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CGJ 2019 0047
CGJ 2019 0047
CGJ 2019 0047
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CGJ-2019-0047R1
when immersed in synthetic municipal solid waste leachate is investigated over a ~ 3-year period. Based
on data at four temperatures (40, 55, 75, and 85oC), the time to antioxidant depletion of the textured
portion of a 1.5 mm core thickness high density polyethylene (HDPE) GMB is 40% (Std-OIT) and 9%
(HP-OIT) faster compared to the 1.5 mm smooth edge of the GMB. However, despite this, stress crack
resistance results show that texturing may have no significant effect on the time to nominal failure for this
GMB. It is also shown that HDPE GMBs made from nominally the same resin but from different
production lots have different rate of SCR degradation and hence time to nominal failure; this should be
Keywords: Geosynthetics; Textured; Geomembrane; MSW landfills; Antioxidant depletion; Stress crack
*Corresponding author
1 PhD. Student, GeoEngineering Centre at Queen’s-RMC, Queen’s University, Kingston ON, Canada,
GeoEngineering Centre at Queen’s-RMC, Queen’s University, Ellis Hall, Kingston ON, Canada K7L
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1 Introduction
The long-term efficacy of the barrier system is crucial to environmental protection offered by modern
engineered municipal solid waste (MSW) landfills (Rowe et al. 2004; Rowe 2016; Touze-Foltz et al.
2016; Rowe 2018). Most modern (since ~ 1990-1999) landfill base liners are comprised of a single
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composite liner system (Rowe 2005) comprised, from top to bottom, of (Rowe et al. 2004; Rowe 2005):
waste; leachate collection system; geosynthetic or soil protection layer; geomembrane (GMB); and a
geosynthetic clay liner (GCL) and/or compacted clay liner (CCL) over a soil attenuation layer.
The stability of a landfill composite liner is affected by the interface shear strength between
different components (Jones and Dixon 2005). A higher interface friction angle between landfill’s
composite liner components is required to construct the steepest safe side slopes to maximize the
landfill’s waste capacity (Lydick and Zagorski 1991). Texturing of GMB’s surface increases the interface
shear strength between a GMB and soil/ geosynthetic liner in contact (Koerner 2005; Müller 2007;
Scheirs 2009). Texturing can be performed for one side or both sides of a GMB, and it has advantages in
both liner construction and as the landfill is filled with waste. In construction, the texturing provides more
interaction between GMB and materials in contact such as a GCL or geotextile (GTX), less risk of
workers falling, and increases veneer stability of the lining system on side slopes. In service, textured
GMBs are used on slopes to increase the factor of safety against sliding of barrier systems downslope.
Most, but not all, textured GMB’s rolls have a major textured portion and a narrow (150-200 mm) smooth
There are four techniques for texturing the surface of a GMB: (i) lamination, (ii) impingement,
(iii) structuring, and (iv) co-extrusion using blowing agent (Stark et al. 1996; Hebeler et al. 2005; Müller
2007; Scheirs 2009). Now rarely used, lamination involves laminating a polyethylene (PE) layer with a
foaming agent over a base smooth sheet (Stark et al. 1996). In the impingement method, hot granulated
PE is sprayed on a base smooth polymer sheet creating a textured layer (Stark et al. 1996; Scheirs 2009).
The impingement texturing technique creates smaller and shorter asperities that result in less GMB
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surface’s friction compared to other texturing techniques (Erickson et al. 2008). In the structuring
technique, the surface of a smooth sheet made by flat die method is impressed by two counter patterned
rollers creating a structured pattern on the GMB’s surface; the GMB produced has uniform core thickness
and asperity height and hence this texturing technique is reported to have limited effect on the tensile
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strength and elongation (Scheirs 2009). The technique most widely used (Scheirs 2009) in North America
and Asia, and the one examined in this paper, involves co-extrusion using an inert gas (e.g., nitrogen)
which does not react chemically with the polyethylene. With this texturing technique polymer is fed to
three co-extrusion dies, then nitrogen is injected to one (single textured) or both (double textured) outer
polymer layers. On extrusion from the die, the nitrogen gas bubbles cool down and rupture forming the
textured surface (Erickson et al. 2008; Scheirs 2009). The disadvantages of a textured GMB produced by
this technique are: (a) variable asperity height, (b) variable core thickness, and (c) reduction in
mechanical properties (Ivy 2003; Scheirs 2009). However, a textured GMB produced by this technique is
reported to have a higher shear strength at low normal stress levels compared to a structured textured
Key factors affecting the interface shear friction between a GMB and adjacent material are: (i)
normal stress, (ii) asperity height, and (iii) characteristics of the material in contact with the GMB (e.g.,
shape of the soil particles, type of geotextile /GCL/geocomposite). For instance, increasing the asperity
height is reported to increase the interface shear strength between the GMB and material in contact, but
also decreases the uniaxial and multiaxial tensile break strength and elongation (Ivy 2003).
Oxidative degradation results in the reduction of the mechanical properties of PE GMBs used as
base liners (Hsuan et al. 2008; Scheirs 2009). The oxidative degradation, traditionally, occurs in three
successive stages (Hsuan and Koerner 1998). Stage I ends at the full depletion of antioxidants. Stage II is
an induction period at which oxidation reactions occur without noticeable reduction in the engineering
properties of the GMB. Stage III starts when there is a detectable reduction in the engineering properties
and ends when a GMB reaches nominal failure defined as when a property of interest is degraded to an
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arbitrary value assumed as 50% of the initial value (Hsuan and Koerner 1998) or 50% of the GRI-GM13
The effect of texturing on the interface shear has been investigated in different studies (Stark et
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al. 1996; Erickson et al. 2008; Hillman and Stark 2001; Thiel 2001; Fox and Stark 2015), however except
for Yoo et al. (2010), there are no published studies of the effect of texturing on the GMB longevity. Yoo
et al. (2010) immersed a 2.5 mm impingement textured and smooth HDPE GMBs in waste landfill
leachates of pH 4, 7, and 8 at temperatures of 20, 40, 60, and 80oC for four months and indicated that no
difference was observed between the degradation of the tensile properties of the textured and smooth
GMBs. While an interesting finding, four-months immersion, even at 80oC, is not long enough to evaluate
the effect of texturing on the longevity of a GMB. Thus, there is a paucity of data addressing the
longevity of a textured GMB and so the primary objective of this study is to investigate the performance
of an HDPE textured GMB and its smooth edge immersed in simulated municipal solid waste (MSW)
leachate for about 3 years to explore the effect of blown film co-extrusion texturing on its longevity. A
secondary objective is to investigate how a smooth GMB with nominally the same resin/antioxidant
package performed relative to the smooth edge of a textured GMB to assess the representativeness of
using ageing data from a smooth GMB roll as an analog for the performance to the textured roll with the
manufactured in 2015 using nominally the same medium density polyethylene resin (Chevron Marlex PE
K306). The double sided textured GMB (denoted generically as MxTA15) was produced by co-extrusion
with a blowing agent and had an average core thickness of 1.5 mm and an average asperity height of 0.43
mm, while the thickness of both the smooth edge of the textured GMB (denoted generically as MxTsA15)
and the smooth GMB (denoted generically as MxF15) was 1.5 mm.
