SIN2005

Breaker system
HYD_1.0

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Breaker system

Course Name
Breaker system (Understanding major function)

Target

-To know about breaker

-To know hoses/pipe layout of breaker system
-To understand exact function of breaker components

Model : DX225LCA

2 Hours

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Breaker system

Questions

1. What is breaker and main purpose ?

2. How do we use breaker correctly at site

3. Why do we change hydraulic oil more early when using breaker

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Breaker system

Breaker

Breaker is one of hydraulic hammer which attached on excavator to demolish concrete or rock,
In side of piston in breaker moves up and down and transfer impact/hits to tool
Finally, material is broken

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Breaker system

Breaker (Main piping with filter)

Breaker return filter

In order to use breaker, machine could provides oil to the breaker trough breaker oil line
And the machine uses option port on main control valve for breaker operation

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Breaker system

Breaker (Main piping)

Relief valve

Filter

Relief valve is on supply line for setting max. system pressure of breaker

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Breaker system

Breaker (Main piping)

Stop valve

Plugs
Cap

No more use breaker at site the pipe cap at the end of line and hose plug(cap) at the end of breaker
hose must be clogged and keep clean at side
if not, contamination/dust goes into hydraulic tank directly when hose connection
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 Breaker system
Breaker (Pilot piping)

Solenoid valve for

breaker

Solenoid valve on breaker is switching (shifting-on or off ) from joystick switch by operator
Pilot pressure goes into breaker spool cap and shift the spool completely (Neutral or shifting completely – spool
movement is not proportionally)

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Breaker system

Breaker (Pilot piping)

Flow control EPPR valve

Flow control (Nega con)

signal from main pump

Flow control (Nega con) hose from main control valve goes to pump regulator but the hose is
bypassing through flow control EPPR valve for adjust breaker flow at monitor panel
When adjust breaker flow at monitor the EPPR valve works for increase or decrease flow

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Breaker system

Breaker

Mounting
frame/plate

Housing

Power cell
Power cell
(inside of housing)

Tools (Chisel)

Tools (Chisel)

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Breaker system

Breaker (Main function)

Housing/Mounting frame/plate
Support power cell for attaching machine and protect
Housing/Mounting frame/plate
power cell from broken debris

Power cell
Power cell Make impact power to demolish rock or concrete by
hydraulic energy from machine and the power/impact
(inside of housing) is transferred on tools

Tools (Chisel)
Tools (Chisel) Contact broken stuff directly and give power/ impact
from power cell to the tool for demolishing stuff
Tool is replaceable

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Breaker system

Breaker (Power cell)

Tie rod bolts

Back head
(Nitrogen gas inside)

Cylinder Piston

Front guide
Retainer pin

(Front) Bush

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Breaker system

Breaker (Power cell)

Tie rod bolts

Support and tightening back head, cylinder and front guide

Piston
Move up and down to make impact/mechanical power
(Move up by hydraulic energy, down by Nitrogen gas + hydraulic
energy)

Oil port Piston seals

(P or return) Sealing oil between cylinder and piston

Retainer pin
Holding tool on correct position

(Front) Bush
Maintain exact position of tool and protect front guard
from tool movement

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Breaker system

Breaker (Power cell)

Nitrogen charging port Nitrogen gas inside

Oil port P
Piston seals
Oil port return

Valve Piston
High/Low Speed valve
(Big size model)

Nitrogen charging port

Piston seals

Accumulator
(Save and Retainer pin
support oil flow)

Tool

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Breaker system

Breaker (operation)

① Start
Piston Raising ② Piston Up
Valve Raising ③ Valve up
Piston falling ④ Piston Down
Valve falling

HP HP HP HP
LP LP LP LP

When high oil When the striking Strike piston is falling When the piston is
pressure is supplied, piston fully moved down due to down, the lower area of
the oil pressure is upside, the oil path compressed gas the valve is changed to
built up on the on the bottom side pressure + High oil low pressure, and the
bottom side of of valve become pressure + Weigh of valve is falling down
piston. high pressure line. piston simultaneously

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Breaker system

Breaker (Charging nitrogen gas on back head and accumulator)

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Breaker system

Wearing check

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Breaker system

Breaker (Wrong operation)

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Breaker system

Breaker (Hydraulic oil/filter replacement time)

If the machine uses breaker 100%, hydraulic oil could be change every 500 hours and filter could be
100 ours
If 50% of breaker usage, how many hours does it change? Oil ( ), filter ( )
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