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294 - 327 WELDINGPages From Interpreting Engineering Drawings (PDFDrive)
294 - 327 WELDINGPages From Interpreting Engineering Drawings (PDFDrive)
294 - 327 WELDINGPages From Interpreting Engineering Drawings (PDFDrive)
WELDING DRAWINGS
intRODUCtiOn joint penetration, the weld size, and the root open-
ing (if any). These points can be clearly indicated
on the drawing by the welding symbol.
The primary importance of welding is the joining of
pieces of metal so they will operate properly as a unit
to support the loads to be carried. In order to design WELDinG SYMBOLS
and build such a structure, to be economical and
efficient, a basic knowledge of welding is essential. Welding symbols are a shorthand language. They save
Figure 29–1 illustrates many basic welding terms. time and money and if used correctly, ensure under-
The use of welding symbols on a drawing enables standing and accuracy. Welding symbols should be
the designer to specify clearly the type and size of a universal language; for this reason the symbols of
weld required to meet the design requirements. It is the American Welding Society have been adopted.
becoming increasingly important for the designer A distinction between the terms weld symbol
to specify the required type of weld correctly. Basic and welding symbol should be understood. The
welding joints are shown in Figure 29–2. Points weld symbol indicates the type of weld. The weld-
that must be made clear are the type of weld, the ing symbol is a method of representing the weld on
FACE
THICKNESS
THROAT BEVEL ANGLE
ROOT OPENING
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Unit 29 295
SIDE SYMBOL
SPECIFICATION,
S (E ) R L-P
PROCESS, OR
OTHER T
REFERENCE (N )
ARROW
BOTH
SIDE
NOTE: SIZE, WELD SYMBOL, LENGTH OF WELD, AND SPACING MUST READ IN THAT ORDER FROM LEFT TO
RIGHT ALONG THE REFERENCE LINE. NEITHER ORIENTATION OR REFERENCE LINE NOR LOCATION ALTER
THIS RULE.
THE PERPENDICULAR LEG OF , , , , WELD SYMBOLS MUST BE AT LEFT.
ARROW AND OTHER SIDE WELDS ARE OF THE SAME SIZE UNLESS OTHERWISE SHOWN.
SYMBOLS APPLY BETWEEN ABRUPT CHANGES IN DIRECTION OF WELDING UNLESS GOVERNED BY THE
"ALL AROUND" SYMBOL OR OTHERWISE DIMENSIONED.
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296 Interpreting Engineering Drawings
GROOVE
FLARE- FLARE-
SQUARE SCARF V BEVEL U J BEVEL
V
V
FILLET
GROOVE
J
SQUARE
GROOVE
BEVEL U
GROOVE GROOVE
to the welding symbol. The various weld symbols words arrow side, other side, and both sides are
that may be applied to the basic welding symbol used accordingly to locate the weld with respect to
are shown in Figure 29–4. Figure 29–5 shows the the joint.
actual shape of many of the weld types symbolized
in Figure 29–4.
Supplementary symbols may also be added to
tail of Welding Symbol
the welding symbol. The supplementary symbols The welding symbol and allied process to be used
are illustrated in Figure 29–6. may be specified by placing the appropriate letter
Any welding joint indicated by a symbol will designations from Figure 29–7 in the tail of the
always have an arrow side and an other side. The welding symbol, Figure 29–8.
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Unit 29 297
BACKING
SPACER
Letter
Welding Process Welding Process (Specific)
Designation
Infrared Brazing IRB
Torch Brazing TB
Furnace Brazing FB
Brazing (B)
Induction Brazing IB
Resistance Brazing RB
Dip Brazing DB
Thermit Welding TW
Laser Beam Welding LBW
Other Processes Induction Welding IW
Electroslag Welding ESW
Electron Beam Welding EBW
Arc Cutting AC
Air Carbon-Arc Cutting AAC
Carbon-Arc Cutting CAC
Metal-Arc Cutting MAC
Plasma-Arc Cutting PAC
Oxygen Cutting OC
Chemical Flux Cutting FOC
Metal Powder Cutting POC
Oxygen-Arc Cutting AOC
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298 Interpreting Engineering Drawings
FiGURE 29–8 Location of specifications, processes, and other references on welding symbols.
3RD OPERATION
1ST
2ND OPERATION
2ND
1ST OPERATION
3RD
Codes, specifications, or any other applicable All weld dimensions on a drawing may be
documents may be specified by placing the refer- subject to a general note. Such a note might state:
ence in the tail of the welding symbol. Information ALL FILLET WELDS .25 UNLESS OTHERWISE
contained in the referenced document need not be NOTED.
repeated in the welding symbol. Only the basic fillet welds will be discussed in
this unit. Figure 29–10 illustrates several typical
fillet welding symbols and the resulting welds.
