AIR FORCE T.0. 2G-GTC85-33-11 € NAVY NAVAIR 03-105BC-32.10 TECHNICAL MANUAL DEPOT MAINTENANCE MANUAL (PARTIALLY VERIFIED) PNEUMATIC COMPONENTS MAINTENANCE PNEUMATIC POWER GAS TURBINE ENGINE MODELS GTC85-56 GTC85-70A (INCLUDES GTCE85-15) GTC85-71A GTC85-72 (atos) carrer ‘Nooo19.80-¢.0802 ‘This publication is one of 14 manuals covering Depot Maintenance. ‘They are numbered 7.0. 2G-GTC85-31 (NAVAIR not applicable) and T,0, 2G-GTC85-33-1 (NAVAIR 03-105BC-32) through T.0. 2G-GTC85-33-13 (NAVAIR 03-105BC-32.12), After all 14 manuals are received, the following manuals, including all changes and supplements, will be superseded: 1.0. 2G-GTC85-3 dated 15 February 1969 TO. 2G-GTC85-13 dated 15 May 1967 ‘NAVAIR 03-105BC-24 dated 1 September 1979 NAVAIR 03-105BC-27 dated 1 March 1967 NAVAIR 19-105B-13 dated 1 September 1973 DISCLOSURE NOTICE: This Information Is furmishod upon the condition that it wll not bo released to another ‘nation without the specific authority of the Department af the Al Force of the United States, Uat Ht wl bo aed for ‘military purposes only, that indvidtal or corporate rghts originating tn tho Information, whether patented oF not, will be respected, that the recipiont will roport promptly to the United States, any known or seesected ‘compromise, and thatthe Information wil be provided substantaly the aame degree of security afforded bythe Department of Defonse of the United States, Also, regardless bbe downgraded or declassified without writton approval ofthe originating United States agony. DISTRIBUTION STATEMENT: Distribution authorized to U.S. Government agencies and the ‘wative oF operational use, 44 April 1986. Othor roquosts for this document hall ‘AFB, Utah 84056-5820. WARNING: ‘This document contains technical data whose export Is tostleted by the Arms Export Control Act {Title 22, U.S.C. Se 2752 et seq) or the Export Administration Act of 3979, a8 amonded (Tie 0, USC, App 2401.et seq). Violations ofthese export laws are subject to severe criminal penal vith 1 Of DoD Dleetive 5280.25. . HANDLING AND DESTRUCTION NOTICE: Comply with distibution statement and desttoy by any method that wll ‘event disclosure of contonts or reconstrcton ofthe d.cument. (q Pubilehed under authorlty of the Socretary of the At Forco 3) y BASIC AND ALL CHANGES HAVE 14 APRIL 1986 BEEN MERGED TO MAKE THIS A CHANGE 14 - 14 OCTOBER 2004 COMPLETE PUBLICATION.AIR FORCE T.0. 2G-GTC85-33-11 NAVY NAVAIR 03-105BC-32.10 TECHNICAL MANUAL DEPOT MAINTENANCE MANUAL (PARTIALLY VERIFIED) PNEUMATIC COMPONENTS MAINTENANCE PNEUMATIC POWER GAS TURBINE ENGINE MODELS GTC85-56 GTC85-70A (INCLUDES GTCE85-15) GTC85-71A GTC85-72 aros) earReTr Noo019.80-6.0602 This publication is one of 14 manuals covering Depot Maintenance. They are numbered ‘7.0. 2G-GTC85-31 (NAVAIR not applicable) and T.O. 2G-GTC85-33-1 (NAVAIR 03-105BC-32) through T.0. 2G-GTC85-33-13 (NAVAIR 03-105BC-32.12). Afler all 14 manuals are received, the following manuals, including all changes and supplements, will be superseded: 7.0. 2G-GTC85-3 dated 15 February 1969 0. 2G-GTC85-13 dated 15 May 1967 NAVAIR 03-105BC-24 dated 1 September 1979 NAVAIR 03-105BC-27 dated 1 March 1967 NAVAIR 19-105B-13 dated 1 September 1973 DISCLOSURE NOTICE: This Information Is furishod upon the condition that It wil not be released to another ‘nation without tho specific authority of the Dopartment ofthe Air Force a the Unlted Stato, that tl be usd for ‘tary purposes only that Inaivdual or corporate rights originating In tho Information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or suspected ‘compromise, and that the Information wi bo provide substantially tho same dogroo of ecurlty afforded It by the Department of Defense ofthe United States. Also, regardless of anyother markings on the document, It will not bo downgraded or declassified without written approval of the originating United States agency. DISTRIBUTION