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1 s2.0 S030626191930563X Main
1 s2.0 S030626191930563X Main
1 s2.0 S030626191930563X Main
Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
a
MOE Key Laboratory of Thermal Fluid Science and Engineering, Xi’an Jiaotong University, Xianning West Road. 28, Xi’an 710049, PR China
b
Institute for Energy Engineering, Technische Universität Berlin, Marchstr. 18, Berlin 10587, Germany
c
State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xianning West Road. 28, Xi’an 710049, PR China
HIGHLIGHTS
• Exergoeconomic optimization is performed on the S-CO cycle based on SPT overall model.
• Total
2
unit exergy cost is lowered by 8.94% through exergoeconomic optimization.
• Reheating may not be justified in view of exergoeconomic performance of the SPT plant.
• Sensitivity analysis is performed on the effects of cost and design of solar components.
• Linear regression models are established for optimal c prediction.
p,tot
Keywords: Despite the emerging interest in applying the supercritical CO2 (S-CO2) Brayton cycle to solar power towers
Concentrated solar power plant (SPTs), its unique characteristics necessitates a specific thermoeconomic consideration in the integration of this
Supercritical carbon dioxide cycle cycle in SPT plants to obtain a competitive electricity generation cost. In this work, the exergoeconomic ap-
Exergoeconomic analysis proach is utilized to address the optimal integration of the recompression S-CO2 Brayton cycle with main
Global parameters optimization
compression intercooling in the SPT plant. Firstly, exergoeconomic optimization using a genetic algorithm is
Linear regression model
performed on six crucial variables of S-CO2 Brayton cycle to minimize the total unit exergy cost of the SPT
system (cp,tot). The results are then compared with those obtained by thermodynamic optimization aiming at
maximal SPT energetic efficiency. Secondly, a sensitivity analysis model is established, the effects of the cost and
design conditions of solar components on the optimal S-CO2 cycle integration are investigated with this model.
Finally, linear regression models are established to predict the optimal cp,tot under various conditions of solar
component capital cost and design with a deviation less than 2%. Results indicate that the optimal cp,tot is
reduced by 8.94% according to the exergoeconomic optimization relative to the conventional thermodynamic
optimization. The integration of reheating is not justified for the cycle due to the significant decreased tem-
perature change across the primary heat exchanger and the consequent reduction in the exergoeconomic per-
formance of the SPT plant. Sensitivity analysis highlights the effects of cost and design conditions of solar
components on the optimal integration of the S-CO2 cycle, and indicates that the optimal cycle layout may
degrade from the recompression cycle to the simple recuperating cycle under certain cost and design conditions
of solar components.
1. Introduction available, the solar power tower (SPT) technology shows great com-
petitiveness due to its superior potential in performance improvement
Concentrated solar power (CSP) is a promising alternative to the and cost reduction associated with the development of the subsystems
conventional fossil fuel energy given the rising concerns about global of SPT plants [2]. However, the SPT technology is still not cost-effective
warming and energy shortage [1]. Among various CSP technologies relative to the conventional power generation technology at the current
⁎
Corresponding author.
E-mail address: liujp@xjtu.edu.cn (J. Liu).
https://doi.org/10.1016/j.apenergy.2019.03.155
Received 1 September 2018; Received in revised form 10 March 2019; Accepted 15 March 2019
Available online 23 March 2019
0306-2619/ © 2019 Published by Elsevier Ltd.
Y. Ma, et al. Applied Energy 242 (2019) 1134–1154
Nomenclature D destruction
F fuel
Symbol hel heliostat
A area of heat exchanger, m2 in inlet
C exergy cost rate, $/h is isentropic
c specific exergy cost, $/GJ L loss
Cp specific heat at constant pressure, kJ·kg−1·K−1 out outlet
E exergy rate, kW P product
e specific exergy, kJ·kg−1 p production
eff effectiveness of heat exchanger Rec receiver
f exergoeconomic factor, – recup recuperator
H height, m sol solar beam
h specific enthalpy, kJ·kg−1 Tow tower
m mass flow rate, kg·s−1
n plant lifetime Acronym
P,p pressure, MPa
Q heat transfer rate, kW CRF capital recovery factor, %
r relative cost difference, – CSP concentrated solar power
T temperature, K/°C; turbine DNI direct normal irradiance, W/m2
ta annual plant operation hours HM heat media
UA conductance, MW·K−1 HTF heat transfer media
V volume, m3 HTR high-temperature recuperator
W work rate, kW HTS high temperature side
Z capital cost, $ IC intercooler
Z capital cost rate, $/h LCOE levelized cost of electricity
Greek symbols LMTD logarithmic mean temperature difference, °C
α receiver solar absorptance LTR low-temperature recuperator
γ maintenance factor LTS low temperature side
ΔT temperature change, K MC main compressor
ε receiver thermal emittance; exergetic efficiency MCIC main compression intercooling
η efficiency PHX primary heat exchanger
π pressure ratio RC recompression compressor
ρ density, kg/m3 RPR ratio of pressure ratio
σ Stefan-Boltzmann constant, W·m−1 SPECO specific exergy costing
Ψ K4 dimensionless maximum useful work available from SPT solar power tower