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cm) in 4-liter glass jars filled with simulated MSW Leachate. The jars were placed in forced air ovens at
temperatures of 40, 55, 75, and 85oC (with maximum variation of ±0.5oC). The MSW leachate used,
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denoted Leachate 3 (TDS~12000 mg/L; pH~7; Rowe et al. 2008) was distilled water mixed with
inorganic/organic salts, surfactants, reducing agent, and traced metal solution to simulate the Keele Valley
landfill MSW leachate (Rowe et al. 2008). The GMB coupons were separated by 5 mm glass rods to
to monitor the depletion of antioxidants in terms of Standard OIT (Std-OIT 200oC/ 35 kPa; ASTM 2007a)
and high pressure OIT (HP-OIT 150oC/ 3500 kPa; ASTM 2006). The average initial Std-OIT and HP-OIT
for the textured GMB and its smooth edge were the same (Table 1) but they were not equal to the initial
Std-OIT and HP-OIT of the smooth GMB suggesting that the smooth GMB, although supplied as
The melt flow index test (MFI 190oC/21.6 kg; ASTM 2013) was used to monitor changes in the
molecular weight distribution of the PE and to infer the type of oxidation reactions (i.e., cross linking or
chain scission). The tensile test (ASTM 2004) was performed to estimate the break tensile strength and
elongation at different incubation times. To reduce the amount of aged material tested, the tensile test was
performed according to ASTM (2004) but using the smaller Type V dog bone specimens (instead of Type
IV commonly used in quality control and assurance testing) at displacement rate of 50 mm/minute.
The notched constant tensile test (NCTL; ASTM 2007b) was used to estimate the stress crack
resistance (SCR) of both the “equivalent” smooth GMB and both portions of the textured GMB. A
dumbbell shaped specimen was notched using a sharp razor leaving a ligament thickness equal to 80% of
the average nominal thickness of the specimen (i.e., 1.2 mm for 1.5 mm GMB). Afterwards, the notched
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specimen was incubated in an environmental reagent (10% IGEPAL CO-630 surfactant and 90% distilled
water) at 50oC at an axial static tensile load that would apply a stress equal to 30% of the initial (i.e.,
Although GRI-GM13 (2016) indicated that NCTL test cannot be performed for textured GMBs, it
was performed in this study to compare the degradation trend of the textured GMB with its smooth edge,
to deduce the effect of texturing on the time to nominal failure (tNF), and to assess the physical ageing of
the GMB. The major problem of performing NCTL for textured GMBs was the non-uniform core
thickness that resulted in variations in the ligament thickness of the notched specimens. To address this
issue, the notching machine was adjusted to notch leaving a ligament thickness of 1.2 mm (80% of the
average nominal thickness). To obtain the initial SCR, a large number of specimens were prepared and
the ligament thickness was checked; only those specimens with 1.2 mm ligament thickness were tested.
This same rigorous criterion was not always possible for aged specimens due to their limited number. For
the aged textured GMB specimens, the ligament thicknesses were checked in each case and a specimen
rejected if the thickness varied from the desired value by more than 0.05 mm (4%). To address these
variations in ligament thickness for aged specimens, the applied test load was adjusted to ensure a stress
equivalent to 30% of the initial yield strength of the textured GMB was applied to all specimens based on
the minimum thickness. However, thickness was not uniform across the textured specimens and hence
neither was stress; this contributed to greater variability in textured SCR results.
3.1.1 Std-OIT
The Std-OIT depletion results for the textured GMB (MxTA15) and its smooth edge (MxTsA15) were
fitted using a two-parameter (first order) exponential decay function (Hsuan and Koerner 1998; Rowe et
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where, OITt (min)= OIT value after incubation time t; OITo (min)= initial OIT value; and s (month-1) =
antioxidant depletion rate.
Full depletion of Std-OIT was observed in about 12 months at 75oC and 4 months at 85oC for the
smooth edge of the textured GMB (MxTsA15). In contrast, the full depletion of antioxidants was
observed after about 8 months at 75 and 3 months at 85oC (Fig. 1) for the textured portion of the roll
(MxTA15). At lower temperatures full depletion of antioxidants was not observed for either portion of
GMB, where the Std-OIT of MxTsA15 and MxTA15, respectively, depleted to 15% and 7% of the initial
Texturing of the GMB surface resulted in faster depletion of the Std-OIT at all incubation
temperatures (Fig. 1). For instance, the observed antioxidant depletion rates (in month-1) for the smooth
edge and textured portions (MxTsA15, MxTA15) were (0.006, 0.008) at 40oC, (0.056, 0.075) at 55oC,
(0.326, 0.526) at 75oC, and (1.074, 1.421) at 85oC (Table 2). So texturing resulted in increasing the Std-
3.1.2 HP-OIT
Antioxidants depletion was also monitored using HP-OIT test to detect antioxidants/stabilizers (e.g.,
HALS) that are not detected in the Std-OIT test. The HP-OIT data depleted to high residual values, thus
the results were fitted using three-parameter (OITo, s, and OITr) exponential decay function viz:
where, OITt (min) is the HP-OIT value at any time (t), OITr (min) is the residual HP-OIT value, OITo
(min) is the initial HP-OIT value, and s (month-1) is the HP-OIT depletion rate.
