BFAG Series Explosion-proof Exhaust Fans

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HONGKEFANS
O
LET THE WIND DO ITS BEST

INSTRUCTION MANUAL
BFAG SERIES EXPLOSION-PROOF EXHAUST FANS

ZHEJIANG HONGKE ELECTRIC CO,LTD.

Phone: +8613506556171
Web
E-mail
Technological Development Zone, Yueqing City,
Zhejiang Province, China.
 BFAG Series Explosion-proof Exhaust Fans
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TO U SERS
Dear user:
Thank you for purchasing the BFAG series flameproof
explosion-proof exhaust fan produced by Hongke Electro-
mechanical Co., Ltd.
Before you install and use this product, please read this
manual carefully, and master the various operations, instal-
lation, and precautions listed in the manual to achieve a safe
effect. Please keep this manual properly for daily reference,
thank you for your cooperation!

Du e to th e c on t in uous im prove ment , up d at e, and

rep l a c ement of t he produc t , t he f an m o d el y o u get
m a y n o t be e xac t ly t he s am e as t he d esc r i p t i o n i n
th e ma n u a l . We apolog iz e .

PRODUCT PERFORMANCE STANDARDS

G B /3 8 3 6 . 1 - 20 10 《Part 1 General requirements for

equipment used in explosive gas
atmospheres》

G B /3 8 3 6 . 2- 20 10 《 Electrical equipment for explo-

sive gas atmospheres - Part 2
Flameproof type "d" 》
 BFAG Series Explosion-proof Exhaust Fans
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C O N T ENTS
1. Product overview 1

2. Model meaning 1

3. Working environment 1

4. Technical parameter 2

5. Mounting dimensions 2

6. Install and use 3

7. Ventilation design 4

8. Selection suggestion 5

9. Maintenance storage 6

10. Troubleshooting 7

11. Certificate of Conformity 9

12. Quality Assurance Card 10

13. Fill in user information 11

 BFAG Series Explosion-proof Exhaust Fans
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1 . P roduct ov er vie w

E xp lo s io n - p ro o f e xh a u st f a n ( h e r e i n a f te r r ef er r ed to as ex haust
fan) its e x p lo s io n - p r oo f p e r f o r m a n c e a c c o r din g to GB3836.1 " Ex plo -
s i on-pro o f e le c t ric a l e qu i p m e n t f o r e xpl osi v e en v ir o n m en ts Gen er al
requirem e n t s " G B 3 8 3 6 . 2 " E xpl osi o n - pr o of electr ical eq uipm en t f o r
explosiv e e n viro n m e n ts E x pl osi o n - pr o of electr ical eq uipm en t " d"
p r ovisio n s ma d e o f e xpl osi o n - pr o of ty pe . Ex plo sio n -pr o o f m ar k is
ExdIIBT 4, s u it a b le for I I B c l a ss T 4 g r ou p a nd the f o llo w in g lev els o f
explosiv e g a s e s in t h e e n v i r o n m e n t.
This p ro d u c t h a s th e a d v a n ta g e s of r e l i a ble ex plo sio n -pr o o f per -
for manc e , la rg e a ir v o l u m e , l o w n o i se , p ow e r co n sum ptio n , etc.

2 . Mo de l me a nin g

B F AG

E xh a u st f an
Squ a r e - sh aped

E xpl osi o n -pr o o f type

3 . W or k ing env ironme nt

1 . altitu d e : ≤ 2 0 0 0 m .
2 . am bi e n t t e mp e ra tu r e : - 2 0 to + 4 0 ° C .
3. r elative h u mid it y : ≤ 9 5 % ( a t 2 5 ° C ) .
4. Zone 1 a n d Zo n e 2 f o r e xpl osi v e g a s h a z ar do us lo catio n s w ith
C lass II Cla s s B G ro u p T 4 a n d be l ow

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4 . T e ch nical p a rameter

Lmpeller Rotating Inlet

Model diameter Power speed A n g l e Air volume Voltage
3
Protection thread
(mm) (kw) (r/min) (°) (m/h) (V) class (G)

BFAG-300 300 0.12 1450 25 2200

BFAG-400 400 0.18 1450 20 2400

220/380 IP55 3/4
BFAG-500 500 0.37 1450 20 4900

BFAG-600 600 0.55 1450 20 9500

5 . Mo unting d imensions

A C

B D
B
A

Model A B C D Mounting holes Remark

BFAG-300 370 320 235 150 4-φ13

BFAG-400 470 420 235 150 4-φ13

BFAG-500 570 520 270 190 4-φ13

BFAG-600 670 605 270 190 4-φ13

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 BFAG Series Explosion-proof Exhaust Fans
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6 . I ns tall and u s e
Speci a l c o n s id e ra ti o n s

1. The grounding of the fan casing or motor casing must be reliable.

It is forbidden to rotate in the opposite direction, to run over the
rated current and to run out of phase.The fan must not be operated
out of p h a s e .

