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Journal of Cleaner Production 286 (2021) 124970

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Review

Hydrogen: Current advances and patented technologies of its


renewable production
 Martinez-Burgos a, Esteffany de Souza Candeo b,
Walter Jose
Adriane Bianchi Pedroni Medeiros a, Julio Cesar de Carvalho a,
Valcineide Oliveira de Andrade Tanobe a, Carlos Ricardo Soccol a,
Eduardo Bittencourt Sydney b, *
a , Department of Bioprocess Engineering and Biotechnology, Centro Polit
Federal University of Parana , Brazil
ecnico, 81531-990, Curitiba, Parana
b
Universidade Tecnologica Federal Do Parana (UTFPR), Department of Bioprocess Engineering and Biotechnology, Rua Doutor Washington Subtil Chueire,
330, 84017-220, Ponta Grossa, Parana, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: Hydrogen is considered the energy of the future. In order to meet the requirements of a green pro-
Received 17 June 2020 duction, many technological advances were achieved in the last 20 years. Reviewing these advances
Received in revised form allows the understanding the constraints of the sector and the identification of the paths for future
29 September 2020
research. In this work three routes for renewable hydrogen production from renewable sources were
Accepted 3 November 2020
reviewed with focus on patented technologies: dissociation of the H2O molecule, microbial production
Available online 6 November 2020
and thermochemical processes. Three patent databases were accessed, covering documents written in
Handling editor: M.T. Moreira English, Spanish and Portuguese. Water dissociation is the only commercial technology and most efforts
were identified in new materials for electrodes, new catalysts and reagent recycling. Microbial pro-
Keywords: duction is thermodynamic limited but strategies to maximize the production and overcome economic
Bioenergy barriers are mostly related to the use of wastewaters, improving microbial communities’ composition
Sustainable production and genetic manipulation. Most patents of thermochemical production patents brought contributions to
Biohydrogen the efficient use of energy especially by the combination with other energy producing technologies. The
Water dissociation
establishment of a green hydrogen society is strongly dependent of future developments on new ma-
Gasification
terials, recycle of chemical catalysts and efficient use of energy in the short-term.
© 2020 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Methodology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.1. Hydrogen production by water dissociation: current strategies and advances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.1.1. Thermolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.1.2. Electrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1.3. Photolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2. Bio-based hydrogen production processes: strategies and patented advances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2.1. Dark fermentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2.2. Photosynthetic processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2.3. Microbial hydrogen production patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.4. Strategies to maximize bioH2 production and overcome economic barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3. Hydrogen production by thermochemical processes: technological advances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4. Nanotechnologies applied to hydrogen production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

* Corresponding author.
E-mail address: eduardosydney@utfpr.edu.br (E.B. Sydney).

https://doi.org/10.1016/j.jclepro.2020.124970
0959-6526/© 2020 Elsevier Ltd. All rights reserved.
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

4. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Declaration of competing interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1. Introduction 2. Methodology

Hydrogen gas (H2) is a raw material widely used in different The research was made using the Science Direct and Google
industrial sectors, such as chemical, petrochemical, metallurgy, Scholar article databases and the following patent databases: Der-
food, electronic and energy. Hydrogen can be produced from went Innovation Index, National Institute of Industrial Property of
renewable sources and sometimes using industrial wastes Brazil (INPI) and Latipat-Espacenet. The patent search period
(Martinez-Burgos et al., 2019); (Rafa et al., 2018). It has the highest ranged from 2000 to 2019 and the keywords used are presented in
energy per mass of any fuel (Rafa et al., 2018; Wang and Yin, 2018), Table 1.
its combustion is clean (Claassen et al., 1999; Han and Shin, 2004)
and can be safely stored and transported. Moreover, it can be used 3. Results and discussion
for the production of electrical, thermal and chemical energy.
Renewable hydrogen can be obtained using water as a raw 3.1. Hydrogen production by water dissociation: current strategies
material through processes such as electrolysis, thermolysis, and and advances
photolysis; employing different types of waste as substrates for bio-
photolysis, dark fermentation and photo-fermentation; through A renewable way to obtain hydrogen is the dissociation of water
the reformulation of bio-methane; or by thermochemical pro- (H2O), which is a low cost and abundant raw material on Earth
cessing (Pyrolysis, Gasification, Combustion, Liquefaction) using (Nikolaidis and Poullikkas, 2017; Sattler et al., 2017). Despite the
different types of biomass (Fig. 1). However, approx. 95% of the H2 is environmental advantages of using a renewable raw material and
currently produced from petroleum-derived hydrocarbons (coal, not generating CO2 (Sattler et al., 2017), the process always de-
petroleum, among others) (Jun and Yu, 2018), which is incompat- mands huge energy input (Du and Eisenberg, 2012; Liu et al., 2012).
ible with global sustainability concerns. Among the renewable The source of this energy is highly determinant of the process
technologies, electrolysis is the only used at commercial scale. The sustainability. Three water dissociation routes are currently known:
production of biohydrogen from biomethane reforming is also thermolysis, electrolysis and photo-electrolysis (Table 2).
gaining importance because it uses the same well-stablished Hydrogen production by water dissociation (Thermolysis, Elec-
technology for natural gas reforming (Badoga and Dalai, 2017). trolysis, Photolysis) is one of the most evolved technologies in
In this context and considering the global energy and clime recent years. Between 2000 and 2019, 199 patents in the theme
crisis, the depletion of fossil fuels, the increasing demand and were filed, among which 70% describe electrolysis processes, 27%
men’s dependence on energy, the production of hydrogen from photolysis and 3% thermolysis. Currently, hydrogen production via
agricultural, industrial and agroindustrial biomasses are gaining electrolysis is the only large-scale renewable process.
importance in the last decades (Nikolaidis and Poullikkas, 2017). The countries that filed most patents are China (CN), Japan (JP)
The biological route is considered more environmentally friendly and the United States of America (USA) (Fig. 2). China, for example,
when compared to thermochemical and electrochemical processes filed 78 patents on electrolysis and 34 on photolysis on the last 2
because they require smaller amounts of energy (Lamaison, 2009). decades. In this country, the main companies involved are HEMPEL
Despite renewable hydrogen production has presented enor- HEATING POWER DEV CO LTD®, which works in the area of
mous scientific progress in recent years, the information is diffuse corrosion coating of metals, and WANG S. NANTONG ANSIZHUO
in many research articles and patented technologies. The present NEW ENERGY CO LTD®, a manufacturer of solar panels, photovol-
work aimed to determine the prevailing technical knowledge in taic inverters and electronic equipment. In Japan, the companies
renewable hydrogen of the last 19 years and identify the challenges that most filed patents on water dissociation were TOSHIBA®,
and opportunities for future research. which uses hydrogen in semiconductor manufacturing, HONDA
MOTOR CO LTD®, SUZUKI® and MITSUBISHI CORP®, all focusing on
the use of hydrogen-based fuel cell in the transportation sector.
Other companies focused on gas technology, such as TOKYO GAS CO
LTD®, must also be mentioned. In the United States, PHILIPS® filed
the most patents.

