WELDING SIMULATOR TECHNICAL SPECIFICATION

SIMBOTT PROFESSIONAL
Product : Welding Simulator
Virtual Reality
Technology:
100% Green Learning . No Real Arc And No Real Fumes
Virtual Learning Virtual Training Environment for ;
Environment: a. Welding Training Booth
b. Shipyard Environment
c. Construction Site Environment
No Real Environment must be visible from VR Headset
Realistic Work piece Student must be able to practice in virtual jobs of ;
Training: a)Oil and Gas Pipeline
b)Shipbuilding & Shipyard
c) Factory/Workshop
d)Construction Equipment(Automotive)
e)Aviation
f) Cargo
Must be able to perform welding on respective industry work pieces
virtually .
Must Have 360 Degree 3D Immersive Viewing Experience through
Viewing Experience:
The Virtual Reality Headset.
SMAW
Process Supported:
GMAW(With FCAW)
GTAW (GTAW with filler)
1G, 2G, 3G, 4G, 5G, 6G
Welding Position:
1F, 2F, 3F, 4F
Provision for Vertical, Horizontal, Flat and Overhead Welding
Positions
Physical Welding Work 1. Butt
Pieces : 2. Lap
3. Fillet
4. Pipe To Pipe
5. Pipe To Plate
Material Selection: a)Low Carbon Steel
b)Stainless Steel
c) Aluminium
Ability To Place The Real Work Piece In Any Position And
Positioning Flexibility : Synchronization With Virtual Work Piece.
Each torch must have a positioning button to synchronize real with
virtual work piece.
3mm To 10mm.
Work Piece Thickness :
Few Courses Up to 24mm.
Welding Torches & User-Friendly Wireless Positioning.
Work Torches Must Have Position Button To align the Real Work Piece
Piece Positioning : With Virtual Work Piece at any desired position.
Tracking System : Advanced Optical Infrared Lighthouse Tracking System which
protects from interference.
Camera/Sensor: Virtual Reality base-station camera for wireless tracking.
Optical infrared lighthouse tracking methodology.
GMAW Welding Real Industrial Shape Of The Gun
Process: 2 Step - 4 Step Control.
Real Welding Parameter selection for the following;
CC/CV Option
Polarity: DC+,DC- and AC

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 Type of Wire : Solid Wire,Flux Cored Wire,Aluminium Wire
Wire Diameter: 0.8,1.0,1.2 & 1.6mm
Shielding Gas : CO2,Argon Mixture,Argon
Gas Flow : Up to 25L/min
Wire Feed Rate : Up to 10m/min
Guidance For Skill : Arc Length, Work &Travel Angle and Welding
Speed.
Voltage & Current Range –GMAW: 12V - 32V & 25A - 270A
SMAW Welding Real Industrial Shape Of The Gun
Process: Different Electrode Selection
Size of Electrode - 2.5,3.15 and 4.0mm
100% Virtual Electrode(Not Physical)
Consumption Of Electrode 100% Virtually.
Automatic virtual electrode replacement must happen after
complete consumption of electrode.
Guidance For Skill : Travel Angle & Welding Speed.
Current Range - 50A - 240A
Clamping angle option must be present(90,120,180 Degree)
GTAW Welding GTAW Gun With Filler Rod.
Process: Real Industrial Shape Of The Gun
Current Range – GTAW:25A - 270A
Filler Rod - 2.0 & 2.4mm
Special Welding Root Run & Multi Pass.
Options: Up to 8 layers welding.
Welder must have the option to set desired current/voltage .
Current/Voltage Setting:
If the ratio of current/voltage is incorrect, error indicators must
appear and training must not begin.
Live Feedback During The Student Should Get Real Time Feedback During Welding for;
Welding : Arc Length In (mm),
Work Angle(In Degrees)
Travel Angle In (Degrees)
Welding Speed In (mm/sec)
English
Language option:
Any regional language can be added(optional).
Results: Graphical (Trends) analysis for ARC Length,Work & Travel Angle
and Welding Speed.
Pass/Fail Indications with Score .
Penetration Level Must Have The Ability To View Penetration Level Through Cut
Analysis : Sectional View At Any Desired Cross Section .
360 Degree Video Playback With The Ability To Check Welding
Video Playback: From All Angles With Zoom-In And Zoom-Out For Checking
Welding Bead.
Must Have Feature To Follow The Ghost Gun In Welding
Ghost Training: Practice. Ghost gun must provide live feedback when followed
correctly.
Basic, Primary, Intermediate,Advanced And Professional.
Multi Level Practice:
Activation of next course must only happen after completion of
previous course successfully.
User Comfort In Real-Time Viewing Angles. The Teacher Should Be Able To See
Viewing Display: Real Time Welding With 360Degree Angles With The Facility To
Zoom-In , Zoom-Out, Adjust The Angle At Any Desired Position
And this Should Not Disturb The Students View While Performing
Welding.
Teacher Student Each student can have a username and password for login.
Software Server: Teacher can Add, Edit & Delete Student Names.
Evaluation Of Student Performance Supplier To Provide
Compatible Software For Offline Access To The Trainer To Carry
Out The Above Activities .
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 Administrator And Trainer Login Available To Monitor And
Evaluate Welder Activity And Data Back Up .
Homework And Practical Exam Facility.
Achievement ranking of student performances.
Results can be downloaded in pdf format
Industrial
C.E. Certification
Certification:
SCOPE OF SUPPLY
REAL WELDING TORCHES GMAW ,SMAW and GTAW
(GTAW with Filler ) 1 No. Each
WITH VIRTUAL REALITY
TRACKERS TOTAL 04 Nos.
VIRTUAL REALITY KIT VR HEADSET and 1 SET
BASESTATION(Camera)
MONITOR 15 INCH TOUCH SCREEN 1 NO.
CPU VR READY - CPU SYSTEM 1 NO.
SIMULATOR SOFTWARE and
SOFTWARE PENDRIVE 1 NO. Each
TEACHER SERVER SOFTWARE
WORKSTAND FLEXIBLE FOR JOB 1 NO.
POSITIONING
BUTTJOINT
PHYSICAL WORKPIECES 1 NO.Each
LAP JOINT
FILLET JOINT
PIPE TO PIPE JOINT &
PIPE TO PLATE JOINT
MANUAL 1 SET
DOCUMENTS
INSTALLATION GUIDE
WARRANTY CARD

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