radiation SR split ratio
TES thermal energy storage
Subscript
stage [3]. Increasing the maximal temperature of the power cycle leads optimization results. Al-Sulaiman and Atif [10] performed thermo-
to the elevation of the power cycle performance and may reduce the dynamic comparisons among five S-CO2 Brayton cycles integrated in an
cost of the SPT electricity generation [3]. Numerous efforts have been SPT plant, and conducted energy and exergy analyses on the SPT plants
made to develop high-temperature solar components for power gen- integrated with recompression cycles in six different locations in Saudi
eration via high-temperature power cycle [4,5]. However, previous Arabia [11]. Wang et al. [12,13] compared different cycle layouts of the
studies indicated that the performance improvement of the conven- S-CO2 Brayton cycle as a power block in the SPT plants from the per-
tional steam Rankine cycle is relatively insignificant with increased spective of cycle efficiency, specific work, and incorporation capability
cycle maximum temperature. Moreover, the relative complex config- with thermal energy storage. The authors indicated that the re-
uration of the steam Rankine cycle entails large capital costs [6]. Hence, compression cycle with main compression intercooling and partial
the superior efficiency power cycles with low capital costs are still cooling cycle layouts were most prominent among different layout
being pursued to achieve low cost for SPT electricity generation [7]. candidates in the case of high compressor inlet temperature. Osorio
In recent decades, the supercritical CO2 (S-CO2) Brayton cycle has et al. [14] investigated the effects of multi-tank thermal energy storage,
been regarded as a prospective power cycle technology for energy recuperator effectiveness, and solar receiver conductance on the per-
conversion systems in various energy industries, including SPT plants formance of an SPT plant integrated with the S-CO2 Brayton cycle under
[4,8]. Previous research reported that the S-CO2 Brayton cycle shows different seasonal conditions; they indicated that the recuperator, the
superior efficiency with the maximum temperature of 450–800 °C and hot thermal energy storage and the solar receiver are the main sources
thus meets the application requirements of SPT technology [9]. Nu- for exergy destruction and thus offered immense potential in design
merous efforts have been made from the perspectives of cycle optimi- optimizations. Ma et al. [15] proposed a novel power cycle concept for
zation, off-design performance analysis and control strategy develop- an air-cooled SPT system, which utilized the residual heat in the cold
ment to further investigate the feasibility of integrating S-CO2 Brayton end of the S-CO2 Brayton cycle to drive an absorption chiller as an
cycle in the SPT systems. Dunham and Iverson [6] reviewed different enhanced cooler after the precooler; they reported a higher thermo-
high-efficiency power cycles in the context of CSP application, and dynamic and economic performance for the proposed cycle than for the
indicated that the S-CO2 recompression Brayton cycle has the highest stand-alone S-CO2 Brayton cycle. Dyreby et al. [16] established off-
energetic efficiency according to their comparison of the system design and part-load models for the S-CO2 Brayton cycle, and
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Y. Ma, et al. Applied Energy 242 (2019) 1134–1154
investigated the effects of the design compressor inlet temperature However, despite many studies outlined the thermodynamic char-
performance amid change in ambient temperature. Tse and Neises [17] acteristics of the S-CO2 Brayton cycle in the context of SPT application,
further updated Dyreby’s models by adding a detailed sub-model of a limited research has investigated the optimal integration of the S-CO2
primary heat exchanger (PHX), and then investigated the annual per- Brayton cycle in SPT systems with sufficient consideration of the
formance of the S-CO2 Brayton cycle on the basis of the off-design thermo-economic aspect. Since S-CO2 Brayton cycles are highly re-
modeling. Calle et al. [18] established design and off-design models of cuperated and turbine expansion ratio is limited, the temperature
the S-CO2 cycle, and performed cycle optimal design for a concentrated change of CO2 fluids across the primary heat exchanger (ΔTPHX) is
solar power station on the basis of the cycle performance under various usually small, which leads to adverse effects on the thermoeconomic
ambient conditions. Singh et al. [19] established dynamic simulation performance of solar receiver and thermal energy storage (TES) system
models of a direct-heated S-CO2 Brayton cycle in a solar thermal power [12,23]. With a smaller ΔTPHX, the required inventory of molten salt for
plant and investigated the dynamic cycle behavior in various thermal the TES and the average temperature of molten salt in the solar receiver
input and ambient conditions. Luu et al. [20] established dynamic is more and higher. Consequently, the capital cost of the TES system
models and investigated the flexible operation of the S-CO2 Brayton and solar receiver are increased. Few researchers presented preliminary
cycle integrated in the direct-heated SPT system; they then developed thermo-economic studies on the S-CO2 Brayton cycle for SPT system.