3.1.1. Thermolysis
Direct thermolysis of H2O molecule has an entropy (DS) of 40
units and requires high temperatures and pressures, which are the
main bottlenecks of this technology. Moreover, high costs of
equipment are entangled due to the requirement to withstand with
such process characteristics. Different technologies are thus being
developed so that thermolysis can be carried at lower tempera-
tures. One strategy is to carry the reaction in several steps using
catalysts, but the need of highly corrosive reagents also poses
Fig. 1. Classification of hydrogen production routes from renewable sources. Adapted equipment challenges and possible environmental impacts.
(Nikolaidis and Poullikkas, 2017). (Kasai and Bishop, 1976), have presented a single reaction
2
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

Table 1
Keywords used to search the patent database for the period 2000e2019.

Categories Patent Databases

INPI Latipat-Espacenet Derwent Innovation

Thermolysis Termolise e agua Termo lisis y agua Hydrogen production or thermolysisa and water
Electrolysis Eletrolise e agua  lisis y agua
Electro Electrolysisa and water
Photolysis lise e agua
Foto lisis y agua
Foto Photolysisa and water
Dark Fermentation Bio-hidroge ^nio, Bio-hidroge ^nio e bacte
ria Biohidrogeno e bacteria Biohydrogen or bio-hydrogen and bacteria
Photo Fermentation Fotofermentaç~ ao, Fotofermentaç~ ao e bacteria Fotofermentacion y bacteria Photo-fermentationa and biohydrogen or Bio-hydrogen
Bio-photolysis Bio-hidroge ^nio e microalgas Bio-hidro  geno y microalga Biohydrogen or bio-hydrogen and microalgae
Pyrolysis Bio-hidroge ^nio e Piro
 lise Bio-hidrogeno e piro lisis Biohydrogen and Pyrolysisa
Gasification Bio-hidroge ^nio e gaseificaça ~o Bio-hidrogeno y gasificacio n Biohydrogen and Gasificationa
Combustion Bio-hidroge ^nio e Combust~ ao Bio-hidrogeno y combustio n Biohydrogen and Combustiona
Liquefaction Bio-hidroge ^nio e liquefaça ~o Bio-hidrogeno y licuefaccio n Biohydrogen and Liquefactiona
Nanotecnologia Nanotecnologia e produç~ ^nio
ao de hidroge Nanotecnología y produccio  n de hidro
geno Nanoa and hydrogen production
a
Term of truncation.

Table 2
Water dissociation methods for the production of hydrogen.

Thermolysis Electrolysis Photolysis

Theoretical The H2O molecule is dissociated at temperatures ofIt is an electrochemical process that basically It uses photoelectrochemical photon collection
basis approx. 1800  C (Sattler et al., 2017). The yieldconsists of passing continuous electric current systems. The photoelectrodes once exposed and
increases proportionally with the temperature, through two electrodes (Jun and Yu, 2018), where submerged in the aqueous electrolyte generate the
achieving a maximum of 50% at approximately the following reactions occurs: electric energy required for the reaction (1.23 V).
5000  C (Acar and Dincer, 2018). Cathode: 2H2 O /H2 þ 2OH  2e The most common electrodes in the process are
1 made of TiO2, IrO2, RuO2.
Anode: 2OH / O2 þ H2 O þ 2e
2
Advantages Solar energy and different types of biomass can be It is the most effective technique to date, reaching Uses solar (renewable) energy.
used as source of heat to drive the reaction 60% efficiency. Produces O2 as the only reaction
(Bhaskar et al., 2013); (Orfila et al., 2016; Sattler byproduct. Solar energy can be used to boost
et al., 2017). reaction. (Orfila et al., 2016; Sattler et al., 2017).
The effectiveness of the reaction may be increased
by the addition of electrolytes such as salts, alkalis
or acids.
Disadvantages Extremely high-energy demand. It is a reversible Requires high power (Harrison and Levene, 2008). Energy conversion efficiencies between 0.1 and
reaction at low temperature so an effective 1.0% (Juodkazis et al., 2010).
technique to H2 from O2 at high temperature is
crucial. The maximum described efficiency is 40%.
Technological Growing Mature Emerging
maturity

Fig. 2. Major patent filing countries in the field of electrolysis (A). Major patent filing countries in the field of photolysis (B).

system that can achieve entropic exchange for hydrogen produc- added to the medium, resulting in a decrease in the reaction tem-
tion via thermolysis using zeolites. Rehydration of zeolites pro- perature (Equations (1) and (2)).
duces free hydrogen and oxidizes bivalent cations, occurring at
temperatures around 400  C (U.S. Patent No. 3963830). (Kuai-Teng I2 þ SO2 þ 2H2 O/2HIðlÞ þ H2 SO4ðlÞ (1)
and Clarksville, 2007), developed a Raney Nickel Plate Reactor (90%
Nickel and 10% Aluminum) that acted as a catalytic surface to alter 2HIðlÞ / H2ðgÞ þ I2ðlÞ ð200 z 400 CÞ (2)
the energy activation of the reaction. In addition, I2 and SO2 were
3
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

Other compounds, such as SO2 and NH3, have also been tested as membranes. The use of hollow fibers has the advantages of
catalysts for the dissociation of water. According to (Taylor et al., increasing the surface area of the membrane, minimizing the vol-
2014) significant amounts of hydrogen via thermolysis can be ume required. The utility model depicted at DE102014012436-B3
produced at low temperatures (Equations (3) and (4)). focused on the thermal production of hydrogen in several stages
and using self-propagating syntheses of titanium and urotropin at
SO2 þ 2NH3 þ H2 O/ðNH4 Þ2 SO3 ð25 z 50 CÞ (3) high temperature (Gleich, 2015).

