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Dental Materials Journal 2019; 38(3): 403–410

Polymerization shrinkage, microhardness and depth of cure of bulk fill resin


composites
Fabio Antonio Piola RIZZANTE1, Jussaro Alves DUQUE2, Marco Antônio Húngaro DUARTE2,
Rafael Francisco Lia MONDELLI2, Gustavo MENDONÇA3 and Sérgio Kiyoshi ISHIKIRIAMA2

1
Department of Comprehensive Care, School of Dental Medicine, Case Western Reserve University, 2124 Cornell Rd, 44106, Cleveland, OH, USA
2
Department of Operative Dentistry, Endodontics and Dental Materials, Bauru School of Dentistry, University of São Paulo, Al Dr. Otávio Pinheiro
Brisolla, 9-75, 17012-901, Bauru, SP, Brazil
3
Department of Biologic and Material Sciences, Division of Prosthodontics, University of Michigan School of Dentistry, 1011 N University Ave, Ann
Arbor, MI 48109, Ann Arbor, MI, USA
Corresponding author, Fabio Antonio Piola RIZZANTE; E-mail: fap17@case.edu

The present in vitro study assessed the polymerization shrinkage/PS, Knoop microhardness/KHN and depth of cure/DC of 9 different
resin composites : Filtek Bulk Fill Flowable (FBF), Surefill SDR flow (SDR), Xtra Base (XB), Filtek Z350XT Flowable (Z3F), Filtek
Bulk Fill Posterior (FBP), Xtra Fill (SF), Tetric Evo Ceram Bulk Fill (TBF), Admira Fusion Xtra (ADM), and Filtek Z350XT (Z3XT).
PS was assessed with a µ-CT machine, scanning 64 mm3 samples (n=8) before and after 20 s curing. KHN and DC were performed
with a microhardness tester (n=8 for each group) right after 20 s light curing, with 3 readings per depth at every 0.5 mm. Low viscosity
resin composites showed lower KHN values when compared with high viscosity resins. Z3XT showed the highest microhardness
among the tested resin composites. Z3XT and Z3F showed lower DC when compared with bulk fill resin composites. All bulk fill resin
composites presented depth of cure higher than 4.5 mm and similar or lower PS than conventional resin composites.

Keywords: Bulk fill resin composite, Depth of cure, Low viscosity resin composite, Composite materials, Micro-computed tomography

composites was changed by reduction or substitution of


INTRODUCTION
Bis-GMA, resulting in a lower viscosity monomer, and/or
Resin composite restorations have become more popular using monomers with higher molecular weight, usually
with the development of new adhesive and resin based on Bis-EMA, TEGDMA, EBPDMA and UDMA
composite systems, as well as new filling techniques1-4). monomers8). In addition, incorporation of stress relievers
The polymerization shrinkage is an inherent occurrence and changes in filler content also helps to control the
to resin-based materials, and can generate failures polymerization shrinkage8-12). Clinically, the volumetric
at the adhesive interface. The amount of shrinkage is shrinkage can be related with cusp deflection, especially
dependent on the material composition and volume5), in cavities with high compliance (i.e. low thickness
and the pursuit for low shrinkage resin composites exists walls) in which the resin composite shrinkage can be
for a long time but, since the polymerization process is directly reflected on the cavity dimensions13); as well as
complex, laboratorial and clinical tests with new resin in marginal sealing maintenance14,15).
composite formulations and insertion techniques are Volumetric shrinkage is a tridimensional
necessary. Besides the increase in resin composites filler phenomenon although being usually assessed through
content, another attempt to reduce the polymerization bidimensional methods and conversion/estimation of
shrinkage was the substitution of Bis-GMA for other tridimensional changes16-18). With the development
monomers like silorane. This modification resulted of new technologies such as X-ray micro computed
in a low shrinkage resin composite with better color tomography (µ-CT), tridimensional analysis of the
stability over time compared with dimethacrylate volumetric shrinkage might be simpler and reliable19).
resin composites, but with inadequate mechanical Bulk fill resin composites can be subdivided into
properties6,7). two groups: the materials that can be exposed to the
Recently, with the development of bulk fill resin oral environment (usually high viscosity), with greater
composites, the time-costing incremental technique mechanical properties; and those that should be used
could be substituted by a bulk increment technique. as a base/liner (usually low viscosity/flowable), in which
For this, manufacturers claim that the resin composite the manufacturer recommends a capping layer with
is able to control the polymerization process as well as conventional resin composite. These characteristics
ensure a proper depth of cure even when bigger resin define its indications and different techniques in
composite increments are used. In order to allow larger clinical practice, and can be partially addressed by
increments insertion, the molecular base of these resin mechanical tests. In a clinical situation, in addition to
polymerization shrinkage, adequate depth of cure also
consists in a major concern for use of big increments.