and compared two control strategies for turbine inlet temperature Crespi [24] presented a sensitivity analysis of each component cost
control. Furthermore, the authors [21] developed two control schemes, related to the change of cycle efficiency and ΔTPHX for two cycle lay-
namely inventory control and flexible recompressor control; and sug- outs, namely, transcritical simple recuperated cycle and partial cooling
gested operational switching between the two schemes to ensure pro- cycle. Ho [25] investigated the effects of the performance (cycle effi-
cess stability and performance. Iverson [22] modeled the transient ciency and ΔTPHX) of the S-CO2 Brayton cycle on solar components and
process of S-CO2 Brayton cycles integrated in SPT systems and com- evaluated the total cost of the solar plants integrated with three dif-
pared the results with experimental data, and indicated that the per- ferent S-CO2 Brayton cycles. However, these studies did not involve the
turbation of the solar source appears manageable, especially for short overall thermoeconomic optimization of the S-CO2 Brayton cycle in-
durations. tegrated in SPT system, thereby could not provide quantitative
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Y. Ma, et al. Applied Energy 242 (2019) 1134–1154
guidelines for the selection of the configuration and parameters of the costs of the thermal system to identify the inefficient cost and optimize
S-CO2 Brayton cycle for SPT application. the specific variables of a single component and the overall system
Exergoeconomics based on specific exergy costing (SPECO) is an [29]. Some recent researchers applied this methodology to the analysis
effective methodology for the thermoeconomic analysis of thermal and optimization of the solar power plants. Elsafi [30] demonstrated
systems [26], and it has been applied in various energy industries the exergy and exergoeconomic analysis of a commercial-sized direct
[27,28]. By combining the exergy analysis with an economic analysis, steam generation parabolic trough solar thermal power plant, and in-
this methodology provides the cost formation process and the flow of vestigated the reheating effects on the plant from the perspective of
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Table B.1
Exergy and energy models of components of the solar power tower system integrated with recompression Brayton S-CO2 cycle with MCIC.
Component Energy Model Exergy Model Auxiliary Equation and Note
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Table 2
Key cycle variables to be optimized [8,13].
Parameter Expression Range for analysis
a
The optimization works under reheating (RPRT-1∈(0,1]) and no-reheating (RPRT-1 = 0) conditions are performed separately to investigate the re-
heating effects and avoid getting into the local optimal solution of the GA.
Table 3 Fig. 2(a) and (b) present the T-S diagrams of the no-reheating and re-
Main settings for GA optimization. heating recompression cycle with MCIC, respectively. It can be noted
Item Value
that the slopes of the nearly-isobaric processes curves, i.e., 4-5-6-7 and
8-9-10-1 in Fig. 2(a), varies significantly through the processes in the T-
Population size 200 S diagram, especially when it comes close to the critical region. This is
Crossover probability 0.8 due to the significant variation of the thermal properties of CO2 fluids
Mutation probability 0.2
near the critical region. The detail explanation is illustrated in
Elite count 15
Stop generation 400 Appendix A. Besides, as shown in the T-S diagrams, the two significant
characteristics of the recompression cycle compared with the conven-
tional simple recuperated cycle are the two-stage recuperator (LTR and
receiver, a two-tank molten salt TES system and PHXs. The molten salt HTR) and the additional recompression compressor (RC) used to bypass
from the cold tank of the TES absorbs the heat in the receiver and enters part of the working fluids from main compressor. Compared to the
the hot tank of the TES system. The molten salt then heats the CO2 simple recuperated cycle, these two modifications in the recompression
working fluids through the PHX or stores the thermal energy for peak cycle greatly alleviate the so-called “pinch point” problem, which de-
demand and no-solar heat conditions. Finally, the heated S-CO2 notes the inefficiency of heat exchange due to the mismatch of the CO2
working fluids expand in the turbine to output work in the power block. thermal capacity in the two sides of recuperator and the consequent
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Table 4
Optimization results for the SPT plant integrated with recompression cycle with MCIC.
Optimization Case Num. Optimization results
Reheating Minimal cp,tot 1 3.73 0.32 0.44 0.73 0.96 0.95 12.16 27.10
Maximal εSPT 2 3.24 0.22 0.48 0.67 0.97 0.96 12.41 28.44
No-reheating Minimal cp,tot 3 3.09 0.23 0 0.73 0.96 0.92 11.30 26.47
Maximal εSPT 4 2.93 0.19 0 0.66 0.96 0.97 11.49 27.60
the physical exergy of the working medium are considered [35]. With
the changes in kinetic and potential exergies neglected, the physical
exergy of the working medium is expressed as:
e = (h h0) T0 (s s0 ) (2)
T0
Eq,j = Qq,j 1
Tq,j (4)
where Q q,j is the heat transfer rate between the control volume and the
surrounding [kW]; T q,j is the temperature under which the heat transfer
happens [K].
