Professional Documents
Culture Documents
Model Years 1985, 1986, 1987 Appendix
Model Years 1985, 1986, 1987 Appendix
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Fig. 208 Location of temperature switch
llO”C(23)
Important:
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201.024
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Fig. 211 Wiring diagram, tempmatic climate control, model 201.024
1 In-car temperature sensor 10 Electrical center with fuses 17 Relay, auxiliary fan pre-resistor
2 Ambient sensor, outside air Fuse 1 = 16 A 18 Pre-resistor, auxiliary fan
temperature Fuse 3 = 16 A 19 High pressure switch, auxiliary fan
3 Temperature sensor, air conditioning 11 Switchover valve unit, 4 connections (low speed): On 20 bar/Off 15 bar
evaporator 11.4 Switchover valve for blend air 20 Relay, auxilrary fan
4 Feedback potentiometer flaps (“cold”) 21 Auxiliary fan
5 Pushbutton switch unit, consisting 11.3 Switchover valve for blend air 22 Low pressure switch, arr
of: flaps (“warm”) conditioning compressor cut-out:
Temperature wheel 11.5 Switchover valve for heater On 2.6 bar/Off 2.0 bar
Pushbutton switch with six valve (“closed”) 23 Coolant temperature switch (110°C)
buttons 11.1 Switchover valve for heater for compressor (high temperature
Mode switch for air conditioning valve (“open”) cut-out)
compressor with three buttons 12 Switchover valve unrt, 5 connections 26 Switch, fresh airlrecrrculatrng air
air conditioning on, 12.8 Switchover valve for legroom A To electronic control unit C-IS-E,
controlled via temperature sensor flaps terminal 19
(3) to 0 “C evaporator temperature 12.9 Switchover valve for fresh air/ C To hazard warnrng switch,
air conditioning, controlled recirculating air flap (short terminal 15
via pushbutton switch unit stroke) D To seat belt Indicator, terminal 8
(electronic system) 12.10 Switchover valve for fresh air/ circurt 15
air conditioning off recirculating air flap (long E To heated windshield washer
Relay for air conditioning stroke) nozzle (circuit 15)
compressor 12.6 Switchover valve for defroster F To engine fan clutch
Relay for auxiliary coolant pump nozzle flaps (short stroke) 30 Terminal block for circuit TD (by
Lights 12.7 Switchover valve for defroster diagnostic socket)
Fuse: 2 amps nozzle flaps (long stroke) 141 Control unit for compressor
12-pin connector, at left side of 13 Auxiliary coolant pump protective cut-out
pushbutton switch unit 14 Aspirator blower for in-car 143 Electromagnetrc clutch, compressor
12-pin connector, at right side of temperature sensor 144 RPM sensor, compressor shaft
pushbutton switch unit 15 Blower switch M l Common ground connection (behind
6 Terminal block, circuit 58d 16 a Coolant temperature switch instrument cluster)
8 Blower motor (100°C) for engine fan clutch M 5 Ground connection, engine (unit
9 Pre-resistor, blower motor b Coolant temperature switch screwed into engine)
(110%) for auxiliary fan (high M9 Ground connectron, front left (near
speed) headlight)
M 10 Ground connectron, battery
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Fig. 212 Wiring diagram, tempmatic climate control, model 201.122
lncar temperature sensor 11 Switchover valve unit, 4 connections 20 Relay, auxiliary fan
2 Ambient sensor, outstde arr 11.4 Switchover valve for blend air 21 Auxiliary fan
temperature flaps (“cold”) 22 Low pressure switch, air
3 Temperature sensor, air conditioning 11.3 Switchover valve for blend air conditioning compressor cut-out:
evaporator flaps (“warm”) On 2.6 bar/Off 2.0 bar
4 Feedback potentiometer 11.5 Switchover valve for heater 26 Switch, fresh air/recirculating air
5 Pushbutton swatch umt, consisting valve (“closed”) 132 Rpm sensor, ring gear
of: 11 .l Switchover valve for heater 13411 Microswitch for compressor cut-
a Temperature wheel valve (“open”) out at full load (only connected on
b Pushbutton switch with six 12 Switchover valve unit, 5 connections vehicles with automatic
buttons 12.6 Switchover valve for legroom transmission)
c Mode switch for air conditioning flaps 141 Control unit for compressor