Color figures can be viewed in the online issue, which is avail-


able at J-STAGE.
Received Feb 20, 2018: Accepted Aug 16, 2018
doi:10.4012/dmj.2018-063 JOI JST.JSTAGE/dmj/2018-063
404 Dent Mater J 2019; 38(3): 403–410

In addition, use of bigger increments usually are when comparing the different resin composites; 2) Bulk
associated with a higher C-factor, which can increase fill resin composites would not present higher depth of
shrinkage stress development20). Manufacturers used cure than conventional/non-bulk-fill resin composites
different approaches to ensure a proper polymerization and 3) Bulk fill resin composites would not present
in deep cavities such as incorporation of new and more lower polymerization shrinkage than conventional
reactive photoinitiators, reduction of resin composite’s composites.
opacity (through filler content changes such as increase
in particles size or reduction of the mismatch between MATERIALS AND METHODS
fillers and organic matrix refractive indexes)21,22). The
increased translucency for some resin composites can Study design and materials
be observed during clinical use and ensures adequate The resin composites were evaluated in 9 levels (nine
physico-mechanical properties23) and long term different materials, Table 1), having as response
maintenance of restoration. variables: microhardness and depth of cure through
The objectives of the present study were to assess microhardness test, and volumetric polymerization
the microhardness and depth of cure of different resin shrinkage through µ-CT analysis.
composites (using a microhardness tester), as well as
the polymerization shrinkage using a tridimensional Methods
method (µ-CT). The null hypotheses tested were: 1) 1. Microhardness and depth of cure
There would be no differences in surface microhardness For the Knoop microhardness evaluation, eight

Table 1 Different groups with respective composition and manufacturers

Restorative Composition (organic matrix, filler Viscosity, type and


Group Manufacturer
material percentage in weight, type, and size) increment size

Admira High viscosity, VOCO,


Ormocer resin, 84% filler (no specific reference
ADM Xtra bulk fill, Cuxhaven,
to filler size —based on silicon oxide)
Fusion up to 4 mm Germany

Filtek AUDMA, UDMA and 1, 12-dodecane-DMA, High viscosity, 3M ESPE,


FBP Bulk Fill 76.5% filler (0.004 to 0.1 µm —based on silica, bulk fill, St Paul,
Posterior zirconia and ytterbium trifluoride) up to 5 mm MN, USA

Bis-GMA, UDMA, 78% filler (0.2–0.7 µm


Ivoclar
Tetric Evo average size —based on barium aluminium High viscosity,
Vivadent,
TBF Ceram silicate glass, plus prepolymerized microfilled bulk fill,
Schaan,
Bulk Fill composite (“isofiller”), ytterbium fluoride and up to 4 mm
Liechtenstein
spherical mixed oxide)

Bis-GMA, UDMA, TEGDMA, 86% filler High viscosity,


XF X-tra Fil (no reference to filler size —based on barium bulk fill, VOCO
aluminium silicate glass) up to 4 mm

Bis-GMA, Bis-EMA, UDMA, TEGDMA, High viscosity,


Filtek
Z3XT 82% filler (0.004 to 10 µm —based on conventional, 3M ESPE
Z350XT
silica and zirconia) up to 2 mm

