 1 (24V) 33 (24V)

2 Y5.0 (208) 34 Y4.0 (233)

3 Y5.1 (209) 19 (0V) 35 Y4.1 (201)

4 Y5.2 (225) 20 (0V) 36 Y4.2 (202)

5 Y5.3 (212) 21 (0V) 37 Y4.3 (203)

6 Y5.4 (211) 22 (0V) 38 Y4.4 (204)

7 Y5.5 (213) 23 (0V) 39 Y4.5 (205)

8 Y5.6 (214) 24 (0V) 40 Y4.6 (206)

9 Y5.7 (217) 25 X5.0 (269) 41 Y4.7 (207)

10 X6.0 (271) 26 X5.1 (267) 42 X4.0

11 X6.1 (261) 27 X5.2 (262) 43 X4.1
12 X6.2 (260) 28 X5.3 (263) 44 X4.2
13 X6.3 (85) 29 X5.4 (264) 45 X4.3
14 X6.4 (268) 30 X5.5 (265) 46 X4.4
15 X6.5 (258) 31 X5.6 (266) 47 X4.5 (293)

16 X6.6 (287) 32 X5.7 (270) 48 X4.6

17 X6.7 (89) 49 X4.7 (294)
IO-1

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y7.0 (220) 34 Y6.0 (215)

3 Y7.1 (210) 19 0V (0V) 35 Y6.1 (216)

4 Y7.2 (232) 20 0V (0V) 36 Y6.2 (218)

5 Y7.3 (238) 21 0V (0V) 37 Y6.3 (219)

6 Y7.4 (240) 22 0V (0V) 38 Y6.4 (221)

7 Y7.5 (239) 23 0V (0V) 39 Y6.5 (236)

8 Y7.6 (187) PCB 24 (0V) 40 Y6.6 (223)

9 Y7.7 (193) PCB 25 X8.0 (282) 41 Y6.7 (224)

10 X9.0 (251) 26 X8.1 (284) 42 X7.0 (281)

11 X9.1 (252) 27 X8.2 (285) 43 X7.1 (90)

12 X9.2 (253) 28 X8.3 (286) 44 X7.2 (91)

13 X9.3 (254) 29 X8.4 (87) 45 X7.3 (259)

14 X9.4 30 X8.5 (288) 46 X7.4 (307)

15 X9.5 31 X8.6 47 X7.5 (308)

16 X9.6 (273) 32 X8.7 (309) 48 X7.6 (306)

17 X9.7 (272) 49 X7.7 (283)

IO-2

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y9.0 34 Y8.0
3 Y9.1 19 0V (0V) 35 Y8.1
4 Y9.2 20 0V (0V) 36 Y8.2
5 Y9.3 21 0V (0V) 37 Y8.3
6 Y9.4 22 0V (0V) 38 Y8.4
7 Y9.5 23 0V (0V) 39 Y8.5
8 Y9.6 24 (0V) 40 Y8.6
9 Y9.7 25 X11.0 41 Y8.7
10 X12.0 26 X11.1 42 X10.0
11 X12.1 27 X11.2 43 X10.1
12 X12.2 28 X11.3 44 X10.2
13 X12.3 29 X11.4 45 X10.3
14 X12.4 30 X11.5 46 X10.4
15 X12.5 31 X11.6 47 X10.5
16 X12.6 32 X11.7 48 X10.6
17 X12.7 49 X10.7
IO-3

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y11.0 34 Y10.0
3 Y11.1 19 (0V) 35 Y10.1
4 Y11.2 20 (0V) 36 Y10.2
5 Y11.3 21 (0V) 37 Y10.3
6 Y11.4 22 (0V) 38 Y10.4
7 Y11.5 23 (0V) 39 Y10.5
8 Y11.6 24 (0V) 40 Y10.6
9 Y11.7 25 X14.0 41 Y10.7
10 X15.0 26 X14.1 42 X13.0
11 X15.1 27 X14.2 43 X13.1
12 X15.2 28 X14.3 44 X13.2
13 X15.3 29 X14.4 45 X13.3
14 X15.4 30 X14.5 46 X13.4
15 X15.5 31 X14.6 47 X13.5
16 X15.6 32 X14.7 48 X13.6
17 X15.7 49 X13.7
IO-4

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y17.0 (158) 34 Y16.0 (151)