The detail energy and exergy models for each component in the SPT
system integrated with recompression Brayton S-CO2 cycle with MCIC
are illustrated in Table B.1 of Appendix B. The exergetic efficiencies of
the S-CO2 cycle (εcycle) and the whole SPT system (εSPT) are evaluated
with Eqs. (5) and (6), respectively:
Wnet
cycle = 100 ×
Ein,PHX (5)
Wnet
SPT = 100 ×
Ein,sol (6)
Fig. 5. Comparison of the W net and ΔTPHX (The case numbers corresponds to
where W net denotes the net output power from the cycle, which equals
these in Table 5).
to the turbine output power minus the consumed compressor work
[kW].E in,PHX denotes the exergy released by the molten salt across the
inner pinch point of recuperator [33,34]. Besides, the main compressor PHX [kW]. E in,SPT denotes the exergy released by the solar beam [kW].
(MC) is divided into two stages and the MCIC is introduced between
them to reduce the compressor works. 2.3. Exergoeconomic model
2.2. Thermodynamic model The exergoeconomic model based on the SPECO approach is es-
tablished for each component in the SPT system. The exergoeconomic
Energy and exergy models for each component in the integrated SPT model defines and calculates the cost per unit exergy of product streams
system are established in this section. Each component in the entire by revealing the cost formation process. The general cost balance
system is treated as a control volume for modeling. The energy con- equations for each component in the SPT system are expressed as:
servation for the component is specified in Eq. (1)
Cout,k + Cw,k = Cin,k + Cq,k + Zk (7)
m in · h in + Q= mout · hout + W
in cv out cv (1) where C out,k and C in,k denote the cost rates associated with the exiting
and entering exergy streams, respectively [$/h], and C w,k and C q,k
where Q represents the heat transfer rate between the control volume denote the cost rates associated with the output power from the com-
and the environment [kW]. W represents the work transfer rate be- ponent and the input thermal energy to the component [$/h], respec-
tween the control volume system and the surrounding [kW]. tively. C out,k, C in,k, C w,k and C q,k can be evaluated with Eqs. (8)–(11).
In the absence of the effects of nuclear, electrical, and chemical
reaction, as well as magnetic and surface tension, only the changes in Cout,k = cout,k·Eout,k (8)
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Table 5
Component-level comparison of results between thermodynamic and exergoeconomic optimization (Case 2 and Case 3).
Component Case E l+E d [MW] cf [$/GJ] cp[$/GJ] C d+C l [$/h] Z k [$/h] Z k+C d+C l [$/h] rk [–] fk [–]
Solar component
Hel Max εSPT 135.38 0 4.36 0 3568.13 3568.13 0 1
Min cp,tot 134.45 0 4.36 0 3541.62 3541.62 0 1
Rec&Tow Max εSPT 89.89 4.36 11.32 1411.85 2025.18 3437.03 1.59 0.60
Min cp,tot 93.58 4.36 11.73 1468.99 2032.81 3501.80 1.69 0.59
TEShot Max εSPT 0 16.21 16.96 0 1533.66 1533.66 0.05 1
Min cp,tot 0 14.02 14.82 0 812.48 812.48 0.06 1
TEScold Max εSPT 0 16.97 17.77 0 1239.69 1239.69 0.05 1
Min cp,tot 0 14.82 16.03 0 656.75 656.75 0.08 1
Heat exchanger
PHX1 Max εSPT 1.13 16.96 19.59 69.13 715.96 785.08 0.16 0.91
Min cp,tot 1.96 14.82 17.49 104.64 1144.73 1249.37 0.15 0.92
PHX2 Max εSPT 0.80 16.96 19.76 48.65 477.48 526.12 0.17 0.91
Min cp,tot – – – – – – – –
HTR Max εSPT 6.06 26.99 28.87 588.75 401.34 990.09 0.07 0.41
Min cp,tot 7.77 24.36 26.68 681.45 194.02 875.47 0.10 0.22
LTR Max εSPT 2.45 26.99 31.83 238.19 521.93 760.12 0.18 0.69
Min cp,tot 3.85 24.36 29.16 337.36 361.62 698.98 0.20 0.52
Turbomachinery
T1 Max εSPT 3.38 27.81 30.44 338.37 388.09 726.46 0.09 0.53
Min cp,tot 0.00 – – – – – – –
T2 Max εSPT 3.63 26.99 29.57 352.52 405.77 758.28 0.10 0.54
Min cp,tot 6.87 24.36 26.70 602.44 591.61 1194.05 0.10 0.50
MC1 Max εSPT 0.69 29.99 40.45 74.26 167.14 241.40 0.35 0.69
Min cp,tot 0.69 26.70 36.83 66.06 166.66 232.72 0.38 0.72
MC2 Max εSPT 1.76 29.99 38.80 189.98 367.81 557.79 0.29 0.66
Min cp,tot 1.74 26.70 35.29 166.79 358.30 525.09 0.32 0.68
RC Max εSPT 1.97 29.99 37.39 212.65 503.63 716.28 1 0.70
Min cp,tot 1.46 26.70 34.31 140.62 389.46 530.08 0.29 0.73
Merge valve
MV1 Max εSPT 0.23 8.47 16.97 7.03 0 7.03 1.00 0