STATEMENT: Distribution authorized to US. Govemmont agoncls and thot contractors, adminis {tative or operational use, 14 April 1986 - Other requests fr this document shall be referred to OO-ALC/GVT, Hil ‘AFB, Utah 840565820. WARNING: This document contains technical data whose export Is rostlcted by tho Arms Export Control Act (tle 22, U.S.C., Soc 2751 ot soq) oF tho Export Administration Act of 1979, a8 amended (Mtl $0, USC, App £2401 ot sea). Violations ofthese export laws are subject to severe criminal ponaltios, Dlesominato n accordance ‘with provisions of DoD Directive 5280.25. HANDLING AND DESTRUCTION NOTICE: Comply with distribution statoment and destroy by any mattod that wl provent disclosure of contents or reconstruction ofthe documont.. Published under authority of tho Secretary ofthe Air Foreo BASIC AND ALL CHANGES HAVE 14 APRIL 1986 BEEN MERGED TO MAKE THIS A CHANGE 14 - 14 OCTOBER 2004 COMPLETE PUBLICATION.AIR FORCE T.0. 26-GTC85-33-11 NAVY NAVAIR 03-108BC-32.10 RECORD OF CHANGES Original ...e-O.ennee14 April 1986 Change 180 September 1987 Change 2... 80 January 1988 Change Bonen] May 1988 Change 14 ceceneel5 April 1989 Change 5 nea. 15 March 1990 Change 6.2.15 October 1990 Change “Te 18 August 1991 Change son ccrn 8 cuewe15 April 1992 Change ene 1 March 1993 40 15 June 1995 11.....30 January 1996 12..28 November 2001 fee 1B rove T May 2008 14... 14 October 2004 Total Number of Pages in this manual is 80 LIST OF EFFECTIVE FRONT MATTER PAGES. Page Change No. No. Title NUMERICAL INDEX OF EFFECTIVE WORK PACKAGES NOTE Only those work packages assigned to this manual are listed in this index. Insert changed pages in front matter, and in applicable work packages. Text affected in a changed or revised WP is indicated by change bars or change symbol R in outer margin of each column of text. Changes to illustrations are indicated by pointing hands or change bars. Changes to wiring diagrams are indicated by shaded areas. we/swe Number Title 001 00 Alphabetical Index. 002 00 Introduction. . mune 003 00 Differential Air Pressure Regulator Part No. 108032-0-39/3 004 00 Unloading Air Shutoff Valve Part No. 109016-7/109032-6 005 00 Nonrecoverable Components Zero in this column indicates an original WP/SWP. BASIC AND ALL CHANGES HAVE ‘A Change 14 BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE 1.0, 2G-GTC85-33-11 NAVY NAVAIR 03-1058C-32.10 VERIFICATION STATUS REPORT All safety information and essential procedures verification has been completed. The following procedure requires verification. PROCEDURE ue PARAGRAPH PAGE NUMBER Body Part No, 118431-1 004 00 10 Vv u 28 Unloading Air Shutoff 004 00 B 40 Valve Part No. 109016-7/ 14 a 109032-6 BASIC AND ALL CHANGES HAVE B/(C blank) BEEN MERGED TO MAKE THIS A ‘COMPLETE PUBLICATION.BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.7.0, 2¢-GTC85.33-44, WP 002 00 WORK PACKAGE TECHNICAL PROCEDURES PNEUMATIC COMPONENTS MAINTENANCE EFFECTIVITY: ENGINE MODELS GTC85-56 GTC85-71A GTC85-70A GTC85-72 LIST OF EFFECTIVE WP PAGES ‘Total Number of Pages In this WP Is 4 —~ Page Change Page Change Page Change No. No. No. No. No. No. Change td 2 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE T.0, 26-GTC85-33-11 NAVY NAVAIR 03-105BC-32,10 WP 001 00 ALPHABETICAL INDEX Subject WP/SWP_No Air Pressure Regulator, Differential Part No, 108032-0-39/-3 + 003 00 Air Shutoff Valve, Unloading Part No, 109016-7/109032-6 .. 004 00 Differential Air Pressure Regulator Part No. 108032-0-39/-3 ... 