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    Report 21 Nov-27 Nov

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    Jack Dillinger
    The document provides quality control data for an MC4 machine producing latex gloves over multiple date ranges in November 2022. Key metrics like AQL achievement percentages, defects per million, and physical properties data like tensile strength and elongation are presented for different size gloves. Achievement of AQL targets improved from the initial date range of 2-6 November to the final range of 21-27 November as issues like pinholes and flaking were addressed.

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    Report 21 Nov-27 Nov

    Uploaded by

    Jack Dillinger
    4 views12 pages
    The document provides quality control data for an MC4 machine producing latex gloves over multiple date ranges in November 2022. Key metrics like AQL achievement percentages, defects per million, and physical properties data like tensile strength and elongation are presented for different size gloves. Achievement of AQL targets improved from the initial date range of 2-6 November to the final range of 21-27 November as issues like pinholes and flaking were addressed.

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    11. Report 21 nov-27 Nov (2)

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    The document provides quality control data for an MC4 machine producing latex gloves over multiple date ranges in November 2022. Key metrics like AQL achievement percentages, defects per million, and physical properties data like tensile strength and elongation are presented for different size gloves. Achievement of AQL targets improved from the initial date range of 2-6 November to the final range of 21-27 November as issues like pinholes and flaking were addressed.

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    © All Rights Reserved
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    4 views12 pages

    Report 21 Nov-27 Nov

    Uploaded by

    Jack Dillinger
    The document provides quality control data for an MC4 machine producing latex gloves over multiple date ranges in November 2022. Key metrics like AQL achievement percentages, defects per million, and physical properties data like tensile strength and elongation are presented for different size gloves. Achievement of AQL targets improved from the initial date range of 2-6 November to the final range of 21-27 November as issues like pinholes and flaking were addressed.

    Copyright:

    © All Rights Reserved
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    of 12

    AQL ACHIEVEMENT

    MC4 Overall
    AQL Target 2-6 Nov 7-13 Nov 14-20 Nov 21-27 Nov AQL Target 31 Oct-6 Nov 7-13 Nov 14-20 Nov
    1.5 >85% 71.76% 74.56% 77.95% 81.41% 1.5 >85% 65.82% 74.56% 77.95%
    2.5 13% 21.18% 21.05% 13.39% 15.99% 2.5 13% 20.68% 21.05% 13.39%
    4.0 2% 6.47% 1.75% 7.09% 2.23% 4.0 2% 11.39% 1.75% 7.09%
    6.5 0 0.59% 2.63% 1.57% 0.37% 6.5 0 2.11% 2.63% 1.57%

    AQL LINE 4
    90.00 81.41
    74.56 77.95
    80.00 71.76
    70.00 2-6 Nov
    60.00 7-13 No
    50.00 14-20 N
    AQL %

    40.00 21-27 N
    30.00 21.18 21.05
    20.00 13.39 15.99
    10.00 6.47 7.09
    1.75 2.23 0.59 2.63 1.57 0.37
    0.00
    AQL 1.5 AQL 2.5 AQL 4.0 AQL 6.5

    Overall AQL Achievement


    90.00 81.41
    74.56 77.95
    80.00
    70.00 65.82 31 Oct-6 N
    60.00 7-13 Nov
    50.00 14-20 Nov
    AQL %

    40.00 21-27 Nov


    30.00 20.68 21.05
    20.00 13.39 15.99
    11.39
    10.00 7.09
    1.75 2.23 2.11 2.63 1.57 0.37
    0.00
    AQL 1.5 AQL 2.5 AQL 4.0 AQL 6.5

    Aliff QAQC
    AQL 1.5 AQL 2.5 AQL 4.0
    2-6 Nov 71.76 21.18 6.47
    7-13 Nov 74.56 21.05 1.75
    14-20 Nov 77.95 13.39 7.09
    21-27 Nov 81.41 15.99 2.23

    AQL 1.5 AQL 2.5 AQL 4.0


    31 Oct-6 Nov 65.82 20.68 11.39
    7-13 Nov 74.56 21.05 1.75
    14-20 Nov 77.95 13.39 7.09
    21-27 Nov 81.41 15.99 2.23
    21-27 Nov
    81.41%
    15.99%
    2.23%
    0.37%

    2-6 Nov
    7-13 Nov
    14-20 Nov
    21-27 Nov

    3 1.57 0.37
    AQL 6.5

    31 Oct-6 Nov
    7-13 Nov
    14-20 Nov
    21-27 Nov

    1.57 0.37
    QL 6.5
    AQL 6.5
    0.59
    2.63
    1.57
    0.37

    AQL 6.5
    2.11
    2.63
    1.57
    0.37
    AVERAGE DPM

    MC4
    DPM Target (max)
    2-6 Nov 7-13 Nov 14-20 Nov 21-27 Nov
    WTT 40000 30879 30423 28174 27063

    Critical Visual 0 0 0 410 0

    Major Visual 56000 136674 157314 136476 123392

    Minor Visual 80000 88196 157347 95907 125004

    Tear/Torn N/A 3392 2104 754 445

    DPM LINE 4
    180000
    157314 157347
    160000
    140000 136674 136476
    123392 125004
    120000
    100000 95907
    88196
    DPM

