Instruction Sheet

ZVC405 Zone Valve Control 102-091

SUPERSEDES: 102-091 October 23, 2000 EFFECTIVE: March 1, 2006

Plant ID# 9300-817

THERMOSTAT THERMOSTAT THERMOSTAT

Wiring
Diagram TRANSFORMER

WHITE
INSTALLED
FACTORY

24 VAC
120 VAC 24 VAC
INPUT
BLACK

POWER IN T STAT 1
T T T T T T T T T T
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 VALVE 1
TRANSFORMER

WHITE
INSTALLED
FACTORY

T STAT 2
120 VAC
FUSE (5 AMP MAX)
24 VAC
INPUT VALVE 2
BLACK ZVC 405 T STAT 3
VALVE 3
FIVE ZONE ZONE VALVE CONTROL T STAT 4
VALVE 4
T STAT 5
VALVE 5
END N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
SWITCH
POWER
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Installation of
T
Optional System T
JUMPER
3&4
Circulator TO CIRCULATOR
OR BOILER
AQUASTAT RELAY
1 MOTOR END
DRY SWITCH
CONTACTS 2
3
END N/O COM N/C
SWITCH
2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE
(NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, SELF CLOSING)

HOT
T
BOILER 120 VAC
T
NEUTRAL

Operation/External Diagnostics: When any thermostat Specifications:

calls for heat, the appropriate zone valve is energized and PRODUCT
NUMBER
NUMBER
OF ZONES
TRANSFORMER
VOLTAGE
MAX OUTPUT
AT 24 VAC
DIMENSIONS OF ENCLOSURE
WIDTH HEIGHT DEPTH
the yellow light goes on. When the zone valve is fully
ZVC405 5 Zone 120 VAC Input 80 VA 113⁄4" 71⁄2" 3"
open, the red light goes on and energizes the end switch
All Zone Valve Controls are relay type DPDT and have a single phase motor rating per zone of
relay. The green light should always be on, indicating that 1⁄ hp (5A) @ 120 VAC.
6
power is connected.
The Taco Connection: Combine the reliability of the Taco
Zone Valves, Priority Zoning Circulators, Thermostats, and
the “00” family of circulators with the advanced features of Features: External Indicator Extra Set of Dry Contacts
the Taco Zone Controls to achieve total system integra- Lights Contractor Friendly PC
tion. No matter the application, Taco now provides the Simplified Wiring Board Layout
products to maximize system performance while simplify- Works with 2, 3, or 4- Universal Thermostat
ing both installation and service. Wire Zone Valves Compatibility
Compact Design UL Approved
Fuse Protected Sturdy Screw Connections
100% Factory Tested Extended 3 Year Warranty
Isolated End Switch Made in the USA

Warning: Wiring connections must be made in accordance with all applicable electrical codes. Use copper wire only with a minimum temperature
rating of 60/75°C. Failure to follow this instruction can result in personal injury or death and/or property damage. 12-18 gauge wire recommended
for 120 VAC connections, 14-22 gauge wire for thermostat connections, and 14-22 gauge wire for 24 VAC source connections.
 2 Indirect Water Heaters with Priority Connected to EXP Switching Relays
AQUASTATS ON
A A DHW HEATERS