2. the number of times the fan bearing is oiled is not less than 1000
hours/time . it is fo rb i d d e n to m a i n ta i n th e f an in o per atio n .

Pr e-in s t a lla t io n p r e pa r a ti o n a n d u se

1 . F ir st c h e c k t h a t th e f r a m e a n d a i r f oi l a r e n o t def o r m ed an d that
t h e fan b la d e s a re f l e x i b l e i n r o ta ti o n a n d f r e e f r o m f r ictio n . C heck
t h at all fa s t e n e rs a r e c om pl e te a n d stu r d y .

2. The lin e v o lt a g e m u st m a tc h th e r a te d v o ltage o n the m o to r

n am epla t e .

3. 500 megohm meter to measure the fan shell and motor wind-
ing between the absolute resistance, its value should be greater
than 0.5 megohm, otherwise the motor winding should be drying
t reatm e n t , d ry in g t e m pe r a tu r e i s n o t a l l o w e d to ex ceed 120 ℃.

4 . A sma ll e x p lo s i o n - pr o of sw i tc h m u st b e used as a po wer

switch o r a n o rma l s w i tc h m u st b e i n sta l l e d o utd o o r s wher e ther e
i s no r isk o f e x p lo s i on .

5. The o u t e r d ia me t e r of th e c a bl e c on n e c ted to the po w er supply

should ma t c h t h e s e a l , a n d th e ti g h te n i n g a n d pr essin g o f the n ut
should e n s u re t h a t th e r e i s n o g a p b e tw een the seal an d the
cable a n d b e t w e e n th e se a l a n d th e ou tl e t n o z z le, o ther wise the
e xplosio n - p ro o f p e r f or m a n c e w i l l b e l o st.

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6 . The n o n - w irin g p a r t o f th e e xpl osi o n - pr o o f m o to r sho uld n o t

be disas s e mb le d a t w i l l . W h e n w i r i n g , o p e n the co v er o f the jun c-
t i on box, p u t in t h e l e a d s a n d c o n n e c t th e m to the ter m in als, af ter
c onnec t io n , t ig h t e n th e sc r e w s on th e c ov er so that the gap
between t h e e x p lo si o n - pr o of su r f a c e s i s l ess than 0 .2m m , an d
t hen tig h t e n t h e w ire o u tl e t so th a t th e l e a d s can n o t b e tam per ed
with.
Note: W h e n in s t a ll i n g , pa y a tte n ti on to th e pr o tectio n o f the
f lamepro o f s u rfa c e , th e r e sh o u l d be n o bum ps an d b r uises, if
t here is d a ma g e o r r u st p h e n o m e n on n e e d to b e r epair ed acco r d-
i ng to th e " p ro v is io n s of th e e x pl osi o n - pr o of electr ical eq uipm en t
explosio n - p ro o f s u r f a c e d e f e c ts

7. The e x h a u s t fa n i n u se sh o u l d be c l e a n ed f r eq uen tly o f dust

and oth e r a c c u mu la ti o n s on th e m oto r to a v o id af f ectin g heat dis-
sipation .

8. When reusing an exhaust fan that has not been used for a
long time, it should be checked again according to the instruc-
t i ons an d o n ly u s e d a f te r i t i s su i ta bl e .

7. Ventilation design

Standard number of air changes

Number of
installed fans

Place Times/h Place Times/h Place Times/h 3 people and

1. Find the required
Assembly Plant 12 Bakery 30 Kitchen 20 animals need to
number from the num
change air volume -ber of people indoor
Auditorium 15 Theater 10 Paper mill 10
per hour: m 3/h -s;
Factory (General Office 10 Ventilation volume ×
Laundry 20
Child 45 number of people ÷
Ventilation) 8 Store (general
Meeting room 10 ventilator air volume =
Factory (exhaust ventilation) 8 Women 69.9 number of units
Ceramic Factory 15 2. Find the required
smoke) 20 WC 15 the man 84 number of units from
Stadium 10 Foundry 25 Warehouse 25 the number of indoor
Cow horse 22.8
air changes;
Steam room 40 Church 10 Electroplatingfactory Indoor volume ×
Chicken 19.8
Ballroom 10 times /h + fan air
Glass factory 12 20
volume = number of
Beauty Salon 12 Library 20 units

