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Case Study To Be Used For Reflective Journal - IoT in Logistics
Case Study To Be Used For Reflective Journal - IoT in Logistics
IoT in Logistics
Technologies and Usage Cases
Reference Code: ML00028-074
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Summary
In the logistics sector, keeping track of the current location of the vehicle and parcel has always been a major
challenge. Consequently, internet of things (IoT) is redefining next generation logistics and fleet management
with its ubiquitously connecting capabilities. IoT can enable organizations to accomplish transparency,
efficiency, maintenance, automation, and cost optimization all throughout supply chain processes.
According to GlobalData, the global IoT devices market in the logistics sector is expected to grow from $90m in
2015 to $2,438m by 2020. During the same period, the number of IoT connections within the industry is
expected to increase from 15 million to 255.5 million by 2020.
North America is the clear leader when it comes to IoT software and services revenue in the logistics sector with
more than 50% of the revenue coming from this region in 2015.Asia-Pacific and Western Europe are the second
and third largest regions with combined revenue of more than $184 million in 2015.
Technological advancements are opening up a range of new opportunities for logistics companies, as IoT
solutions for the logistics sector are more affordable and useful. IoT is playing a great role in logistics by tracking
and tracing products to provide complete visibility into operation and monitor everything in real time.
Integration of IoT and Big Data in logistics is expected to be a game changer that can enhance the accuracy of
demand forecasts, discover new demand patterns, and develop new services by sharing data with partners
across the supply chain. In addition, they can increase asset uptime and throughput, engage in preventive
maintenance and conduct close to real-time supply planning utilizing dynamic data feeds from production
sensors and the IoT.
Catalyst............................................................................................................................................................................ 2
Summary ......................................................................................................................................................................... 2
Warehouse management helps streamline the planning and ordering pattern ................................................................ 8
Future Outlook: IoT and Big Data can combine to revolutionize the industry .................................................................... 16
Assimilation of IoT and big data in logistics can change the game ................................................................................ 16
Conclusions....................................................................................................................................................................... 17
Appendix ........................................................................................................................................................................... 18
Definitions ...................................................................................................................................................................... 18
Sources ......................................................................................................................................................................... 18
Disclaimer ...................................................................................................................................................................... 19
Table 2: Logistics – global IoT devices revenue forecasts, US$ million ............................................................................ 11
Figure 2: Key market drivers and inhibitors impacting the IoT adoption in the logistics market......................................... 13
Fleet management encompasses live fleet monitoring, smart deliveries, fuel cost monitoring, diagnostic, and preventive
maintenance to driver behavior improvement. Real-time visibility into driver and vehicle performance is critical to increase
the safety of technicians, reduce inventory damage, and decrease insurance-related costs. Additionally, with real-time
insight, technicians and drivers can respond to customer service inquiries on time.
With IoT, organizations can increase intelligence remotely around the assets in the field, allowing field service
technicians to facilitate need-based maintenance and eliminating unnecessary or reactive responses. Fleet management
solutions constantly monitor vehicle health, thereby enable fleet operators to schedule oil changes and other preventative
maintenance tasks as needed, rather than relying on mileage alone.
IoT connected fleet management solutions allow fleet owners to understand the total cost of ownership (TCO) of each
type of vehicle and makes it easier to decide on the best long-term strategy for the overall fleet. Fleet management
solutions collect performance metrics, analyzes current and historical trends for both fleets and individual vehicles, and
provides data that optimizes logistics and ensures compliance with environmental and safety regulations.
Predictive maintenance enables logistics organizations’ to maximize asset performance and productivity by reducing
maintenance costs or expenses. Predictive maintenance helps to gain better insight into when and where parts are
needed, thereby helps to reduce expensive expedited shipping costs for spares making it easier to preserve capital by
reducing the number of spare parts required.
Predictive maintenance can also help to reduce overtime expenses by providing precise insights into probable upcoming
issues by scheduling more accurately and necessary skilled personnel. By reducing time-consuming routine
maintenance, predictive maintenance systems can increase fleet availability. Moreover by triggering specific
maintenance operations, predictive maintenance helps optimize maintenance planning and allocation of capacity to
reduce maintenance labor costs.
