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Rust Converter FAQ's

What is Rust Converter? Rust Converter, a water-based primer, contains two active ingredients: Tannic acid
and an organic polymer. The first ingredient, tannic acid, reacts with iron oxide (rust) and chemically converts it
to iron tannate, a dark-colored stable material. Tannins are a group of water- and alcohol-soluble natural
products extracted from fruits, trees and grasses. The second active ingredient, 2-Butoxyethanol, is an organic
polymer that provides a protective primer layer. The overall chemical reaction converts rust into a stable, black
protective polymeric coating that serves as an excellent primer for both oil and epoxy based paints.

How is Rust Converter different than a rust remover? Rather than removing rust, a rust converter mixes
chemically with rust to create a black inert substance that can be painted over, concealing the existence of any
rust and preventing further corrosion.

What objects can I use Rust Converter on? Rust Converter can be used on any rusty iron or steel object. It
can be used on vehicles, trailers, fences & gates, iron railings and staircases, sheet metal, cast iron, outsides of
tanks, lawn equipment, mower decks, farm equipment, tractors to name just a few. It will not work on
aluminum, copper, stainless steel or galvanized metal. As a general rule, Rust Converter is a good solution to
fixing rust on items you would consider painting.

How do I prepare the surface for application? Good surface preparation will enable the Rust Converter to
work effectively and leads to a high quality end result. You will want to remove large rust and scale particles
with a stiff bristled brush, hammer or sandpaper. The object of this step is to get any loose or flaking rust off as
it does not provide a stable surface. The point is not to remove all the rust (this defeats the purpose of Rust
Converter) as Rust Converter chemically bonds to the rust and seals it in. Rust Converter cannot penetrate
grease or oil, so clean and degrease the surface first, then let it dry. This step ensures that other surface
contaminants will not interfere with the reaction of the rust converter on the rusted surface. If the surface is
subject to salt water spray for deicing salts, rinse the surface thoroughly with water, and allow it to dry prior to
applying Rust Converter.

How is Rust Converter applied? For best results, apply Rust Converter with a brush or a roller. Use a brush
for smaller applications and a roller for larger surfaces. It can also be sprayed on, but we recommend using an
airless sprayer.

Can I apply Rust Converter over non-rusted or painted surfaces? Yes, Rust Converter will adhere to non-
rusted or painted surfaces but it does not provide any additional rust prevention when used on these surfaces.

Should Rust Converter be thinned? Rust Converter should not be thinned and should be applied as it comes
out of the bottle, after being properly shaken or stirred.

How much metal will one gallon cover? One gallon covers up to 500 square feet of rusted metal (4 liter covers
up to 46.4515 square meter). Porous, textured and irregular surfaces will require a heavier application rate.

Can I apply a primer coat over Rust Converter? Yes, an oil based primer may be applied over Rust
Converter, but is not required.

Is it necessary to paint over Rust Converter? Although it’s not required, if your surface is exposed to the
outdoor elements, we highly recommend applying two coats of a quality oil-based paint over Rust Converter. It
will definitely extend the protective qualities of the surface from adverse weather including rain, salt mist and
direct sunlight.

What type of paint should I use to cover the Rust Converter? Use oil based or epoxy paints to paint
over Rust Converter, do not use Latex or water based paints.

How many coats of Rust Converter should I apply? Many applications require one coat. We suggest
applying a second coat to assure complete coverage and conversion.

How long does it take Rust Converter to dry? Rust Converter will dry to the touch in approximately 20
minutes. Application of a second coating will ensure proper rust conversion. If possible, wait 24 hours before
applying a second coat of Rust Converter to allow for curing. If applying an oil-based top coat, wait 48 hours
after the last coat to ensure it has proper time to cure.

How should I clean my application equipment after applying Rust Converter? Simply use soap and water
for clean-up!

Can I use Rust Converter on my grill, cast iron wood stove, engine, boiler, or any other heated
surface? No, Rust Converter is not heat resistant and should not be used on any surface that will be heated.