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The HP-OIT reached residual values at all temperatures for both the textured GMB and its
smooth edge (Supplementary material; Fig. S1). The HP-OIT residual values for the textured and smooth
edge of the GMB were 1110 and 1200 at 40oC, 810 and 860 at 55oC, 480 and 510 at 75oC, and 350 and
370 minutes at 85oC with normalized values (i.e., HP-OIT residual value divided by the initial HP-OIT
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value) of 0.70,0.76 at 40oC, 0.51 and 0.54 at 55oC, 0.30 and 0.32 at 75oC, and 0.22 and 0.23 at 85oC. The
difference in residual value between textured and smooth edge is relatively small and may simply be due
to a limited number of samples. Similar to Std-OIT, the texturing resulted in slightly faster HP-OIT
depletion rate than was observed for the smooth edge at all incubation temperatures (Table 2).
temperatures in different solutions using the experimentally obtained rates for Std-OIT and HP-OIT
𝑠 = 𝐴 × e ―[𝐸𝑎/(𝑅𝑇)] (4)
where, A (month-1): collision factor; Ea (J.mol-1): activation energy; R (J.mol-1): universal gas constant
To consider the effect of variability and its effect on depletion times, a range of Std-OIT
depletion times were predicted at each temperature (Table 3). These depletion times were based on 95%
confidence band for the depletion rates estimated from the experimental results at the four ageing
temperatures (Fig. 2a) using the (i) best fit activation energy, (ii) maximum activation energy, and (iii)
minimum activation energy. The best fit activation energy (Ea) for the textured sheet (MxTA15) was 106
kJ/mol (R2 = 0.99) with a 95% confidence band range of 75 ≤ Ea ≤ 135 kJ/mol, while that for the smooth
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edge was very similar with a best fit Ea of 104 kJ/mol (R2 = 0.99) and range 69 ≤ Ea ≤ 139 kJ/mol. The
Based on the established Arrhenius plots, the Std-OIT best estimate depletion time, td, at 40oC
was 37 years (95% confidence range: 18 ≤ td ≤ 79 years) for textured MxTA15, compared to 49 years (20
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≤ td ≤ 130 years) for smooth edge MxTsA15. At 25oC, the predicted depletion time increased to 280 years
(78 ≤ td ≤ 1100 years; textured) and 370 years (75 ≤td ≤ 1800 years; smooth edge). The predicted best
estimate Std-OIT depletion times for the textured portion were shorter than the smooth edge at all
temperatures.
The experimentally obtained HP-OIT depletion rates (Table 2) were used to establish the
Arrhenius plot of HP-OIT (Fig. 2b) to predict antioxidant depletion rate at various temperatures (Table 4).
Prediction of antioxidant depletion time needs both the depletion rate and residual HP-OIT values to
substitute in Equation 3. Thus, the experimentally obtained HP-OIT residual values at the test
temperatures were used to predict the HP-OIT residual values at other temperatures (Fig. S2) and the
following equations were established for the relationship between the HP-OIT residual value and the
incubation temperature:
The observed increase of the HP-OIT residual values at lower temperatures suggests that HALS
were more mobile and capable of diffusing outside the GMB core at higher temperatures resulting in
lower HP-OIT residual values (Rowe and Ewais 2014). This is consistent with the reported very low
solubility of the structural units of the hindered amine light stabilizers (HALS; added to the GMBs
examined in this study) at temperatures approaching room temperature (Malik et al. 1992) which make it
difficult to estimate accurate residual values at temperatures less than about 40oC even with about 3 years
of data. Thus, Equations 6 and 7 were used to estimate the HP-OIT residual value at temperatures ≥ 40oC
and not used to predict the depletion time at temperatures less than 40oC (Table 4). The predicted HP-
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OIT depletion times for the textured and smooth edge of the GMB were 2.5 and 2.7 years at 40oC and
The predicted depletion times based on both Std-OIT and HP-OIT suggested a greater effect of
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texturing on accelerating the Std-OIT depletion time compared to the HP-OIT depletion time, likely due
to the lower mobility of the higher molecular weight HALS contributing to HP-OIT. More importantly,
the predicted Std-OIT depletion times were longer than the HP-OIT depletion times at temperatures less
than 75oC suggesting that the Std-OIT package played the more crucial role in protecting the GMB
compared to the antioxidants/stabilizers package detected by the HP-OIT test at most temperatures. Thus,
the time to antioxidant depletion (length of Stage I) was based on the Std-OIT depletion time (Table 3) at
(HLMI-21.6 kg). An increase in the MFI suggests a reduction in the molecular weight of the polymer due
to oxidation induced chain scission while a reduction in MFI suggests an increase in the molecular weight
of the polymers due to oxidation induced cross linking (Hsuan and Koerner 1998).
The variations in HLMI was monitored for 34 months for both the textured GMB and its smooth
edge. At 85oC, no changes were observed in the HLMI during the first 20 months (Fig. 3). Similar
reductions of HLMI were observed for both the textured GMB and its smooth edge after 20 months of
incubation and the normalized HLMI decreased to an average of about 0.6 (Fig. 3) suggesting the
dominance of cross linking oxidation reactions. No changes in HLMI were observed at the lower
There was no statistical significant difference between the HLMI of the textured and smooth edge
of the GMB over the 34 months monitored. In particular, both the textured GMB and its smooth edge
exhibited similar oxidative degradation behaviour suggesting that the co-extrusion using blowing agent
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texturing technique had no notable effect on the molecular weight distribution of the PE initially or during
The results of the tensile test for the cross machine direction of the GMB indicated no degradation in the
break strength and strain of the GMB at 85oC (or lower temperatures) during the 34 months monitored
(Fig. 4), with the data scattered around the original value.
The average tensile break strength and strain for the virgin textured specimens was 38.5 kN/m
and 502% compared to 60.7 kN/m and 784% for the smooth edge (Table 1). Thus, the texturing of the
surface of the GMB resulted in about 35% reduction in the tensile break strength and strain of the unaged
GMB specimens. The texturing also resulted in notable variability in GMB’s break strength and strain.