Multiple Reference Lines
Two or more reference lines may be used to
describe a sequence of operations. The first opera- FiLLEt WELDS
tion is specified on the reference line nearest the
arrow. Subsequent operations are specified sequen-
tially on other reference lines, Figure 29–9. Fillet welds are triangular in shape and are used
to join surfaces that are perpendicular to each
other. They are used on lapped, tee, and corner
Weld Locations on Symbol joints. No preparation of the surfaces of the metal
Welds on the arrow side of the joint are shown is required.
by placing the weld symbol on the bottom side 1. Fillet weld symbols are drawn with the per-
of the reference line. Welds on the other side of pendicular leg always to the left.
the joint are shown by placing the weld symbol
on the top side of the reference line. Welds on
both sides of the joint are shown by placing the
weld symbol on both sides of the reference line.
A weld extending completely around a joint is
indicated by means of a weld-all-around symbol 2. Dimensions of fillet welds are shown on the
placed at the intersection of the reference line same side of the reference line and to the left
and the arrow line. of the weld symbol.
Field welds (welds not made in the shop or at
the initial place of construction) are indicated by .25
means of the field weld symbol placed at the inter-
section of the reference line and the arrow.
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Unit 29 299
1 .38
.38
.38
ARROW SIDE
2 .38
.38
.38
OTHER SIDE
3 .38 .38
.25 .25
.38
BOTH SIDES .25
4 .38
.38
.38
CONTOUR SYMBOL
6 SURFACE
.25 GROUND TO
G CONCAVE
CONTOUR
.25
3.00 3.00
INTERMITTENT WELD ONE SIDE
8 .25 3.00 - 8.00 8.00
.25 3.00 - 8.00
.25
3.00 3.00
INTERMITTENT WELD BOTH SIDES
9 .25 3.00 - 8.00 8.00
.25 3.00 - 8.00
3.00
.25
3.00 3.00
4.00
INTERMITTENT WELD STAGGERED ON OTHER SIDE
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300 Interpreting Engineering Drawings
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Unit 29 301
.25 4.00
4.00
2.00
6.00
.25 6.00
2.00
(A) DRAWING CALLOUT (B) INTERPRETATION
REFEREnCE
ASME/AWS A2.4-86 American Welding Society
intERnEt RESOURCES
American Welding Society. For information on
all aspects of welding with links to related organi-
zation and materials, see: http://www.aws.org
eFunda. For information on the various types of
welding, see http://www.efunda.com/home.cfm
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302 Interpreting Engineering Drawings
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
EXAMPLE 4
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Unit 29 303
A WELD A TO BE
.25
GROUND FLAT
.50
A
.25
.50
B 5.00 10.00
.50
C
.38 WELD 20.00
BOTH SIDES
10.00
E A - .50 WELD
A D
B - .38 WELD
C - .31 WELD
D - .25 WELD
B C
WELDS C AND D NOT MADE IN THE SHOP
ASSIGNMENT:
ON A GRID SHEET SKETCH THE ASSEMBLIES SHOWN
ON THE RIGHT OF THIS SHEET AND ADD THE WELDING
SYMBOLS REQUIRED FOR THEIR ASSEMBLY.
FILLET WELDS A-92
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304 Interpreting Engineering Drawings
RIBS
HORIZONTAL
SHAFTS
ASSIGNMENT:
ARMS
ON A ONE-INCH GRID SHEET (.10 IN. SQUARES) SKETCH THE ASSEMBLY
SHOWN BELOW TO THE SCALE OF 1 : 2. ADD THE FOLLOWING WELD
INFORMATION TO THE DRAWING:
- HORIZONTAL SHAFTS WELDED BOTH SIDES TO ARMS WITH .25 FILLET
WELDS ON OUTSIDE AND .19 FILLET WELDS INSIDE. WELD TO BE
FLAT WITHOUT POSTWELD FINISHING. BASE
- ARMS WELDED BOTH SIDES TO BASE WITH .19 FILLET WELDS.
VERTICAL
- RIBS WELDED BOTH SIDES TO BASE AND ARMS WITH .12 FILLET WELDS. SHAFT
- VERTICAL SHAFT WELDED TO BASE WITH .25 FILLET WELD GROUND CONCAVE.
PROCESS - CARBON ARC WELDING.
Ø1.266
2.60
Ø1.25
1.25
1.25 .375
.80
Ø2.00 1.25
5.20 2.50
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UniT 30
GROOVE WELDS
OR
OR
OR
305
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306 Interpreting Engineering Drawings
FiGURE 30–2 Groove weld symbol showing use of FiGURE 30–4 Single-groove welds-partial penetration.
combined dimensions.