PRIORITY
24 VAC
POWER OFF

SR 502 ZONE1 ZONE2 ZONE3

TWO ZONE SWITCHING RELAY

WITH OPTIONAL PRIORITY
FUSE 1 AMP
POWER
ZONE 1
ZONE 2

X2
N P ZC H X1 ZR ZONE1 ZONE2 ZONE3

JUMPERS
DHW
CIRCULATORS
SWITCH SETTINGS
Master/Slave: Slave
SWITCH SETTINGS Reset/Normal: Normal
Master/Slave: Master Priority Zone: Off
Reset/Normal: Normal
Priority Zone: On T T
MASTER SLAVE
SLAVE PLUG-IN CARDS ZONE 4 SLAVE PLUG-IN CARDS ZONE 4
PRIORITY PRIORITY
MASTER 1 2 3 4 ON MASTER ON
POWER EXPANSION OFF POWER 1 2 3 4 OFF
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 1 ZONE 2 ZONE 3 ZONE 4
CONTROL CONTROL EXPANSION
INTERFACE INTERFACE
SR504-EXP SR504-EXP
RESET NORMAL FOUR ZONE SWITCHING RELAY RESET NORMAL FOUR ZONE SWITCHING RELAY
WITH OPTIONAL PRIORITY WITH OPTIONAL PRIORITY
POWER POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
24 VAC 120V RELAY 24 VAC 120V RELAY
POWER
SR 504-EXP POWER
SR 504-EXP
X X ZONE1 ZONE2 ZONE3 ZONE4 POWER X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
END ZC ZR END ZC ZR
SWITCH 120 VOLT CIRCULATORS INPUT SWITCH 120 VOLT CIRCULATORS INPUT

FUSE 1 AMP FUSE 1 AMP

JUMPER JUMPER

TO: "TT" ON BOILER

BOILER
ZONE
NOT
H
120 VAC INPUT
USED N

LIMITED WARRANTY STATEMENT

Taco, Inc. will repair or replace without charge has been subject to misuse, misapplication, the NESS IS IN EFFECT ONLY FOR THE DURATION
(at the company’s option) any product or part addition of petroleum-based fluids or certain OF THE EXPRESS WARRANTY SET FORTH IN
which is proven defective under normal use chemical additives to the systems, or other THE FIRST PARAGRAPH ABOVE.
within three (3) years from the date of start-up or abuse, will not be covered by this warranty. THE ABOVE WARRANTIES ARE IN LIEU OF
three (3) years and six (6) months from date of If in doubt as to whether a particular substance ALL OTHER WARRANTIES, EXPRESS OR
shipment (whichever occurs first). is suitable for use with a Taco product or part, or STATUTORY, OR ANY OTHER WARRANTY
In order to obtain service under this warranty, it for any application restrictions, consult the OBLIGATION ON THE PART OF TACO.
is the responsibility of the purchaser to promptly applicable Taco instruction sheets or contact TACO WILL NOT BE LIABLE FOR ANY SPE-
notify the local Taco stocking distributor or Taco Taco at [401-942-8000]. CIAL, INCIDENTAL, INDIRECT OR CONSE-
in writing and promptly deliver the subject prod- Taco reserves the right to provide replacement QUENTIAL DAMAGES RESULTING FROM THE
uct or part, delivery prepaid, to the stocking dis- products and parts which are substantially sim- USE OF ITS PRODUCTS OR ANY INCIDENTAL
tributor. For assistance on warranty returns, the ilar in design and functionally equivalent to the COSTS OF REMOVING OR REPLACING
purchaser may either contact the local Taco defective product or part. Taco reserves the DEFECTIVE PRODUCTS.
stocking distributor or Taco. If the subject prod- right to make changes in details of design, con-
uct or part contains no defect as covered in this This warranty gives the purchaser specific
struction, or arrangement of materials of its rights, and the purchaser may have other rights
warranty, the purchaser will be billed for parts products without notification.
and labor charges in effect at time of factory which vary from state to state. Some states do
examination and repair. TACO OFFERS THIS WARRANTY IN LIEU OF not allow limitations on how long an implied
ALL OTHER EXPRESS WARRANTIES. ANY warranty lasts or on the exclusion of incidental
Any Taco product or part not installed or operat- WARRANTY IMPLIED BY LAW INCLUDING or consequential damages, so these limitations
ed in conformity with Taco instructions or which WARRANTIES OF MERCHANTABILITY OR FIT- or exclusions may not apply to you.

DO IT ONCE. DO IT RIGHT.® Printed in USA

TACO, INC., 1160 Cranston Street, Cranston, RI 02920 Telephone: (401) 942-8000 FAX: (401) 942-2360.
Copyright 2006
TACO (Canada), Ltd., 6180 Ordan Drive, Mississauga, Ontario L5T 2B3. Telephone: 905/564-9422. FAX: 905/564-9436. TACO, Inc.
Visit our web site at: http://www.taco-hvac.com