ðNH4 Þ2 SO3 þ H2 O/ðNH4 Þ2 SO4 þ H2 ð80 z 150 CÞ (4) 3.1.2. Electrolysis


Water electrolysis is an oxide reduction reaction that mostly
The main advantage of these methods is the significative
depends on electric energy (Basile and Iulianelli, 2014) (Equation
reduction of energy demand. On the other hand, dependence of
(6)) and is currently an industrial-scale method for obtaining
chemical reagents comes as a disadvantage and their recycling
hydrogen.
should be considering to gather sustainability. Table 3 presents the

reactions described in some patents of hydrogen production with 2H2 O / 2H2ðgÞ þ O2ðgÞ E ¼ 1:23 V (6)
the regeneration and recycling of reagents. Some technologies are
accompanied by the use of solar energy as input energy for Among the main drawbacks of electrolysis, the use of highly
reactions. expensive electro-catalytic metals such as platinum (Yang et al.,
Magnesium (Mg) -based compounds, such as the ternary Nd-Ni- 2018), process efficiency (despite it is the highest among ther-
Mg compound (Alasmar et al., 2018), are also being studied as molysis methods), the high demand of energy (Lu et al., 2020) and
catalysts for water dissociation, however the yield achieved is as the observed corrosion at the cathode (Suguru et al., 2018) must be
lower as 8% (Tan et al., 2019). The main advantage of these methods highlighted and shows up as opportunities for technology
is the significative reduction of energy demand. On the other hand, development.
dependence of chemical reagents One of the alternatives to a more It was observed that some patented technologies were mainly
sustainable process is the use of reagent-recycling strategies, such focused on the search for materials for the construction of elec-
as those presented in Table 3. Some technologies are accompanied trodes, conductive materials, etc., because cathodes and anodes
by the use of solar energy as input energy for reactions. undergo poisoning processes in the reaction (Grigoriev et al., 2020).
Other patents focused on the design of reactors. The utility Patent WO2008061975A3, for example, describes the preparation
model US 6521205B1, for example, describes a tubular reactor with of electrodes, which contain metallic catalysts of cobalt, nickel,
a vortex in which the solar energy is concentrated and the water iridium, ruthenium, rhodium, platinum, and their combinations, it
molecule dissociated with the help of metallic catalysts (Pt) at is highlighted that the electrode bases are always cobalt and nickel,
1400  C (Beck, 2003). (Rohrich et al., 2011) presented a reactor with the which are always in a proportion of around 0.7 and 0.92%,
a thermal gradient controlled for the production of pure hydrogen. respectively (Bert et al., 2008). (Reece et al., 2011) established that
The heating system consists of several concentrators of sunlight. the electrodes for the production of hydrogen should be composed
This utility model, unlike other patents, separates oxygen and of three elements: Molybdenum, Zinc and Nickel with a proportion
hydrogen in the hot zone using thermal selective membranes, that can be in the range between 0.1% and 90% (Bulovic et al., 2012).
because isolating the gases in other areas of the bioreactor makes Presented an electrode made with Cobalt or Nickel which is resis-
the process counterproductive as part of the energy is lost (Elkind, tant to corrosion or poisoning explained by the fact that the metal
2014). designed a thermal reactor to dissociate the water molecule species can change to an oxidation state greater than zero at volt-
and produce hydrogen via thermolysis. The system consisted ages from 0.1 to 10V (Takahashi et al., 2014). Presented a high
mainly of a decomposition camera, a solar energy absorption durability electrolytic cell working with reverse current due to the
mechanism, a concentration element and a set of hollow fiber inclusion of a current collector in the cathode chamber, which is

Table 3
Hydrogen production by thermolysis with regenerated and recycled reagents.

Synopsis Pantent number References

Photoreactor using solar energy and metal oxides to dissociate H2O. US2006/0188433 A1 Weimer et al. (2006)
Reactions of ZnO-based process:
1
1. ZnO /Zn þ O2 (Metal oxide decomposition)
2
2. Zn þ H2 O/ZnO þ H2 (H2 liberation)
Process temperature: 1600K
Reactions of Mn2O3/MnO-based process:
1
3. Mn2 O3 /2MnO þ O2 (Metal oxide decomposition)
2
1 1 1
4 MnO þ NaOH /NaMnO2 þ H2 NaMnO2 þ H2 O / Mn2 O3 þ NaOH(Water dissociation)
2 2 2
Process temperature: 1800K
Use of solar energy for H2O decoupling. US8691068 B1 Wood and Offices (2014)
SO2 þ 2NH3 þ H2 O/ðNH4 Þ2 SO3 (Chemical absorption)
ðNH4 Þ2 SO3 þ H2 O/ðNH4 Þ2 SO4 þ H2 (30e80  C) (Solar photocatalytic)
ðNH4 Þ2 SO4 þ MO/2NH3 þ MSO4 þ H2 O (thermocatalysis 400  C)
1
MSO4 /SO2 þ MO þ O2 (thermocatalysis 850e1100  C)
2
Cu-Cl Cycle US2017/0015552 A1 Abdulrahman (2016)
2CuCl þ 2HCl/2CuCl2 þ H2 (100  C)
2CuCl2 þ H2 O /CuOCl2 þ 2HCl(375  C)
1
CuOCl2 /2CuCl þ O2 (530  C)
2