Filtek UDMA, BISGMA, Bis-EMA, Procrylat resin, Low viscosity,


FBF Bulk Fill 64.5% filler (0.01 to 5 µm —based on silica, bulk fill, 3M ESPE
Flowable zirconia and ytterbium trifluoride) up to 4 mm

Modified UDMA, EBPADMA, TEGDMA, Low viscosity, Caulk


Surefil
SDR 68% filler (4 µm average size —barium and bulk fill, Dentsply, York,
SDR flow
strontium alumino-fluoro-silicate glasses) up to 4 mm PA, USA

UDMA, Bis-EMA, 75% filler (no reference Low viscosity,


XB X-tra Base to filler size —based on barium aluminium bulk fill, VOCO
silicate glass ) up to 4 mm

Low viscosity,
Filtek Bis-GMA, Bis-EMA, TEGDMA, 65% filler
Z3F conventional, 3M ESPE
Z350 flow (0.004–10 µm —based on silica and zirconia)
up to 2 mm
Dent Mater J 2019; 38(3): 403–410 405

specimens for each group were achieved through was analyzed using a Knoop microhardness tester
insertion of resin composite into a metallic mold (Micromet 6040, Buehler, Lake Bluff, IL, USA) in all
designed in a CNC lathe (Sherline 2000, Sherline, Vista, its longitudinal extension through 3 surface readings
CA, USA) controlled through the Match 3 software for each 0.5 mm, separated by 400 µm. The final result
(Newflanged solutions, Livermore Falls, ME, USA), with for each depth was calculated as the 3 readings mean
10 mm length and a central trapezoidal-shaped groove value. The first reading (surface) was considered as
(Fig. 1A). 0.5 mm from the specimen edge (closer to the light
After resin composite insertion into the groove, a curing unit)24), and the readings were performed until
polyester strip was positioned over the top surface to microhardness values lower than 50% (comparing with
standardize the surface roughness and a metallic cover the initial values) were observed. For each reading, a 50
was put in position (Fig. 1B). The resin composite excess g force was applied over the specimens’ surface during 30
was removed and the specimen was light cured during s, with a crosshead speed of 0.5 mm/min. The resulting
20 s through the small window using a LED curing impression was evaluated with the microhardness tester
device (LED Blue Star 3, Microdont, São Paulo, Brazil), stereomicroscope with a 10× magnification. The longest
with wavelength from 420 to 480 nm, irradiance of 1,550 diagonal was evaluated and each reading value was
mW/cm2 and radiant exposure of 31 J/cm2. A Polyvinyl determined by automatic calculation. The depth of cure
siloxane (PVS) mold was used to standardize the light was considered adequate while the reading mean values
curing unit in a perpendicular position and in contact correspond to a value equal or higher than 80% of the
with the polyester strip. surface readings25).
Following light curing, the metallic cover and
polyester strip were removed (Fig. 1C). The non- 2. Volumetric shrinkage
polymerized resin composite was removed with aid of a Four cavities of 4×4×4 mm, were designed in a dual level
#12 scalpel blade and the top surface of the specimen bi-part Teflon® mold (2 cavities for each mold level). In

Fig. 1 Metallic mold for longitudinal microhardness test.


A: Details of the bi-part mold. B: Resin composite sample and metallic mold in position,
showing the trapezoidal opening that was used to light cure the resin composite. C:
Resin composite sample after light curing, showing the longitudinal/top surface that
is going to be evaluated using the microhardness indenter.

Fig. 2 Volumetric shrinkage test.


A: Schematics of the dual layered bi-part Teflon® mold and ring holder. B:
Schematics of the light curing being performed for each sample using a dark
paper card to avoid polymerization of adjacent specimens. C: Schematics of the
µ-CT scanner. D: Specimen view previously to image acquisition using the µ-CT
scanner. E: Specimen 3D rendering using CTan.
406 Dent Mater J 2019; 38(3): 403–410

