Job Safety Analysis (JSA) (Level 2)

JSA Title / Task Description: Pump seal/bearing replacement

JSA #   Attachments: YES / NO. If YES state number of attachments  0
Area:  PAU Job Location: Veolia - WTS RO UNITS – PHASE 1 & 2
JSA Team Leader Name & ID:  Yadhukula Babu, 20815 Department: PAU Operation  Date:  07. Mar 2023
PPE Required: Gloves, Goggles, FRC clothes, Earplugs, safety footwear, High visible vest, and helmet.

JOB SAFETY ANALYSIS (to be filled out by Operations/Maintenance Staff or Team Leader together with JSA Team Members)

Sr. No. Sequence of Job Steps to be Per-
formed
1. Pre task meeting and
preparation of the activity.
2. Preparing the pump for
handover. Electrical &
Mechanical isolations
3. Blinding of pump
suction/discharge lines
Potential Hazards
1.1 Miscommunication / lack of
planning and coordination.
2.1 Injury /Electric Shock during
pump dismantling due to
improper electrical isolation
2.2 Exposure to sea water /
mixed chemical water solutions
due to improper isolation.
2.3 Physical injury to workers
3.1 Exposure to sea water /
mixed chemical water solutions
Risk Control Measures Remaining Action By
Level Risk Level
M 1.1.1 Obtain valid work permit L Suez/
1.1.2 Conduct TBT to include Aquatreat
JSA findings, safe work method,
hazards, and control measures.
1.1.3 Ensure take5 form to be
filled up prior to start the job and
JSA sign off sheet to be filled.
1.1.4 only trained and competent
employees are authorized to do
the maintenance work.
M 2.1.1 Ensure that all electrical L Suez/
equipment isolated and that Aquatreat
Lock-Out/Tag-Out system has
been implemented on it.
2.1.2 Field engineer shall cross
check isolation by pressing start
button before commencing of
job.
2.2.2 Ensure that all valves
mechanically isolated and that
Lock-Out/Tag-Out system has
been implemented on it
2.3.1 Use correct tools.
2.3.2 Ensure that tools are inspected
and color coded.
2.3.3 Use mandatory PPEs.
M 3.1.1 Ensure that the valves have L Suez/
been properly isolated. Aquatreat

MSHEM-02.11-C
 Job Safety Analysis (JSA) (Level 2)
JSA Title / Task Description: Pump seal/bearing replacement
JSA #   Attachments: YES / NO. If YES state number of attachments  0
Area:  PAU Job Location: Veolia - WTS RO UNITS – PHASE 1 & 2
JSA Team Leader Name & ID:  Yadhukula Babu, 20815 Department: PAU Operation  Date:  07. Mar 2023
PPE Required: Gloves, Goggles, FRC clothes, Earplugs, safety footwear, High visible vest, and helmet.

Sr. No. Sequence of Job Steps to be Per-
formed
suction/discharge lines
4 Pump Coupling guard removal and
decoupling
5 Pump Removal/Opening:
Coupling hub removal
Opening bearing housing and
bearing removal
Dismantling seal assembly
Cleaning of seal flush lines
6 Pump Assembling installation, de-
blending, warm-up, alignment,
checking & coupling
Potential Hazards
3.2 Injury due to improper
tool/lifting methods
4.1 Injury during pump
dismantling due to improper
electrical isolation
5.1 Injury to workers.
5.2 Health hazard due to
handling oil/grease
As above
Risk Control Measures Remaining Action By
Level Risk Level
3.1.2 Use mono goggles during the
activity.
3.2.1 Use certified and right capacity
slings/chains (if required)
3.2.2 Use correct hand tools
3.2.3 Use mandatory PPEs
M Same control measures in step 2 L Suez/
Aquatreat
M 5.1.1 Use correct tools L Suez/
5.1.2 Use mandatory PPEs. Aquatreat
5.1.3 Proper lifting procedure to be
followed if applicable.
5.2.1 Use Chemical resistant gloves.
5.2.2 Wash hands after job.
5.2.3 Dispose all oily rags in accor-
dance with Maaden procedure.
M As above L Suez/
Aquatreat

Area Owner / JSA Team Leader: The team have reviewed all job steps of EHSS Role: I have reviewed and agreed with all steps of this JSA
this job through this JSA
Name & ID: Dept.:
Name & ID: Yadhukula Babu, 20815 Dept.: PAU

Sign: Date:

MSHEM-02.11-C
 Job Safety Analysis (JSA) (Level 2)
JSA Title / Task Description: Pump seal/bearing replacement
JSA #   Attachments: YES / NO. If YES state number of attachments  0
Area:  PAU Job Location: Veolia - WTS RO UNITS – PHASE 1 & 2
JSA Team Leader Name & ID:  Yadhukula Babu, 20815 Department: PAU Operation  Date:  07. Mar 2023
PPE Required: Gloves, Goggles, FRC clothes, Earplugs, safety footwear, High visible vest, and helmet.

Sign: Date:
Work crew undertaking the task: Contractor/ Operator/ Technician or any other Operation Supervisor: I have reviewed and agreed with all steps of this JSA
team role: I have reviewed and agreed with all steps of this JSA
Name & ID: Dept.:
Name & ID: Abdullah Abed, 36497 Dept.: Veolia
Sign: Date:
Sign: Date:
Name & ID: Dept.:
Sign: Date: Area Owner Manager: Job steps and remaining risks read and agreed (Only to be
Name & ID: Dept.: signed by the Area Owner Manager when any of the remaining risks is Moderate).

Sign: Date: Name & ID: Dept:

Sign: Date:

Area Owner Director: Job steps and remaining risks read and agreed (Only MPC President: Job steps and remaining risks read and agreed (Only to be
to be signed by the Area Owner Director when any of the remaining risks is signed by MPC President when any of the remaining risks is Extreme).
High).
Name & ID: Dept:
Name & ID: Dept:
Sign: Date:
Sign: Date:

MSHEM-02.11-C
 Job Safety Analysis (JSA) (Level 2)
JSA Title / Task Description: Pump seal/bearing replacement
JSA #   Attachments: YES / NO. If YES state number of attachments  0
Area:  PAU Job Location: Veolia - WTS RO UNITS – PHASE 1 & 2
JSA Team Leader Name & ID:  Yadhukula Babu, 20815 Department: PAU Operation  Date:  07. Mar 2023
PPE Required: Gloves, Goggles, FRC clothes, Earplugs, safety footwear, High visible vest, and helmet.

JSA SIGN OFF SHEET

All personal involved in performing the work shall enter their names below and sign the sheet to confirm that they have read, understood, and will comply with the
conditions of the JSA

Sr. No. Name Role In Team ID Number Signature Date & Time

1
2
3
4
5
6
7
8
9
10

Supervisor (Execution Team) Name: Signature: Date:

MSHEM-02.11-C