003 00 Assenbly Cleaning Disassembly General Description Inspection General Inspection Requirements Specific Inspection Requirements Repair Damaged Dry Film Lubricant Surface Valve Seat Testing Calibrate Unit Case Leakage Test Cycle Test Functional Test Preparation for Test Timing Check Introduction ..ccccsseeeseene Abbrev iations/Symbols Description of Manual Instructions For Use Introduction Nonrecoverable Components .. Inspection/Check Acceleration Limiter Solenvid Valve Part No. 692546/3888135/75889 Pneumatic Thermostat Part No. 107658/107996 Pressure Regulator, Differential Air Part No. 108032-0-39/-3 002 00 005 00 teres 003 00 Regulator, Differential Air Pressure Part No. 108032-0-39/-3 .., 003 00 Shutoff Valve, Unloading Air Part No. 109016-7/109032-6 004 00 Unloading Air Shutoff Valve Part No. 109016-7/109032-6 +. 004 00 Assembly Assemble Load Control Valve Assemble Pressure Relief Valve Assemble Switcher Valve Cleaning Disassembly Disassemble Load Control Valve Disassemble Pneumatic Actuator Assembly Disassemble Pressure Relief Valve General Description Inspection. General Inspection Requirements Specific Inspection Requirenents 2 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE T.0, 2G-GTC8S-33-11 NAVY ALPHABETICAL INDEX (CONT) d Subject Pretesting Repair Body Dry Film Lubricant Housing Minor Wicks, Cracks, Scratches, Burrs or Corrosion Painted Surfaces Testing Case Leakage Test Minimum Operating Voltage Test Pressure Relief Valve Test Rate Control Diaphragm Stop Adjustment Rate Needle Valve Adjustment Switcher Valve Leakage Test Test Preparation Total Leakage Test Valve Opening Pressure Test Valve, Unloading Air Shutoff Part No, 109016-7/109032-6 ... BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION. NAVAIR 03-105BC-32..10 WP 001 00 WP/SWP No. 004 00 3/(4 blank)BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.7.0. 26-0TC85.33-11 ‘WP 002 00 ‘WORK PACKAGE TECHNICAL PROCEDURES INTRODUCTION PNEUMATIC COMPONENTS MAINTENANCE EFFECTIVITY: ENGINE MODELS GTC85-56 GTC85-71A GTC85-70A GTC85-72 # & LIST OF EFFECTIVE WP PAGES ‘Total Number of Pages In this WP Is 2 Change Page Change Page Change No. No. No. No. ‘No. Change 11 4 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.1.0. 2¢07C8533.44 WP ‘002 00 1. INTRODUCTION, This work package provides a description of this manual, instructions for use and © list of abbreviations/aymbols, 2, DESCRIPTION OF MANUAL, This manual provides depot level maintenance procedures for pneu- Mt matic components of the Pneumatic Power Gas Turbine Engine Model No. GTC85-B6/-70A/-7LA/-72. Included is an alphabetical index of work package. 3. INSTRUCTIONS FOR USE. Follow these steps to select the correct work package. a. The work number is at the top of each page. Turn to work package 001 00 in the manual. ‘This is the alphabetic lex. b. In the alphabetical index, find the information needed. For example: Subject WPSWP No, Differential Air Pressure Regulator Part No. 108032-0-39/-3 .. 003 00 Unloading Air Shutoff Valve Part No. 108016-7/109032-6, 004 00 ‘Nonrecoverable Components ¢. Find the work package in the column to the right of the subject. Turn to this work package and find the needed information. 4, ABBREVIATIONSSYMBOLS, The use of abbreviations are bald toa minimum. Thoee abbreviations requirements of MIL-STD-12. The terms for new abbreviations and symbols will be provided ina list of abbreviations/eymbol. Abbreviat \bols Definitions c Centigrade/Celsius F Fahrenheit SWP Subordinate Work Package WP Work Package GENERAL SAFETY PRECAUTIONS. All personnel are responsible for review and familiarization of i applicable general warning and safety precautions prior to performing maintenance of any sort. Refer to T.0, 2G-GTC85-33-1, WP 002 00, paragraph 6. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.7.0. 200TC85-39-41 WORK PACKAGE TECHNICAL PROCEDURES PNEUMATIC COMPONENTS MAINTENANCE DIFFERENTIAL AIR PRESSURE REGULATOR PART NO. 108032-0-39/-3 EFFECTIVITY: ENGINE MODELS GTC85-56 GTC85-714 GTC85-70A GTC85-72 t LIST OF EFFECTIVE WP PAGES ‘Total Number of Pages In this WP Is 12 Change Page Change Page Change lo. BASIC AND ALL CHANGES HAVE, BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR NAVY FORCE T.0. 