DEPTH OF PREPARATION "S" DRAWING CALLOUT INTERPRETATION
.75
FiGURE 30–3 Single-groove welds-complete joint 25º
U-GROOVE
preparation.
(.50) 45º
DRAWING CALLOUT INTERPRETATION .06
45º
.50
.06 .06
.06
BEVEL GROOVE
.62
.06
.06
may be shown. Except for square-groove
welds, the groove weld size (E) in relation
OTHER SIDE
to the depth of the groove preparation “S” is
shown as “S(E),” Figure 30–2.
6. Only the groove weld size is shown for
.12 60 º
60º
square-groove welds.
7. When no depth of groove preparation and no
groove weld size are specified on the welding
.12
V - GROOVE symbol for single-groove and symmetrical
double-groove welds, complete joint prepa-
45º
0 ration is required, Figure 30–3.
45º 8. When the groove welds extend only partly
through the member being joined, the size
0
of the weld is shown on the weld symbol,
BEVEL
Figures 30–4, 30–5, and 30–6.
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Unit 30 307
90º
90º
(.50)
(.50)
.10
90º .50
.50
.10
V-GROOVE 90º
45º 45º
(.38)
0
(.50)
0
45º .50
G
.38
.10
COMBINED SQUARE AND BEVEL
9. A dimension not in parentheses placed to the 12. The size of flare-groove welds when no weld
left of bevel, V-, J-, or U-groove weld symbol size is given is considered as extending only
indicates only the depth of preparation. to the tangent points indicated by dimen-
10. Groove welds that are to be welded with ap- sion “S,” Figure 30–7. For application of flare-
proximately flush or convex faces without post- groove welds with partial joint preparation,
weld finishing are specified by adding the flush see Figure 30–7.
or convex contour symbol to the weld symbol.
11. Groove welds whose faces are to be finished
flush or convex by postweld finishing are SUPPLEMEnTARY SYMBOLS
specified by adding both the appropriate con-
tour and finishing symbol to the weld sym-
bol. Standard finishing symbols are: Back and Backing Welds
C—Chipping The back or backing weld symbol is used to indi-
G—Grinding cate bead-type back or backing welds of single-
groove welds.
H—Hammering The back and backing weld symbols are iden-
M—Machining tical. The sequence of welding determines which
R—Rolling designation applies. The back weld is made after
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308 Interpreting Engineering Drawings
.25
(.38)
(.38) 0 .38
.25
.25 .25
.38
(A) COMBINED SQUARE GROOVE AND FILLET
.25
.31 45º
.25
0 .31
.25 .31
.25
45º 45º
.31
45º
.31
.25 .25
.38 (.25)
.31
.25
.38
(C) COMBINED FLARE BEVEL GROOVE AND FILLET
the groove weld and the backing weld is made the arrow. If a multiple reference line is used,
before the groove weld. the backing weld symbol is placed on a refer-
ence line prior to that specifying the groove
1. The back weld symbol is placed on the side
weld, Figures 30–8(B) and (C).
of the reference line opposite a groove weld
symbol. When a single reference line is used,
“BACK WELD” is specified in the tail of the
symbol. Alternately, if a multiple reference line Melt-Through Symbol
is used, the back weld symbol is placed on a The melt-through symbol is used only when
reference line next to the reference line speci- complete root penetration plus visible root
fying the groove weld, Figure 30–8(A). reinforcement is required in welds made from
2. The backing weld symbol is placed on the side one side.
of the reference line opposite the groove weld The melt-through symbol is placed on the side
symbol. When a single reference line is used, of the reference line opposite the weld symbol,
“BACKING WELD” is specified in the tail of Figure 30–9.
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Unit 30 309
FiGURE 30–7 Flare-V and flare-bevel groove welds with partial joint preparation.
.50 (.25)
S
.25
.50
FLARE-V BEVEL
.50
.25
.38 S
COMBINED FLARE-BEVEL AND FILLET WELD
S .62
.38
.62 (.38)
.62 (.38)
DOUBLE FLARE-BEVEL
REFEREnCE
ANSI/AWS A2.4-86
American Welding Society
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310 Interpreting Engineering Drawings
BACKING WELD
(B) BACKING WELD SYMBOL
.10 BACKING
.25 OR
.06 .25 WELD
.06
.10
.25
.06 .10
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Unit 30 311
.06
.06
SQUARE GROOVE
.12
.12
SINGLE V-GROOVE
.12
.12
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312 Interpreting Engineering Drawings
PT 4
X
.38
R.50
1.00
2.50
8.00
16.00
1
.25
2.50
.38
7
8.00
4.50
3
Ø2.06 HOLES IN
45º
VIEW C
LINE Y
11
G
.38
.50
.38
2.25
1.50
3.00
3.00
B
B
Ø1.31, 2 HOLES IN EACH PT 11
4.00
.38
8
30.50
.25
.38
2
A
36.00
.38
24.00
C.J.
