Teknik Pertambangan

UPN “Veteran” Yogyakarta

SESI 5
PRODUCTION SCHEDULE
& SETUP SHEDULING DATABASE
FLOW CHART PROCESS

FIRST UP 2
CONSULTANTS
MINE PLANNING FLOW CHART
a. Production Schedule preparation b. Scheduling Database preparation

THE CRUCIAL ROLE OF MINE PLANNING

• COMPANY BUSINESS PLAN MUST BE ARRANGED
BASED ON MINE PLANNING
• ONCE APPROVED IT MUST BE OBEY
BY ALL EXECUTOR ( SITE PROJECT)

SOURCE:
INTERNALSOP FIRST UP 3
CONSULTANTS
PRODUCTION
• Rumus :
• Produksi = Productivity x UA x PA x 24 Jam ( perhari )… bcm

• Satuan :
• Productivity = … bcm/jam atau ton/jam
• UA = ... %
Schedule Hour
• PA =…%

FIRST UP
CONSULTANTS
SCHEDULE HOUR
Machine on Hand Hour
(MOHH)

Repair
(R) Delay
(Controllable)

Standby/Loss Time
EWH (S)
(W)

Idle
(Uncontrollable)

PA = W+S
W+S+R

UA = W Utilisasi Dalam Kondisi RFU

W+S FIRST UP
CONSULTANTS
Contoh Delay dan Idle dalam komponen Standby

FIRST UP
CONSULTANTS
PRODUCTIVITY

1. Digger

Pdty = C x 3600/CT x q x E …. Bcm/jam

Satuan;

C = Bucket Capacity …. Bcm

CT = Cycle Time …. Detik
q = Fill factor …. Numeric
E = Efisiensi Kerja …. %

FIRST UP
CONSULTANTS
A. Contoh Tabel Perhitungan Productivity Digger

Pemilihan Alat yang

digunakan akan
berpengaruh terhadap
hasil implementasi di
lapangan

FIRST UP
CONSULTANTS
2. Hauler Productivity

Pdty = C x 60/CT x q x E …. Bcm/jam

Satuan;

C = Vessel Capacity …. Bcm

CT = Cycle Time …. Detik
q = Fill factor …. Numeric
E = Efisiensi Kerja …. %

FIRST UP
CONSULTANTS
CYCLE TIME Hauler

CYCLE TIME = SPOTTING TIME + LOAD TIME + TRAVEL LOADED + DUMP + TRAVEL UNLOADED

DUMP TIME
TRAVEL LOADED
(1.00 minutes)

LOAD
TIME SPOTTING
TIME (0.50 minutes)

TRAVEL UNLOADED
FRONT
LOADING

FIRST UP
CONSULTANTS
B. Contoh Tabel Perhitungan Productivity Hauler (jarak 1000 meter)

FIRST UP
CONSULTANTS
Densitas dan Swell Factor Fill Factor

Job Efficiency

Apa saja yang mempengaruhi Efisiensi

Kerja?

FIRST UP
Sumber : CAT handbook CONSULTANTS
EFISIENSI KERJA

Efisiensi Kerja dalam aktifitas Penambangan terbagi kedalam 3 area kerja sbb;
1. Front Loading
2. Haul Road
3. Disposal

Kesiapan Area Kerja akan berpengaruh terhadap Efisiensi Kerja.

Semakin baik Efisiensi Kerja maka akan berpengaruh terhadap ketercapaian Produksi.

Terkait dengan Aspek K3 dan Good Mining Practice maka Pengawas lapangan juga
bertanggung jawab untuk menyediakan (menyiapkan) area kerja yang aman dan
produktif.