26-7C85-33-11 NAVAIR 03-105BC-32.10 WP 003 00 5. ing, lato! APPLICABLE SUPPORT EQUIPMENT. Tool Wo. Nomenclature en/Figure No 262730 Cutter Assembly, Valve Seat, Hand (Cutter 1/1 Assembly) 284236-1-1 Test Stand Assembly, Pressurizing 271 Regulator, Pneumatic (Test Stand Assembly) APPLICABLE ICTO'S, None. REFERENCE MATERIAL REQUIRE! General Information, Depot Maintenance Manual T.0, 26-GTC85-33-1, WP 003 00 CONSUMABLE MATERIALS NOTE Index numbers are for reference to master consum- able list 1.0, 2G-GTC85-33-1. All references to consumables in text will be preceded by 33. (Example: O11 (33-81) Andex_No. Momenclature 4 Abrasive Paper (600 Grit) ul Alcohol (Denatured Ethyl) ay Detergent 55 Grease n lubricant, Dry Film 123 Solvent, Dry Cleaning ANIRODUCTION. This work package provides the procedures for disassembly, clean- ‘inspection, repair, assembly and testing of the Differential Air Pressure Regu- ir Part No. 108032-0-39/-3. "A1l special tools are called out in text. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A ‘COMPLETE PUBLICATION.AIR FORCE T.0, 26-GTC85-33-11 WAW NAVAIR 03-1058C-32. 10 WP 003 00 6. ILLUSTRATED SUPPORT EQUIPMENT. : \ \ Cea ee S \ S S S Figure Tl, Support Equipment 7. GENERAL DESCRIPTION. The differential air pressure regulator (air pressure regulator), located at the top of the turbine plenum flange, provides contro} air at required pressure to the unloading air shutoff (load control) valve. The air pres~ sure regulator consists of a diaphragm-actuated metering valve and air filter. A list of leading particulars is provided in table 1. Table 1. Leading Particulars Operating Air Pressure Operating Air Temperature Ambient Air Temperature ..... Regulated Pressure Setting . Connections Inlet Connection .... ++,7/16-20UNF-3A thread per MS33656-4 =+ 60 psig max. = 475°F (246°C) max. oaesa + 350°F (177°C) max. + 37.6 to 39.7 inches Hy gage (18.5 to 19.5 psig) Qutlet Connection .. 7/16-20UNF-38 thread per AND10050-4 | Weight . sees ++ 0.75 1b max. Dimensions Length .... + 5,50 inches max. Height . « 1,91 inches max, BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION. 3AIR FORCE T.0, 2G-GTC85-33-11 NAVY NAVAIR 03-105BC-32.10 WP 003 00 8. DISASSEMBLY NOTE Do not remove screw (1, figure 1) and nameplate (2) unless inspection reveals damage. a, Remove screws (1) and nameplate (2). b, Remove nut (3) and washer (4) from screw (5). Remove screw (5) from cover (11). 4, Remove spring (6) and ball (7) from cover (11). Discard spring (6) and ball m. CAUTION Remove screws (8) with care to avoid damage from released tension of springs (12, 15). e, Remove screws (8), washers (9) and modification tag (10) if installed. Remove cover (11). spring (12), diaphragm assembly (13), valve (14) and spring (15) from housing (20). Discard diaphragm assembly (13). g. (Part No. 108032-0-39) Remove cover (16) and seal (17) from housing (20). Discard seal (17). (Part No. 108032-3) Remove cover (16), seal (17) and filter element (18) with packing (19) from housing (20). Discard seal (17) and packing (19). CLEANING, TEE Use solvent in a well-ventilated area. Avoid ex- cessive skin contact or prolonged inhalation of vapor. Do not use near open flame or in area where high temperatures prevail. a. Clean all components of air pressure regulator except filter element (18, figure 1) in dry cleaning solvent (33-123). BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE T.0, 2G-GTC85-33-11 NAVY NAVAIR 03-1058C-32,10 WP 003 00 1. Screw a 2. Wameplate 1. 3, Nut, 13, 4. Washer u 5. Screw 15. 6: Spring 16. 1, Bal VW. B. Screw 8 Washer 18 10. Notification tag 2. E-19A-18499 Cover Spring Diaphragm assembly Valve Spring over seal Filter element (-3 only) Packing (-3 only) Housing pasic ANBREL Kuanaeswigewre Regulator Assembly - Disassembly BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE 1.0. 26-GTC85-33-11 NAVY NAVAIR 03-1088C-32.10 WP 003. 