LC 200 Transfer Case Working

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CHASSIS — TRANSFER CH-93

J4WD SYSTEM
1. General
D The 4WD system used on the new Land Cruiser (Station Wagon) allows the driver to select the appropriate
mode from among the four drive modes by utilizing the transfer position switch and center differential
lock switch.
D Through these switch signals, the 4WD control ECU actuates the 2 shift motors in the transfer shift
actuator assembly.

" System Diagram A

CH

Transfer Shift Actuator Assembly


· H-L Shift Motor
· H-L Shift Limit Switch
· Transfer Neutral Position Switch
Transfer Position Switch · Center Diff. Lock Shift Motor
4WD Control · Center Diff. Lock Limit Switch
ECU · Center Diff. Lock Position Switch
· Actuator Temperature Sensor*

Center Differential Lock Switch


CAN
Skid Control ECU (Movement Control Bus)
· Vehicle Speed Signal
· Vehicle Wheel Speed Signal Combination Meter

Network 4LO Indicator Light


Gateway ECU
Center Diff. Lock
ECM Indicator Light

· Engine Speed Signal A/T P Indicator Light


· Shift Position Signal CAN (V Bus)

080CH32TE

*: Only on European models for the Russian package.

NM
0810E
CH-94 CHASSIS — TRANSFER

2. Layout of Main Components


A/T P Indicator Light Center Diff. Lock
Indicator Light 4LO Indicator Light
4LO Indicator Light

Analog Type Optitron Display Type Combination Meter


Combination Meter
Center Diff. Lock
Indicator Light
4WD Control ECU

Transfer Position Switch

Park/ Neutral Position Switch


Center Differential Lock Switch

Transfer Shift Actuator Assembly


· H-L Shift Motor
· H-L Shift Limit Switch
· Transfer Neutral Position Switch
· Center Diff. Lock Shift Motor
· Center Diff. Lock Limit Switch
· Center Diff. Lock Position Switch
JF2A Transfer · Actuator Temperature Sensor* 081CH99S
*: Only on European models for the Russian package.

NM
0810E
CHASSIS — TRANSFER CH-95

3. Wiring Diagram

IG Transfer Shift Actuator Assembly

for Center Diff. Lock Shift


Shift Motor
TM1
Starter
Cut Relay TM2
Actuator Temperature
Sensor*
TT
MTN
TGND
Clutch Limit Switch
Start TL1
Switch
TL2
TL3
Starter P1 CH
Relay Center Diff. Lock
Position Switch

for H4-L4 Shift


Starter Shift Motor
HM1
HM2
Limit Switch
HL1
With Manual Transmission Model HL2
HL3
4WD Control NP
ECU
Transfer Neutral
Position Switch

LO L4 ECM

Transfer Position
Control Switch

Skid Control ECU

CAN+ CAN
(Movement
CAN- Control Bus)

Network Gateway ECU

DL CAN (V Bus)
Center Differential
Lock Switch
Meter ECU
GND

081CH97S

*: Only on European models for the Russian package.

NM
0810E
CH-96 CHASSIS — TRANSFER

4. System Operation

General

D The 4WD mode switching pattern of this system is as shown in the illustration below. The system
operation of each switching pattern is explained from the next page.
D When the vehicle speed is below approximately 100km/h (62mph), free-lock switching of the center
differential lock (switching patterns A to D) is available while the vehicle is running.
D The H4-L4 switching of the transfer gear ratio (switching patterns E to H) is available only when the
vehicle is stationary and the shift position is N*.
*: For models equipped with the manual transmission, when the vehicle is stationary and the clutch pedal
is being depressed.

" 4WD Mode Switching Pattern A

A
H4F H4L
B

F E H G

C
L4F*1*2 L4L
D

080CH35S

H4F: High Speed 4WD & Center Differential Free


H4L: High Speed 4WD & Center Differential Lock
L4F: Low Speed 4WD & Center Differential Free
L4L: Low Speed 4WD & Center Differential Lock

*1: For models without A-TRC, L4F is not available even when the transfer gear is switched from H to
L in H4F mode. The mode changes from H4F to H4L, then to L4L. In addition, the center differential
locks.
*2: For models without A-TRC, L4F is not available even when the center differential is switched from
free to lock in L4L mode. The operation will be canceled.