    80000
    60000
    40000 30879 30423 28174 27063
    20000
    0 0 410 0 3392 2104 754 445
    0
    DPM WTT L4 DPM Critical L4 DPM MAJOR L4 DPM MINOR L4 DPM TORN L4
    Aliff QAQC
    DPM WTT L4 DPM Critical L4DPM MAJOR L DPM MINOR L4DPM TORN L4

    2-6 Nov 30879 0 136674 88196 3392


    7-13 Nov 30423 0 157314 157347 2104
    14-20 Nov 28174 410 136476 95907 754
    21-27 Nov 27063 0 123392 125004 445
    Remarks
    Achieved target but pinhole at crocth still the main reason (average 19034 dpm).

    N/A
    Flaking issue(average= 70325 dpm), highly on 25/11/2022 (98222 dpm)and 27/11/2022 (90909 dpm)
    Sticky high on 21/11/22 (31771 dpm), 22/11/22 (33091 dpm), 23/11/22 (23024 dpm) and 25/11/22 (23333 dpm)
    Stain (average 13737 dpm)
    Polymer mark and small dirt is the main cause

    DPM LINE 4

    157314 157347

    136674 136476
    123392 125004
    2-6 Nov
    7-13 Nov
    95907
    88196 14-20 Nov
    21-27 Nov

    3392 2104 754 445


    DPM MAJOR L4 DPM MINOR L4 DPM TORN L4
    Physical Properties (Tensile Strength)

    Product : Before Aging NR Latex Glove


    Machine : MC 4

    ASTM
    Tensile (Mpa) Elongation (%) Modulus 500 (Mpa)
    Date Size
    Min Max Average Min Max Average Min Max Average
    S 19.32 21.33 20.78 760.00 800.00 784.00 1.84 1.90 1.87
    11/21/2022 M 16.78 20.61 19.45 760.00 780.00 768.00 1.75 1.99 1.85
    L 19.02 21.58 20.50 760.00 800.00 772.00 1.75 1.98 1.85
    S 17.91 19.87 18.64 684.00 692.00 687.60 1.79 1.96 1.90
    11/22/2022 M 18.74 20.26 19.69 680.00 696.00 688.00 1.85 1.94 1.89
    L 18.66 21.69 20.19 680.00 704.00 694.00 1.89 2.17 2.04
    S 16.63 18.57 17.12 664.00 676.00 668.00 1.54 1.79 1.62
    11/23/2022 M 16.53 18.24 17.50 660.00 676.00 669.60 1.56 1.60 1.58
    L 15.73 16.78 16.22 660.00 676.00 669.60 1.57 1.67 1.61
    S 18.02 19.62 18.89 658.00 682.40 693.36 1.93 2.05 1.98
    11/24/2022 M 17.51 18.56 18.21 669.20 678.80 674.32 1.85 2.07 1.95
    L 16.39 19.18 17.72 676.00 683.60 679.60 1.84 2.07 1.96
    S 14.17 17.78 16.38 661.20 669.60 664.72 1.90 2.10 2.01
    11/25/2022 M 16.99 19.01 17.72 663.20 678.00 669.04 1.91 2.08 1.97
    L 16.66 18.24 17.56 662.40 672.80 665.44 2.01 2.13 2.07
    S 16.02 17.35 16.81 662.00 671.20 666.40 1.82 1.96 1.86
    11/26/2022 M 16.02 19.05 17.56 661.20 669.20 665.44 1.89 2.06 1.99
    L 16.72 17.59 17.25 661.60 674.00 668.80 1.92 2.11 2.00
    S 16.32 18.07 17.16 672.00 708.00 689.60 1.72 2.12 1.86
    11/27/2022 M 16.75 18.42 17.23 660.00 700.00 680.80 1.80 1.94 1.86
    L 16.52 19.57 18.23 652.00 696.00 677.60 1.84 2.04 1.92

    EN
    FAB (N)
    Date Size
    Min Max Average Median
    S 6.62 7.13 6.84 6.75
    11/21/2022 M 7.14 7.82 7.53 7.58
    L 6.37 7.56 6.93 6.83
    S 5.77 7.13 6.58 6.66
    11/22/2022 M 6.22 7.20 6.76 6.77
    L 6.76 7.10 6.94 6.96
    S 6.00 6.40 6.31 6.39
    11/23/2022
    11/23/2022 M 5.28 6.19 5.67 5.51
    L 6.13 6.43 6.31 6.30
    S 6.02 6.52 6.22 6.24
    11/24/2022 M 5.83 6.64 6.26 6.25
    L 6.09 6.32 6.20 6.19
    S 5.69 6.34 5.92 5.82
    11/25/2022 M 5.88 6.64 6.24 6.08
    L 5.43 6.56 6.20 6.43
    S 5.67 6.46 5.93 5.86
    11/26/2022 M 5.68 6.17 5.91 5.95
    L 5.55 6.69 6.13 6.18
    S 5.89 6.81 6.17 6.05
    11/27/2022 M 5.80 7.10 6.20 5.94
    L 6.08 6.62 6.30 6.28

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