00 ‘WARNING Use approved personal protective equipment, (goggles/face shield) when using compressed air. Provide protection from flying particles. Do not direct airstream towards self or other personnel. Air pressure is restricted to 30 psig. d, Dry parts thoroughly with clean, filtered, compressed air regulated at 15 to 30° psig. c. Clean spun wires design filter elenents (coarse threaded at base) by sonic cleaning method or by washing in alcohol (33-11). a Use approved personal protective equipment (goggies/face shield) when using compressed air. Provide protection from flying particles. Do not direct airstream towards self or other personnel. Air pressure is restricted to 30 psig. d. Dry parts thoroughly with clean, filtered, compressed air regulated at 15 to 30 psig. e. Clean wire mesh design filter elements (no thread) by using alcohol (33-11). f. Rinse in clean, cool water. TR Use approved personal Protective equipment (goggles/face shield) when using compressed air. Provide protection from flying particles. Do not direct airstream towards self or other personnel. Air pressure is restricted to 30 psig. g, Dry parts thoroughly with clean, filtered, compressed air regulated at 15 to 30 psig. 10, INSPECTION, a General Inspection Requirements. (1) Visually inspect a11 components for excessive wear, cracks, corrosion or other obvious damage. No damage allowed. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION., AIR FORCE 7.0. 2G-GTC85-33-11 NAVY NAVAIR 03-105BC-32.10 WP 003 00 (2) Visually inspect al] threaded parts for nicks, burrs and stripped or crossed threads. No damage allowed (3) Replace all items that do not meet inspection requirements. >, Specific Inspection Requirements. See table 2. Table 2. Specific Inspection Requirements Part. Serviceable Reparable Corrective No. Inspect Limits Limits Action NOTE Parts below are listed by figure and index number. 94446/-1 Cover (11, figure 1) Sealing surface No damage - Replace visually for damage allowed. cover, 94436/-1 Cover (16) Sealing surfaces No damage Replace visually for damage, allowed. cover, 663180-2 Filter element (18) Visually for damage, No damage No repair Clean or dents, corrosion allowed except replace as and foreign cleaning needed materials. 94439/-1 Housing (20) Seal surfaces No damage - Refer to visually for damage, allowed. Paragraph L BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A i COMPLETE PUBLICATION.AIR FORCE T.0. 26-GTC85-33-11 Nave NAVAIR 03-105BC-32.10 WP 003 00 1, REPAIR, a. Damaged Ory Film Lubricant Surface, (1) Using abrasive paper (33-4), remove original dry film lubricant down to anodized or plated surface of part. TARNING Use solvent in a well-ventilated area. Avoid ex- cessive skin contact or prolonged inhalation of vapor. Do not use near open flame or in area where high ‘temperatures prevail. (2) Clean abraded surface with dry cleaning solvent (33-123). (3) Apply dry film lubricant (33-71) to surface. b. Wale Seat, Using 262730 cutter assembly, reface valve seat in housing (20, figure 1). 12, ASSEMBLY, a, Install seal (17, figure 1) on housing (20). {Part Wo. 10g032-3) Install filter element (18) with packing (19) in cover ¢c. Apply grease (33-55) to threads of housing (20). d. (Part No. 108032-0-39) Install cover (16) on housing (20). (Part No. 108032-3) Install cover (16) and filter element (18) with packing (19) on housing (20). e. Install spring (15), valve (14), diaphragm assembly (13), spring (12), cover (11) and modification tag (10) if required on housing (20). CAUTION, Be sure spring is not cocked or diaphragm distorted when screws (8) are tightened. f, Secure cover (11) to housing (20) with screws (8) and washers (9). g. Install ball (7), spring (6) and screw (5) in cover (11). h. Install washer (4) and nut (3) on screw (5). i. Install nameplate (2) and secure with screws (1). 