order to ensure proper stabilization and alignment of Statistical analyss


the mold parts, a Teflon® ring holder was also developed After Shapiro-Wilk normality test, all data were analyzed
(Fig. 2A). The mold parts were designed with aid of the through one-way Anova followed by Tukey’s test. For all
CNC lathe (Sherline 2000, Sherline). Eight specimens the statistical analysis, 5% was adopted as significance
of each resin composite were achieved by material level (p<0.05). In addition, linear correlation tests were
insertion into the mold with a total material volume of performed based on the manufacturers’ information
approximately 64 mm3. High viscosity resin composites about the filler content in order to estimate its association
were inserted with hand instruments in order to avoid with the depth of cure and volumetric shrinkage for both
air spaces formation. Low viscosity resin composites high and low viscosity resin composites.
were injected directly from their respective syringes
The resin was inserted into the cavities in a single RESULTS
increment, without bonding agent or any previous
surface treatment. The restorative material within the All low viscosity resin composites showed lower values
Teflon® mold was scanned in a µ-CT (SkyScan 1174v2, for surface microhardness (FBF presented the lowest
Bruker, Kontich, Belgium), with 50 kVp and 800 μA, with value) than high viscosity resin composites. Among the
648×512 resolution. The slice thickness was determined high viscosity materials, Z3XT presented the highest
as 16 μm for a scan time of 20 min. Four samples were microhardness values, followed by XF, FBP/TBF, and
assessed at each scan and were prepared inside a X-ray ADM. For depth of cure (80% of initial microhardness),
dark room and were transported to the µ-CT chamber in conventional resin composites showed lower depth of
a dark storage in order to avoid light interference. cure when compared with the bulk fill resin composites.
The first scan allowed the assessment of the All bulk fill resin composites presented depth of cure
material volume before polymerization. After the first values higher than 4.5 mm. SDR and XB showed the
scanning, the specimens were light cured during 20 s highest values (Table 2).
with the LED light curing device. The light curing was The initial measured volume and shrinkage after
performed perpendicular to the specimens’ surface, being light curing are listed in Table 3. All groups presented
initiated with the samples located at the second level similar initial volumes, with low standard deviation. All
of the mold (in order to avoid any dimensional changes high viscosity bulk fill resin composites showed lower
due to manipulation), followed by the light curing of the volumetric shrinkage when compared with Z3XT and
specimens located at the first level of the mold. Each Z3F. All low viscosity bulk fill resin composites showed
specimen was light cured individually during 20 s and results similar to Z3XT and Z3F. Z3F presented the
a dark paper card was used to avoid polymerization of highest shrinkage values while XF presented the lowest
the adjacent specimen (Fig. 2B). These procedures were shrinkage values.
followed by a second scan using the above described In the Fig. 3, it is possible to observe a moderate
protocol. All obtained images were rendered in specific correlation between microhardness and filler content
softwares [CT-Analyser (CTAn) and CT-volume (CTVol), (R2=0.5708). Figure 4 shows a strong correlation between
Bruker] to obtain tridimensional specimen reproduction filler content and volumetric shrinkage for all groups
(Fig. 2E). The volumetric shrinkage was determined as (R2=0.6918), which is even stronger when Z3XT is not
the percentage difference between the initial (before considered (R2=0.9081).
light curing) and final volume (after light curing).

Table 2 Surface microhardness (Knoop) and depth of cure (80% of initial microhardness)

Group Surface microhardness (KHN) Depth of cure (80%)(mm)

ADM 37.36 (5.15) D 5.44 (0.62) BC

FBP 49.60 (2.40) C 5.00 (0.46) C

TBF 50.89 (5.17) C 4.88 (0.44) C

XF 74.34 (10.70) B 5.38 (0.69) BC

Z3XT 89.37 (6.77) A 2.63 (0.23) E

FBF 16.21 (2.28) E 5.63 (0.35) BC

SDR 22.05 (2.07) E 6.94 (0.42) A

XB 31.95 (2.66) D 6.13 (0.69) B

Z3F 33.31 (3.15) D 3.63 (0.23) D

Different letters mean statistically significant difference between each material in the same column (inter-groups comparison,
p≤0.05)
Dent Mater J 2019; 38(3): 403–410 407

Table 3 Initial volume (mm3) and volumetric shrinkage (%)

