Professional Documents
Culture Documents
Hydrazine Impurities
Hydrazine Impurities
AD-764 365
G. L M. Christopher, et al
H1
[ Prepared for:---
June 1973
-- 2
DiSTRiBUTED BY:
- 74
i~tfkTR-71l24--
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AFRPL-TR-73-24
10- AVA ILAPILITY/LIMITATION NOTICES
M,!onopropellant Hydrazine
Contaminants
Physical A.pnalysis
Chemical Analysis
II
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DD 1473 (BACK) I
j..I~'-Secuarity Clessiffication
AFRPL-Ti-T3-24
G. L. 1!. Christopher
and
C. T. Brown
Phase 1
June 19T3
FOREWORD
[-- Uork under Phase I of the Contract F04611-73-C-0019 was perforned under
rthe direction of Dr. G. L. ,.1Chrit topher, Principal Investigator, with the
assistance of Dr. G. Golden, Chiel, Analytical Chemistry, Mr. William Lasko,
Chief, flattrials Analysis, and Dr. C. T. Brown, Chemical Sciences.
Publication of this report does not constitute Air Force approval of the
reports' findings or conclusions. It is published only for the exchange aud -
stimulation of ideas.
Iq
I 72
L-
2-U
AYIRPL-R-73-24
ABSTRACT
V_
F. A study of the amounts of specific contaminantL. present in propellant
grade (iL Spec) hydrazine obtained from a number of tsers has been carried
out. A total of twenty-four samples from twelve user g-oups was analyzed.
The cntaninan4s examined included particulate materials, organic impurities,
-
I
water, carbon dioxide, metals and chloride. The level of particulate con- 2]
6anination, the particle size distribution and approximate identification of
cherieal types were established by appropriate techniques. ITa r metal con-
taminants were determined by atomic absorption and trace meta'. contaminant.
were determined by emission spectroscopy. Other contaminants iere assayed Ey I
gas chromatographic, ultraviolet spectroscopic or colorimetrio techniques. -
=
I
LI' ii
AFRPL-TR-73-2h
I
T!ABLE OF CONTEUTS I
-o Page
FORWARD ii
ABSTRACT iii I
TABLE OF CONTETS iv
LIST OF TABLES v
LIST OF FIGURES vi
SECTION I - Introduction 1
REFERENCES 15
APPENIDIX A 16
-TABLES I- XI
FTGURS 1 - 22
iv
AFRPL-TR-73-24
LIST OF TABLES
TABLE T-X
TABLE X
TABLE XI
Results of Spectral Scan Analyses
| ,
LIa
V:
AFRPL-TR-73-24
LIST OF FIGURES
It FIGURE 12
FIGURE 13
FIGURE lh
Optical Photr icrographs of Particulates from Hvdrazine Samples
I vi
AFRPL-TR-73-24 - = I
SECTION I
INTRODUCTION
In order to effect such a study, which is the purpose of the present con-
tract, it is necessary to define the nature sad concentration levels of con-
taminants most prevalent in hydrazine. These contaminants can be introduced
during the hydrazine manufacturing process, during handling and transfer of
v hydrazine ar by reaction of hydrazine with container materials. 41
1 1
AIr'PL-TR-73-24
SETION II
WEXPRIF!ITAL PEOGRAMi
The experimental program for the Air Force Rocket Propulsion Laboratory
(AFTIPL) Hydrazine Impurity ',urvey consi:,ted of both chemical and physical
analyses of impurities contained in twenty-four samples from twelve user groups.
A complete list of the suppliers is included in Appendix A along with the sample
designations for each container received.
in most cases samples ;ere received in both one quart snd one-half pirt
glass bottles. Each bottlc was numbered in the order in which it was received.
iere two sample numbers are listed together, both were the same composition
[ front the same lot from a si nle supplier. They represent different bottles of I
otherwise identical materials.
a3'les for
- Chemical
- - Analvsis
- of Metallic Materials and Determination
of Particulates:
2
AtRPL-TR-72-24
For convenience the impurities analyzed in this survey have been divided
into two groups; filterable and non-filterable impurities. In the latter case
there was a further s-itdivision into metallic and non-metallic izpurities. The
metallic impurities were analyzed after filtration an4 eve--ration of a large
(500 mL) sample of hydrazine (Figure 1). In addition to wu. above,-parameters
such as non-volatile residue (INVR) and ash were determined in an attempt to
differentiate between materies with high boiling points and inorganic residues.
A brief statement of the nature of the type of impurities determined is indicated
F below:
H20, C02 , UDNN, 12.2, Isopropyl Alcohol: These compounds were determined-
by gas enromatograpny. Tnroug tne use $1 two chromatographic columns in series, -
Ash: The materials in the crucibles from the IJVR determination were
-heated to 650'C for one hour to destroy any organic residues present. The
-.. . -ths
. treatmt. reet ui.-vut...e inorganic sub-
--stances.