With a predictive maintenance solution in place, logistics organizations can negotiate with a supplier in a stronger
position by providing the data necessary to make better decisions. It can provide the procurement team and the
suppliers’ demand forecasting teams with clean historical data, warranty information, traceability, and anticipated request
which can be valuable for best pricing and term for the new contract time frame.
IoT enables warehouse managers to pinpoint the exact location and progress of any item at any given time. Real time
tracking and monitoring can majorly enhance warehouse efficiency by reducing manual labor intervention, increase the
speed of operation, and shipping accuracy to create smart warehouse. IoT technology can empower smarter way to
manage warehouses to ensure compliance and satisfy regulators and auditors.
IoT is set to transform warehouses that implement intelligent devices, sensors, and radio -frequency identification (RFID),
enabling them to be more proficient, cost-effective, and productive. Application of IoT in warehouse operations involves
monitoring the status of equipment, inventory, pallets, and people in real-time to identify areas of improvement.
Monitoring equipment and people to increase safety and predict equipment failures can improve asset utilization in the
warehouse.
60% 57%
50%
40%
% of respondents
32%
30% 28% 27%
25%
20%
10%
2% 2%
0%
Fleet Equipment Building Infotainment Smart Smart City Smart
Management Process & Management Systems & Payment Metering
& Telematics Management Smart Signage Systems
Figure 1 shows use case frequency among respondents surveyed by GlobalData. Large companies and government
authorities are now adopting these technologies and this section looks at concrete examples of IoT in action in the
logistics industry.
DHL together with Huawei integrated NB-IoT chipsets, which use common cellular telecommunications bands such as
LTE, enabling a simple and cost-effective implementation. By deploying the NB-IoT solution, DHL Supply Chain is now
able to automatically collect dock availability data in real-time, which in return provides visibility to the dispatcher and
drivers. The yard management system then automatically screens the docks for the availability, providing each driver
with real-time status updates visible via the app. A driver is notified to proceed accordingly as per the availability via the
app.
The Port of Rotterdam implemented IBM’s IoT and artificial intelligence (AI) technologies to collect water and weather
data, as well as information about docking berths. Sensors are being deployed across 42 kilometers of land and sea to
collect and process the information through a centralized dashboard application. The data collected will be analyzed by
IBM’s cloud-based IoT technology to manage vessel traffic efficiently in order to maximize cargo loading.
IoT will also connect ship captains with the port and operators of the arrival terminals and monitor the communications
data. With the solution, the port expects the reduction in time spent berthed by the ship in port which will in turn reduce
the cost by about $ 80,000 an hour. Furthermore, 3D metal printing in the shipyards of RDM Rotterdam will use cognitive
IoT technology from IBM in a production process that will create ship components such as propellers in just 200 hours,
rather than over six weeks.
Tata Consultancy Services (TCS) working with Cargotec developed an IoT platform to collect, store, and analyze sensory
data. Data Lake and Big Data platform enable storage and reporting of large quantities of data, algorithm driven actions,
business process automation, and data publication through APIs. Web portals and business intelligence (BI) based
reports for KPIs, alerts, notifications, and performance-related metrics provide internal and external support to clients.
TCS facilitated process automation, operational lifetime value, cargo flow optimization, predictive maintenance,
diagnostics, and new advisory services. Cargotec were able to improve productivity and machine utilization, leading to
cost savings which enabled Cargotec to deliver unique value to customers.
However, the fastest growing IoT connectivity solution in the logistics industry is the LPWAN, which is expected to grow
at a CAGR of 132.1% from 2016 to 2020. LPWAN technology is an ideal wireless link solution for smart supply chain and
logistics IoT applications that features long-range and low-power capabilities that can monitor in-motion assets with real-
time location tracking. With LPWAN, organizations can reduce cost by keeping the items in the field longer with better
visibility for maintenance issues and close monitoring of real-time location.
Figure 2: Key market drivers and inhibitors impacting the IoT adoption in the logistics market
SOURCE: GlobalData
MARKETLINE
With IoT, enterprises can accelerate efficiency, effectiveness, and operations by connecting, capturing and sharing
critical results to gain real-time visibility of the operations. IoT promises an extensive impact on logistics operations by
monitoring the status of assets, packages, and people in real-time throughout the value chain. An organization can
measure how the assets are performing and can incorporate changes for the future task. IoT can also automate business
processes to reduce manual interventions, improve quality, and lower costs to enhance logistics operations.