3 Y17.1 (166) 19 0V (0V) 35 Y16.1 (152)

4 Y17.2 (167) 20 0V (0V) 36 Y16.2 (164)

5 Y17.3 (168) 21 0V (0V) 37 Y16.3 (163)

6 Y17.4 (169) 22 0V (0V) 38 Y16.4 (162)

7 Y17.5 (153) 23 0V (0V) 39 Y16.5 (160)

8 Y17.6 (173) 24 (0V) 40 Y16.6 (171)

9 Y17.7 (174) 25 X17.0 (74) 41 Y16.7 (165)

10 X18.0 (124) 26 X17.1 (137) 42 X16.0 (51)

11 X18.1 (125) 27 X17.2 (103) 43 X16.1 (52)

12 X18.2 (126) 28 X17.3 (133) 44 X16.2 (70)

13 X18.3 (127) 29 X17.4 (134) 45 X16.3 (72)

14 X18.4 (56) 30 X17.5 (54) 46 X16.4 (64)

15 X18.5 (145) 31 X17.6 (57) 47 X16.5 (73)

16 X18.6 (101) 32 X17.7 (55) 48 X16.6 (136)

17 X18.7 (146) 49 X16.7 (63)

IO-5

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y19.0 (156) 34 Y18.0 (175)

3 Y19.1 (155) 19 0V (0V) 35 Y18.1 (176)

4 Y19.2 (181) 20 0V (0V) 36 Y18.2 (177)

5 Y19.3 (182) 21 0V (0V) 37 Y18.3 (178)

6 Y19.4 (183) 22 0V (0V) 38 Y18.4 (159)

7 Y19.5 (184) 23 0V (0V) 39 Y18.5 (179)

8 Y19.6 (186) 24 (0V) 40 Y18.6 (180)

9 Y19.7 (161) 25 X20.0 (140) 41 Y18.7 (154)

10 X21.0 (120) 26 X20.1 (58) 42 X19.0 (65)

11 X21.1 (121) 27 X20.2 (61) 43 X19.1 (66)

12 X21.2 (122) 28 X20.3 (141) 44 X19.2 (71)

13 X21.3 (102) 29 X20.4 (62) 45 X19.3 (67)

14 X21.4 (129) 30 X20.5 (60) 46 X19.4 (68)

15 X21.5 (130) 31 X20.6 (142) 47 X19.5 (69)

16 X21.6 (131) 32 X20.7 (143) 48 X19.6 (92)

17 X21.7 (59) 49 X19.7 (53)

IO-6

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y5.0 (208) 34 Y4.0 (233)

3 Y5.1 (209) 19 (0V) 35 Y4.1 (201)

4 Y5.2 (225) 20 (0V) 36 Y4.2 (202)

5 Y5.3 (212) 21 (0V) 37 Y4.3 (203)

6 Y5.4 (211) 22 (0V) 38 Y4.4 (204)

7 Y5.5 (213) 23 (0V) 39 Y4.5 (205)

8 Y5.6 (214) 24 (0V) 40 Y4.6 (206)

9 Y5.7 (217) 25 X5.0 (269) 41 Y4.7 (207)

10 X6.0 (271) 26 X5.1 (267) 42 X4.0

11 X6.1 (261) 27 X5.2 (262) 43 X4.1
12 X6.2 (260) 28 X5.3 (263) 44 X4.2
13 X6.3 (85) 29 X5.4 (264) 45 X4.3
14 X6.4 (268) 30 X5.5 (265) 46 X4.4
15 X6.5 (258) 31 X5.6 (266) 47 X4.5 (293)

16 X6.6 (287) 32 X5.7 (270) 48 X4.6

17 X6.7 (89) 49 X4.7 (294)
IO-1

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y7.0 (220) 34 Y6.0 (215)