8 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.1B. a. AIR FORCE T.0, 26-GTC85-33-11 NAVY —-NAVATR 03-105BC-32.10 WP 003 00 TESTING. Preparation for Test. NOTE Ensure air pressure is reduced to zero, all shutoff valves are closed and electrical power is off prior to the start of each test. Gages that read in mercury or inches lig vacuum may be replaced by gages that read in equivalent psia. (1) Install air pressure regulator in 264236-1-1 test stand assembly, or equivalent test setup. as shown in figure 2. (2) Provide a means of vibrating air pressure regulator during test. (3) Ensure orifice (7) is 0.0135 inch diameter and orifice (8) is 0.067 inch diameter. Case Leakage Test. (1) Open solenoid valve (2, figure 2) and shutoff valve (6), close shutoff valve (5). (2) Adjust inlet regulator (1) and apply a compressed air inlet pressure of 25 41.0 psig indicated on inlet gage (3) at a temperature of 80 240°F (27 422°C) (3) Check al1 joints and fittings for leaks with detergent (33-47). (4) Stop all leaks before proceeding. + Calibrate Unit. (1) Close shutoff valves (5, 6, figure 2) and open solenoid valve (2). (2) Adjust inlet regulator (1) and apply a compressed air inlet pressure of 40 21,0 st indicated on inlet gage (3) at a temperature of 80 40°F (27 222°C). NOTE A clockwise rotation of adjustment screw increases pressure. (3) Adjust screw (5, figure 1) to obtain a reading of 38.0 to 39.0 inches Hg gage on gage (4, figure 2). BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A 9 COMPLETE PUBLICATION.AIR FORCE T.0. 26-GTC85-33-11 NAVY NAVAIR 03-105BC-32.10 WP 003 00 wn Ol 12 1N, max 121, Max Ht 8 & +d IN Ad 2 = aout Aout Te19A-140s 1, Inlet regulator 5. Shutoff valve 2. Solenoid valve 6. Shutoff valve 3. Inlet gage (0 to 100 psig) 7. Orifice (0.0135 inch diameter) 42 Gage (0 fo 60 inch He) 8. Orifice (0.067 inch diameter) Figure 2. Air Pressure Regulator Test Setup 10 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A ‘COMPLETE PUBLICATION,TO, 2G-GTC85-33-11 ‘WP 003 00 4d, Functional Test. (a) Energize vibrator. (2) Close shutoff valve (6, figure 2). Open shutoff valve (6) and solenoid valve (2). (3) Adjust inlet regulator (1) and apply a compressed air inlet pressure of 25 +1.0 psig indicated on inlet gage (3) at a temperature TPH oP or sao, (4) Reading on gage (4) shall be 35.60 to 39.65 inches Hg gage (17.5 to 19.5 psig). (6) Increase inlet pressure to 40 +1 psig. Reading on gage (4) shall be 95.60 to 39.65 inches Hg gage. Wl (6) Close shutoff valve (6) and open shutoff valve (5). (7) Reading on gage (4) shall be 35.60 to 39.65 inches Hg gage. Record reading. e. Cycle Test. (Q) Energize vibrator, ) Dimensional ly (See figure 5) Diameter & 0.6230 to a Replace 0.6240 inch. shaft assembly, Diameter 8 0.5000 to os Replace 0.5003 inch. shaft assembly. 115315 Bearing (20, figure 2, sheet 1) Rollers visually for No damage oe Replace missing rollers, scratch: allowed. bearing. ing, scoring or wear. 94783 Pivot (25) Visually for wear-through No damage “* Refer to or damage of dry film alloned. paragraph lubricant surfaces that ns contact Tink. 96189 Spring (29) (a) Visually for align- Spring shall * Replace ment of coils when roll smoothly spring rolled across smooth and in a flat surface. straight line. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A 1» ‘COMPLETE PUBLICATION.ATR FORCE 1.0. 26-GTC85-33-11 NAVY NAVAIR 03-105BC-32.10 WP 004 00 Table 1. Specific Inspection Requirements (Cont) Part Serviceable Reparable Corrective No. Inspect. Limits Limits Action 96189 (b) Dimensionally (Cont) Compress spring to Load shall be - Replace 0.94 inch, 60.0 26.0 spring. pounds. 95161-5 Link (36) (a) All friction sur- No damage Refer to faces visually for allowed. paragraph wear and scratch- i. ing of dry film Jubricant (b) Dimensionally (See figure 6) Diameters A and B 0.1250 to as Replace 0.1260 inch Vink. 95163-5 Link (37, figure 2, sheet 1) (a) All friction sur- No damage cE Refer to faces visually for allowed. paragraph wear and scratch il. jing of dry film lu- bricant. (b) Dimensionally (See figure 7) Diameter A 0.1880 to aa Replace 0.1920 inch Tink. Diameter B 0.1250 to a Replace 0.1260 inch. Tink. 7 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE T.0. 