For instance, at 85oC after 24-months incubation (Fig. S3; marked by a dotted oval) the average textured
break strength was 33.8 ± 10.5 (CoV= 27%), and the minimum and maximum textured tensile break
strength were 23.1 kN/m and 44.1 kN/m (normalized values of 0.6 and 1.15), respectively. For the same
data point (Fig. 4; marked by a dotted oval), the average textured break strain was 500 ± 127 (CoV= 25%)
and the minimum and maximum textured tensile break strain were 364% and 600% (normalized values of
0.72 and 1.2), respectively. Fig. 5a shows the tensile stress-elongation relation for the aforementioned 24
months’ data point at 85oC for: (i) the smooth edge, (ii) the textured specimen that had the maximum
break strength and strain (S1), and (iii) the textured specimen that had the minimum break strength and
strain (S2). For the smooth edge specimen, the tensile break strength was 1.73 times the yield strength,
and the break strain was 22 times the yield strain. For the textured specimen (S1), the tensile break
strength was 1.2 times the yield strength, and the tensile break strain was 14.7 times the yield strain. For
the textured specimen (S2), the tensile break strength was 0.68 times the yield strength, and the break
strain was 9.4 times the yield strain. Fig. 5b shows photo of the failed tensile specimens S1 and S2. For
S1, the failure was located slightly above the mid-length of the narrow section, while for S2, the failure
was at the top of the narrow section; likely due to a lower local textured GMB thickness at this location.
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To check the effect of surface deformation or non-homogeneous core thickness of the textured
GMB on the break tensile strength and strain, the surface of a smooth edge tensile specimen was notched
from one side only. The notch was at the top of the narrow section of the dog bone specimen with a depth
of 15% of the nominal thickness of the GMB (arbitrarily chosen notch depth to simulate the non-uniform
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cross section of the textured GMB). In addition to the three 24-months aged specimens discussed above,
Fig. 5a also shows the tensile stress-elongation relation for three unaged specimens: (iv) smooth edge, (v)
textured, and (vi) notched smooth edge specimen. For the un-notched smooth edge tensile specimen, the
tensile break strength was 2.1 times the yield strength, and the break strain was 25 times the yield strain.
While for the textured GMB, the tensile break strength was 1.05 times the yield strength, and the break
strain was 10 times the yield strain. For the 15% notched smooth edge specimen, the tensile break
strength was 0.43 the yield strength and the break strain was 8.3 times the yield strain. Thus, the
reduction in, and variability of, break properties and toughness (the area under the stress-strain curve) of
the textured GMB for the virgin and aged specimens was due to the variability of the GMB thickness that
resulted in stress concentration at the grooves between the asperities on the surface of the textured portion
(Scheirs 2009) that initiated fracturing at these zones (Brown and Lu 1987), and this fracture propagated
during the tensile test and resulted in premature break at lower break/yield strength ratio compared to an
equivalent smooth GMB. However, break strength and elongation is not critical for a GMB that forms a
part of a well-designed barrier system because the stress and strain level in the field should be
significantly less than the yield stress and strain of the GMB and hence well below the unaged break
attempt was made to find specimens with a relatively uniform (≤ 4% variation as discussed earlier)
ligament thickness for a notched specimen and while they had a larger scatter in data than the smooth
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edge they reflected a similar behaviour (Fig. 6). In particular, the trend of changing SCR with incubation
time for both the textured GMB and its smooth edge were similar.
As previously indicated, there was no change in tensile break properties at any temperature
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during the 34 months monitored. Also, the HLMI data showed no degradation during the first 20 months
of incubation at 85oC (Fig. 3) and none during the whole 34 months at the lower temperatures. Thus the
reduction in SCR observed within the first 4 months for both the textured and smooth edge of the GMB at
all test temperatures (including 40oC; Fig. 6) is attributed to physical ageing rather than surface oxidation
The average reduced SCR value due to physical ageing, SCRm, was calculated for both the
textured sheet and smooth edge of the GMB at all incubation temperatures after excluding the SCR
readings marked by “?” in Fig. 6. The normalized values of SCRm (λ) for the (textured, smooth edge)
portions of the GMB were (0.57±0.38, 0.56±0.09) at 40oC, (0.45±0.17, 0.30±0.06) at 55oC, (0.32±0.20,
0.24±0.11) at 75oC, and (0.42±0.28, 0.41±0.11) at 85oC (Table 5). There was no statistically significant
difference at any temperature but due to the variability of the textured specimens, the smooth edge λ is
considered more representative of the actual normalized values of SCRm where there is a difference.
Although the reduction in the SCR due to physical ageing at 55 and 75oC was greater than at 85oC for
both GMB portions, no oxidative degradation of SCR was observed at any temperature other than 85oC
Thermo-oxidative degradation of SCR first became apparent for both the textured and smooth
portions of the GMB after 24-months immersion at 85oC. Both degraded similarly until nominal failure
was reached (Fig. 6). After 34-months immersion at 85oC, the SCR had degraded to normalized values of
0.05 (75 hours) for the textured GMB and 0.03 (115 hours) for the smooth edge. The tNF is often taken as
the time at which the SCR degrades to 50% of the minimum SCR value specified by GRI-GM13 (500
hours) (Rowe et al. 2009) or 50% of the unaged SCR of the tested product (Hsuan and Koerner 1998).
Since for GMBs aged physically, SCRm is the most representative long-term SCR value until the onset of
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chemical degradation of SCR (Morsy 2019), an alternative interpretation of when tNF is reached was taken
to be the time at which SCR reduced to 50% of SCRm. Thus, for the SCR data at 85oC (Table 6):
Definition of tNF to 50% of the initial SCR value (~4000 hours) is considered unreasonable given
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that this would imply failure at ~2000 hours and hence after ~4 months at all temperatures as a
result of physical changes in SCR. Also in practice, very few SCR tests are conducted for more
than the 500 hours required by GRI-GM13 and even fewer for more than 1000 hours and so SCRo
tNF was 29 months for the textured GMB (MxTA15) and 30 months for its smooth edge
(MxTsA15) based on degradation of SCR to 250 hours (50% of the GRI-GM13 value).
tNF for the textured GMB and its smooth edge, was 28 and 26 months, respectively, based on the
criterion of 50% SCRm at 85oC (equivalent to a normalized SCR of 0.21 and 0.205, respectively).
tNF for the textured GMB and its smooth edge was 29 and 28 months, respectively, based on the
criterion of 50% of the mean of SCRm at 55oC and 75oC representing the temperature range at
which minimum SCRm could be obtained (equivalent to a normalized SCR of 0.19 and 0.125,
respectively).