4
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

composed of nickel (45e90% w/w) (Yang et al., 2018). Presented a development of different photo-catalyst polymers, such as
“cobalt phosphide/nitrogen-doped porous carbon composite cata- graphitic carbon nitride (g-C3N4) (Yaping et al., 2020), carbon
lytic” which guarantees excellent yield and stability at different pHs nitrate-based compound similar to graphite (g-C) (Chengqun et al.,
(Weizhi et al., 2018). Manufactured CoSe2 nanomaterials with high 2020), Cu-TiO2 B12 (Wei et al., 2020), perovskite (LaNiO3) (Zhaoyu
catalytic efficiency in the electrolysis reaction. However, despite et al., 2020).
advances in different materials for electrocatalysts, they are still
highly costly (Lu et al., 2020). According to (Grigoriev et al., 2020), 3.2. Bio-based hydrogen production processes: strategies and
the main difference among the different industrial scale technolo- patented advances
gies for the production of hydrogen is in the type of electrolyte used
in the cells. Reduce pollution, encourage material reuse, harness waste and
Other inventions are focused on the design of reactors mainly effluents, foster circular savings, usage of environmentally friendly
electrolytic cells for the transportation sector. Patent processes and systems are some of the motivations behind the
US2007138006-A1, one of the most cited patents (65 times) among production of hydrogen through biological processes. Despite the
the cited in this study, describes a hydrogen generation system for current limitations for commercial production, the biological
mobile vehicles composed of a hydrogen generator, high pressure pathway is considered one of the most promising alternatives to
storage tank (5000 and 10,000 psi) and a vehicle propulsion sys- meet future energy vector demands (Guo et al., 2010) especially
tem. The gas is generated via electrolysis and stored, then the due to the diversity of raw materials that could be processed and
hydrogen flows to the propulsion system (fuel cell) where energy is microorganisms that can be used as bioH2 biofactories (Adenike,
generated to propel the vehicle. Utility model EP2221204A1 also 2018). Organisms such as microalgae, cyanobacteria, fermentative
features a vehicle propulsion system which operates on oxyhy- bacteria, and photosynthetic bacteria can produce bioH2 through
drogen and an auxiliary electricity generation unit (Jenkins et al., different metabolic pathways (Cai and Wang, 2016), presenting
2009). (Wold, 2014) showed a “Power Generation System” which different yields and productivities. Unlike the water dissociation
consists mainly of an internal combustion engine, that works with processes, bioH2 production does not require high amounts of en-
liquid fuels and hydrogen, where the energy produced is converted ergy because occurs at ambient temperature and pressure (Afzal
into electricity which is used to dissociate the water molecule et al., 2017).
producing hydrogen. According (Sako and Ken, 2019), one of the
main problems of fuel cells was the size and practicality, especially 3.2.1. Dark fermentation
for small artifacts; in the patent US10364009B2 they presented a The dark fermentation has been considered one of the best al-
"fuel cell watercraft" designed so that its components fulfill ternatives among the biological routes (Wong et al., 2014) because
different functions as the possible solution. In the case, the electric it utilizes simple process configuration, traditional fermentation
motor serves as a source of energy and propulsion system, the equipment, lowest energy demand in comparison to other biolog-
electrolytic cell adapted to supply the electrical energy required by ical, chemical and conventional processes (Jarunglumlert et al.,
the fuel system propulsion and the dissociation system of the water 2018) and can be carried using a wide variability of renewable
molecule, a secondary battery serving as an auxiliary power source substrates (Table 4) including domestic and industrial agro-
for the fuel cell unit and energy regulation means. industrial effluents (Chairattanamanokorn et al., 2009; Wong
et al., 2014). When effluents are used as a substrate, bioH2 pro-
3.1.3. Photolysis duction results in a decrease in the effluent Chemical Demand of
Photolysis consists of the dissociation of the H e O bonds by Oxygen (COD) (Prazeres et al., 2012; Wong et al., 2014) associated
photons, which occurs at approx. 190 nm (Furatian and Mohseni, with CO2 evolution and the production of short chain organic acids
2018). The photolysis process, as well as thermolysis, requires (C1-C7).
chemical catalysts such as zinc oxide (ZnO), tin oxide (SnO), zir- Despite at commercial scale it is preferred that bioH2 production
conium dioxide (ZrO2) and other semiconductor sulfur oxides via dark fermentation occurs continuously, the batch process is the
(Zhang, 2010) (Equations (7) and (8)). Water photolysis technology most described in the scientific literature. It occurs in several steps:
development started in the 1970’s and emerged as a possible so- (i) substrate suitability, which involves the removal of larger par-
lution to mitigate the global and environmental energy crisis. ticles, particle size reduction and/or hydrolysis (chemical, physical
Nowadays, it presents the major challenges for commercial use or enzymatic); (ii) supplementation with micro and macronutri-
among the water dissociation technologies. Generally, patented ents, followed by pH adjustment, oxygen purge using inert gases
technologies in this area use transparent materials for harnessing (N2, Ar or CO2) and sterilization; (iii) inoculation (5e20% v/v) and
sunlight. However, some types of catalysts such as the europium control of culture conditions (pH, temperature, agitation). The
and platinum salts used in photo-oxidation and recombination are development of stable and reproductible batch process using
also required (Fletche and Ryason, 1977), which are expensive. wastes is an important step towards the great challenge of the
continuous process: achieving long-period stable H2 production
MoxZþ þ H2 O /MoxðZþ1Þ þ H þ OH (7) using non-sterilized substrates and stable microbial consortia.

3.2.2. Photosynthetic processes


2H /H2 (8)
BioH2 can also be produced by photosynthetic processes using
(Nocera et al., 2010) presented a photoanode (photoactive organisms such as photosynthetic bacteria, macro and microalgae,
electrode, ionic metal species, and a catalytic material) that when and cyanobacteria. Biophotolysis occurs in the presence of inor-
exposed to the sun transports excited electrons to the semi- ganic CO2 and photons (Dolly et al., 2015), resulting in the con-
conductor, where they react with water and generates H2 and O2. version of protons (Hþ) to H2 by the action of enzymatic complexes
The major advantage is the independence of transparent reactors. (hydrogenases and nitrogenases). Light intensity directly influences
Other invention presents catalysts composed of TiO2 (75e98%;) C biophotolysis and should be properly balanced (Rashid et al., 2013),
(1.0e20%) and C (0e10%) that have showed high activity in the which is not an easy task when considering the use of natural light;
visible range (400e620 nm) reaching production efficiency of while using artificial light results in great economic impacts. It is
100 mmol g1 h1 (Zhang, 2010). Another hot topic is the noteworthy that microalgae and cyanobacteria have high efficiency
5
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

Table 4
Substrates for bioH2 production via dark fermentation.

Substrate Yield Reference Substrate Yield Reference

Cassava processing 4.12mol H2 molmaltose Martinez-Burgos et al. Galactose 2.23 molH2 Xia et al. (2016)
wastewater (2020) mol1
galactose
Vinasse wastewater 13.5 molH2 m3day1 with H2 content of Albanez et al. (2016) Potatoes wastes, 126.4e252.7 mLH2 Salem et al. (2018)
39% g
1
TVS
Slaughterhouse effluent 149 mLH2 g1SSV Boni et al. (2013) Bean wastes 93.0e152.1 mLH2
g1
TVS
Palm oil mill effluent 5980 mLH2 L1 Norfadilah et al. (2016) Corncob 102.62 mLH2 g1
ST Tandon et al.
(2018a)
Dairy wastewater 0.113 molH2 g1
COD Wong et al. (2018) Rice bran and de-oiled rice 545 ± 5 ml H2 L1 Tandon et al., 2018
bran
Molasses 26.13 molH2 kg1
COD Bundhoo (2017a) Sweet potato starch 3501 mLH2 L1 Vi et al. (2017)
(26.73 g L1)