Group Initial volume (mm3) Volumetric shrinkage (%)

ADM 61.18 (2.01) A 1.24 (0.18) AC

FBP 61.47 (1.07) A 2.19 (0.47) B

TBF 61.12 (1.68) A 1.75 (0.12) BC

XF 62.23 (1.10) A 0.84 (0.36) A

Z3XT 60.88 (1.07) A 3.07 (0.61) D

FBF 60.17 (2.23) A 3.34 (0.6) DE

SDR 61.94 (1.51) A 3.36 (0.62) DE

XB 63.31 (2.23) A 3.11 (0.16) DE

Z3F 62.52 (1.17) A 3.84 (0.23) E

Different letters mean statistically significant difference between each material in the same column (inter-groups comparison,
p≤0.05)

Fig. 3 Linear correlation between microhardness (KHN) Fig. 4 Linear correlation between volumetric shrinkage
and filler content (% by weight). (%) and filler content (% by weight).

information. TBF (50.89±5.17) and FBP (49.60±2.40)


DISCUSSION
showed similar microhardness values. Interestingly,
Changes in both organic and inorganic matrixes can despite also being a high viscosity resin composite, ADM
have influence on resin composites mechanical and presented a low microhardness value (37.36±5.15).
physical properties. Although several resin composites Such differences for ADM might be explained by the
are classified as bulk fill materials, these materials show differences in the Ormocer® matrix, which is based on
very heterogeneous behaviors, being important to assess organically modified ceramics (organic polymers linked
their properties26). Very heterogeneous results could be with the inorganic matrix), instead of being based on
observed for the surface microhardness test, even when methacrylates27), as well as in its modified filler content
comparing the high viscosity bulk fill resin composites. (based only on silicon oxide). The lower mechanical
Such results are concerning because the high viscosity properties for Ormocer-based resin composites were
resin composites are indicated to restore and be exposed reported by other authors28,29). The results for Z3XT and
at occlusal surfaces since they might present adequate TBF are similar to the ones reported by Rodriguez et
mechanical properties to clinically endure the occlusal al.30).
and masticatory challenges. Conventional Z3XT As expected, microhardness’ results for lower
(89.37±6.77) and bulk fill XF (74.34±10.7) showed the viscosity resin composites were lower when compared
highest microhardness values and the highest filler with high viscosity resin composites22,31), with Z3F
contents according with the respective manufacturers’ (33.31±3.15) and XB (31.95±2.66) showing the highest
408 Dent Mater J 2019; 38(3): 403–410