In summary, texturing resulted in a large variability in the SCR results for textured specimens
with the same ageing as the smooth edge but they followed the same trend. Depending on the criterion
used, there was a 0.5-2.5 month(s) difference in tNF for textured and smooth edge but with some
indicating a greater and some a smaller tNF for the textured GMB. It is concluded that there was no
significant effect of texturing on longevity at 85oC. Note, however, that the difference in the length of
Stage I was only 1 month and the uncertainty around the time to nominal failure is greater than this. Thus,
the possibility of a greater difference in tNF at lower temperatures cannot be excluded. The large
variability in textured SCR results is likely due to (a) unavoidable variability in thickness and stress
across the specimens, and (b) defects and/or discontinuities on the textured GMB surface (Müller 2007;
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Scheirs 2009) beneath the ligament under the notch. However, this also suggests that the textured GMB is
likely to be somewhat more susceptible to stress cracking due to low local SCR values and variability in
thickness (stress concentrations) as well as potential defects and/or discontinuities on the textured GMB
surface.
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an equivalent smooth GMB due to the non-uniformity of the thickness and consequent variability in the
SCR results (as was indeed confirmed in this study). The previous section showed that the longevity of
this textured GMB can be reasonable simulated by it smooth edge based on the MFI and SCR degradation
trends for both portions. However, the area of the smooth edge is limited (150-200 mm) and hence an
“equivalent” smooth GMB is often used to infer the unaged SCR and/or the longevity of the textured
GMB. Also, some GMBs have a somewhat textured edge and hence the only option for obtaining SCR
testing an “equivalent” smooth GMB. This begs the question as to how representative is an “equivalent”
smooth GMB to its smooth edge counterpart. Therefore, this section investigates how the longevity of an
“equivalent” smooth GMB compares to that of a smooth edge by monitoring the longevity of the smooth
edge of the textured GMB (MxTsA15: manufactured 15 August 2015) and another “equivalent” smooth
GMB made the following day in the same plant from nominally the same resin (MxF15: manufactured 16
a day apart in the same plant and both would meet typical specifications (e.g., those based on GRI-GM13)
and hence may be regarded as “equivalent”, inspection of Table 1 shows that they are not the same.
MxTA15 and MxTsA15 both had Std-OITo= 185 ± 10 minutes and HP-OITo= 1580 ± 90 minutes, the
‘equivalent” MxF15 had Std-OITo= 153 ± 6 minutes and HP-OITo= 990 ± 140 minutes. Both sets of
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values can generally be regarded as good (even high). But they are not the same and this may be expected
The Std-OIT results were fitted using Equations 1 and 2. Full depletion of Std-OIT of the smooth GMB
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(MxF15) and smooth edge (MxTAs15) were, respectively, observed to be about 3 and 4 months at 85oC,
and 8 and 12 months at 75oC (Fig. 7). The full depletion of antioxidants was not observed for either GMB
at lower temperatures during the 34 months monitored. The normalized Std-OIT (Std-OITt /Std-OITo)
after 34 months at 55oC was 0.06 (MxF15) and 0.07 (MxTsA15), while at 40oC it was 0.79 (MxF15) and
Best fit, maximum and minimum activation energies (95% confidence band) obtained from an
Arrhenius plot based on the observed depletion rates (Fig. S4) were used to predict a range of depletion
times for an average Std-OIT residual value of 3 minutes (Table 3). The Std-OIT depletion time at 40oC
was 28 years (17 to 49 years range based on 95% confidence limit) for MxF15 compared to 49 years (20
to 130 years range based on 95% confidence limit) for MxTsA15. At 25oC, the predicted depletion time
of MxF15 increased to 200 years (80 to 500 years) compared to 370 years (75 to 1800 years) for
MxTsA15. Thus the time to depletion, in this case, of the equivalent smooth GMB was 50-60% of that of
The HP-OIT results were fitted using Equation 3 and reached residual values at all incubation
temperatures for both MxTsA15 and MxF15. The observed normalized residual values of MxF15 were
0.86, 0.65, 0.48, and 0.36 at temperatures of 40, 55, 75, and 85oC, respectively, compared to 0.76, 0.54,
0.32, and 0.23, respectively, for MxTsA15 (Fig. S5). The depletion rates for both GMBs were almost the
same at all temperatures except at 85oC where the depletion rate of MxF15 was 1.4 times faster than
MxTsA15.
The experimentally obtained HP-OIT depletion rates (Table 2) were used to establish the
Arrhenius plot of HP-OIT (Fig. S6) to predict antioxidant depletion rate at various temperatures (Table 4).
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Prediction of antioxidant depletion time needs both the depletion rate and residual HP-OIT values to
substitute in Equation 5. Thus, the experimentally obtained HP-OIT residual values at the test
temperatures were used to predict the HP-OIT residual values at other temperatures (Fig. S7). Equation 7
was established for the relationship between the HP-OIT residual value and the temperature for
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Equations 7 and 8 were only used to estimate the HP-OIT residual value at temperatures ≥ 40oC
for the reasons discussed in Section 3. The predicted HP-OIT depletion times for MxF15 at temperatures
of 40 and 85oC were 2.9 to 0.67 years, respectively (Table 4). While, for MxTsA15 the predicted HP-OIT
depletion time at 40 and 85oC were 2.7 to 0.81 years, respectively (Table 4).
Similar to the textured GMB and its smooth edge, the Std-OIT package for the smooth GMB was
more effective in protecting the GMB at temperatures (≤65oC) as evidenced by the longer depletion time
slightly broader molecular weight distribution (higher Melt flow ratio; Table 1) (Scheirs 2009) and higher
molecular mass (lower MFI; Table 1) (Haward and Owen 1977) compared to MxF15. As indicated above
for OIT this suggest that rolls from nominally the same resin (but different resin lots) are not necessarily
the same and highlights the limitations of typical quality control practices.