compressor wrth three buttons 12.9 Switchover valve for fresh air/ protective cutout
arr conditioning on, recirculating air flap (short 143 Electromagnetic clutch,
controlled via temperature sensor stroke) compressor
(3) to 0% evaporator temperature 12.10 Switchover valve for fresh air/ 144 Rpm sensor, compressor shaft
air conditioning, controlled recirculating air flap (long A Coolant temperature switch
via pushbutton switch unit stroke) (100%) for engme fan clutch
(electromc system) 12.6 Switchover valve for defroster B To control unit, EGR, terminal 6
arr conditioning off nozzle flaps (short stroke) C To hazard warning switch,
d Relay for air conditioning 12.7 Switchover valve for defroster circurt 15
compressor nozzle flaps (long stroke) 0 To seat belt indicator, terminal 6
e Relay for auxiliary coolant pump 13 Auxiliary coolant pump (circuit 15)
f Lights 14 Aspirator blower for incar E To control unit, EGR, terminal 4
g Fuse: 2 amps temperature sensor F To control unit, electronic idle
h 12-pin connector, at left side of 15 Blower switch speed, terminal 10
pushbutton switch unit 16 a Coolant temperature switch G To klckdown switch
j 12.pin connector, at right side of (100%) for engine fan clutch H To switchover valves, EGR
pushbutton switch unit b Coolant temperature switch Ml Common ground connectlon
6 Terminal block, circuit 56d (1lO’C) for auxiliary fan (hlgh (behind Instrument cluster)
7 Preglow starter switch speed) MS Ground connectlon, engine (unit
6 Blower motor 17 Relay, auxiliary fan pre-resistor screwed Into englne)
9 Pm-resistor, blower motor 16 Pre-resistor, auxiliary fan MQ Ground connectlon, front left (near
10 Electrical center with fuses 19 Hlgh preeaure switch, auxillaty fan headlIght)
Fuse1=16A (low speed): On 20 bar/Off 15 bar M 10 Ground connectlon, battery
Fuse3=16A
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Model 201.024
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refrigerant high pressure switch (S 32).
Fig. 83/27
S 32 Refrigerant high pressure switch
laux fan low and engme fan)
Fig. 83128
K 8 Double contact relay
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The switch (S 32) activates only the aux. fan low (en-
gine has visco-fan).
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(A/C compressor cut-out]
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N19Il
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Fig. 83/31 W iring diagram, tempmatic climate control, Model 201.024
B 1014 In-car temperature sensor S 2514 Coolant temperature switch 100/l 10-C Y 26 Switchover valve umt. 5 connections
B 1015 Outside arr temperature sensor a 100°C for engine fan clutch 8 SwItchover valve for legroom flaps
B 1016 Evaporator temperature sensor b 1 lo’% for aux fan ( HI) 9 Switchover valve for fresh/
F 1 Electrical center Fuse 1 - 16 A s 31 Refrigerant low pressure switch recirculating air flap (short stroke)
Fuse3-16A (compressor) 10 Switchover valve for fresh/
K 8 Double contact relay, auxtllary fan low Closed 2 6 bar/Open 2 0 bar recirculating air flap (long stroke)
and engine fan clutch S 32 Refrigerant high pressure switch 6 Switchover valve for defroster flaps
K 9 Relay, auxtllary fan high (aux fan low and engine fan clutch) (short stroke)
L 4 Rpm sensor, A/C compressor Closed 20 bar/open 15 bar 7 Switchover valve for defroster flaps
M 2 Blower motor W 1 Common ground (long stroke)
M 4 Auxiliary fan (behind Instrument cluster) a To control unit for CIS-E system
M 9 Aspirator blower for in-car sensor w 5 Enqme qround pm socket 19
M 13 Auxrkary coolant pump w 9 Ground, at front headlamp C To hazard warning switch terminal 15
N 6 Compressor cut-out control unit w 11 G r o u n d , engme (electnc wire connechon) d From fasten seat belt Indicator,
N 19/l Pushbutton switch umt X 6 Terminal block 58 d terminal 8 (connection terminal 15)
a Relay for A/C compressor x 11 Dlagnostrc plug e To heated windshield washer nozzle
b Relay for aux coolant pump x 15 Connector plug, engine fan to (termmal 15)
c Illumination coolant temperature switch (S 25/4) f To fuel pump relay pm socket 10