Min cp,tot – – – – – – – –
MV2 Max εSPT 0.01 16.35 29.49 0.47 0 0.47 0.80 0
Min cp,tot 0 16.00 26.55 0.00 0 0.00 0.66 0
Dissipative component
Precooler Max εSPT 6.81 26.99 0 661.28 232.37 893.64 – 1
Min cp,tot 6.46 24.36 0 566.35 237.42 803.78 – 1
Intercooler Max εSPT 5.26 27.56 0 521.45 253.46 774.92 – 1
Min cp,tot 5.83 24.85 0 521.47 280.95 802.42 – 1
Total Max εSPT 259.43 – – 4714.57 12801.65 17516.22 – –
Min cp,tot 264.65 – – 4656.17 10768.43 15424.60 – –
Cin,k = cin,k· Ein,k (9) Once the cost rates of each stream in the system are obtained, the
cost rates associated with the fuel and product can be defined for each
Cw,k = c w,k·Wk (10) component for further component-based analysis according to the Fuel-
Product-Loss principle [35]. The detail exergetic fuel and product as
Cq,k = cq,k·Eq,k (11) well as the associated cost rates for each component in the CSP plant are
presented in Table C.2 of Appendix C. The specific cost of fuel and
where cout,k and cin,k are the specific costs associated with exiting and
product of each component in the system can be defined with Eqs. (13)
exergy streams [$/(kW·h)]. cw,k and cq,k are the specific costs associated
and (14).
with output power and heat transfer [$/(kW·h)]. E out,k denotes the
exergy exiting the control volume system, [kW]. E in,k denotes the ex- cF,k = CF,k / EF,k (13)
ergy entering the control volume system, [kW].
The term Z k is the cost rate associated with the capital investment cP,k = CP,k /EP,k (14)
and operation and maintenance expenses for the k-th component [$/h].
Z k is evaluated with the following equation: where E F,k and E P,k are the exergetic fuel and product rates, respec-
tively [kW]; C F,k and C P,k are the associated cost rates of exergetic fuel
Zk =
CI
Zk +
OM
Zk with
CI
Zk = ( ) ·Z
CRF
ta k and product, respectively [$/h].
For the component-based analysis, the cost rate associated with the
= ( )· Z
OM
exergy destruction (C d,k) and exergy loss (C l,k) within the k-th com-
k
Zk
(12)
ta k
ponent [$/h], the relative cost difference (rk) and the exergoeconomic
where Z kCI
is the annual levelized capital investment rate of the k-th factor (fk) are defined with Eqs. (15)–(18) [35].
component [$/h], Z kOM is the annual levelized operating and main-
tenance cost rate of the k-th component [$/h]. CRF denotes the capital Cd,k = cF,k Ed,k (15)
recovery factor; γk denotes the maintenance factor; ta is the annual
plant operation hour [h]. The detailed exergoeconomic models for Cl,k = cF,k El,k (16)
obtaining the cost rate of each stream of the entire SPT system are il-
lustrated in Table C.1 of Appendix C.
r k = (cP,k cF,k )/c F,k (17)
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Table 6
The thermodynamic states, specific exergy, cost rates and specific exergy costs of the fluid streams of the lowest cp,tot case (Case 3).
State Fluids p/[kPa] T/[°C] m /[kg/s] h/[kJ/kg] s/[kJ/(kg·K)] e/[kJ/kg] Cost
C /[$/h] c/[$/GJ]
Hence, Eq. (19) can be rewritten as Eq. (22) for the SPT system as:
(22)
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Y. Ma, et al. Applied Energy 242 (2019) 1134–1154
ΔTPHX of and the scaling effect, which is established on the basis of the apparent effects on the cycle energetic efficiency and temperature
data provided in Ref. [40]. The adopted cost equations for the com- change across the primary heat exchanger, which will then affect the
ponents in the S-CO2 cycle are based on the updated data from different exergoeconomic performance of the whole SPT system. The effects of
vendor quotations [41]. Given these thermodynamic and economic these parameters on the exergoeconomic performance of the SPT
data, the exergoeconomic model for the SPT system is developed with system could be non-monotonic. Hence, the optimal values for these
all exergy cost equations as a linear system with 33 equations and 33 parameters are expected to be found within the available ranges for
unknown values and is solved by the Gauss-Seidel method in MATLAB engineering design. Therefore, the global parameter optimization is
2015a. The implementation procedures of the thermodynamic and ex- performed on these parameters from the exergoeconomic perspective.