26-GTC85-33-11 NAVY NAVAIR 03-105BC-32.10 we 004 00 Table 1, Specific Inspection Requirements (Cont) Part Serviceable Reparable Corrective No. Inspect Limits Limits Action 9ag26-1 Arm (38, figure 2, sheet 1) (a) Serrations visual- No damage Replace arm. ly for wear or dam- allowed. age. Visually for wear No damage Refer to through’ or damage allowed paragraph of dry film lubri- i. cant surfaces that contact Tink (36). (b) Dimensionally . (See figure 8) \ Diameter A 0.1250 to - Replace arm. 0.1260 inch. 94787-2 Rod (43, figure 2, sheet 1) (a) AN] friction sur- No damage - Refer to faces visually for allowed. paragraph wear and scratch- i ing of dry film lubricant (b) Dimensionally | (See figure 9) Diameter D 0.1300 to Replace rod. 0.1320 inch 95192 Spring (59, figure 2, sheet 2) (a) Visually for align: - ment of coils when rolled across smooth flat surface. Spring shall roll smoothly and ina straight line, Replace spring. BASIC AND ALL CHANGES HAVE. BEEN MERGED TO MAKE THIS A ‘COMPLETE PUBLICATION. aAIR FORCE 1.0. 26-GTC85-33-11 NAVY NAVAIR 03-105BC-32. 10 We 004 00 Table 1, Specific Inspection Requirements (Cont) Part Serviceable Reparable Corrective No. Inspect Limits Limits Action 95192 (b) Dimensional ly (Cont) Compress spring to Load shall be -* Replace 0.75 inch. 1.62 40.16 spring. pounds 95711-5 Valve assembly (62) Nanually operate valve Valve must re- “~~ Replace and allow it to return turn to original valve to original position. position, assembly. All passages for ob: 40 obstruc- Remove ob- If obstruc- structions, tions allowed. structions. tions cannot be removed, replace valve assembly. 97684-11 Housing (65) Passages for obstruc- No obstruc Remove ob- If obstruc- tions, tions allowed. structions. tions cannot be removed, replace housing. Visually for distor: No. damage a Refer to tion and damage. allowed. paragraph Paint visually for wear No. damage “ Refer to or chipping. allowed. paragraph i 95619 Spring (78, figure 2, sheet 3) (a) Visually for align- Spring shal - Replace ment. of coils when roll smoothly spring. rolled across smooth and in a flat surface. straight line. 2 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE T.0. NAVY NAVAIR 26-GTC85-33-11 03-105BC-32.10 WP 004 00 Table 1, Specific Inspect on Requirenents (Cont) Part Serviceable Reparable Corrective No. Inspect, Limits Limits Action 95619 (b) Dimenstonally (Cont) Compress spring to Load shall be Replace 0.56 inch. 18 20.2 spring. pounds 95653-1 Adapter (84) Valve seat visually for Seat must have a as Replace nicks and wear. sharp corner and adapter. be free of nicks All passages for obstruc- No obstruc- Remove ob- If obstruc tions. tions allowed. structions tions cannot be removed, replace adapter 96528-2/ Electromagnet (85) 310210- wz Connector visually for No danage = Replace damaged threads. allowed. electro magnet. Connector pins for loose, No damage = Replace bent or broken pins alloned. electro- magnet. 95880 Housing assembly (87) (a) Air passages for No obstruc~ Remove ob- If obstruc- obstructions. tions allowed. structions. tions cannot. be removed, replace housing assembly. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A B COMPLETE PUBLICATION.AIR FORCE T.0. 2G-GTC85-33-11 NAVY NAVAIR 03-1058C-32.10 WP 004 00 Table 1. Specific Inspection Requirements (Cont) Part Serviceable Reparable Corrective No, inspect, Limits Limits Action 95880 Paint visually for No damage 7 Refer to (Cont) wear or chipping. allowed. paragraph i. Bearing bore visual- No damage = Replace ly for damage. alloned. housing assembly, (b) Dinensionally (See figure 10) Diameter A 0.8115 to = Replace 0.8125 inch. housing assembly, 96155 Spring (9, figure 3) (a) Visually for align- Spring shall 7 Replace ment of coils when roll smoothly spring. rolled across smooth and in a flat surface. straight line (b) Dimensionally Compress spring to Load shall be - Repl ace 0.270 inch. 4.0 20.4 spring. pounds. 