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Name: Lailanie R.

Saladino Date:

Year & Sec: DHRST-S3B4 Instructor: Abegail Capistrano

The hazard analysis consists of asking a series of the questions which are appropriate to the process
under consideration. The purpose of the questions is to assist in identifying potential hazards.

Ingredients:

A. Does of food contain any sensitive Yes, because processed orange juice has a
ingredients that may present potential microbiological risk due to acid-
microbiological hazard (e.g., tolerant bacteria like salmonella. It is an
Salmonella, Staphylococcus aureus); important causal organism for outbreaks
Chemical hazards (e.g., aflatoxin, related to consumption of unpasteurized
antibiotic or pesticide residues); or orange juice.
physical hazards (stones, glass, metal)?
B. Are potable water, ice and steam used Yes, potable water (filtered water) are added
in formulating or in handling the food? together with the concentrated orange juice.

C. What are the sources (e.g., The sources of orange plant are in Bradenton,
geographical region, specific supplier) Florida where it is the most productive orange
juice plant in the nation. They processed bulk of
the Tropicana brand, which has more than a
quarter of the market, and is the biggest
customer for oranges produced in Florida.

B. Intrinsic Factors – Physical characteristics and composition (e.g., pH, type of acidulants, fermentable
carbohydrate, water activity, preservatives) of the food during and after processing.

1. What hazards may result if the food In the process of degassing and degreasing the
composition is not controlled? color and smell may develop if the process will
not control. During orange juice processing, the
gas contained in fruit cells gets into the juice or
attached to the particles. At the same time,
juice are inevitably exposed to the air. The
oxygen contained in orange juice is destructive
to the vitamin C and cause the flavor and color
to go bad. For these reasons, degassing must be
carried out before heating and sterilization.
While Degreasing is carried out along with
degassing. Certain quantity of citrus peel oil can
promote the orange juice taste, but excessive
oil can produce peculiar smell. Control the
quantity is peel oil is indispensable.
2. Does the food permit survival or Yes, it will happen if the duration of time and
multiplication of pathogens and/or toxin temperature during the process will not follow.
formation in the food during process?

3. Will the food permit survival or multiplication Yes, if the process won’t control the survival of
of pathogens and/or toxin formation during pathogens will grow especially during
subsequent steps in the food chain? pasteurization process because orange juice
has a potential microbiological risk due to acid-
tolerant bacteria like salmonella. Pasteurization
can not only eliminate the spoilage bacteria,
but also inactivate the enzymes who can cause
chemical changes. Proper pasteurization
process must follow.

4. Are there other similar products in the Yes, there are similar product in market place
market place? What has been the safety record like Minute maid orange juice.
for these products? What hazards have been The safety record of these are recorded in
associated with the products? Workplace Safety Record for 2020.
On November 10, 2021, Coca-Cola Company
recalled several Minute Maid products over
concerns about metal contamination. The recall
lasted until March 3, 2022.

The recall, which the company voluntarily


initiated, came after Coca-Cola determined that
consumers may find foreign objects in certain
drinks. According to a report by the Food and
Drug Administration, those foreign objects
were metal bolts or washers, possibly in whole
or in pieces.
C. Procedures used for processing

1. Does the process include a controllable Yes, Pasteurization can not only eliminate the
processing step that destroys spoilage bacteria, but also inactivate the
pathogens? If so, which pathogens? enzymes who can cause chemical changes.
Consider both vegetative cells and The E. coli, Salmonella species and
spores. cryptosporidium are most common bacterial
foodborne pathogen associated with
unpasteurized orange juice.
2. If the product is subject to Yes, if the duration of time and temperature
recontamination between processing will not follow in cooking and pasteurization.
(e.g., cooking pasteurizing) and The recontamination will also happen in
packaging which biological, chemical or packaging if the materials like bottle will not
physical hazards are likely to occur? sterilized.
D. Microbiological content of the food

1. What is the normal microbial content of Yeasts and moulds were the main cause of
the food? spoilage of juices. the overall total viable
bacterial count (TVBC) ranged from 2.41 to
5.97 log CFU/mL with a mean value of 5.38 log
CFU/mL.