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 BFAG Series Explosion-proof Exhaust Fans
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8 . S e l ectio n s ug gest ion

Plant ventilation BFAG、CBF、FB、T35-11、BT35-11、FBT35-11、FT35-11、WT35-11、SF

、HTFC、CF-11、11-62、4-72、B4-72、4-19、GDF、XBDZ、WEXD

YWF、G-fans、GF(Dry change fans)

Equipment material 12038/1550/1752/18060/20060/22060/23062/100FZY/145FZY/150FZY/

heat dissipation 200FZY/250FZY/300FZY/400FZY
FLJ、DF、11-62、CF-11、4-72、4-79

Other uses Boiler induced air：Y5-47、DFY

High pressure fans：9-19、9-26、B9-19、XBG

9 . Ma inte nance st orage

1. The b lo w e r is p a c k e d i n c a r ton s a n d sh o u ld b e car ef ully placed

during tra n s p o rt t o a v o i d c ol l i si o n s a n d k n o cks, an d tr an spo r t with
c or rosiv e s u b s t a n c e s su c h a s a c i d s a n d a l k alis is str ictly pr o hib it-
ed.

2 . The e n v iro n me n t sh ou l d b e k e p t ti d y , the sur f ace o f the f an

should b e c le a n a n d th e a i r i n l e t a n d o u tlet sho uld b e f r ee o f
debr is. Re g u la rly re m ov e d u st a n d oth e r d e b r is f r o m the f an an d
duc ts.

3. Only w h e n t h e fa n i s c om pl e te l y n o r m a l can it o per ate, at the

same time t o e n s u r e th a t th e po w e r su p p l y f acilities hav e suf f i-
c ient c a p a c it y, s t a b l e v ol ta g e , str i c tl y pr o h ib it the lack o f phase
oper atio n , t h e p o w e r su ppl y l i n e m u st b e a special lin e o r in depen -
dent po w e r s u p p ly , sh ou l d n o t be u se d f o r a lo n g tim e w ith tem po -
ra ry lin e p o w e r s u p p l y , c a n n o t u se v a r i ab le f r eq uen cy po w er
supply, p o w e r s h o u l d be c h e c k e d a f te r th e r o tatio n d ir ectio n is
c onsiste n t w it h t h e l o g o ste e r i n g .

4. The fa n s h o u ld be sto p p e d i m m e d i a te l y f or in spectio n if ab n o r -

mal so u n d s , s e rio u s h e a ti n g o f th e m oto r, en clo sur e char ged ,
switc h t rip p in g o r in a bi l i ty to sta r t a r e f o u n d dur in g the o per atio n
of the f a n . In o rd e r to e n su r e sa f e ty , m a i n te n an ce is n o t allo w ed

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 BBFAG
FAG Series
系列隔爆型防爆排风扇
Explosion-proof Exhaust Fans
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while th e fa n is ru n n i n g . A f te r m a i n te n a n c e , a test r un sho uld b e

c ar ried o u t fo r a b o u t f i v e m i n u te s; c o n f i r m that ther e is n o ab n o r -
mal phe n o me n o n b e f or e sta r ti n g th e m a c h i n e.

5. accord in g t o t h e u se of e n v i r o n m e n ta l c on d itio n s f r o m tim e to

t i m e to t h e b e a ring su p p l e m e n t or r e p l a cem en t o f lub r icatin g
gr ease ( mo t o r c lo s e d b e a r i n g i n th e l i f e of the lub r icatin g gr ease
does no t n e e d t o b e r e p l a c e d ) , i n or d e r to e n sur e that the f an in
t he proce s s o f g o o d l u br i c a ti on , r e f u e l i n g ti mes n o t less than 10 0 0
hour s / t ime , c lo s e d be a r i n g s a n d m o tor b e ar in gs, r ef uelin g w ith
Z L -3 lit h iu m lu b ric a ti n g g r e a se f i l l i n g th e i nn er an d o uter r in g o f
t he bea rin g 2 / 3 s t r i c tl y p r oh i bi t th e l a c k of o il o per atio n .