To optimize logistics operations and enhance supply chain efficiency, Parekh Integrated services, a logistics and supply
chain service provider in India, implemented online remote monitoring and management solutions to monitor operations
in real-time and gets timely alerts in case of any deviations. Since they offer different services to multiple industries it
becomes critical especially for perishable goods like food and more importantly pharmaceuticals drugs to avoid wastage
by incorporating end-to-end visibility in cold chain logistics operations.
IoT enables organizations to enhance processes by understanding the locations and state of all the equipment and other
assets to manage inventory, monitor equipment, comprehend usage, and schedule and monitor workers. Logistics
companies can also acquire real-time insights about the fleet performance which will empower them to enhance
customer experience with an improved estimated time of arrival visibility, and reduce downtime costs by tracking driver’s
behaviors and applying data analytics to accomplish predictive maintenance. Organizations can make informed decisions
and leverage predictive intelligence to streamline the supply chains by gaining profound information related to the
logistics processes.
In order to improve operations and service to customers, DHL, a German logistics company providing international
courier, parcel, and express mail services leveraged Internet of Everything (IoE) to connect people, process, data, and
things across the entire supply chain to speed efficiency, accuracy, and ultimately customer satisfaction. DHL in
collaboration with Cisco deployed Connected Mobile Experiences (CMX) to track the location of all people and assets
along the supply chain in real-time to improve decision-making in warehouse operations. The high-density wireless
network collects aggregate location data on the Wi-Fi connected devices that include pallets, packages, conveyor belts,
vehicles, and more. This data will improve overall decision making in warehouse operations with real-time data analytics.
It also enables DHL to provide faster, more reliable and cost-effective services for the customers.
IoT is playing a significant role in logistics by tracking and tracing the products to provide complete visibility into operation
with falling prices of sensors and RFID to monitor everything in real- time. Currently, organizations can utilize IoT
technology to monitor temperature or any other environmental condition inside the vehicles to ensure product safety of
perishable goods. IoT empowers the platform to associate directly with sensors or asset to bring down the expenses than
previous solutions which used to be high priced.
For instance, Dependable Auto Shippers (DAS) deployed ThingLogix solution to migrate its legacy system to a cloud-
based Salesforce platform that incorporated automated processes to help the company track its logistics and manage
digital inspection reports, saving the company time and money.
IoT advancement presents incredible opportunities for logistics organizations in addressing consumers’ needs. IoT
technology has enhanced transparency, traceability, and operational effectiveness. Increasing accessibility of IoT
technology is being harnessed to better comprehend, predict, and meet customer demands to create a competitive
advantage.
Thus, these entire circumstances put pressure on the organizations to ensure the workforce is set up to assist tomorrow's
development. The organization lacks skilled workforces who understand the complete end-to-end logistic process as well
as able to manage the details of IoT technologies to achieve required outcomes. Since IoT offer tremendous value,
tapping the potential will require a new level of capabilities and system to unlock the value of the organization.
While most organizations believe in the potential of IoT, lack of quantifiable use cases is an important roadblock for IoT
adoption. Also, many logistics organizations do not see a business value and are concerned about the return on
investment (ROI) which is restricting the wider adoption of IoT among enterprises. It is believed that a business case is
important to the success of projects which any stakeholders buy into, therefore lack of substantial business cases make it
difficult for IoT implementation. Furthermore, many current IoT uses cases appears to revolve around cost saving, and
very few cases highlight new sources of revenues from IoT and its decision making capabilities.
GlobalData believes that vendors can play an important role by providing investment case studies as well as the bigger
picture in figuring out how to implement IoT to get the projected ROIs and what areas of business where IoT could make
the biggest impact to gain the confidence of the customers.
Connectivity challenges
Connectivity is an important part of IoT because it plays a vital role in the transport of data from the sensors to the
actuators. Unreliable communication networks could mean logistics businesses are unable to capture full value from the
IoT. Without ubiquitous global connectivity, the IoT sensors are not able to act efficiently due to which global logistics are
not able to analyze the behaviors of freight vehicles and cargo, therefore reducing the ability of businesses to efficiently
orchestrate their supply chains.
One of the major connectivity challenge logistics organizations often faces extreme environmental conditions, for
example, logistics containers that spend weeks at sea. Therefore, enterprises need to make sure their connectivity
solution can withstand such factors so they do not lose contact with assets due to malfunctions in the connectivity
solution.