in solar energy conversion (Sengmee et al., 2017), which is bio- temperature and pH) and the external carbon source added (type,
transformed into biomass and hydrogen (Mun ~ oz and Gonzalez- source and quantity). Productivities vary significantly, from
Fernandez, 2017; Skjånes et al., 2013). 24 ml L1 h1 (Rashid et al., 2013) to 238 ml L1 h1 (Song et al.,
Hydrogenases are metalloenzymes, enzymes whose active sites 2011).
contains metal (Meyer, 2007). Three groups of hydrogenasses are Considering that even the best productivities are significantly
known: [Fe-Fe]- hydrogenases, [Ni-Fe]- hydrogenases and [Fe]- low, metabolic and genetic engineering have emerged as alterna-
hydrogenases (Khetkorn W, Rastogi R, Incharoensakdi A, Lindblad tives to improve bioH2 production using microalgae. Different
P, Madamwar D, Pandey A, 2017; Kim and Kim, 2011; Meyer, 2007). strategies are being evaluated (Lindberg et al., 2002). inactivated
Ni-Fe-hydrogenases function bidirectionally (Equation (9)) and is the hupL gene encoding a large subunit of the hydrogenase enzyme
usually present in cyanobacteria (Tamagnini et al., 2007). In the in the Nostoc punctiform strain ATCC 29133 and obtained a bioH2
particular case of cyanobacteria, bioH2 can also be produced using production rate of 14 ± 3.5 nmol H2 (mgChla)1 h1. Other emerging
other enzymatic consortia called nitrogenase (Carrieri et al., 2011), strategy is to modify the nitrate assimilation pathway, which is a
that convert N2 to ammonia and hydrogen, however, this reaction is competitive pathway that can limit the flow of electrons to the
energetically inefficient (Rashid et al., 2013). Fe-hydrogenases hydrogenase enzyme and thereby decrease hydrogen production
cannot catalyze the reversible reaction and therefore generally (Baebprasert et al., 2011). increased bioH2 production by redirect-
have greater efficiency (Kim and Kim, 2011; Sundararajan and ing electron supply via the nitrate assimilation pathway using ge-
Hilllier, 2013; Yang and Hall, 2008). netic engineering techniques, reaching maximum bioH2 rates of
0.143 nmol H2 (mgChla)1 h1 and 0.186 nmol H2 (mgChla)1 h1 for
nitrate and nitrite reductase modified strains, respectively
hidrogenase
2Hþ þ 2e 4 H2 (9) (Baebprasert et al., 2011). used the same strategy in Synechocystis
sp. PCC 6803 and achieved >15x higher H2 production (200 versus
Microalgae represent one of the most promising microbial 13 nmol H2 (mgChla) 1 h 1).
classes in bioH2 generation. Different species have been studied,
especially Chlorella vulgaris, Chlorella protothecoides (Sengmee
et al., 2017), Chlamydomonas reinhardtii (Kosourov et al., 2002; 3.2.3. Microbial hydrogen production patents
Markov et al., 2006), Dunaliella tertiolecta (Lakaniemi et al., 2011), Different technologies have been patented for bioH2 production
Nannochloropsis ocea ^nica (Xia et al., 2013). Among these Chlamy- using bacteria and microalgae. Between 2000 and 2010, 115 patents
domonas reinhardtii, is widely recognized as a potential strain were filed (Olivo et al., 2011), especially by China, Japan, the Re-
whose ability to produce H2 is derived from a enzymatic activity public of Korea, United State and EU. Approx. 80% were filed be-
that is generally 10e100 higher than other species (Amaro et al., tween 2005 and 2009, what can be attributed to the 2003e2008
2013). energy crisis.
Microalgae-based bioH2 production requires anaerobic condi- Between 2011 and 2019, another 86 patents related to bioH2
tions and sulfur limitation (Sengmee et al., 2017). Anaerobic con- production were filed. These can be grouped into two large groups
ditions are necessary due to the high sensitivity of enzymes to according to the World Intellectual Property Organization (WIPO)
oxygen, while sulfur generates reversible respiration inhibition due classification: approx. 72% belong to “Fermentation processes or
to the impedance of protein biosynthesis and is considered one of processes that use enzymes to synthesize a desired chemical
the variables that most affect bioH2 production (Rashid et al., 2011). composition or compound or to separate optical isomers from a
The production of bioH2 by microalgae is usually carried out in racemic mixture” (C12P) and 13% to “Enzyme or microbiology
two steps (Fig. 3). The first aims cells multiplication and the accu- apparatus” (C12M). The remaining 15% included “Water, sewage,
mulation of organic compounds by culturing the microalga in a sewage or sludge treatment” (C02F), “Solid Waste Disposal” (B09B),
nutrient-rich medium for 8e72 h (Rashid et al., 2013). In the second and other classifications. Approximately 60% of the deposits were
step the microalgae biomass is then recovered, washed to remove made by universities or research institutes.
adhered nutrients and inoculated in a sulfur-free medium usually The most representative countries were China, the US and
supplemented with an organic carbon source under anaerobic Moldova (Fig. 4). It is noteworthy that China and the US are also
conditions. At this condition the stored compounds are degraded, among those that have filed most patents for electrolysis and
hydrogenases are induced and the BioH2 production occurs. photolysis (Fig. 2), thus standing out as world leaders in the
The scientific literature is vast on bioH2 production from development of new hydrogen production technologies.
microalgae. Studies differ on the species of microalga used, The production of biohydrogen (bacteria and microalgae) is a
nutrient-rich medium composition, process parameters (mainly technology under development. The increasing number of patents
6
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

Fig. 3. Representative scheme of bioH2 production from microalgae.

20e60 min, while pharmaceutical industries’ wastewaters were


treated at 40e70  C for 10e20 min.
Despite wastewaters are mostly studied, solid organic wastes
can also be converted into biohydrogen. Patent US7083956B2
presents a two-step process carried out in two bioreactors; the first
was a acidogenic reactor fed with liquid effluents and at least one
solid biodegradable residue, and the second contained semi-
permeable microfibers where bioH2 producing bacteria producing
forms a biofilm (Lin et al., 2006). The growth of methanogenic
bacteria was inhibited initially by the addition of bromoethane
sulfonic acid (BSC) and then by using retention time of the second
bioreactor between 1 and 2 days.
Microalgae processes have also been patented (Wei et al., 2009).
used the microalgae Platymonas subcordiformis cultured in a pho-
tobioreactor on Kangweifang Medium supplemented with CO2
(0.03e30%), under anaerobic condition. After inoculation
(1106 cell/ml), the bioreactor was kept in the dark for 4e24 h fol-
lowed by the addition of carbonyl cyanide m-chlorophenylhy-
drazone 5e25 mM. Subsequently, it was subjected to a luminous
intensity of 4000e6000 Lux, resulting in continuous bioH2
Fig. 4. Major patent-filing countries related to bioH2 production biologically (using
production.
bacteria and microalgae). Utility models for biohydrogen production are not common. In
patent WO2009034439A2 a fluid bed bioreactor for the production
of hydrogen that could be operated in mesophilic and thermophilic
reflects the significant environmental advantages when compared conditions is described. The bioreactor consisted of two coupled
to the production from fossil sources, mainly due to the use of reactors, the primary being inside the secondary and at the base of
renewable sources such as industrial, agro-industrial and agrofor- the primary, there was a fixed bed of bacteria producing bio-
estry wastes. However, reaching commercial scale depends on hydrogen (Gray, 2009).
overcoming economic aspects. However, no clear route of devel- Potentially hydrogen-producing strains such as Halanaerobium
opment in the last 19 years could be identified. sapolanicus (US20110136196A1) have also been patented. This
(Guangyu et al., 2004) presented a continuous process using strain can ferment cellulosic biomass to produce hydrogen at
agro-industrial effluents under anaerobic conditions and using alkaline conditions (pH ¼ 10) (Elias et al., 2011). (Mingjun and
bacteria as an inoculum. The focus of the invention is the treatment Binbin, 2016) patented a strain of Thermoanaerobacterium thermo-
of wastewater. The process conditions must be maintained in the saccharolyticum (CN106635887A), which can easily ferment pen-
following ranges: temperature (25e35  C), COD (1000 and 150,000 toses and hexoses in acidic media, which is advantageous when
mgO2/L), and the retention time (2 and 4 months). According to the lignocellulosic materials are pre-treated by acid hydrolysis.
inventors, a flow of 1680 L/day of brewery effluent (COD:
12500 mg/L) could produce 4.0 m3/day of biohydrogen at 34  C. 3.2.4. Strategies to maximize bioH2 production and overcome
Some patents describes heat-treatment to enrich the natural economic barriers
hydrogen-producing bacteria (HPB) in wastewaters. (Lin et al., BioH2 yields described in the scientific literature are up to 90% of
2006), for example, achieved stable H2 production by heat- the theoretical maximum (Sydney et al., 2014). However, frequently
treating sewage and food factories wastewaters at 80e120  C for wastewater containing media are supplemented with pure
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W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