ergoeconomic models of the SPT system are presented in Fig. 3. cp,tot is selected as the optimization objective for the exergoeconomic
To validate the accuracy of the proposed model, we performed two optimization. Moreover, the thermodynamic optimization on εSPT,
sets of validation on the proposed recompression S-CO2 Brayton cycle which is usually selected as the optimization objective in previous
model under no-reheating and reheating conditions, and then compare thermodynamic optimization studies of SPT plants [23,43], is also
the results with those reported results in [42] and [43], respectively. performed for comparison. Hence, the optimization problem can hence
The detailed comparisons of the results are presented in Appendix E. be expressed as follows:
minimize:
3. Results and discussion cp,tot = cp,tot ( MC, RPRMC - 1, RPRT - 1, SR, LTR, HTR) (23)
3.1.1. Optimization model SPT = SPT ( MC, RPRMC - 1, RPRT - 1, SR, effLTR , effHTR ) (24)
Given the input parameters, six variable parameters of the re-
compression S-CO2 Brayton cycle with MCIC are left to be determined subjected to
as presented in Table 2. These parameters are expected to have
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comparison between Cases 3 and 2. As shown in Table 5, the total cost each solar component (Z i) can be expressed as:
rates (Z k + C D + C L) decrease by 2091.61 $/h at the cost of mild
Zi = ki· Zori, i (26)
increase of total exergy destruction and losses (5.22 MW). The most
significant cost decrease comes from the TES system (from 2773.35 $/h where the subscript i represents each solar component including he-
to 1449.23 $/h). The thermodynamic states, exergy rates and cost rates liostat, receiver, tower and thermal storage tank.
of the fluid streams of Case 3 are presented in Table 6. As indicated in the Section 3.1, the capital costs of the solar com-
ponents under the designed cycle thermal power can still be affected by
3.2. Sensitivity analysis on the solar components the change of ΔTPHX. Hence, Eq. (26) can be further expressed as Eq.
(27) to introduce the effects by the variation of ΔTPHX under different
Sensitivity analysis is performed to investigate the effects of the design parameters of the S-CO2 cycle:
different design and cost conditions of solar components (including
Zi (X ) = ki· Zori,i [dTPHX (X )] (27)
heliostat, receiver, tower and TES) on the optimal integration of the S-
CO2 cycle. The optimal results of the key parameters in different design where X is the vector of the cycle variables as:
and cost conditions of the solar components are obtained with the
global optimization methods developed in the Section 3.1. Finally, the X =[ MC, RPRMC - 1, RPRT - 1, SR, LTR, HTR] (28)
maps of the optimal exergoeconomic performance and the corre-
Introducing the scaled Zi into Eq. (19), the equation of cp,tot can then
sponding optimization parameters are produced in various design and
be rewritten as:
cost conditions of the solar components.
Zi [dTPHX (X ), ki] + Zcycle (X )
cp,tot (X , K ) =
3.2.1. Sensitivity analysis model W (X )
The cost scaling factor (ki) is introduced to scale up/down the ori- =
ki·Zori,i [dTPHX (X )] + Zcycle (X )
ginal cost rate (Z ori,i) obtained by the cost equation. Hence, the cost of W (X ) (29)
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where K is the vector of the scaling factor for each solar component and then simplified to Eq. (31) as:
is specified in Eq. (30) as:
cp,tot (X , k sol_1, k sol_2)
K = [kTES , krec , k tow , khel] (30)
Zsol_1 + Zsol_2 + Zcycle (X ) Zsol_1 = ksol_1·Zori,sol_1 (dTPHX (X ))
= with
Then, the effects of ΔTPHX variation on each Z ori,i (Z ori,hel, Z ori,rec, W (X ) Zsol_2 = ksol_2·Zori,sol_2
Z ori,tow and Z ori,TES) are investigated to recombine each Z ori,i and fur-
ther simplify Eq. (24). As shown in Fig. 6, Z ori,hel, Z ori,rec and Z ori,tow (31)
present very low sensitivity to the change of ΔTPHX in the range of where Z ori,sol_1 is the Z ori,TES, which is the ΔTPHX-dependent part of the
40–240 °C. The maximal relative changes are less than 2% in the entire solar component capital costs [$/h]. Z ori,sol_2 is the sum of the Z ori,hel,
range of ΔTPHX, which means Z ori,hel, Z ori,rec and Z ori,tow are extremely Z ori,rec and Z ori,tow, which is the ΔTPHX-independent part of the solar
weak functions of ΔTPHX. Hence, Z ori,hel, Z ori,rec and Z ori,tow are in- component capital costs [$/h]. ksol_1 and ksol_2 are the scaling factors for
dependent of the variation of ΔTPHX in the following work for simpli- the Z ori,sol_1 and Z ori,sol_2, respectively.
