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MAKITA SERVICE NOTE


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MAKITA CORPORATION
ISSUED August 10, 2007
Technical Support Section
Technical Support Dept.
DRAWN NO. MWSN-123-02 After-Sales Service Div.
General Manager K. Kubo
Dept. Manager K. Kubo
Stud bolt for cylinder cover.
Section Chief N. Inoue
Drawn By Y. Fukuoka
ENGINE TYPE L/S35MC, S42MC
△:Add the method of extracting broken stud bolt. (March 31, 2009)
1

△:Add the method of extracting broken stud bolt by screw extractor. (September 7, 2010)
2

Recently, we received the reports from some vessels regarding the breakage of the stud bolt for
cylinder cover. The breakage had happened at the setting position to the cylinder frame. And this
cause was corrosion by the water collected on the cylinder frame.

Of course, it is important to keep clean on the cylinder frame so as not to collect the water. (Fig-1)

And, at present, the stud bolt has been improved and applies the O-ring. So, we recommend choice
of the new type stud bolt. And, it is compatible with the conventional type.

However, it is better to cover around the stud bolt by the liquid gasket, even if the conventional type.
(Fig-2)

If the stud bolt is broken, please extract the remaining bolts in the cylinder frame according to the
method on the following pages.

Fig-1 Fig-2

This letter explains the modification of the engine for better performance. When needed, you are
kindly requested to place a purchase order to our parts sales section.
Please extract the broken stud bolt according to the following procedure.
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MAKITA SERVICE NOTE
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STEP1 Extract by using the screw extractor

1. Make a hole on the top of the broken stud bolt by a drill.


2. Screw into the “screw extractor” and extract the stud bolt. (Fig-3)

(It is considerd the same effect by using the bar something like a wedge in place of screw extractor.)

Fig-3

In case of failure, please extract the broken stud bolt by using the welding bolt and pipe referring
next page. (Fig-4)
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MAKITA SERVICE NOTE
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STEP 2 Extract by using the welding bolt and pipe

Cylinder liner
Bolt of M24 or M27

25A SGP pipe

32A SGP pipe

Welding

Broken piece
of stud bolt

Fig-4

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