reagents (salts, carbon sources, nitrogen sources), which makes presence of methanogens, homoacetogens, and sulfate-reducing
industrial scale production unfeasible (Yokoi et al., 2002). Different bacteria, which use the hydrogen present in the medium to
pretreatment strategies have been developed to improve yields, obtain their energy, thus affecting the final hydrogen yield in the
involving actions at the level of microorganisms or substrates. Ac- process (Cai et al., 2004; Chang et al., 2011; Chenlin and Herbert,
cording to (Chang et al., 2011), the enrichment of HPB, is one of the 2007). Physicochemical pretreatments in the inoculum have been
variables that most affect bioH2 production. Therefore, when evaluated to improve bioH2 yield. The main feature explored in
working with microbial consortia, the identification of the micro- these processes is the ability of many hydrogen-producing bacteria
bial community is a variable that must be fully known and adjusted (HPB) to sporulate under adverse conditions, while hydrogen-
to improve the desired product yield (Liu et al., 2009). consuming bacteria (HCB) are unable to produce spores.
The bioH2 producing microorganisms are the most varied and Heat treatment of sludge and other inoculum sources for bioH2
the main ones usually grow in pH in the range between 4.0 and 7.0. production processes is the most common strategy, especially for
Regarding temperature, dark fermentation can be developed by simplicity of operation and avoidance of the use of toxic chemicals.
psychophilic (20e30  C), mesophilic (30e40  C) thermophilic The most effective heat treatments uses high temperatures
(45e65  C) and hyperthermophiles and extreme thermophiles (approximately 100  C) combined with short exposure times
>65  C. Thus (Guzma n et al., 2016), achieved a maximum yield of (approximately 10 and 25 min) or low temperatures (approxi-
1.7 mol H2 mol1glucose using a Polaromonas rhizosphaerae, psy- mately 60  C) and long times (approximately 30 and 45 min) (Wong
chrophilic strain (Baghchehsaraee et al., 2010). achieved yields of et al., 2014). Increased production of bioH2 up to 2e5 times relative
2.18 and 1.25 mol H2 mol1glucose using sludge as inoculum under to the control are described (Baghchehsaraee et al., 2008); (Chang
mesophilic (37  C) and thermophilic (5  C) conditions, respectively. et al., 2011) (Fig. 6). At commercial continuous biohydrogen pro-
Finally (Eriksen et al., 2009), achieved a yield of 2.4 ± 0.3 mol H2 duction the heat-treatment of the substrate is an important pre-
mol1glucose using an extreme thermophile (Thermotoga neapoli- treatment to guarantee the absence of methanogens and sulfate-
tana DSM 4359) strain at 80  C. Some bioH2-producing bacteria reducing bacteria.
such as Halanaerobium sapolanicus, Thermoanaerobacterium ther- Other physical pretreatments have been also studied, such as
mosaccharolyticum MJ1 form part of patent applications. From an ultrasonication, ultraviolet radiation, and aeration (Fig. 6), however
industrial point of view, it is more interesting to work with meso- they are less effective and non-selective. Ultrasound frequencies
philic microorganisms in the production of bioH2, because working above 20,000 Hz results in the destruction of HCB and HPB.
at high temperatures leads to excessive energy costs, as well as Nonetheless, it is necessary to control the intensity and time (be-
more sophisticated equipment made from more resistant materials. tween 20 and 30 min) to keep HPB alive (Elbeshbishy et al., 2010;
In addition, the best yields have been obtained in this temperature Wang et al., 2010). It was found that this treatment could improve
condition. Examples of some hydrogen-producing bacteria are hydrogen production on average 2.2 times. Nevertheless, according
presented in Fig. 5. to (Xiao and Liu, 2009) ultrasonic treatment might not even inhibit
The main drawback in the use of microbial consortia is the methanogenic bacteria.
Ultraviolet (UV) irradiation is another physical method for the
enrichment of HPB. UV also affect BPH, thus controlling exposure
time is important and should not exceed 15 min (Wang et al., 2010).
improved hydrogen production by 39% using as a inoculum sludge
irradiated for 15 min with UV light (25W). Another physical method
evaluated for the enrichment of HPB is aeration for 12e24 h (Ren
et al., 2008; Wang et al., 2010). This generates oxidative stress on
microorganisms causing the destruction of non-sporulating
anaerobic strict microorganisms (such as methanogens). This
strategy could improve bioH2 production up to two times with
respect to the untreated inoculum (Fig. 6). However, some authors
have not observed an improvement of bioH2 productivity using this
method (Zhu and Be land, 2006).
Chemical methods are also used for HPB enrichment. Among
these, pH shocks and the use of toxic chemicals such as

Fig. 5. Examples of psychophilic, mesophilic and thermophilic bacteria associated to


hydrogen production. Adapted from: (Cheng and Zhu, 2013); (Nguyen et al., 2010)
(Ivanova et al., 2009) (Talluri et al., 2013) (Keskin et al., 2018) (Baghchehsaraee et al.,
2010) (O-Thong et al., 2011) (Ferraz Júnior et al., 2015) (Ferraz Júnior et al., 2015); Fig. 6. Effect of different inoculum treatments (thermal, sonification, aeration, acid or
(Junior et al., 2014); (Thungklin et al., 2011) (Azman et al., 2016) (Garcıa-Depraect et al., alkaline) in biohydrogen productivity. Adapted from: (Elbeshbishy et al., 2010); (Wang
2016) (Seifert et al., 2010); (Tosuner et al., 2018) (Patel et al., 2016) (Estevam et al., et al., 2010); (Xiao and Liu, 2009); (Chang et al., 2011) (Wan et al., 2013); (Rafieenia
2018) (Xiao et al., 2013) (Alvarado-Cuevas et al., 2015) (Cisneros de la Cueva et al., et al., 2018) (Wang and Wan, 2008) (Chang et al., 2011) (Elbeshbishy et al., 2010)
2018) (Guzm an et al., 2016); (Chou et al., 2007) (Eriksen et al., 2009) (Eriksen et al., (Liu et al., 2009); (O-Thong et al., 2009); (Chang et al., 2011); (Wang et al., 2012)
2009) (Soboh et al., 2004); (Kanai et al., 2005). (Chenlin and Herbert, 2007) (Baghchehsaraee et al., 2008).