fication. Meanwhile, Z ori,TES is strongly affected by ΔTPHX, and accounts
for 16.8–50.5% of the total capital cost of the SPT plant. Therefore, the
effects of ΔTPHX on Z ori,TES should be considered in the following cal- 3.2.2. Sensitivity analysis results
culation. Sensitivity analyses are performed to obtain the optimal parameters
As indicated by the results of the sensitivity analysis of ΔTPHX on of the S-CO2 cycle under different cost and design conditions of the
each Z k, the sensitivity analysis model can be further simplified by solar components. ksol_1 and ksol_2 vary respectively in the range of
dividing the whole capital cost of solar components into two parts Z sol_1 0.4–2.8 and 0.8–2 to obtain different cost conditions of solar compo-
and Z sol_2 according to whether they are ΔTPHX-dependent. Eq. (29) is nents [3]. Moreover, three levels of turbine inlet temperature (TT,in),
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i.e., 550 °C, 700 °C, and 850 °C, are considered to map the performance (Figs. 11 and 12).
in different solar component design conditions. Figs. 7–12 present the Fig. 13 presents the optimal cp,tot under different cost and design
optimal results of the cycle variables in different conditions of ksol_1, conditions of solar components. cp,tot decreases monotonously with the
ksol_2 and TT,in. Figs. 8 and 9 present the optimal results of πMC and decrease of ksol_1 and ksol_2 and increase of TT,in. A linear regressing
RPRMC-1 in different conditions. Overall, the optimal values of πMC and model is then established to predict cp,tot with different ksol_1 and ksol_2
RPRMC-1 rise with the increase in ksol_1 and decrease in ksol_2 in all three under three TT,in conditions (see Table 7). The cp,tot can be easily esti-
TT,in conditions and increase with the rise of TT,in. Fig. 9 presents the mated with this regression model, which helps to preliminarily evaluate
optimal values of RPRT-1 with the changes of ksol_1, ksol_2 with different the economic feasibility of integrating the S-CO2 cycle as the power
TT,in. It is found that the optimal values of RPRT-1 is kept at zero under block in the SPT plant under various design conditions. As illustrated in
all the conditions. Hence, the reheating cannot be justified for the S-CO2 Fig. 14, the predicted optimal values show good coherence with the
cycle integrated in the SPT plant in the studied range of solar compo- original calculated optimal values, and the maximal deviation between
nent cost and design conditions in view of exergoeconomics. Fig. 10 the original values and the predicted values using the regression models
shows that the optimal SR decreases with increased ksol_2 but stays re- is within 2%. Hence, the feasibility of the linear regressing model for
latively stable with the change of ksol_1 and TT,in, especially when ksol_2 optimal cp,tot prediction is proven.
is higher than 0.8. When TT,in = 550 °C and 700 °C, under the condi-
tions of relatively high ksol_1 and low ksol_2, the optimal SR surges to 1, 4. Conclusion
thereby the recompression cycle degrades to the simple recuperated
cycle. With this cycle deformation, the optimal values of εHTR and εLTR In this study, the optimal integration of the recompression S-CO2
fluctuate under conditions of relatively high ksol_1 and low ksol_2 Brayton cycle with MCIC in the SPT system is investigated with the
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exergoeconomic approach. The thermodynamic and exergoeconomic • The reheating for the recompression S-CO 2 cycle with MCIC de-
models of the SPT plant integrated with the recompression S-CO2 generate the exergoeconomic performance of the SPT plants due to
Brayton cycle with MCIC are established. A comprehensive ex- the decreased ΔTPHX and the consequent rise of Z tot of the entire SPT
ergoeconomic analysis and optimization for the integrated system has plant despite the improved εSPT.
been performed. The following conclusions are drawn: • Sensitivity analyses are performed on the costs of the solar compo-
nents scaled by ksol_1 and ksol_2 respectively for the ΔTPHX-dependent
• The comparison between the exergoeconomic optimization cases and ΔTPHX-independent parts under three TT,in conditions. The op-
timal variable parameters of the recompression S-CO2 cycle with
and the thermodynamic optimization case indicates that the cp,tot of
the SPT plant obtained by exergoeconomic optimization using the MCIC and the optimal cp,tot of the SPT plant are apparently affected
proposed models is reduced by 8.94% than that obtained by the by the variations of the cost of the solar components and the de-
thermodynamic optimization from 12.41 ¢/(kW·h) to 11.30 signed TT,in. Under relatively high ksol_1 and low ksol_2 conditions
¢/(kW·h). The total cost rates (Z k + C D + C L) of the ex- with relatively low TT,in, the optimal cycle layout degrades from the
ergoeconomic optimization cases decrease by 2091.61 $/h at the recompression cycle to the simple recuperating cycle with SR of
cost of a mild increase in total exergy destruction and losses zero.
(5.22 MW). The most significant cost decrease comes from the TES • Linear regression models are established to predict the cp,tot with
system (from 2773.35 $/h to 1449.23 $/h) mainly due to the greater different ksol_1 and ksol_2 values under three TT,in conditions. The
ΔTPHX under minimal cp,tot cases relative to that under the maximal optimal cp,tot values can be easily predicted with the regression
εSPT. models with the maximal deviation of less than 2%.
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Table 7
Linear regressing model for optimal cp,tot prediction.