During the 34-months monitoring period no changes in HLMI were observed for either MxF15
and MxTsA15 at 40, 55, and 75oC. At 85oC, no changes were observed in HLMI for either GMBs during
the first 20 months (Fig. 8). Reduction of HLMI was observed for MxTsA15 and MxF15 after 20 months
of ageing and the normalized MFI at 34 months had decreased to 0.5 and 0.6, respectively, implying the
dominance of cross-linking oxidation reactions. However, the results of tensile test (break strength and
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strain) in the cross machine direction showed no degradation at any temperatures (Fig. S8 and 9) for
either GMB.
The early reduction of SCR due to physical ageing observed for MxTsA15 was also observed for the
smooth “equivalent” MxF15 at all incubation temperatures (Fig. 10). The average value of SCRm was
calculated for both GMBs at all incubation temperatures excluding the SCR readings for the data points
marked by a question mark “?”. The values of λ for (MxTsA15, MxF15) were (0.56±0.09, 0.36±0.15) at
40oC, (0.30±0.06, 0.19±0.07) at 55oC, (0.24±0.11, 0.15±0.03) at 75oC, and (0.41±0.11, 0.40±0.12) at
85oC (Table 5). For MxF15, the difference between the values of λ at 55 and 75oC was not statistically
significant (at the 95% confidence level) and hence the minimum value of λ (i.e.; the maximum effect of
physical ageing on SCR) (based on 55 to 75oC data) was 0.17±0.06 (SCRm ~640 hours) which is notably
less than 0.24±0.08 (SCRm ~1000 hours) for MxTsA15. The minimum estimated value of λ was at 75oC
followed by 55oC indicating that the minimum values of λ was in the temperature range of 55 to 75oC for
both MxTsA15 and MxF15. This is likely because full relaxation of manufacture residual stresses is
achieved at an incubation temperature equal to approximately 50% of the melting point of the GMB
(Vöhringer 1987) estimated as 126.15 to 127oC for both GMBs (i.e., at about 63oC). The observed
difference in the value of λ and SCRm between the smooth edge and its equivalent smooth counterpart
suggested variations in the magnitude of manufacture induced residual stresses in both GMBs. Although
the value of λ at 85oC was higher than observed at 55 and 75oC, thermo-oxidative degradation of SCR
was observed only at 85oC for both GMBs. At 85oC, Stage III started after 20 months (MxF15) and 24
months (MxTsA15) and SCR degraded to a normalized value of 0.016 (61 hours) and 0.03 (115 hours),
respectively (Fig. 10). The tNF was estimated based on the three criteria mentioned in Section 3 (Table 6)
and was: (i) 27 and 30 months for the smooth roll (MxF15) and the smooth edge (MxTsA15), based on
degradation of SCR to 250 hours (50% of the GRI-GM13 value), (ii) 23 and 26 months for MxF15 and
MxTsA15, based on the criterion of 50% SCRm at 85oC (equivalent to a normalized SCR of 0.20 and
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0.205, respectively), and (iii) 26 and 28 months for MxF15 and MxTsA15, based on the criterion of 50%
of the minimum SCRm (based on 55oC and 75oC data); with a difference of 6-14% depending on the
criterion used.
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Although the difference between the initial values of SCRo of “equivalent smooth” GMB
(MxF15) and the textured smooth edge (MxTsA15; Table 1) was not statistically significant (at 95%
confidence level), there was a difference in terms of both physical ageing (λ) and oxidative degradation
and time to nominal failure (tNF). Given the similar performance of the textured and smooth portions of
the same roll, the difference between the smooth edge and smooth “equivalent” rolls may be regarded as
reflecting the difference between two GMBs from different resin lots of nominally the same resin; a factor
to keep in mind in construction quality control for projects where a GMB with a with a long service-life is
required.
5 Conclusions
The effect of co-extrusion blown-film texturing on the longevity of a HDPE GMB with a core thickness
of 1.5 mm was investigated. The performance of the textured and smooth edge portions of a GMB (all
meeting the requirements of typical specifications based on GRI-GM13), and an “equivalent” smooth
GMB manufactured one day later in the same plant from nominally the same polymer resin but a different
lot, were monitored for 34 months. Arrhenius modeling was used to predict antioxidant depletion time for
the antioxidants/stabilizers detected by the ASTM Std-OIT and HP-OIT tests. For the GMBs examined,
1. OIT depletion for the textured portion was 40% (Std-OIT) and 9% (HP-OIT) faster than for the
smooth edge portion of the GMB. This is attributed to the texturing using a blowing agent which
results in larger surface area exposed to the incubation fluid due to the presence of the corrugations
giving a faster evaporation and/ or dissolution of antioxidants from the GMB surface.
2. The antioxidant depletion rates for the textured GMB (both the smooth edge and textured portion)
were notably different to those of a smooth GMB with nominally the same resin suggesting that
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despite being the “same product” they had differences in the proportions/concentration/type of Std-
OIT and HP-OIT antioxidants/stabilizers in nominally the same GMBs. For instance, the Std-OIT
depletion rate for the smooth GMB was 1.5 times faster than the smooth edge, while both had
3. Based on MFI, detectable cross-linking was inferred to have started after 20 months at 85oC for
both the textured and smooth edge portions of the GMB and the smooth GMB made from
nominally the same resin; this apparent cross-linking and the decrease in MFI continued for the
4. Physical ageing in terms of SCR was observed in all examined GMBs at all test temperatures, and
the minimum value of SCRm was observed for the temperature range of 55 to 75oC.