Can Rust Converter be used on galvanized steel? It’s only effective on the highly rusted areas where iron
oxide (rust) is present, and will not bond effectively to the galvanized areas.

Can Rust Converter be used inside a tank? No, we do not recommend using Rust Converter inside a tank,
but it is commonly used on the outside of large tanks.

What is the shelf life for Rust Converter? Rust Converter has a shelf life of 9 months. We rotate our stock
frequently to assure that the freshest batches reach our customers.
At what temperature can I apply Rust Converter? Apply product when the temperature is between 50 and
100 degrees F. It’s best to avoid applying Rust Converter in direct sunlight or under very damp conditions. Do
not apply if the surface temperature is below 50 degrees F.

Can I use leftover Rust Converter after I’ve poured it out of the bottle? No, once it’s been exposed and
used, it should not be returned to the bottle with any unused liquid.

What protective equipment is required? It’s recommended that either safety glasses or goggles be worn
along with chemical resistant gloves as it may cause eye or skin irritation. It is mild, but like with all chemicals
(paint included), we recommend exercising caution.

How should I dispose of any unused Rust Converter? Contact your local regulatory agency to determine the
proper method of disposal.

Is Rust Converter harmful if ingested? Yes, Rust Converter contains tannic acid and medical attention
should be sought immediately if ingested.

Are vapors from Rust Converter harmful? The vapors emitted from Rust Converter are similar to latex
paints and are not harmful, but it is recommended that it be applied only in well ventilated areas.

Is Rust Converter approved by the FDA or USDA? No, Rust Converter shouldn’t be placed in contact with
foods or human water supply.

How does Rust Converter need to be stored? It’s best to store Rust Converter out of direct sunlight at room
temperature. Do not allow to freeze and avoid temperatures above 100 degrees F.

Can I put a powder coat over Rust Converter? We have not tested rust converter using a powder coating.
From our information, powder coating is not typically applied over a primer coating, but instead is applied over
bare metal. We do not know how effective the powder coating would be in adhering to the rust converter
product, and it may start to flake off. We do not recommend using a powder coating over the rust converter.
http://www.mrochem.com/Rust-Converter-Frequently-Asked-Questions_ep_43-1.html

Rust Converter Frequently Asked Questions

What is Rust?

When iron or steel is exposed to air in the presence of water or moisture, the well known rusting process takes
place. The metal is degraded to form ferric rust, a red-brown compound, which is a sure sign of electrochemical
oxidation of the underlying metal.

What is a Rust Converter?

A: A Rust Converter is a synthetic polymeric formula that converts rust on metal into a water free, protective
black surface. Not only does it convert and kill existing rust, but it seals out water to prevent future rust
formation and further degrading the underlining metal. Metal surfaces protected with this premium conversion
process resist the effects of weathering, sunlight, rain, and salt water without degrading, peeling, or cracking as
long as the rust converter is maintained per manufacturer's recommendations. Rust Converter gives is a perfect
base primer for oil base and epoxy paints. This fast and easy application of rust converter is all you need for
permanent rust prevention on your steel or iron surfaces.

Q: Does a Rust Converter have a shelf life?

A: Yes. Rust Converter (opened or un-opened containers) must be used within 2 years from the date of purchase
if it is stored properly according to the manufacturer's recommendations. 

Q: What is the coverage area for one gallon of Rust Converter?

A: One gallon of Rust Converter will cover approximately 400-500 square feet of a slick, smooth, non-porous
surface. Irregular, porous or textured surfaces may require more rust converter.

Q: What objects can a Rust Converter be used on?

A: Metal buildings, cars and trucks, machinery, gates, tanks, metal roofs, tractors, and farm equipment. Rust
Converter works on any rusty iron or steel surface. 

Q: Can a Rust Converter be applied to a wood stove? 

A: No. It's not considered to be heat resistant. 

Q: Can a Rust Converter be applied to a non-rusty surface?