94524 Spring (18) (a) Visually for align- Spring shall * Repl ace ment of coils when roll smoothly spring. rolled across smooth and in a flat surface, straight line. (b) Dimensionally Compress spring to Load shall be . Replace 0.40 inch. 0.63 40.06 spring. pounds. 24 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.7.0. 2G-GTC85-33-11 ‘WP 004 00 Porooe18 Figure 4. Body - Inspection ona pas Figure 5. Shaft ~ Inspection BASIC AND ALL CHANGES HAVE Change 8 25 BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.1.0. 2G-GTC85-33-11 WP 004 00 DAA bas Figure 6. Link - Ingpection baa bias Figure 7. Link = Inspection 26 Change 8 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE 1.0. 2G-GTCB5-33-11 NAVY NAVATR 03-1058C-32.10 WP 004 00 Figure 8. Arm - Inspection 119k 84 Figure 9. Rod - Inspection BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.AIR FORCE T.0, 26-6TC85-33-11 NAVY NAVAIR 03-1058C-32.10 WP 004 00 Figure 10. Housing - Inspection urrs or Corry Remove minor nicks, Burrs or corrosion by polishing with abrasive paper (33-2). scratches by Dry Film Lubricant (1) Using abrasive paper (33-4), remove ori anodized or plated surface of part. inal dry film lubricant down to WARNING Use solvent in a well-ventilated area. Avoid ex- cessive skin contact or prolonged inhalation of vapor. Do not use near open flame or in area where high temperatures prevail. (2) Clean abraded surface with dry cleaning solvent (33-123). (3) Apply dry film lubricant (33-71) to surface. 28 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.1.0. 26-67C85-33-41 'WP 004 00 Painted Surfaces. (1) Using abrasive paper (33-2), abrade area to be refinished to a smooth, feathered edge, 91) and air dry for 2 hours or bake for V/2 hour at 150°F (2) Apply a coat of primer coating (33 (66°C). NOTE Painting will be optional only if part’s exterior surface has been originally painted already or has been previously anodized or chrome plated. (3) When primer is dry, apply one coat of gloss black baking paint (33-85) and bake dry for 1 hour at 275°F (135°C), d. Housing. If housing (65, Figure 2, sheet 2) is distorted on cover side perform the following steps: (1) Machine a maximum of 0.010 inch to straighten surface. (2) Using a 0.026 to 0.030-inch pitch, regroove housing to a depth of 0.005 to 0.007 (3) Corrosion treat reworked area in aecordance with T.0. 1-1-691. inch, e. Body, Repair diameter A by chrome plating, NOTE + Ifvalve body was previously chrome plated, a minimum of 0.002inch chrome shall be required following cleanup. + Valve bodies having wear or damage in the butterfly contact area that will clean up without exceeding 3.914 inches are acceptable without further rework (1) Machine or grind diameter A to 3.939-inch maximum, starting at 7/3 inch from the intake end of valve and progressing to 2-1/2 inches from intake end of valve. Locate centerline of diameter A on area outside of machined or ground area, (2) Shotpeen area to be chrome plated in accordance with Specification MIL-S-13165, using steel shot (83-131). (3) Perform nondestructive inspection of reworked area in accordance with T.0. 33B-1-1 NOTE Chrome plating shall be free of any discrepancies in area of butterfly con- tact. Imperfections in other areas of chrome plating of valve body shall not. be cause for rejection. (4) Chrome plate an area starting at 7/8 of an inch from the intake end of the valve and progressing 2.1/2 inches from intake end of valve. Chrome plating shall be in accordance with Federal Specification QQ-C-320, Type I. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A Change 13 29/(30 Blank) COMPLETE PUBLICATION.