6
14/03/03
11.62
5
A
REVISIONS
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QUESTIONS:
Unit 30
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QTY ITEM MATL DESCRIPTION
NO.
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BASE SKID A-94
313
314 Interpreting Engineering Drawings
.10
OAW
C B
B A
C
45º
.38
.50 1.00
0
45º
G
B A
B
A
60º
.12
.38 BACKING
.75 (.50) WELDING
1.00
40º
0
.38
.38
40º 1.00
.50
A B
A .10
0
G
ASSIGNMENT:
ON A GRID SHEET MAKE DETAILED SKETCHES
OF THE SIX WELDS SHOWN IN THE CIRCLED
AREAS. GROOVE WELDS A-95
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Unit 31
OTHER BASIC WELDS
PLUG AnD SLOt WELDS specified. Included angle, when not the user’s
standard, is shown.
Plug and slot welds are used to join overlapping 0º
parts. The top member contains holes (round for .75
1.00
plug welds) or slots (elongated for slot welds).
45º
Weld metal is deposited in the holes and fuses the
two parts together. These holes may be completely
or partially filled with weld metal. 5. The depth of filling of plug welds is complete
unless otherwise indicated. When the depth of
filling is less than complete, the depth of fill-
Plug Welds (Figure 31–1) ing, in inches or millimeters, is shown inside
1. Holes in the arrow-side member of a joint for the weld symbol.
plug welding are specified by placing the weld 1.00 .50
symbol below the reference line. 45º
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Editorial review has deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
316 Interpreting Engineering Drawings
1.00
OR Ø1.00
1.00
45º
.50 Ø.50
45º
.75 .50
0º
Ø.75
.50
DEPTH OF FILLING
1.00
60º
G
2.00 2.00 6.00 6.00
60º Ø1.00
.50 2.00
8. Plug welds whose faces are to be finished 0º
approximately flush or convex by postweld C
finishing are specified by adding both the
appropriate contour and finishing symbol to
the welding symbol. Welds that require a flat G
but not flush surface require an explanatory 30º
note in the tail of the symbol. .75 2.50
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Unit 31 317
1.00
3.00
DETAIL A
DET A
4.00 72.00
10 SLOTS EQL SP
ON 8.00 CENTERS
DET B
.50
.50
2.50
1.00
DETAIL B
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318 Interpreting Engineering Drawings
4. Length, width, spacing, included angle of but not flush surface require an explanation
countersink, orientation, and location of slot note in the tail of the symbol.
welds cannot be specified on the welding sym- C
bol. These data are to be specified on the draw-
ing or by a detail with reference to it on the
welding symbol.
M
DET C
.50
Spot Welds (Figure 31–3)
5. Slot welds that are to be welded with approxi- Spot welding is the most popular type of resistance
mately flush or convex faces without postweld welding used to join sheet metal parts. The parts
finishing are specified by adding the flush or to be joined are placed under pressure between
convex contour symbol to the weld symbol. two electrodes. An electrical charge is then passed
between the two electrodes at controlled interval
spacing.
1. The symbol for all spot or projection welds is a
circle, regardless of the welding process used.
There is no attempt to provide symbols for
different ways of making a spot weld, such as
6. Slot welds whose faces are to be finished
resistance, arc, and electron beam welding. The
approximately flush or convex by postweld
symbol for a spot weld is a circle placed:
finishing are specified by adding both the
appropriate contour and finishing symbol to ●● Below the reference line, indicating arrow side
the welding symbol. Welds that require a flat ●● Above the reference line, indicating other side
GTAW
.25
Ø.25
RSW
.38
Ø.38
RESISTANCE SPOT
(NO ARROW OR OTHER SIDE SIGNIFICANCE)
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Unit 31 319
●● On the reference line, indicating that there 5. The pitch (center-to-center spacing) is shown
is no arrow or other side to the right of the weld symbol.
150 6.00
Ø.18
75
75 75
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320 Interpreting Engineering Drawings
C M
200
MACHINE 200 200
FLAT
Seam Welds (Figure 31–4) 4. The length of a seam weld, when indicated
on the welding symbol, is shown to the right of
Seam welding is similar to spot welding except the weld symbol. When seam welding extends
that the charges between electrodes are more for the full distance between abrupt changes
closely spaced which produces a continuous- in the direction of the welding, no length
type weld. Seam welds can be continuous or dimension needs to be shown on the welding
intermittent.