= 3 z
ArFRFL-TR-7 3-2h
a. Gas Chromatography
Liquids or gases may be introduced into the unit through a heated inlet
by mears of preciiion syringes for separation, qualitative identification, or
auantitative meastrements. Alternatively, gases may be admitted from static
or dynamic system., via a solenoid-operated gas sampling valve.
Gas concentrations in the part per million to part per hundred range may
be determined. Isothermal or programmed temperature modes of operation up to
hoo 0 c yield sufficient vapor pressures to allow samples with boiling points
over 500 0 C to be analyzed. Provisions have been made to allow zrapping of
separated fractions for infrared identification.
In the course of the chromatographic work, it was found that Tbe columns
specified in the military specifications (Fefs. 1 1 2) -ere not sufficient for
commlete separation of all the filtered impurities noted above.
A - one meter x 1/4" length containinF 33' Carbo;wa;x hoG (polyethylene glycol
It00) on 90/100 mesh Anakrom 1B (Anakrom B used in the military specification is
no longer available);
All colurmns were made of 316 or 321 stainless steel. The carrier gas was heli m,
4
iA
4 AFRPL-TR-73.-2
and the flow rate was set to 80 ml/mmn. These columns were tested and u. ed in
a Beclman GC 72-5 with two hot wire thermal conductiity detectors and heated
inlets. With this system two independent chromatographic systems were seA up
to facilitate more rapid total analysis. The procedure used in the military
specificat'ons (Refs. 1 & 2) was followed and gave satisfactory results. The
procedure is as follows:
IPA ahead of the UDU.i was cal-ulated from retention data. This calculation
indicated a length of 6 ft for column C which when combined with column A,
resulted in the chromatogram shown in Figure 7. These column systems have
proven ,alaable in analyzing many propellant samples which were found to con-
tain frcn <0.01 w/o to over i w/o of these various components.
The cobination of columns R and C (Figure 7) was used for the analys.s
of all impurity components with the exception of MI.%, which was analyzed using
a combination of columns A and B (Figure 5).
AFRPL-TR-73-24
b. bltraviolet Spectroscopy
Hydrazine samples were analyzed for chloride using a portion of the samples
retained (unfiltered) for chrortographic and aniline analysis (Figure 1).
Dulicate ten milliliter samnles were taken and analyzed according to 07T1
method D512-67 (Ref. 3). This pr3cedure is a colorinetric nethod basec or the
reaction of chloride ion with a Mixture of ferric arzonium sulfate and mercuric
thiocyanate to form the colored ferric thiocyanate complex. Absorbance is
measured at 460 milimicrons and compared to staendards coataining krnown a=ounts
of chloride.
Minor metallic impurities were analyzed using ash sample #'2 from each
filtrate. These filtrates were evaporated in two portions for determination
of NIR and subsequently ashed for analysis of major metallic impurities by
atomic aosorption and minor metallic impurities by emission spectroscopy. A
Jarrel Ash-Ebert Uark IV, 3.4 meter spectrograph was used for the latter analysis.
This instrument is illustrated in Figure 9.
6
AFRPL-TR-73-2,,,4
-The site distribution of the pe ticulatis xemoved from the hydrazine samples
were obtained by photographing at IOOX, five randomly chosen fields of the re-
mainin6 3/4 section oi, the filters containing the particles from 500 ml. of
hydrazine sample. 711.e particles in the size ranges 6-10u, 1I-2511, 26-50p, 51-
100p and >100p were counted in each field and the data reduced and reported as
particles ter 100 ml. hydrazine. The area of each field was 1.015 cm2 and the
total Ailter area- was 9.62 cm2 .
-. .... .
AFJPL,-TR-73-24
Selected particles from some of the hydrazine samples were also examined
using a Scanning Electron Microscope (JSM)(Figure 11) in order to determine
their topographical features. The AM-900 Model
0 SE14 has a magnification range
from 5X to 100,OOOX, and a resolution of 250A.