NM
0810E
CHASSIS — TRANSFER CH-97

Switching Pattern : A (H4F ® H4L)

D In H4F mode, when the center differential lock switch is turned on, the 4WD control ECU actuates the
center differential lock shift motor to move the center differential lock shift fork shaft right.
Simultaneously, the shift fork moves right together with the fork shaft. As a result, the center differential
lock sleeve engages the differential case and the drive sprocket hub, and the mode changes to H4L.
D The 4WD control ECU detects the state of the center differential through the limit switch and center
differential lock position switch. The 4WD control ECU causes the center differential lock indicator light
to turn ON when the center differential is locked.

CAN (V Bus)

Combination Meter
Network
Gateway Center Diff. Lock
ECU Indicator Light
CH
CAN
(Movement
Control Bus)

H4L Signal
4WD
Control ECU

Center Diff. Lock


Motor Actuation Center Differential Lock Switch
Signal

Transfer Gear Shift Fork No.1

Center Diff. Lock


Shift Motor

Center Diff. Lock


080CH36Y
Shift Fork Shaft

NM
0810E
CH-98 CHASSIS — TRANSFER

Switching Pattern : B (H4L ® H4F)

D In H4L mode, when the center differential lock switch is turned off, the 4WD control ECU actuates the
center differential lock shift motor to move the center differential lock shift fork shaft left. Simultaneously,
the shift fork moves left together with the fork shaft. As a result, the center differential lock sleeve
disengages the differential case and the drive sprocket hub, and the mode changes to H4F.
D The 4WD control ECU detects the state of the center differential through the limit switch and center
differential lock position switch. The 4WD control ECU causes the center differential lock indicator light
to turn OFF when the center differential is unlocked.

CAN (V Bus)

Combination Meter
Network
Gateway Center Diff. Lock
ECU Indicator Light

CAN
(Movement
Control Bus)

H4F Signal
4WD
Control ECU

Center Diff. Lock


Motor Actuation Center Differential Lock Switch
Signal

Transfer Gear Shift Fork No.1

Center Diff. Lock


Shift Motor

Center Diff. Lock


080CH37Y
Shift Fork Shaft

NM
0810E
CHASSIS — TRANSFER CH-99

Switching Pattern : C (L4F ® L4L)

D In L4F mode, when the center differential lock switch is turned on, the 4WD control ECU actuates the
center differential shift motor to move the center differential lock shift fork shaft right. Simultaneously,
the shift fork moves right together with the fork shaft. As a result, the center differential lock sleeve
engages the center differential case and the drive sprocket hub, and the mode changes to L4L.
D The 4WD control ECU detects the state of the center differential through the limit switch and center
differential lock position switch. The 4WD control ECU causes the center differential lock indicator light
to turn ON when the center differential is locked.

CAN (V Bus)

Combination Meter
Network
Gateway Center Diff. Lock
ECU Indicator Light
CH
CAN 4LO Indicator Light
(Movement
Control Bus)

L4L Signal
4WD
Control ECU

Center Diff. Lock


Motor Actuation Center Differential Lock Switch
Signal

Transfer Gear Shift Fork No.1

Center Diff. Lock


Shift Motor

Center Diff. Lock


Shift Fork Shaft 080CH38Y

NM
0810E
CH-100 CHASSIS — TRANSFER

Switching Pattern : D (L4L ® L4F)

D In L4L mode, when the center differential lock switch is turned off, the 4WD control ECU actuates the
center differential lock shift motor to move the center differential lock shift fork shaft left.
Simultaneously, the shift fork moves left together with the fork shaft. As a result, the center differential
lock sleeve disengages the differential case and the drive sprocket hub, and the mode changes to L4F.
D The 4WD control ECU detects the state of the center differential through the limit switch and center
differential lock position switch. The 4WD control ECU causes the center differential lock indicator light
to turn OFF when the center differential is unlocked.