In an increasingly interconnected world, more cargo is moving through more geographies and more modes of transport
to reach its destinations which bring more complexity with added risk and uncertainties which creates a pressing need for
logistics businesses to increase their visibility over the supply chain and make efficiencies, which is where IoT can help.
Security and privacy protocols are a critical issue with regards to the IoT space. One important perspective in IoT is a
large number of devices being connected with the Internet, each one exchanging data. With billions of Internet-connected
devices, it will be a challenge to keep every bit of information streaming between and among gadgets absolutely secure.
Valuable data gathered over the expensive range of entry points and a growing number of human-less, independent
devices create opportunities for hackers.
For example, connected cars can be easily compromised by hackers as they are more prone to attack by altering the
setting, remotely controlling, and tempering devices, among others. Another important aspect where customers are
expressing concern over is the personal information data that IoT collects in logistics. GlobalData believes organizations
should be proactive to the system settings for IoT devices and, where conceivable, isolate them from access to the web
and to other gadgets. Also, the gateways and Edge components that connect IoT devices to networks and the cloud
need to be secured as well as the devices themselves.
IoT in logistics can bring various kinds of structured and unstructured data together by interconnectivity of gadgets,
sensors, and frameworks. Big data provides the capability to understand historical data and anticipate potential situations
and results.
Organizations can also enhance the accuracy of the demand forecasts, discover new demand patterns, and develop new
services by sharing data with partners across the supply chain. This will enable the companies to increase asset uptime
and throughput, engage in preventive maintenance, and conduct near real-time supply planning, by utilizing dynamic
data feeds from production sensors and the IoT.
The capacity to utilize IoT to gain information, pooled with telematics information from the vehicle and driver generated
data, for example, the status of work assignments and hard braking cases, can enable organizations to make informed
decisions. Although, this technology offers an extensive competitive advantage for client today, GlobalData anticipate
that these tools will be the standard in the coming year and something that each transportation and logistics organization
will keep on building forth.
There are also inhibitors, with a lack of skilled workforce, security issues, and connectivity problems all needing to be
overcome, but this is starting to happen and this will further boost IoT’s appeal.
IoT in logistics is lighting the vision of technology enthusiasts and visionary supply chain pioneers. The conspicuous role
of IoT in logistics and warehouse management is gauged with a large number of shipments that are moved every day,
either through machines or individuals. Connecting diverse assets of the supply chain in an organized way, IoT has
ended up being an ideal match for this industry. The assimilation of IoT and Big Data to this end will change the industry
beyond recognition.
IoT devices - Any nonstandard computing device that connects wirelessly to a network and has the ability to transmit
data. IoT devices include thermostats, RFID, sensors, semiconductor chips, and among others.
Business intelligence (BI) - Includes applications which enhance enterprises' decision making capabilities by retrieving,
storing, and analyzing the data stored within an enterprise. These tools also help in data interpretation and provide visual
analytics for representing data in different formats.
Artificial intelligence (AI) - The theory and development of computer systems able to perform tasks normally requiring
human intelligence, such as visual perception, speech recognition, decision-making, and translation between languages.
Connectivity technologies - This refers to the ability of a software application or piece of equipment to connect to another
application or piece of equipment. The main constituents of the connectivity technology in this survey include:
Cellular – SIM-based machine-to-machine (M2M), licensed spectrum, includes 2G, 3G, LTE, and 5G
Low Power Wide Area Network (LPWAN) – covering both SIM- and non-SIM-based M2M using licensed and
unlicensed spectrum, includes EC-GPRS, LTE-M, NB-IoT, RPMA (Ingenu), SigFox, LoRa, Weightless, and
among others.
Narrowband IoT (NB-IoT) - It is a Low Power Wide Area Network (LPWAN) radio technology standard developed to
enable a wide range of devices and services to be connected using cellular telecommunications bands. NB-IoT is a
narrowband radio technology designed for the Internet of Things (IoT) and is one of a range of Mobile IoT (MIoT)
technologies standardized by the 3rd Generation Partnership Project (3GPP).
Sources
GlobalData Technology Intelligence Center
Further Reading
The Future of the Telecoms Industry: How to navigate in a climate of intense disruption and change – MarketLine Theme
Report
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