)
rJ I
-I
- J
-t
g A
8
AFRPL-TR-73-24 "
SECTIONI III
EXPERIMENITAL RESULTS
The results of analysis for aniline (the third major impurity in hydra-
zine) are summarized in Table I1. Aniline levels are remarkably constant and
range from 0.17 to 0.36 percent. Aniline is used in the hydrtzine -purification
step during manufacture of the latter and the data reflects the fact that a
fairly consistant fraction of aniline remains in the troduct. -
The- non-volatile residue (11VR) and ash levels found i the hydrazine
samples ate summarized in Table III. The non-volatile resi.due reflects the
presence of high boiling corpouands. Aniline has a relativel-y low vapor pres-
sure at the evaporation temperature of 105°C. It is also probable that products
resulting from the interaction of C02 with hydrazire also have relatively low
vapor pressure at this temperature. The 1TVR is believed to contain such materials -'
in addition to y hydr_ ne 'hydr chloride normally pre-ent in the hydrazine.
kt terpts to utilize infrared xpectroscopy for demonstrating the presence in
:1111R of compounds derived from hydrazine, CO2-and FICI-vere unsuccessful.
The ssh samplev were aral :zel 'or b-th major metalli' irurities and for
metals present in trace quantities. '--e ,-,xP s of thes analysrs are s,'maxized
in T.able !V and V. The major metallic impurities include sodium, iron, chromium,
nickel, zinc and cadmium. The quantities of sodium and iron were in general in
the range .04 to 0.5 ppm which is about in order of magnitude greater than the
other "major" impurities. Iron, chromimx and nickel are probably from the stain-
less steels used in containers, transfer tubing and valves, and may be present
either in soluble form or as compoiients of particulates.
-- L J
AFRPL-TR-7 3-24
'Thechloride levels found in the samples (Table IV) are quite large con-
pared to th _ metals and range from 0.3 to 4.6 ppm. These levels are such that
they are much greater than the sum of all the metal concentrations. These
results indicate that chloride is associated with either hydrazine, anmonia
or possibly aniline in addition to its association with sodium or other retallic
ions. The major portion of chloride is probably introdrc-J duri,g the manu-
facturing process as hyd&'hlorLc aci I as noted above.
q-1t foJmation of nPitrogenous bases with hydrochloric acid also nay ac'count
for -....high levels of lIVP since these salts would not be volatile at the tem-
perature used in the test. These materials would volatilize at the high tempera-
-ure (6500 C) used for determining the ash content and the large differences
observed Tetween IVR and ash are thus explained. Aln -a similar manner, -the
interaction between nydrazine and CO- could lead to a salt-like produwt which
also could have a relatively low vapor pressur_ and therefore produce a high
The particulate level in each sample is summarized in Table III along zith
the results for non-volatile residue end ash. The particulate levels ranged
from a trace (<0.1 ppm) to as high as 2.2 ppm in sample 23-24. In most cases
the observed particulate level was below 0.4 ppm. The particulates were examined
to determine Particle size distribution, chemical elements present and particle
morphology.
10
AFRPL-TR-73-24 ,
Figure 19 shows particles from Sample 9 (Bell Aerospace, S/IN 929). A few
flat particles, (9A) and a few granular particles, (9B) were observed. The
majority of the particulates from this sample were of rough, irregular shape
similar to those shown -n C & D.
Figure 20 shows particles from Sample 12 (China Lake, 2037). The parti-
culates are about equally divided between the irregularly shaped particles shown
in A and B and those with a more block-like shape as in C & D.
11f
AFRPL-TR-.73-24
In Figure 21 are particles from Sample 14 (JPL, H-3155). Two rather un-
usual types of particles are shown in A & B. This type was not observed in the
other samples reported here. Sharply cleaved and irregularly shaped plate-like
particles were also observed and are shown in C & D, respectively.
Particles from Sample 18 (Sundstrand, H-110) are shuwn in Figure 22. They
consist of the typical plate (A & B) and rough textured, irreg,.'arly shaped (C &
D) particles.
LA
:
FA I
iii
zj
--
A
1-i
= 12
AFRPL-TR-73-2'
It
SECTION IV
From the data presented in the preceding section of this report several
general observations may be made regarding the nature of impurities found in
the twenty-four samples analyzed.
than the sum of the metallic ion concentrations. Of the major metallic :ons -
sodium, chromium, iron and nickel - sodium and iron are th nost concentrated
Iron, nickel and chromium are probably introduced by reaction of hydrazine witi
the stainless steels used for containers and associated plumbing. The sodium
is primarily introduced during the manufacturing process when sodium hydroxide
is used to neutralize the hydrochloric acid produced as a product along with
hydrazine. The chloride which is introduced from the hydrochloric acid in this
process must be present, not only as metallic chloride salts, but also in corn-
bination with hydrazine, ammonia and possibly aniline.
The ash samples are primarily metallic residues; principally Iron and sodium.