CAN (V Bus)

Combination Meter
Network
Gateway Center Diff. Lock
ECU Indicator Light

CAN 4LO Indicator Light


(Movement
Control Bus)

L4F Signal
4WD
Control ECU

Center Diff. Lock


Motor Actuation Center Differential Lock Switch
Signal

Transfer Gear Shift Fork No.1

Center Diff. Lock


Shift Motor

Center Diff. Lock


Shift Fork Shaft 080CH39Y

NM
0810E
CHASSIS — TRANSFER CH-101

Switching Pattern : E (H4F ® L4F)

D In H4F mode, when the transfer position switch is turned to the 4L position, the 4WD control ECU
actuates the H-L shift motor to move the H-L shift fork shaft right. Simultaneously, the shift fork moves
right together with fork shaft. As a result, the high and low clutch sleeve of the planetary gear unit
engages with the planetary carrier, and the mode changes to L4F.
D The 4WD control ECU detects the state of the H-L position through the limit switch and transfer neutral
position switch. The 4WD control ECU causes the 4LO indicator light to turn ON when the transfer to
the L4F mode has been completed.

CAN (V Bus)

Combination Meter
Network
Gateway
ECU 4LO Indicator Light

CH
CAN
(Movement
Control Bus)

L4F Signal
4WD
Control ECU
H-L
Shift Motor
Actuation Transfer Position Switch
Signal

Transfer Gear Shift Fork No.2

H-L
Shift Motor

H-L
Shift Fork Shaft 080CH40Y

NM
0810E
CH-102 CHASSIS — TRANSFER

Switching Pattern : F (L4F ® H4F)

D In L4F mode, when the transfer position switch is turned to the 4H position, the 4WD control ECU
actuates the H-L shift motor to move the H-L shift fork shaft left. Simultaneously, shift fork moves left
together with the fork shaft. As a result, the high and low clutch sleeve of the planetary gear unit engages
with the input shaft, and the mode changes to H4F.
D The 4WD control ECU detects the state of the H-L position through the limit switch and transfer neutral
position switch. The 4WD control ECU causes the 4LO indicator light to turn OFF when the transfer
to the H4F mode has been completed.

CAN (V Bus)

Combination Meter
Network
Gateway
ECU 4LO Indicator Light

CAN
(Movement
Control Bus)

H4F Signal 4WD


Control ECU
H-L
Shift Motor
Actuation Transfer Position Switch
Signal

Transfer Gear Shift Fork No.2

H-L
Shift Motor

H-L
Shift Fork Shaft 080CH41Y

NM
0810E
CHASSIS — TRANSFER CH-103

Switching Pattern : G (H4L ® L4L)

D In H4L mode, when the transfer position switch is turned to the 4L position, the 4WD control ECU
actuates the H-L shift motor to move the H-L shift fork shaft right. Simultaneously, the shift fork moves
right together with the fork shaft. As a result, the high and low clutch sleeve of the planetary gear unit
engages with the planetary carrier, and the mode changes to L4L.
D The 4WD control ECU detects the state of the H-L position through the limit switch and transfer neutral
position switch. The 4WD control ECU causes the 4LO indicator light to turn ON when the transfer to
the L4L mode has been completed.

CAN (V Bus)

Combination Meter
Network
Gateway Center Diff. Lock
ECU Indicator Light
CH
CAN 4LO Indicator Light
(Movement
Control Bus)

L4L Signal
4WD
Control ECU
H-L
Shift Motor
Actuation
Signal Transfer Position Switch

Transfer Gear Shift Fork No.2

H-L
Shift Motor

H-L
Shift Fork Shaft 080CH42Y

NM
0810E
CH-104 CHASSIS — TRANSFER

Switching Pattern : H (L4L ® H4L)

D In L4L mode, the transfer position switch is turned to the 4H position, the 4WD control ECU actuates
the H-L shift motor to move the H-L shift fork shaft left. Simultaneously, the shift fork moves left
together with the fork shaft. As a result, the high and low clutch sleeve of the planetary gear unit engages
with the input shaft, and the mode changes to H4L.
D The 4WD control ECU detects the state of the H-L position through the limit switch and transfer neutral
position switch. The 4WD control ECU causes the 4LO indicator light to turn OFF when the transfer
to the H4L mode has been completed.

CAN (V Bus)

Combination Meter
Network
Gateway Center Diff. Lock
ECU Indicator Light

CAN 4LO Indicator Light


(Movement
Control Bus)

H4L Signal
4WD
Control ECU
H-L
Shift Motor
Actuation
Signal Transfer Position Switch

Transfer Gear Shift Fork No.2

H-L
Shift Motor

H-L
Shift Fork Shaft 080CH43Y

NM
0810E

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