d Fuse - 2 A Y 2 Engine fan clutch g To tachometer
R 14 Pre-reslstor for blower motor Y 5/l Electromagnehc clutch
R 15 Pre-resistor for aux fan for A/C compressor
R 23 Feedback potentiometer Y 25 Switchover valve unit, 4 connechons
S 2/l Ignlhon-starter switch 4 Switchover valve for blend air
s 3 Blower switch flaps (“cold”)
S 24 Fresh/recirculation switch 3 Switchover valve for blend air
S 2513 Coolant temperature, flaps (“warm”)
engine overheat (1 1 O”c), 5 Swrtchover valve for heater valve
A/C compressor cut-out (“opens”)
1 Switchover valve for heater valve
(“open”)
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N1911
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Fig. 83/32 Wiring diagram, tempmatic climate control, Model 201.126
B 10/4 In-car temperature sensor S 24 Fresh/recrrculatron swatch Y 25 Swrtchover valve unit, 4 connections
B 1015 Outside arr temperature sensor s 25/5 Coolant temperature swatch 105/l 15% 4 Swrtchover valve for blend air
B 1016 Evaporator temperature sensor a 105% for aux fan ( HI ) flaps (“cold”)
F 1 Electrical center Fuse 1 - 16 A b 1 15% engine overheat 3 Swrtchover valve for blend air
Fuse3- 16A A/C compressor cut-out flaps (“warm”)
K 9 Relay, auxtkary fan s 27/l MIcroswitch for A/C compressor 5 Switchover valve for heater valve
K 10 Relay, auxrlrary fan pre-resistor cut-out at full throttle (“closed”)
L 3 Rpm sensor, flywheel ring gear )
(only connected with auto trans 1 Switchover valve for heater valve
L 4 Rpm sensor, A/C compressor s 31 Refrigerant low pressure swatch (“open”)
M 2 Blower motor (A/C compressor cut-out) Y 26 Swrtchover valve unit, 5 connechons
M 4 Auxrliary fan Closed 2 6 bar/Open 2 0 bar 8 Switchover valve for legroom flaps
M 9 Asprrator blower for m-car sensor S 32 Refrigerant high pressure swatch 9 Swrtchover valve for fresh/
M 13 Auxrlrary coolant pump (aux fan low) recirculating air flap (short stroke)
N 6 Compressor cut-out control unrt Closed 20 bar/Open 15 bar 10 Swrtchover valve for fresh/
N 8 Idle rpm control unit w 1 Common ground recrrculatmg air flap (long stroke)
N 19/l Push button switch unit (behmd Instrument cluster) 6 Switchover valve for defroster flaps
a Relay for A/C compressor w 9 Ground, at front headlamp (short stroke)
b Relay for aux coolant pump w 10 Battery ground 7 Switchover valve for defroster flaps
c Illumination X 6 Terminal block 58 d (long stroke)
d Fuse - 2 A x 29/l Test connection for rpm signal C To hazard warning switch terminal 15
R 14 Pre-resrstor for blower motor Y 5/l Electromagnetic clutch d From fasten seat belt mdrcator,
R 15 Pre-resistor for aux fan for A/C compressor termmal 8 (connectron terminal 15)
R 23 Feedback potentrometer g To krckdown switch
S 212 Pre-glow starter switch h To swrtchover valves for EGR
s 3 Blower swatch
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(Fig. 83/l). Both A/C mode pushbuttons can be
switched on and off individually. If one pushbutton is
Fig. 83/l
depressed, it will automatically cancel the other. With
both A/C mode pushbuttons switched off, the climate
control operates as before in the economy (“EC”) set-
Function of recirculated air mode
ting (no A/C).
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Function of dehumidifying mode In this case, the blend air flap remains in its present
position. The heater valve remains open or opens.
The blower continues to blow at the previously set
Pushing this button switches the compressor on to speed, and the legroom flaps open. All other func-
operate until the evaporator reaches i-5 OC. The inte- tions are non-operational.
rior temperature sensor has no influence.
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(LED) blink code. control unit. These impulses can be “read” through
the use of a LED (not a light bulb). The malfunctioning
component or respective wiring can be pinpointed
Short-circuit proof design according to the number of voltage impulses indicat-
ed by the blinking LED. The LED will blink once for
each impulse. The voltage impulses have a frequency
The circuit board in the tempmatic pushbutton con-
of l/2 Hz. (two seconds).