3 Y7.1 (210) 19 0V (0V) 35 Y6.1 (216)

4 Y7.2 (232) 20 0V (0V) 36 Y6.2 (218)

5 Y7.3 (238) 21 0V (0V) 37 Y6.3 (219)

6 Y7.4 (240) 22 0V (0V) 38 Y6.4 (221)

7 Y7.5 (239) 23 0V (0V) 39 Y6.5 (236)

8 Y7.6 (187) PCB 24 (0V) 40 Y6.6 (223)

9 Y7.7 (193) PCB 25 X8.0 (282) 41 Y6.7 (224)

10 X9.0 (251) 26 X8.1 (284) 42 X7.0 (281)

11 X9.1 (252) 27 X8.2 (285) 43 X7.1 (90)

12 X9.2 (253) 28 X8.3 (286) 44 X7.2 (91)

13 X9.3 (254) 29 X8.4 (87) 45 X7.3 (259)

14 X9.4 30 X8.5 (288) 46 X7.4 (307)

15 X9.5 31 X8.6 47 X7.5 (308)

16 X9.6 (273) 32 X8.7 (309) 48 X7.6 (306)

17 X9.7 (272) 49 X7.7 (283)

IO-2

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y9.0 34 Y8.0
3 Y9.1 19 0V (0V) 35 Y8.1
4 Y9.2 20 0V (0V) 36 Y8.2
5 Y9.3 21 0V (0V) 37 Y8.3
6 Y9.4 22 0V (0V) 38 Y8.4
7 Y9.5 23 0V (0V) 39 Y8.5
8 Y9.6 24 (0V) 40 Y8.6
9 Y9.7 25 X11.0 41 Y8.7
10 X12.0 26 X11.1 42 X10.0
11 X12.1 27 X11.2 43 X10.1
12 X12.2 28 X11.3 44 X10.2
13 X12.3 29 X11.4 45 X10.3
14 X12.4 30 X11.5 46 X10.4
15 X12.5 31 X11.6 47 X10.5
16 X12.6 32 X11.7 48 X10.6
17 X12.7 49 X10.7
IO-3

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y11.0 34 Y10.0
3 Y11.1 19 (0V) 35 Y10.1
4 Y11.2 20 (0V) 36 Y10.2
5 Y11.3 21 (0V) 37 Y10.3
6 Y11.4 22 (0V) 38 Y10.4
7 Y11.5 23 (0V) 39 Y10.5
8 Y11.6 24 (0V) 40 Y10.6
9 Y11.7 25 X14.0 41 Y10.7
10 X15.0 26 X14.1 42 X13.0
11 X15.1 27 X14.2 43 X13.1
12 X15.2 28 X14.3 44 X13.2
13 X15.3 29 X14.4 45 X13.3
14 X15.4 30 X14.5 46 X13.4
15 X15.5 31 X14.6 47 X13.5
16 X15.6 32 X14.7 48 X13.6
17 X15.7 49 X13.7
IO-4

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y17.0 (158) 34 Y16.0 (151)

3 Y17.1 (166) 19 0V (0V) 35 Y16.1 (152)

4 Y17.2 (167) 20 0V (0V) 36 Y16.2 (164)

5 Y17.3 (168) 21 0V (0V) 37 Y16.3 (163)

6 Y17.4 (169) 22 0V (0V) 38 Y16.4 (162)

7 Y17.5 (153) 23 0V (0V) 39 Y16.5 (160)

8 Y17.6 (173) 24 (0V) 40 Y16.6 (171)

9 Y17.7 (174) 25 X17.0 (74) 41 Y16.7 (165)

10 X18.0 (124) 26 X17.1 (137) 42 X16.0 (51)

11 X18.1 (125) 27 X17.2 (103) 43 X16.1 (52)

12 X18.2 (126) 28 X17.3 (133) 44 X16.2 (70)

13 X18.3 (127) 29 X17.4 (134) 45 X16.3 (72)

14 X18.4 (56) 30 X17.5 (54) 46 X16.4 (64)

15 X18.5 (145) 31 X17.6 (57) 47 X16.5 (73)

16 X18.6 (101) 32 X17.7 (55) 48 X16.6 (136)

17 X18.7 (146) 49 X16.7 (63)

IO-5

18 +24V (24V) 50 +24V (24V)

 1 (24V) 33 (24V)

2 Y19.0 (156) 34 Y18.0 (175)

3 Y19.1 (155) 19 0V (0V) 35 Y18.1 (176)

4 Y19.2 (181) 20 0V (0V) 36 Y18.2 (177)

5 Y19.3 (182) 21 0V (0V) 37 Y18.3 (178)

6 Y19.4 (183) 22 0V (0V) 38 Y18.4 (159)

7 Y19.5 (184) 23 0V (0V) 39 Y18.5 (179)

8 Y19.6 (186) 24 (0V) 40 Y18.6 (180)

9 Y19.7 (161) 25 X20.0 (140) 41 Y18.7 (154)

10 X21.0 (120) 26 X20.1 (58) 42 X19.0 (65)

11 X21.1 (121) 27 X20.2 (61) 43 X19.1 (66)

12 X21.2 (122) 28 X20.3 (141) 44 X19.2 (71)

13 X21.3 (102) 29 X20.4 (62) 45 X19.3 (67)

14 X21.4 (129) 30 X20.5 (60) 46 X19.4 (68)

15 X21.5 (130) 31 X20.6 (142) 47 X19.5 (69)

16 X21.6 (131) 32 X20.7 (143) 48 X19.6 (92)

17 X21.7 (59) 49 X19.7 (53)

IO-6

18 +24V (24V) 50 +24V (24V)