8
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

iodopropane (Zhu and Be land, 2006), chloroform (Mohammadi peroxide) (Wu et al., 2013a). Generally, these pretreatments of
et al., 2011) and 2-bromoethanesulfonate (Zhu and Be land, 2006) lignocellulosic materials are made at high temperatures
are most commonly used. Comparing the physical and chemical (120e180  C) between 30 and 90 min (Alvira et al., 2010). As a
methods, the latter use longer times. Acid treatments, for example, consequence, undesirable fermentation inhibiting compounds such
should be performed for 24 h at a pH range of 3.0e4.0. In general, as furfural and 5-hydroxymethylfurfural can be generated (Saha
the choice of a treatment for the enrichment of HPB depends et al., 2005).
directly on the physiology of microorganisms to promote the Ozone pretreatment comes as an alternative, with encouraging
necessary selectivity. Inducing HPB sporulation by heat and pH results. The main advantage of using ozone is that it does not
shocks are the most efficient treatments described in the literature. generate toxic waste, as with acid and alkaline treatments. Also,
Effective biological conversion of effluents, waste or biomass to ozone treatments are conducted at ambient pressure and temper-
bioH2 largely depends on the availability of nutrients. Generally, the ature and do not generate inhibitory compounds that affect mi-
substrates need to be enriched with micro or macronutrients or be croorganisms (Wu et al., 2013b). increased hydrogen production by
previously treated for their transformation by different microor- 0.99, 1.33, 1.66 and 0.94 times by treating ozone barley straw for 15,
ganisms (Sun and Cheng, 2002; Teli et al., 2014). Trace metal ions 30, 45 and 90 min, respectively (Tanikkul et al., 2018). Performed
(Iron, Nickel, Zinc, Cobalt, Copper, Manganese, among others) affect the Palm oil mill effluent treatment and also observed improve-
metabolic pathways (Lee et al., 2009) and are important for mi- ment in yields and production rates of bioH2.
crobial growth, improving enzymatic and co-enzymatic activity
(Khan et al., 2018), especially the activity of hydrogenases (Wang 3.3. Hydrogen production by thermochemical processes:
and Wan, 2008; Yang and Shen, 2006). (Lee et al., 2009) showed technological advances
that FeSO4 supplementation (6.6e21 mg/L) improved bioH2 pro-
ductivity between 2.2 and 2.7 times compared to control, similar to Hydrogen can also be produced from thermochemical processes
(Yang and Shen, 2006) which achieved an yield increase of 2.6 employing different types of biomass. Thermochemical technology
times using 200 mgFeSO4 L1. Nevertheless, high concentrations of mainly involves the following processes: pyrolysis, gasification,
these metal ions may also inhibit biogas production. According (Bao combustion, and liquefaction (Nikolaidis and Poullikkas, 2017)
et al., 2013), Mg is an enzyme activator and cofactor of the enzymes (Table 5). The first two mainly produce CO2, carbon monoxide (CO)
involved in bioH2 production which when used at concentrations and CH4, the latter, as above, is later converted to hydrogen by
above 20 ppm (Mg þ2) suppresses bioH2 production. A similar effect processes such as steam reforming, partial oxidation, autothermal
was observed with Naþ and Caþ2 ions, which with concentrations reforming, etc.
above 2000 and 100 ppm respectively, cease bioH2 production Between 2000 and 2019, 209 patents were filed in the area of
(Bundhoo and Mohee, 2016). (Gou et al., 2015) observed an increase hydrogen production by thermochemical processes. The main
in bioH2 production using 0.6 ppm Niþ2, but the opposite effect holders of these technologies are China, Japan, and the United
when the concentration was increased to 1.8 and 9.0 ppm. The States with 65%, 12% and 9% respectively (Fig. 7A). On the other
addition of these compounds re undoubtedly efficient, but should hand, according to WIPO patents are grouped into three large
be analyzed case by case. groups (Fig. 7B): “Production of carbon monoxide and hydrogen
Substrate mechanical (grinding, screening), chemicals (acids containing gases” (C10J3), “Hydrogen; Gaseous mixtures contain-
and alkalis etc.), physical (microwave, ultrasound irradiations), ing hydrogen; Separation of hydrogen from gas mixtures contain-
biological and enzymatic pre-treatment, or their combination, can ing it” (C01B3) and “Destructive distillation, specially adapted for
also be used to improve the yield of bioH2 (Nasirian et al., 2011). certain solid or special solid raw materials” (C10B53).
Mechanical pretreatments do not chemically alter the nature of the Among the main patents’ depositor companies are MITSUBISHI,
sample, only reduce the size of the substrate, increase the surface CHEVRON®, PHILLIPS Company®, NIPPON STEEL CORP®.
area, the porosity of the bed, thus providing greater reactivity (De Notwithstanding, the largest number of patents of thermochemical
Vrije et al., 2002). The substrates that require the most pre- processes was carried out by universities and research institutes.
treatments are those of lignocellulosic origin (Fan et al., 2006). Different from the other technologies discussed in this work,
These materials are attractive residues for bioH2 production due to patents in the area of thermochemical processes are generally
their low cost, high availability (220 million tons year1) (Kumar mixed processes that involves more than one thermochemical
et al., 2015), renewable origin and currently underused (Łukajtis process. Pyrolysis and gasification are commonly used together and
et al., 2018), besides having great energy content. In this case, associated with combustion. (Lightner, 2002), for example, pre-
bioH2 is mainly generated from cellulose and hemicellulose that sented a hydrogen production method using a gasification process
need to be hydrolyzed to fermentable sugars (Wu et al., 2013a). The combined with a combustion process using biomass. After com-
different pretreatments aim to decompose the structure of lignin, plete combustion, the gas mixture was reformed to H2 and CO using
increasing the access to cellulose and decreasing the crystallinity of catalysts. Among the main novelties of the method is the fact that
the structure (Alvira et al., 2010), thereby optimizing the accessi- the combustion heat was used in the process of reforming the gases
bility of microbial enzymes (Alvira et al., 2010). Microwave (MW) stands out (Rongfeng et al., 2007). have developed a method and a
and ultrasound irradiations (UI) have also been used for the treat- device for the production of hydrogen-rich biogas from biomass.
ment of lignocellulosic substrates, resulting in the decomposition Initially, the biomass is processed in pyrogenic decomposition
of cellulose chains, making them more biodegradable. Some au- (350e650  C) in a drum-type reactor and then gasified, achieving a
thors indicate that the physical treatments should be employed in gasification efficiency of more than 80%.
combination with chemical or enzymatic (Fan et al., 2006). (Xueli et al., 2007) patented the production of a hydrogen-rich
(Bundhoo, 2017b), for example, used MW and UI as sole pre- gas (12e50%) using pyrolysis (300e500  C) at low pressures
treatments (0e6946 kJ kg1 solids) and did not observed an in- (0.3e3.5 MPa) and gasification. The device of this invention com-
crease in bioH2 production. prises a sprayer, a moisture eliminator, low-temperature pyroge-
Chemical treatments include acid (sulfuric, hydrochloric, acetic, nation stove, ball mill, airflow bed gasification oven, and oil-gas
phosphoric and nitric) (Monlau et al., 2013), alkaline (sodium, separator (Min et al., 2014). Presented a high efficiency combined
calcium, potassium and ammonium hydroxides (Panagiotopoulos cycle device for the production of energy from biomass and CO2
et al., 2010)) and highly oxidizing agents (ozone, hydrogen separation that can also be operated at low pressures and can
9
W.J. Martinez-Burgos, E. de Souza Candeo, A.B. Pedroni Medeiros et al. Journal of Cleaner Production 286 (2021) 124970