FIRST UP
CONSULTANTS
A. Contoh Standar Front Loading

FIRST UP
CONSULTANTS
B. Contoh Standar Jalan Hauling Rolling Resistance
Lebar Jalan

Drainage
FIRST UP
CONSULTANTS
C. Contoh Standar Disposal

FIRST UP
CONSULTANTS
Equipment Calendar Database
Schedule Working Hour
1
DESCRIPTION UNIT Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 2020
Date 1-31 1-29 1-31 1-30 1-31 1-30 1-31 1-31 1-30 1-31 1-30 1-31
Days in Month days 31 29 31 30 31 30 31 31 30 31 30 31 366
Total Idle day days 1.5 1.0 1.0 1.5 3.0 1.0 2.0 1.5 1.5 1.0 1.0 2.0 18
Independent day days 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.5 0.0 0.0 0.0 0.0 0.5
Idhul Fitri days 0.0 0.0 0.0 0.0 2.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 2.0
Natal days 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.5 0.5
New Year days 0.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.5
Idhul Adha days 0.0 0.0 0.0 0.0 0.0 0.0 0.5 0.0 0.0 0.0 0.0 0.0 0.5
Pemilu days 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Change Shift days 1.0 1.0 1.0 1.5 1.0 1.0 1.5 1.0 1.5 1.0 1.0 1.5 14.0
Others days 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Total Av days days 29.5 28.0 30.0 28.5 28.0 29.0 29.0 29.5 28.5 30.0 29.0 29.0 348.0

Schedule hour per Month hours 708 672 720 684 672 696 696 708 684 720 696 696 8,784
Total operational delays Hours per Month min 13,249 12,022 13,779 10,605 9,542 10,386 6,560 8,643 7,030 11,234 17,340 13,702 131,068
hours 221 200 230 177 159 173 109 144 117 187 289 228 2,184
Overshift min 148 140 150 143 138 145 145 148 143 150 145 145 1,738
Refueling min 295 280 300 285 275 290 290 295 285 300 290 290 3,475
Blasting min 0 0 0 0 0 0 0 0 0 0 0 0 0
Rest & Meal min 3,540 3,360 3,600 3,420 3,300 3,480 3,480 3,540 3,420 3,600 3,480 3,480 41,700
Traveling min 0 0 0 0 0 0 0 0 0 0 0 0 0
Safety Talk min 150 120 120 150 120 120 150 120 120 150 120 150 1,590
Rain min 5,446 4,484 5,305 3,838 3,928 3,292 1,594 2,455 1,589 3,683 7,740 6,201 49,553
Slippery min 3,283 3,258 3,854 2,327 504 2,674 517 1,638 1,090 2,962 5,121 3,051 27,254
Fog min 0 0 0 0 0 0 0 0 0 0 0 0 0
Pre Start Check min 148 140 150 143 138 145 145 148 143 150 145 145 1,738
Breakfast/Sahur min 0 0 0 60 840 0 0 0 0 0 0 0 900
Jum'at Praying min 240 240 300 240 300 240 240 300 240 240 300 240 3,120
Others min 0 0 0 0 0 0 0 0 0 0 0 0 0
PA (physical Avaibility) 90% 71 67 72 68 67 70 70 71 68 72 70 70
Schedule Hour Correction hour after PA 637 605 648 616 605 626 626 637 616 648 626 626 7,517
EWH Hour/month 416 404 418 439 446 453 517 493 498 461 337 398 5,282
EWH Hour/day 14.11 14.44 13.94 15.40 15.92 15.63 17.83 16.72 17.49 15.36 11.63 13.73 15.18
UA % 65% 67% 65% 71% 74% 72% 83% 77% 81% 71% 54% 64% 70%

Wet Season Dry Season Wet Season

• EFFECTIVE WORKING HOUR = MOHH X PA X UA FIRST UP 17
CONSULTANTS
CAPACITY UNIT
Parameter Jan-21 Feb-21 Mar-21 Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 2021
AVG EWH 416 404 418 439 446 453 517 493 498 461 337 398 5,282

Productivity Target
PC850-8R1 308 308 308 308 308 308 308 308 308 308 308 308
PC1250SP-8 440 440 440 440 440 440 440 440 440 440 440 440
PC1250SP-8 440 440 440 440 440 440 440 440 440 440 440 440
PC1250SP-8 440 440 440 440 440 440 440 440 440 440 440 440
PC1250SP-8 440 440 440 440 440 440 440 440 440 440 440 440
PC1250SP-8 440 440 440 440 440 440 440 440 440 440 440 440
PC1250SP-8 440 440 440 440 440 440 440 440 440 440 440 440
R9150 450 450 450 450 450 450 450 450 450 450 450 450
R9150 450 450 450 450 450 450 450 450 450 450 450 450
PC2000-8 610 610 610 610 610 610 610 610 610 610 610 610
PC2000-8 610 610 610 610 610 610 610 610 610 610 610 610
PC2000-8 610 610 610 610 610 610 610 610 610 610 610 610