2. Does the microbial population change Yes, the low temperatures cause a delay in
during the normal time the food is chemical reactions in food, which results in
stored prior to consumption? slowing down or causing bacteria to become
dormant. The bacteria are still alive but they
stop growing or producing toxins so in effect
pausing reactions.

3. Does the subsequent change in Yes, because they stop growing or producing
microbial population alter the safety of toxins.
the food?

4. Do the answer to the above questions Yes, because the food has a possible growth
indicate a high likelihood of certain bacteria and pathogens during the process.
biological hazards?

E. Facility Design

1. Does the layout of the facility provide


an adequate separation of raw
materials from ready-to-eat (RTE) foods
if this is important to food safety? If not,
what hazards should be considered as
possible contaminants of the RTE
products?

2. Is positive air pressure maintained in


product packaging areas? Is this
essential for product safety?
3. Is the traffic pattern for people and
moving equipment a significant source
of contamination
F. Equipment design and use

1. Will the equipment provide the time-


temperature control that is necessary
for safe food?

2. Is the equipment properly sized for the


volume of food that will be processed?

3. Can the equipment be sufficiently


controlled so that the variation in
performance will be within the
tolerances required to produce a safe
food?

4. Is the equipment reliable is it prone to


frequent breakdowns?

5. Is the equipment designed so that it can


be easily cleaned and sanitized?

6. Is there a chance for product


contamination with hazardous
substance: e.g., glass?
7. What product safety devices are used to
enhance consumer safety?
 Metal detectors
 Magnets
 Sifters
 Filters
 Screens
 Thermometers
 Bone removal devices
 Dud detectors

8. To what degree will normal equipment


wear affect the likely occurrence of a
physical hazard (e.g., metal) in the
product?

9. Are allergen protocols needed in using


equipment for different products?
G. Packaging

1. Does the method of packaging affect


the multiplication of microbial
pathogens and/or the formation of
toxins?

2. Is the package clearly labelled “Keep


Refrigerated” if this is required for
safety?

3. Does the package include instructions


for the safe handling and preparation of
the food by the end user?

4. Is the packaging material resistant to


damage thereby preventing the
entrance of microbial contamination?
5. Are tamper-evident packaging feature
used?

6. Is each package and case legibly and


accurately coded?

7. Does each package contain the proper


label?

8. Are potential allergens in the


ingredients included in the list of
ingredients on the label?
H. Sanitation

1. Can sanitation have an impact upon the


safety of the food that is being
processed?

2. Can the facility and equipment be easily


cleaned and sanitized to permit the safe
handling food?

3. Is it possible to provide sanitary


conditions consistently and adequately
to assure safety foods?
I. Employee health, hygiene and education

1. Can employee health or personal


hygiene practices impact upon the
safety of the food being processed?

2. Do the employees understand the


process and the factors they must
control to assure the preparation of
safe foods?

3. Will the employees inform management


of a problem which could impact upon
safety of food?
J. Conditions of storage between packaging and the end user

1. What is the likelihood that the food will


be improperly stored at the wrong
temperature?

2. Would an error in improper storage


lead to a microbiologically unsafe food?

K. Intended use.

1. Will the food be heated by the


consumer?

2. Will there likely be leaftovers?


L. Intended consumer

A. Is the food intended for the general


public?

B. Is the food intended for consumption by


a popular with increased susceptibility
to illness (e.g., infants, the aged, the
infirmed immunocompromised
individuals)?

C. Is the food to be used for institutional


feeding or the home?
ICE BREAKER

What’s the most challenging


Thing you’ve done in life

Before we start with the session, let’s warn up a little with this icebreaker question:

1. What was the last thing you purchased online?

2. What’s your morning routine?

3. What did you have for breakfast today?

4. What’s a random act of kindness you did for a stranger?

5. What’s your frequently used GIF?

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