Model definition: z = p0 + p1 · x + p2 ·y (z—Optimal cp,tot; x—ksol_1; y—ksol_2)
TT,in/°C p0 p1 p2 Adjusted R2
Acknowledgements
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According to the Maxwell relations, the differential of enthalpy for an isobar process can be expressed as
dh = Tds = cp dT (A.1)
Therefore, the slope of the isobar (k) in the T-S diagram is
k = dT / ds = T / cp (A.2)
In the lower end of the cycle, the process occurs in lower temperature compared to these processes in the upper end; Besides, due to the
approximate of the pseudocritical point, the Cp of CO2 working fluids surge in the lower ends of the process as shown in Fig. A.1. Therefore, k = T/cp
are apparently smaller in the lower end than those in the upper ends for the same isobar processes in the T-S diagram of S-CO2 cycle.
Fig. A.1. cp-T diagram of CO2 at p = 10.4 MPa (data source: REFPROP [38]).
There are some differences between the models of reheating and no-reheating cycle on the pressure calculation for turbine. The turbine pressure
calculation models of reheating and no-reheating are detailed as follow.
The calculation of the outlet pressure of each stages of turbine is implemented with the inlet pressure and the pressure ratio. For the first stage of
the turbine, the inlet pressure is given as an initial parameter. For the second stage of the turbine, the inlet pressure is calculated as:
pin,T - 2 = pout,T - 1 dpPHX (B.1)
where dpPHX is the pressure drop in the primary heat exchanger.
For the i-th (i = 1 or 2) stages of the turbine, the outlet pressure is calculated as:
RPRT - i
pout,T - i = pin,T - i / T (B.2)
where πT is the total pressure ratio of the turbine unit; RPRT-i is the ratio of pressure ratio of i-th stage, which is defined as:
RPRT - i = Ln ( T - i )/ Ln ( T ) (B.3)
The no-reheating turbine only have one stage. The inlet pressure is given as the initial parameters. The turbine outlet pressure is determined as:
pout,T = pin,T / T (B.4)
During the actual modeling implementation, we incorporate the reheating and no-reheating turbine pressure models into one model by treating
the no-reheating as a special case of RPRT-1 = 0 and without PHX1. The detail process of model implementation is presented in Fig. B.1.
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Table C.1
Exergoeconomic model of components in the solar power tower system integrated with reheating recompression Brayton S-CO2
cycle with MCIC.
Component Exergy cost rate balance equation Auxiliary equation and Note
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Table C.2
Exegertic fuel and product and associated cost rates for each component in the CSP plant [35].
Component Fuel Product
Table D.1
Economic data for the SPT system.
Item Unit Economic data
2
Heliostat field site improvement $/m 20
Heliostat field $/m2 145
Receiver $ 1.03 × 10 8·(ARec /1571)0.7 a
Tower $ 300·exp{0.0113·[HTow (HRec HHel )/2]} a
Thermal energy storage $
( )
0.8
284 284 Q b
50%·24·Q THS· + 50%·6.696·107· · TES
T HTF T HTF 2790·103
Compressor $ 6898·WC
0.7865 c
Turbine $ 0.6842 c
7790· WT
Primary heat exchanger $ * 3.5·UA c
CPHX
Recuperator $ *
CRecup ·1.25· UA c
Coolers $ *
CCooler ·2.75· UA c
Loan interest rate (ir) % 8d
Maintenance factor (γk) % 0.02e
Plant lifetime (n) year 30e
Annual plant operation hours (ta) h 4800a
Capital recovery factor (CRF) % [ir ·(1 + ir ) n]/[(1 + ir )n 1]
a
[39].
b
[40].
c
[41].
d
[47].
e
[48].
Table E.1 shows that the deviation between the results obtained with the proposed model and those reported in the previous work is less than 1%
under no-reheating condition. The parameter settings for the validation under reheating condition is presented in Table E.2. The corresponding
results are shown in Fig. E.1. It can be found that the deviation between the results obtained by the proposed model and the two results reported in
Ref. [43] are within 3.5%. Hence, the feasibility of the model is validated.
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Table E.1
Computation case for model validation under no-reheating conditions.
Condition for comparison
Main compressor inlet temperature 40 °C
Turbine inlet temperature 680 °C
Main compressor outlet pressure 24.8 MPa
Turbine pressure ratio 3
Split ratio 75%
Heat exchanger effectiveness 0.95
Turbine isentropic efficiency 92%
Compressor isentropic efficiency 88%
Table E.2
Parameter settings for model validation under reheating condition relative to Ref. [43].
Main compressor inlet temperature 32 °C
Main compressor inlet pressure 7.38 MPa
Turbine inlet temperature 550–850 °C
Inlet pressure of the first stage 25 MPa
Turbine
Inlet pressure of the second stage 16.19 MPa
turbine
Heat exchanger effectiveness 95%
Turbine isentropic efficiency 93%
Compressor isentropic efficiency 89%
Split ratio Adjusted to obtain identical outlet
condition from two sub-streams
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