Table 5
Thermochemical technologies to produce hydrogen from biomass.

Pyrolysis Gasification Combustion Liquefaction

Theoretical The organic matter is Biomass is converted into a The chemical reaction that occurs It is the conversion of a substance in the
basis decomposed at high gaseous fuel at temperatures between oxygen and an oxidizable gaseous state to the liquid state. Usually
temperatures (500e1400  C) in between 500 and 1400  C and material, which is accompanied by the using alkaline, salt or Ni catalysts (Maldas
oxygen-free environments pressure up to 33 bars (Iribarren release of energy (Meier and Faix, and Shiraishi, 1997; Minowa et al., 1998)
(Zhiznin et al., 2019) et al., 2014) 1999).
Advantages Economically competitive with Yield better than pyrolysis. Releases a lot of thermal energy Very efficient for transportation
a valued by-product that can be
easily transported.
Disadvantages Greenhouse gas production Sensitive to variations in Low performance, emit environmentally polluting by-products and pressure
production parameters regulation in the operating system is difficult
(temperature, pressure, particle
size)
Technological Mature Mature Decline
maturity

Fig. 7. Distribution of countries participation in patents filed in the area of hydrogen production by thermochemical processes (A). WIPO classification of the referred patents (B).

effectively reducing the discharge of greenhouse gas. The biomass hydrogen production technology in the medium-term.
is fed to a pyrolysis system that produces bio-oil and biogas, a
chemical chain manufacturing system is then used for the separa-
tion of the CO2 from H2, which is in turn directed to a solid oxide 3.4. Nanotechnologies applied to hydrogen production
fuel battery. The gas that does not react with the battery system is
burned in a burning chamber, generating electricity. In order to optimize some aspects related to hydrogen produc-
Because energy demand in thermolysis is very high, different tion and thereby obtain higher gas concentrations, nanotechnology
strategies to save and recycle energy where patented in the last has been introduced in several bioH2 production routes. In dark
years. (Rolf, 2011) presented a utility model composed of pyrolysis fermentation, for example, there is the application of organic and
chamber and a recombination chamber where heat exchangers inorganic nanoparticles (such as metals and oxides) to the biore-
allow energy recycling. Another novelty was presented by actor material. The addition of nanoparticles to biomaterials have
(Stolyarevsky, 2015) and consisted of a fluidized bed pyrolytic presented positive effects on hydrogen production rate and yield,
equipment where the heat is produced by a flow of overheated investment capital and other essential parameters (Kumar et al.,
steam that used the energy of the gases which reduces the energy 2019; Pugazhendhi et al., 2019).
consumption in the process. (Yimeng, 2018) patented a device that Within the scope of nanomaterials, there is the development of
has a solar energy unit that produces electricity and a thermal materials with nanostructures based on magnesium or carbon.
chemistry unit for the production of hydrogen from biomass via These materials can be applied to the development of structures
pyrolysis and gasification. Also, the system contains a hydrogen capable of efficiently storing hydrogen by sorption processes to
storage unit and an electrolytic cell that guarantees the temporary develop low-cost storage forms and thus consolidate the technol-
production of energy also in the absence of sunlight. ogy and use of hydrogen as fuel (Shao et al., 2012). An example of
Today, traditional hydrogen production methods from natural such a feat is patent RU2296046-C1 which deals with the manu-
gas reforming, such as steam reforming, partial oxidation, auto- facture of carbon nanotubes for hydrogen storage and transport.
thermal reforming, and hydrocarbon pyrolysis, have gained Metallic nanoparticles also serve as enzymatic cofactors,
particular attention as they are well-known techniques that can increasing the metabolic activity of the microorganisms that make
also be used for hydrogen production using biomethane (bio-CH4). up the bioH2-producing microbiota and, besides, they optimize the
Bio-CH4 is obtained by anaerobic digestion of several types of transfer of electrons in the microorganisms, providing protons that
substrates (Martins and Vessoni, 2009; Rick et al., 2013) and is an then arrange themselves in bioH2. In hydrogen production by
established commercial technology (Patterson et al., 2013). It is photofermentation, nanotechnology is employed to minimize
expected that biomethane reforming to be a dominant bio- photocorrosion occurring in semiconductor materials, especially in
anodizing processes with inert metal nanodevices and using UV
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financial interests or personal relationships that could have Bundhoo, Z.M.A., 2017a. Effects of microwave and ultrasound irradiations on dark
appeared to influence the work reported in this paper. fermentative bio-hydrogen production from food and yard wastes. Int. J.
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Acknowledgement Bundhoo, Z.M.A., 2017b. Effects of microwave and ultrasound irradiations on dark
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This work was supported by CNPq (Brazilian National Council j.ijhydene.2016.10.149.
for Scientific and Technological Development) and CAPES (Coor- Bundhoo, M.A.Z., Mohee, R., 2016. Inhibition of dark fermentative bio-hydrogen
dination for Improvement of Higher Education Personnel in Brazil). production: a review. Int. J. Hydrogen Energy 41, 6713e6733. https://doi.org/
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