5. At 85oC there was no clear difference in the time at which the oxidative degradation in SCR started
(20 months) for the textured or smooth edge portions of the GMB. There was about a 1-2 month(s)
difference in time to nominal failure, tNF, for textured and smooth edge. This difference is
relatively small in absolute value (~5% of tNF), however this uncertainty in the time to nominal
failure is greater than the 1-month difference in the length of Stage I. Thus, the possibility of a
greater difference in tNF at lower temperatures, where there was a greater difference in the length of
6. The difference between the best estimate time to antioxidant depletion (28 years at 40oC) for the
smooth “equivalent” roll and (49 years at 40oC) for the smooth edge of the textured roll may be
regarded as reflecting the difference between two GMBs from different resin lots of nominally the
same resin; a factor to keep in mind in construction quality control for projects where a GMB with
a long service-life is required. The warning of a likely difference was evident from the initial Std-
The results of this study suggested that, at least for the product tested, texturing results in an
acceleration of the depletion rate of antioxidant detected by both Std-OIT and HP-OIT but, at 85oC, the
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results suggest that texturing did not significantly affect the observed longevity of this GMB. More
incubation time is needed to observe the relative performance of the textured GMB and its smooth edge at
lower temperatures. The current study investigated one double-side textured GMB. More textured GMBs
products with different thickness and/or texturing techniques need to be examined in order to verify the
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While the results of this study are generally positive with respect to the use of a textured GMB
relative to an otherwise identical smooth product, the much higher variability and the 40% faster rate of
Std-OIT depletion (i.e., shorter Stage I of its service-life) suggests that, in the absence of evidence to the
contrary, textured GMB should only be used where essential for slope stability and not on the base of
Acknowledgements
The research reported in this paper was supported by a Natural Sciences and Engineering Research
Council of Canada (NSERC) grant (A1007) to Dr. R.K. Rowe. The equipment used was funded by
Canada Foundation for Innovation (CFI) and the Government of Ontario’s Ministry of Research and
Innovation.
21
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References
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List of Figures:
Figure 1. Variation of the normalized Std-OIT (OITt/OITo) with incubation time for the textured GMB
and its smooth edge (MxTA15 and MxTsA15) immersed in MSW Leachate 3: (a) 40 and 75oC;
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Figure 2. Arrhenius plot of OIT depletion for the textured GMB and its smooth edge (MxTA15 and
MxTsA15): (a) Std-OIT; (b) HP-OIT. Maximum and Minimum Ea for Std-OIT predictions were
Figure 3. Variation of normalized high load melt flow index (MIt/MIo) with incubation time for the
textured GMB and its smooth edge (MxTA15 and MxTsA15) immersed in MSW Leachate 3 at
85oC. The solid line (smooth edge) coincides with the dashed line (textured). Error bars represent
range of results.
Figure 4. Variation of the normalized tensile break strain in cross machine direction with incubation time
for the textured GMB and its smooth edge (MxTA15 and MxTsA15) immersed in MSW
Leachate 3 at 85oC. The solid line (smooth edge) coincides with the dashed line (textured). Error
Figure 5. The effect of texturing on the break strength and elongation-cross machine direction in tensile
Figure 6. Variation of the normalized SCR-cross machine direction (SCRt/SCRo) with incubation time for
the textured GMB and its smooth edge (MxTA15 and MxTsA15) immersed in MSW Leachate 3:
Figure 7. Variation of the normalized Std-OIT (OITt/OITo) with incubation time for the smooth edge of
the textured GMB and the smooth roll (MxTsA15 and MxF15) immersed in MSW Leachate 3:
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Figure 8. Variation of the normalized high load MFI (MIt/MIo) with incubation time for the smooth edge
of the textured GMB and the smooth roll (MxTsA15 and MxF15) immersed in MSW Leachate 3
at 85oC. The solid line (smooth edge) coincides with the dashed line (textured) in the incubation
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Figure 9. Variation of the normalized tensile break strain - cross machine direction with incubation time
for the smooth edge of the textured GMB and the smooth roll (MxTsA15 and MxF15) immersed
in MSW Leachate 3 at 85oC. The solid line (smooth edge) coincides with the dashed line (smooth
Figure 10. Variation of the normalized SCR-cross machine direction (SCRt/SCRo) with incubation time
for the smooth edge of the textured GMB and the smooth roll (MxTsA15 and MxF15) immersed
in MSW Leachate 3: (a) 40oC; (b) 55oC; (c) 75oC; (d) 85oC.
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List of Tables:
Table 2. Observed OIT depletion rates and residual values (Std-OIT and HP-OIT).
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Table 2. Observed OIT depletion rates and residual values (Std-OIT and HP-OIT).
2
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3
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85
75
70
65
60
55
50
45
40
(oC)
Temperature
1.0
1.2
1.4
1.6
1.8
2.1
2.3
2.5
0.79
MxTA15
4
1.1
1.3
1.5
1.7
2.0
2.3
2.6
2.7
0.81
HP-OIT
MxTsA15
1.2
1.5
1.8
2.1
2.5
2.8
2.9
0.67
0.99
MxF15
Table 4. Predicted HP-OIT depletion time (years); rounded to 2 significant digits.
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Mean ± Range
GMB Unit
MxTsA15 MxF15
SCRo (mean±SD) hours 3970±1020 3860 ± 700
Range in SCRo (min, max) hours 2700-5700 3100-4800
SCRm (mean±SD) at 85oC hours 1650 ±440 1540±470
SCRm/SCRo(mean±SD) at 85oC - 0.41±0.11 0.40±0.12
SCRm (mean±SD) at 75oC hours 880 ± 310 570±110
SCRm/SCRo(mean±SD) at 75oC - 0.24±0.11 0.15±0.03
SCRm (mean±SD) at 55oC hours 1200 ±250 720±290
SCRm/SCRo(mean±SD) at 55oC - 0.30±0.06 0.19±0.07
SCRm (mean±SD) at 40oC hours 2200 ±340 1410±590
SCRm/SCRo(mean±SD) at 40oC - 0.56±0.09 0.36±0.15
Minimum SCRm (mean±SD) based on 55 and 75oC hours 990 ±330 640 ±220
Minimum SCRm/SCRo(mean±SD) based on 55 and 75oC - 0.24 ±0.08 0.17 ±0.06
5
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Table 6. Predicted durations of the three Stages of degradation at 85oC (rounded to two significant digits; some numbers may not add due to
rounding).