OB Production by Capacity unit Jan-21 Feb-21 Mar-21 Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 2021
PC850-8R1 128,247 124,567 128,851 135,167 137,295 139,615 159,255 151,892 153,520 141,914 103,917 122,597 1,626,837
PC1250SP-8 183,210 177,953 184,073 193,096 196,136 199,450 227,506 216,989 219,314 202,735 148,453 175,138 2,324,052
PC1250SP-8 183,210 177,953 184,073 193,096 196,136 199,450 227,506 216,989 219,314 202,735 148,453 175,138 2,324,052
PC1250SP-8 183,210 177,953 184,073 193,096 196,136 199,450 227,506 216,989 219,314 202,735 148,453 175,138 2,324,052
PC1250SP-8 183,210 177,953 184,073 193,096 196,136 199,450 227,506 216,989 219,314 202,735 148,453 175,138 2,324,052
PC1250SP-8 183,210 177,953 184,073 193,096 196,136 199,450 227,506 216,989 219,314 202,735 148,453 175,138 2,324,052
PC1250SP-8 183,210 177,953 184,073 193,096 196,136 199,450 227,506 216,989 219,314 202,735 148,453 175,138 2,324,052
R9150 187,374 181,997 188,256 197,484 200,594 203,983 232,677 221,920 224,298 207,342 151,827 179,118 2,376,872
R9150 187,374 181,997 188,256 197,484 200,594 203,983 232,677 221,920 224,298 207,342 151,827 179,118 2,376,872
PC2000-8 253,995 246,708 255,192 267,701 271,916 276,510 315,407 300,825 304,049 281,064 205,810 242,805 3,221,982
PC2000-8 253,995 246,708 255,192 267,701 271,916 276,510 315,407 300,825 304,049 281,064 205,810 242,805 3,221,982
PC2000-8 253,995 246,708 255,192 267,701 271,916 276,510 315,407 300,825 304,049 281,064 205,810 242,805 3,221,982
Total 2,364,237 2,296,402 2,375,376 2,491,814 2,531,049 2,573,810 2,935,868 2,800,141 2,830,145 2,616,201 1,915,721 2,260,076 29,990,840

• PRODUCTION TARGET = EWH X PRODUCTIVITY

FIRST UP 18
CONSULTANTS
 MINE DESIGN DATABASE
• BATTERBLOCK CONCEPT (BLOCK & STRIP)
• BENCH = ELEVATION

P025

S001 P020
P015
P010

A
DOWN DIP

• CROSS SECTION 2D ( A – A’)

Low wall

S050

A’ Low wall High wall

High wall

B001

MINING DIRECTION
B050

FIRST UP 19
CONSULTANTS
 MINE DESIGN DATABASE
1. PIT & DUMP DESIGN CHECK (PIT OPTIMIZATION RESULT) 2. IDENTIFIED PRACTICAL PIT DESIGN

3. BATTER BLOCK –PROJECT SOLID FOR RESERVING DATABASE -

4. GRAPHICAL OUTPUT F ROM PROJECT SOLID --GRAPHIC BOUNDARIES POLYGON

FIRST UP 20
CONSULTANTS
.CSV RESERVE & POLYGON DATA BASE
1. PIT DATABASE SETUP → FROM PROJECT SOLID

FIRST UP 21
CONSULTANTS
2. PIT POLYGON SETUP → FROM GRAPHICAL BOUNDARIES POLYGON

FIRST UP 22
CONSULTANTS
 FIRST UP
CONSULTANTS

THANK YOU
Indra Bagus Septian Wijaya indrabagussw@gmail.com
indra.wijaya@indikaresources.co.id

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