trol unit is protected against shorts from any of its ex-
ternally connected circuits. The respective output
signal, i.e. blower and A/C compressor, is switched
off, and the blend air flap remains in its present posi- Defective
--~ -
Number of
--r Time of
tion. The respective output signals are switched on component voltage impulse
with wiring impulses sequences
again after the short-circuit has been eliminated. (blinks) in seconds
2
Due to this modification, the two ampere fuse in the In-car temp. 5 10
tempmatic pushbutton control unit is no longer re- sensor
quired. Outside temp. 10 I 20
sensor
Feed back 15 I 30
Override function during failure of a termperature potentiometer
sensor or feedback potentiometer Evaporator 20 40
temp. sensor
t
Then tempmatic pushbutton control unit switches to Coolant temp. j 50
gauge sensor
an override function if one of the following compo-
nents fails:
The malfunction indication repeats until the defect is
In-car temperature sensor no longer detected. There is a pause of four seconds
between each sequence of impulses, at which point
Outside temperature sensor the opening and closing of the relay in the blower
switch is audible (clicking noise), momentarily
Evaporator temperature sensor switching the blower off. This provides an additional
method for diagnosing the defective component by
Coolant temperature gauge sensor listening to the relay and timing the impulse se-
quences.
Feedback potentiometer
The test procedure for diagnosis using the LED blink
code is on page 246.
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Cut-out pressure is approx. 30.0 bar.
Cut-in pressure is approx. 22.0 bar.
Fig. 8312
M 4/l Left auxlllary fan
M 4/2 Right auxlllary fan
Fig. 8313
S 3 111 2-Function refrigerant pressure switch
Model 201
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In-car temp. 5 10
sensor
Outside temp. 10 20
sensor
Feed back 15 30
potentiometer
Evaporator 20 40
temp. sensor
Coolant temp. 25 50
gauge sensor
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Fig. 83/4 LED blink code tester
Special tools
I
I
L I L-_--J LA
Test procedure Modified test value for checking the feedback
potentiometer
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0.75
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TJ Y2
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Fig. 8319 Wiring diagram Tempmatic climate control, model 201 .128
A lpl Coolant temperature gauge s 2/2 Glow/starter switch Y3 Krckdown solenord
A9 A/C compressor s 3/l Blower switch (automatic transmissron)
A 9kl Electra-magnehc clutch S 2515 105/l 15’ C temperature switch Y 25 Switch-over valve unit,
A911 RPM sensor a 105O C for auxiliary fan 4 connections
B 1 O/4 In-car temperature sensor b 115’ C for A/C compressor 4 Switch-over valve for blend
B 1015 OutsIde temperature sensor emergency cut-out air flaps (“cold”)
B 1016 Evaporator temperature sensor s27 A/C compressor/boost pressure, 3 Switch-over valve for blend
813 Coolant temperature gauge sensor cut-out microswitch air flaps (“warm”)
Fl Electrrcal center, s 30/l Kick-down switch 5 Switch-over valve for heater
Fuse 1 16A s31/1 Refrigerant pressure switch. valve (“closes”)
Fuse 2 8A 2-function (off 2 O/30 0 bar, 1 Switch-over valve for heater
Fuse 3 16A on 2 6122 0 bar) valve (“opens”)
Fuse 10 16A S32 Refrtgerant high pressure switch Y 26 Switch-over valve unit,
Fuse 11 8A (auxiliary fan) 5 connections
K8ll Relay for dual auxrliary fan, hrgh (off 15 0 bar, on 20 0 bar) 8 Switch-over valve for legroom
KlO Auxllrary fan pre-reslstor relay Wl Main ground, behind instrument flaps
L3 Rmg gear speed sensor cluster 9 Switch-over valve
M2 Blower motor w3 Ground, left front wheelhousmg for fresh/recrrculated arr flap
M4/1 Left auxrliary fan (at rgnition coil) (short stroke)
M4l2 Rrght auxrlrary fan WlO Ground, battery 10 Switch-over valve
M9 Asprrator blower X6 Terminal block, crrcurt 58d for fresh/recrrculated an flap
Ml3 Auxrllary coolant pump X 18/l Connector, taillamp harness/ (long stroke)
N 214 Warning module A/C compressor harness 6 Switch-over valve for defroster
(seat belts, keys, lights) X 4812 Connector sleeve, circuit 15 flaps (short stroke)
N6 A/C compressor control unit (solder fomt m harness) , 7 Switch-over valve for defroster
N 19/l Tempmatrc pushbutton control unit X 4814 Connector sleeve, rpm flaps (long stroke)
N39 Control unit (EDS) sensor signal (solder a to clock/tachometer Al p7
R 14 Blower motor preresrstor group fomt m harness) b to engine overload protection
R 15 Auxiliary fan preresrstor x 59/l Connector, engine fan/coolant pressure switch
R 23 Feedback ootenhometer temperature sensor
x 92 Test plug (EDS) 8-pole
18