values, followed by SDR (22.05±2.07) and FBF polyester strips), such behavior can be related with the
(16.21±2.28). Despite presenting similar filler content shrinkage of the resin composite towards the center in
as FBF and SDR32), Z3F (65%)33) showed similar non-bonded models. The shrinkage towards the center of
microhardness values as XB, which presents a higher the specimen might result in a denser polymer than on
filler content (75%)26,32). This might be explained by the the edges, explaining the results observed in the present
use of nanoparticles and nanoclusters in Z3F, claimed study and in the literature8,22).
by the manufacturer to increase the resin composite’s Except for the TBF, which relies on a new dibenzoyl
resistance, due to a better distribution and interaction germanium compound (Ivocerin), which absorbs light
of the particles. The presented results clearly show the between 370 and 460 nm and is claimed to be more
manufacturers’ indications for clinical use. The high reactive, the other bulk fill resin composites show
viscosity resin composites showed very heterogeneous the same camphorquinone/amine initiator system,
results, but definitely higher than the low viscosity probably relying in changes in the filler contents and
resin composites, which might need a capping layer. higher translucency for improvements on the depth of
The heterogeneous values observed for high viscosity cure22,26,34,35,40,41). A more translucent resin composite can
resin composites can rely partially on the lower be achieved through reduction in the filler content, use of
elastic modulus observed for some of the bulk fill resin bigger particles size and study of the interaction between
composites, associated with the different filler contents the fillers and organic matrix refractive indexes21,22).
and organic matrix composition31,34-36). Thus, it might be The increased translucency of the bulk fill resin resin
important to consider each resin composite according composites can be observed in clinical situation, in
with each clinical indication. which the necessity of a capping layer comes from both
An increase in microhardness values is expected mechanical and esthetical properties.
as the filler content increases22,30,31,35,37). In the present Another important question when polymerizing big
study, considering the filler content reported by the increments consists in the polymerization shrinkage.
manufacturers, it was possible to observe a tendency of Usually, volumetric shrinkage is assessed through
moderate correlation between microhardness and filler bidimensional measurements and conversion of
content, showing an increase in the microhardness as values estimating the volume16,17). With the use of new
the amount of filler increases, especially when comparing technologies such as µ-CT, it is possible to assess the real
low and high viscosity resin composites (R2=0.5708, Fig. volumetric shrinkage of the resin composites19). It can be
3). It should be noted that, probably the correlation was observed that the conventional resin composites and the
not higher due to the different organic matrix of ADM, low viscosity bulk fill resin composites showed similar
and the higher filler content of XB. Although XB is a low volumetric shrinkage (around 3.2%). The highest value
viscosity resin composite, it presents high microhardness was observed for the low viscosity Z3F (3.84±0.23%),
values for this class of resin composites (Table 2). Since while the high viscosity bulk fill resin composites
the different resin composites showed very different showed lower but heterogeneous results, ranging from
values for microhardness, the first null hypothesis was 0.84±0.36% (XF) up to 2.19±0.47% (FBP). Such results
rejected. are in agreement with the literature, which reported
Using the microhardness evaluation, it was also values between 1–3% for high viscosity resin composites
possible to determine the resin composites’ depth of cure, and up to 6% for low viscosity composites38). In a recent
through longitudinal test, being considered adequate study by Yu et al.39), the results for SDR and TBF were
when values equal or higher than 80% are achieved similar to the results of the present study despite the
(comparing with the first readings mean values/upper different methods, validating the use of µ-CT. It is
surface readings)25,38). All the tested bulk fill resin important to note that even some bulk fill resin composites
composites showed adequate polymerization at least up show similar shrinkage values when compared with the
to 4.5 mm; being even higher for low viscosity bulk fill conventional Z3XT (3.07±0.61), this is not necessarily
resin composites (at least 5 mm). The conventional resin related with an increased shrinkage stress since it
composites presented adequate depth of cure up to 2.63 depends also on the elastic modulus and development,
mm (Z3XT) and 3.63 mm (Z3F), which explains why they polymerization kinects, among other factors38,42-44).
should not be used in big increments. Similar results It is interesting to observe that the low viscosity
were described in the literature22,25,30,36-39). Since all bulk bulk fill resin composites showed similar shrinkage
fill resin composites showed adequate polymerization at values when compared with the conventional high
least up to 4.5 mm (versus 3.5 mm from conventional viscosity resin composite. This fact demonstrates that
Z3F and 2.5 mm from Z3XT), the second null hypothesis the mechanisms used in the bulk fill resin composites
was rejected (difference between conventional and bulk in order to reduce the shrinkage, such as introduction
fill resin composites). of monomers with higher molecular weight (reducing
Another interesting finding with the longitudinal the number of reactive sites per volume)45) and increase
microhardness is the increase in the microhardness in filler content, were able to effectively reduce the
values up to 2 mm before starting to decrease. This was shrinkage46). In fact, the results of the present study show
reported before in the literature and, since the oxygen a tendency of strong correlation between filler content
inhibited layer corresponds to 20–50 µm and was avoided and volumetric shrinkage (R2=0.6918, Fig. 4). Similar
in the present study (polymerization in contact with results were reported by Al sunbul et al.46). Z3XT can
Dent Mater J 2019; 38(3): 403–410 409

be considered as an outlier and this can be explained by The authors are also grateful to Tryally Technologies
the lower shrinkage observed for all high viscosity bulk for the help with the development and manufacture of
fill resin composites (Table 3) and, repeating the linear themolds used in the present study.
regression analysis without Z3XT resulted in R2=0.9081.
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