6 . F ans s h o u ld b e s to r e d i n a d r y e n v i r o n m e n t w ith a tem per atur e

of -10° C t o + 3 5 ° C , r e l a ti v e h u m i d i ty ≤ 7 0 % , in a clean an d
well-ve n t ila t e d w a re h o u se , w h e r e th e a i r c a nn o t co n tain co r r o siv e
gases a n d w h e re t h e m oto r i s p r ote c te d f r om m o istur e. When the
f a n is st o re d in t h e ope n a i r , i t sh o u l d be pr o tected f r o m r ain .

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 BFAG Series Explosion-proof Exhaust Fans
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1 0 . T r ouble s ho o ting

Some faults may occur during the commissioning and use of the fan,
and common faults are classified as mechanical faults and electrical
faults.See Table I and Table II for troubleshooting methods

Table 1 Common mechanical faults of wind turbines and their removal

Serial Malf-
number unction Possible reason

①The bearing bracket seat vibrates violently;

Bearing
②Lubricating grease is of poor quality, deteriorated, and contains
tempera- impurities such as dust, sand, dirt, etc.
ture rise The tightening force of the connecting bolt of the bearing seat is too
1 is too
large or too small, and the bearing runs out of oil;
③The shaft and bearing are installed skewed, and the front and rear
high bearings are not concentric;
④The bearing is damaged or the bearing life has reached;
⑤The fan shaft and the motor shaft are unbalanced, and the belt groove
is misaligned

① The impeller is unbalanced;

②The impeller screws are loose or the disc and blades are
deformed;
Fan
③The rigidity of the foundation is insufficient or weak;
2 vibration ④The connecting bolts between the bearing and the bracket of
the machine and the bracket are loose;
⑤The center of gravity is shifted due to the improper position of
the shock absorber.

① The impeller is unbalanced or deformed;

②Friction between the casing or the air inlet and the impeller;
Impeller ③The impeller reversal causes the impeller fastener to
wiper loosen;
3 ④The impeller shaft disc hole and shaft are loose;
shell
⑤The air inlet and outlet pipes of the fan are not properly
installed.

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Table 2 Co mmo n e le c tr i c a l f a u l ts a n d tr ou blesho o tin g o f f an s

Serial Malf-
number unction Possible reason

①The impeller rotates in the opposite direction:

②The switch capacity is small, or the setting value of the thermal
protector is too small and unreasonable;
Can't ③ The starting current is too large, and it is recommended to start
1 start, with a reduced voltage for high-power capacity fans;
④If the fan load is too large (especially the centrifugal fan), the air
switch
inlet of the pipe orAdjust the air outlet valve to the minimum;
tripped ⑤Incoming line poor contact or phase loss caused by the same
phase; control box accessory performancePoor, or poor line
contact to the fan caused phase loss.

It can
start, the
⑥Insufficient grid capacity and low voltage;
sound is ⑦The leakage of the circuit shell;
abnor- ⑧The wiring is unreliable, and the wiring is broken due to heat at
mal, the the wiring after a period of operation;
2 ⑨The wiring of the motor is wrong. Connect the Y connection to the
switch △ connection (generally 3kw
trips after (The motor including 3kw is Y connection, and the motor above
a period 3kw is ムconnection)

of
operation

Over
current,
⑩The gate or throttle valve in the intake pipe is not closed tightly
too high when starting up, or the air pipe is leaking
motor (For centrifugal fan and wind box)
3 The density of the air conveyed by the fan is too large;
tem-
The fan speed is not too high.
perature
rise

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防爆合格证

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BFAG Series Explosion-proof Exhaust Fans
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3C证书

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12. Product Quality Assurance Card

respected user:
In order to make our service more satisfactory to you, please read the following
instructions carefully and keep this quality assurance card properly after purchase.
Description:
1. This quality assurance card must have a seal affixed by the final direct dealer. If
there is no seal, please find the original place of purchase for a replacement.
2. The company's fan products will implement the "Three Guarantees" service accord-
ing to the company's relevant regulations from the date of purchase when the user's
non-human factors cause bad conditions.
3. The use of our products during the quality guarantee period does not belong to the
scope of the warranty if the following conditions are true:
1. The cable is damaged, the seal and the impeller are damaged, the capacitor is
burned, and the appearance is defective.
2. The voltage used by this product is ±10% of the rated voltage. The motor is burned
out due to the voltage being too low, too high or lack of phase
3. In the above cases, the company can do maintenance on behalf of the company
and charge the corresponding cost.
4. If there is any problem with the product you purchased, please return the product to
the original place of purchase for processing or contact our company directly.

13. Fill in user information

User name Purchase

Contact person Phone number

Contact address

Dealer name Classification

Type NO.

DE ALER SEA L
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