13
AFRPL-TR-73-2h
144
Lk-
I - -_ -_ ---- -- -- -- -- - - - - - - - - - -
AFRP.L-TR-73-24
BUFREICES
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AFRPL-TR-73-24~
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AFRPL-TR-73-24
Table I
- 5,6
7,8
10,11
12,13
SHELL
CHINA LAU
BELL
CHINA L.KE
H-4670
H-2002
S/N 929
2037
0.4
0.6
0.5
1.0
0.2
0.5
0.3
0.3
0.08
<O.01
<0.01
<0.01
<0.01 <0.01
<0.01 <0.01
<0.01
<0.01
<0.01
<0.01
14,15 JPL H-3155 0.3 0.2 <0.01 <0.01 <0.01
17,18 SUIDSTRANID 11-110 0.3 0.3 0.03 <0.01 <0.01
19,20 CHINA LAKE Lot 681 1.0 0.4 <0.01 <0.01 <0.01
K. 21,22 CHINA LAKE 1-3139 o.6 0.5
o.4
<0.01
<0.01
<0.01 <0.01
<0.01 <0.01
23,24 CHINA lAM H-3456 0.9
-25,26 CHINA LAIM H-794- 0.6 0.6 <O.01 <0.01 <0.01
27,28 CHINA LAKE H-2604 0.7 0.6 <0.01 <0.01 <0,01
4 LOC=1-ED A 3937 0.3 0.4 -<0.01, <0.01 <0.01
16 SHELL H-4903 0.4 0.5 <0.01 <0.01 <0.01
29,30 ROC-:ETDYiIE PRA Tank #5 0.5 0.1 o.04 <0.01 O.04
31,32 EDWARDS Drum 3103 0.4 0.2 0.04 tt,.01 0.02
33,34 EDWARDS 11-1993 o.4 0.2 0.02 <0.01 0.02
35,36 EDUARDS Drum 2763 0.3 0.2 0.01 <0.01 0.02
37,38 TRW None O.h 0.2 0.02 <0.01 <0.01
140 1AI. STAOD. 4313 0.7 0.5 <0.01 <0.01 <0.01
41 H1. ST ITD. 2556 0.4 0.6 <0.01 <0.01 <9o0l
46,47 EDWARDS Drum 1810 0.3 0.5 0.06 <0,01 <0.01
148,49 ROCKYf 1ri1. APS. DODX 17074 0.4 0.2 <0.01 <0.01 <0.01
l 50,51 ROCKY 1.101. ARS. DODX 17067- 0.3 0.5 0.03 <0.01 <0.01
V I=
tiq
AFRPL-TR-73-24
Table II
F
Vf --
'u
I=
¢. I
Table i II
M;
rR ASH
PAT1ICTJAE'S (10osOC) (65 0 C)
tJARL I.D.# USER SAMPLE I.D. ppm ppm DnM
F7 .
25,26
27,28
2
29,30
31,32
CHITTIA LPKE
CHINA LAKE
T_CIKEED
ROCUETDYE
EWDAPDS
-794
H2604
A 3937
PEA Tank P5
Dru-m 3103
0.2
<0.1
0.13
0.35
0.25
9.0
7.8
15.9
h6.9
17.9
<1.0
<1.0
<1
1.0
<1
33,34 EDWAP.AD H-1993 <0.1 20.9 <1
S35,36 EDWARDS Drum 2763 <0.1 17.9 <1
., 37,38 TR lione <0.1 28.5 <I
01A1.4.STAUD. 4313 0.11 11.3 <
41 11A. STAIID. 2556 0.37 18.7 <!
4h,47 E-WARD Drum 1810 <0.1 10.5 1-
DX 170 7h <0.1 U 6i
48,49 ROCKY tI. ARS.
5 r0,51iCjVf
fil. ABS. DODX 17067 0.1i 13.0 <I
Iz
f/JR
-L m cm m CY :rYr -7 Ml-~ fnr.-'2q.
..-
vt -
14~- -ifc
C ~ 0 0 0l
ci %0
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0~~ ~ m t-U 0v 0 0 0r 0, 0- 0 cc
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AFFL-TR-73-21j
TABLE VI
UA
L Samle i
I.D.# User I.D. 6-I0 11-25 26-50 51-100 >100 ,
L
AFRPL-TR-73-24 4
Table VII
Metallic 1 Fe 1n
Ut
- -ifi
AFRPL-TR-73-24
Table VIII
(Fig. 13)
Ilumber Elements Observed
Sample Particulate Type Analyzed or Minor
Glassy Plate 1 Si --
Metallic 1 Fe,Crli --
41
ArRPL-TRx-73-24J
Table IX
Metallic 1 --
A
Aglomerates: Unstable 3 03,e,,
I -a
-- I-2
Li
AFRPL-TR-73-24
Table X
Results of SDectral Scan Analyses "
(Fig. 14)
LJ
M4etallic 1 Fe,Si K,Ca-Ti
A
Table XI
4 1etllic 1 Al --
71
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