Textured
2.7 9.5 9.5 15 28 29 29 5.0
MxTA15
Smooth edge
4.0 9.7 9.7 14 26 28 30 6.0
MxTsA15
Smooth roll
2.8 8.1 8.1 12 23 26 27 10
MxF15
1 Predicted Std-OIT depletion time based on Std-OIT residual value of 3.0 minutes; 2 Predicted HP-OIT depletion time based on a variable HP-OIT
residual value; 3 Predicted length of Stage (I) based on the longer depletion time predicted from Std-OIT and HP-OIT; 4 Observed length of Stage
(II) based on the degradation of SCR with incubation time; 5 SCRm-min was estimated as the mean for the SCRm observations at both 55oC and 75oC;
6 Length of Stage (III) and is the difference between the maximum estimated t , based on SCR, and the summation of the lengths of Stages I and
NF
II.
6
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2
(a)
1
85
-0 Smooth edge ln (OITt)=ln (185)-1.07×t
-1
-2
-3
o
Smooth edge-55 C
-4 Textured-55oC
Smooth edge-85oC
-5
Textured-85oC
-6
0 10 20 30 40
Figure 1. Variation of the normalized Std-OIT (OITt/OITo) with incubation time for the textured GMB
and its smooth edge (MxTA15 and MxTsA15) immersed in MSW Leachate 3: (a) 40 and 75oC; (b) 55
and 85oC. Error bars represent range of results; The data are presented in two figures for clearer
presentation of data points.
1
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4
Textured- Best fit
Textured-95% confidence band
2 Smooth edge- Best fit
Smooth edge-95% confidence band
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ln [S (months-1)] 0
-2
-4
Ea
Arrhenius equation; R2
(kJ/mol)
-6 Best fit:106 ln(s)= 35.9-(12695/T);0.99
Textured Max.: 135 ln(s)= 46.2-(16180/T);0.92
Min.:75 ln(s)= 25-(9036/T);0.91
-8 Best fit:104 ln(s)= 34.97-(12508/T);0.99
Smooth
Max.: 139 ln(s)= 47.6-(16740/T);0.88
edge
Min.:69 ln(s)= 22.3-(8268/T);0.88 (a) Std-OIT
-10
2
Textured- Best fit
Textured-95% confidence band
0
Smooth edge- Best fit
Smooth edge-95% confidence band
ln[S (month-1)]
-2
-4
Ea Temp.
GMB Arrhenius equation R2
(kJ/mol) range
Textured 31.78 ln(s)= 9.32-(3680/T) ≥40oC 0.99
-6 Smooth edge 32.24 ln(s)= 10.53-(4120/T) ≥40oC 0.99
(b) HP-OIT
-8
2.7 2.8 2.9 3.0 3.1 3.2 3.3
Figure 2. Arrhenius plot of OIT depletion for the textured GMB and its smooth edge (MxTA15 and
MxTsA15): (a) Std-OIT; (b) HP-OIT. Maximum and Minimum Ea for Std-OIT predictions were
calculated at 95% confidence interval.
2
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1.4
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40
Figure 3. Variation of normalized high load melt flow index (MIt/MIo) with incubation time for the
textured GMB and its smooth edge (MxTA15 and MxTsA15) immersed in MSW Leachate 3 at 85oC. The
solid line (smooth edge) coincides with the dashed line (textured). Error bars represent range of results.
3
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1.4
1.0
0.8
0.6
0.4
Smooth edge
0.2
Textured
0.0
0 10 20 30 40
4
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70
(a)
60
40
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30
Smooth edge-unnotched-virgin
o
Smooth edge-85 C-24months
20 o
Textured-S1-85 C-24months
o
Textured-S2-85 C-24months
10 Textured-virgin
Smooth edge-notched-virgin
0
0 50 100 150 200 250 300
Elongation (mm)
(b)
S1 S2
Figure 5. The effect of texturing on the break strength and elongation-cross machine direction in
tensile uniaxial test: (a) Stress-elongation; (b) Plane of failure.
5
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1.8
(a) 40oC Textured (b) 55oC Textured
1.6 Smooth edge Smooth edge
Normalized SCR (-) 1.4
1.2
1.0 ?
?
0.8
0.6
0.4
0.2
0.0
1.8
(c) 75oC Textured (d) 85oC Textured
1.6 Smooth edge Smooth edge
1.4
Normalized SCR (-)
1.2 ?
1.0
0.8
?
0.6
0.4 ?
0.2
0.0
0 10 20 30 40 0 10 20 30 40
Figure 6. Variation of the normalized SCR-cross machine direction (SCRt/SCRo) with incubation time for the textured GMB and its smooth edge
(MxTA15 and MxTsA15) immersed in MSW Leachate 3: (a) 40oC; (b) 55oC; (c) 75oC; (d) 85oC.
Error bars represent range of results; Data points marked by (“?”) were excluded from interpretation.
6
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2
(a)
1
-1
-2
-3
o
Smooth edge-55 C
-4 Smooth roll-55oC
Smooth edge-85oC
-5
Smooth roll-85oC
-6
0 10 20 30 40
7
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1.4
Smooth roll
1.2
Smooth edge
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0.8
0.6
0.4
0.2
0.0
0 10 20 30 40
Figure 8. Variation of the normalized high load MFI (MIt/MIo) with incubation time for the smooth edge
of the textured GMB and the smooth roll (MxTsA15 and MxF15) immersed in MSW Leachate 3 at 85oC.
The solid line (smooth edge) coincides with the dashed line (textured) in the incubation time interval 0 to
20 months. Error bars represent range of results.
8
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1.4
1.0
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0.8
0.6
0.4
Smooth roll
0.2 Smooth edge
0.0
0 10 20 30 40
9
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1.6
(a) 40oC Smooth edge (b) 55oC Smooth edge
1.4 Smooth roll Smooth roll
1.2
Normalized SCR (-)
?
1.0
?
0.8
0.6
0.4
0.2
0.0
1.6
(c) 75oC Smooth edge (d) 85oC Smooth edge
1.4 Smooth roll Smooth roll
1.2
Normalized SCR (-)
1.0 ?
0.8
?
0.6
0.4
0.2
0.0
0 10 20 30 40 0 10 20 30 40
Figure10. Variation of the normalized SCR-cross machine direction (SCRt/SCRo) with incubation time for the smooth edge of the textured GMB
and the smooth roll (MxTsA15 and MxF15) immersed in MSW Leachate 3: (a) 40oC; (b) 55oC; (c) 75oC; (d) 85oC.
Error bars represent range of results; Data points marked by (?) were excluded from interpretation.
10
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11
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