A: No. Rust Converter should only be applied to the rusted areas, not the whole surface. After the Rust
Converter has completely dry, it is recommended to wipe the surface with a damp cloth to remove all excess
Rust Converter before you apply the oil-based paint. Rust Converter will glaze coat the non-rusted areas
causing the paint not to adhere to those areas as well. 

Q: Can a Rust Converter be applied inside a tank? 

A: Yes, as long as it is treated as the primer only. You must paint over Rust Converter with a paint that is
resistant to the contents in the tank.

Q: Can a Rust Converter be used on Galvanized Steel? 

A: Yes, as long as there is rust on the metal surface. Galvanized (such as a boat trailer) is defined as a piece of
metal that is coated with zinc to prevent corrosion. 
Q: How should you store a Rust Converter?

A: You should store Rust Converter at room temperature out of direct sunlight. It should be protected from
freezing (below 32 degrees F) or temperatures above 101 degrees F. Failure to follow storage instructions will
cause this product to gel and become unusable.

Q: What is the optimal temperature at which a Rust Converter should be applied?

A: Rust Converter should be applied when the air and surface temperature is between 50 and 100 degrees F. Do
not apply in direct sunlight or in very damp conditions.

Q:What preparation is needed before a Rust Converter is applied?

A: Remove large rust and scale particles with a wire brush or mallet. Then clean the surface thoroughly to
remove dirt, dust and grease. Allow the surface to dry completely before applying Rust Converter.

Q:What personal protective equipment is recommended when applying?

A: Goggles and gloves are recommended because it may cause eye and skin irritation. It may also stain your
skin. Also, if allowed to dry on your clothes it will stain.

Q: Is a Rust Converter U.S.D.A. approved?

A: No. Do not use Rust Converter where it will be in contact with foods or human water supply. You may use
the Rust Converter inside a tank, but you must paint over it with a paint that is resistant to the contents in the
tank.

Q: How should a Rust Converter be applied?

A: For the best results, brushing on is recommended. For larger areas, pour then spread with a broom, mop,
paint roller or squeegee. You can also use a paint spray gun!

Q: Can a sprayer be used to apply a Rust Converter?

A: Yes. Airless sprayers tend to work the best, with less nozzle clogging. Rust Converter should not be diluted.

Q: Are the vapors from a Rust Converter harmful?

A: No. It is similar to latex paint. The majority of people are not bothered by the vapors, but as with most
products of this nature, it is recommended to use it in a well-ventilated area.

Q: Is Rust Converter harmful if swallowed?

A: Yes. Rust Converter contains chemicals. If swallowed, obtain medical attention.

Q: How long does it take for a Rust Converter to dry?

A: It will take approximately 15 - 45 minutes for it to dry to a smooth, black finish. To ensure complete
transformation of rusty surfaces, apply a second coat. Allow 48 hours of cure time before the application of the
finished paint coat (dampness or humidity in the air can take longer). Premium Rust converter can be used for
long term protection without priming
Q: Why is a high quality oil-based paint recommended for a top sealant?

A: An oil-based paint is considered to be resistant to weather and rain.

Q: How many coats of a Rust Converter should be applied on the rusty surface?

A: To ensure complete transformation of rusty surfaces, always apply a second coat.

Q: Do you have to paint over a Rust Converter?

A: No. Although you do not have to paint after the Rust Converter application, if you would like a different
color other than black then use an oil based paint which will also resist weather, sunlight, rain and even salt
spray without peeling or cracking.

Q: Do I need to apply a primer over a Rust Converter before I paint?

A: No. Rust Converter is an excellent primer for use under all oil-based paints. 

Q: Can a primer be applied over a Rust Converter? 

A: Yes, but it is not necessary. The Primer must be oil based.

Q: What do you clean the application equipment with?

A: The application equipment should be cleaned immediately with soap and hot water.

Q:  How should a Rust Converter be disposed?

A: You should not return the used Rust Converter to the original container. There may be a chance of
contamination to the remaining Rust Converter in the container. Please dispose of in accordance with all
federal, state and local regulations.