4.00 4.00
SIZE, LENGTH, AND PITCH OF (RESISTANCE)
SEAM WELD
EBW
200
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Unit 31 321
symbol. When a seam weld extends less than Flange Welds (Figure 31–5)
the full length of the joint, the extent of the
weld should be shown. The following welding symbols are intended to be
used for light-gage metal joints involving the flar-
ing or flanging of the edges to be joined.
.25 8.00
1. Edge-flange welds are shown by the edge-
flange weld symbol.
2.00 12.00
.25 2:00-4:00
6. When the exposed surface of either member 4. Edge-flange welds requiring complete joint
of a seam-welded joint is to be welded with penetration are specified by the edge-flange
approximately flush or convex faces without weld symbol with the melt-through symbol
postweld finishing, that surface is specified by placed on the opposite side of the reference
adding the flush or convex contour symbol to line. The same welding symbol is used for joints
the weld symbol. either detailed or not detailed on the drawing.
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322 Interpreting Engineering Drawings
EDGE-FLANGE DIMENSIONS
.12
.12+.25 .12+.25 .25
.09 .09
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Editorial review has deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Unit 31 323
.12+-.12
.12+.06
.09
.12+.06
.12+.06
.06
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Editorial review has deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
324 Interpreting Engineering Drawings
SPACED ON Ø8.00 BC
CHAMFER
(TOTAL - 24 HOLES)
4.00 X 45º
6 HOLES EVENLY
.25
.12
0
N
Ø.625
G
E
F
D
D
.25
9
E
10
Ø1.375, 4 HOLES
4-8
Ø2.38 4 HOLES
.38
.50
.38
.12
.25
.38
E TO F
E TO F
.18
.12
8
3.50
G
4
3.00
4
.18
10.00
0
0
5.00
J
2.00
12
K
4.00
2.00
SUIT PT 8 11
3.50
G
COPE TO
.18
2
.38
B
2.00
P
Q
5
19
18
C
30.00
5.00
17
2.75
35.00
C
37.00
41.00
4 HOLES IN PT 2
45.00
.12
A
50.00
3
7
Ø2.75
6.00
.25
3
A
24.00 M
56.00
13
A
27.00
20.00
1 HOLE
34.00
.75
Ø6.50
0
.50 X 45º CHAMFER
L
.18
H
NOTCH TO SUIT PT 15 16
8.00
14
5
45º
.18
3.00 X 45º 21
15
1
O
20
3.00
25.00
20.00
15.00
1 HOLE IN PT 14
CHAMFER END
60º
7 8
.18
26.00
.25
Ø.875
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NOTES:
Unit 31
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AND INDICATING BEND LINES. USE INSIDE TRAVEL. LET THE ONE- BASE ASSEMBLY NO.
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CENTIMETER GRID EQUAL ONE INCH.
DRAWN D. SMITH
BASE ASSEMBLY A-96
SCALE NONE
325
326 Interpreting Engineering Drawings
A
LINE OF
WELD
SECTION THROUGH
WELD
ASSEMBLY 1-PLUG WELDS
.31
.31
A
B
SLOT DETAIL
SECTION THROUGH
ASSEMBLY 2-SLOT WELDS WELD
SECTION THROUGH
ASSEMBLY 3-SPOT WELDS WELD
ASSIGNMENT:
ON A GRID SHEET SKETCH THE DRAWINGS SHOWN ABOVE
AND ADD THE WELDING SYMBOLS TO THE SKETCHES ON
PLUG, SLOT,
THE LEFT AND SHOW THE DETAIL OF THE WELD ON THE
SKETCHES ON THE RIGHT. AND SPOT WELDS
A-97
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Unit 31 327
SECTION
THROUGH
ASSEMBLY 1 - SEAM WELD
WELD
COMPLETE JOINT PREPARATION EDGE FLANGE WELD ONLY COMPLETE JOINT PREPARATION
COMPLETE JOINT PREPARATION CORNER FLANGE WELD ONLY COMPLETE JOINT PREPARATION
ASSIGNMENT:
ON A GRID SHEET SKETCH THE DRAWINGS SHOWN
ABOVE AND ADD THE WELDING SYMBOLS TO THE
SEAM AND
SKETCHES ON THE LEFT AND SHOW THE DETAIL OF
THE WELD ON THE SKETCHES ON THE RIGHT. FLANGE WELDS A-98
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Editorial review has deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.