No.

:20180701

Inspection Report

Product name: ZLP630 series suspended platform

Identify category: Form and quality inspection

 Precautions
1. This report is applicable for the electric suspended platform.
2. This report should need computer printout or a pen to fill in.
The handwriting should be neat and the alteration should be
invalid.
3. This report is in triplicate and is kept by the inspection agency,
installation (or production, repair, transformation) units and
users.
4.The signatures of the personnel who have not been inspected,
audited, and approved in this report and the inspection seals or
official seals of the inspection agencies are invalid.
5. If the factory has any objection to the inspection conclusion,
It shall submit it to the inspection agency in writing within 15
days from the date of receipt of the inspection report.
 Inspection Report
Report No.: 20180701 Total 6 Pages 1Page

Production Name Suspended platform Model ZLP630

Entrusted company Engineering Materials Identify category Formal test

Production company Engineering Materials Formal test Qualified product

Inspection location Factory

Static digital strain

gauge, level,
insulation resistance
Inspection equipment meter, 50m tape
measure, 5m tape
measure, stopwatch,
etc.

GB19155-2003
Inspection Standard "High-altitude work Test items See Sheet
platform"

test results After inspection, the tested items of this sample meet the
GB9155-2003 "High-level work platform" standard, and the inspection is
qualified.

Note

Third, technical parameters

1. Rated load capacity: 630kg
2. Lifting speed: 9m/min
3. Motor model: YEJZ-90L-41.5KW
4. Working power supply: 380V ± 5% 50HZ
5. Wire rope diameter: 8.3mm
6. suspended platform size: 6000m × 690m × 1280m (length × width ×
height)
7. Suspension mechanism extension length: 1300mm
8. Safety lock model: LS30 swing arm type anti-tilt safety lock
9. Security lock number: 17-0741 17-0742

II. Summary of inspection items and inspection conclusions

Serial
Test items test results Remarks
number

Inspection data see

1 Insulation performance test qualified
table 1

2 Safety lock rope speed test No such item

Inspection data see

3 Safety lock rope angle qualified
table 2
Inspection data see
4 Safety lock static slip test qualified
table 2
Dynamic test load operation Inspection data see
5 qualified
test table 5
Inspection data see
6 No-load operation test qualified
table 3
Inspection data see
7 Rated load operation test qualified
table 4
Inspection data see
8 Overload operation test qualified
table 14
Inspection data see
9 Noise measurement qualified
table 6
Inspection data see
10 Slip distance qualified
table 7
Inspection data see
11 Braking distance qualified
table 8
Inspection data see
12 Manual downhill test qualified
table 9
 Suspension platform qualified Inspection data see
13
strength and stiffness test table 10
Anti-overturn test of qualified Inspection data see
14
suspension mechanism table 11
qualified Inspection data see
15 Reliability test
table 13
Manual lifting operation
16 No such item
force measurement

Inspection data see

17 Visual inspection qualified
table 12
Inspection data see
18 Electrical system inspection qualified
table 1

Table 1: Insulation performance test

Serial number Test items Standard regulation Test Test Remarks
result conclusion

1 Insulation Insulation resistance 150MΩ Qualified None

resistance between live parts and
machine body ≮2MΩ
Electrical Motor insulation resistance
short circuit, 200MΩ
Comply Qualified None
System leakage
≮ 2MΩ protection and other with the
2 Overheating, Qualified None

devices must be installed. standards

3 Power Three - phase five-wire Comply Qualified None

supplystop system shall be adopted. with the
button
standards

4 Emergenc Must be set Comply Qualified None

y with the
standards

Table 2: Safety Lock Rope Angle and Static Slip Test

Serial Inspection item Standard regulation Test result Test conclusion
number

1 Locking rope When the suspension Left 5.2° Qualified None

angle test platform works, the

longitudinal inclination Right 5.4°

angle of the safety lock
is ≯ 8
2 Static slip test Under static test load, No slip is Qualified None
let stand for 10min found
 without any slippage.
3 The security Valid bid period ≯ 1 Comply with Qualified None

lock is valid on a year the standards

regular basis.

Table 3: No - load Operation Test

Serial number Inspection Standard Test result Test Remarks
item regulation conclusion

1 Upper limit Should be set up, Comply with Qualified None

switch sensitive and the standards

reliable

2 Hoist Starting and Comply with Qualified None

braking shall be the standards
normal and
operation shall
be smooth.

3 Safety lock Should be Comply with Qualified None

sensitive and the standards
reliable

4 running Operating speed Rise 9.1m/min Qualified None

speed ≯18m/min Drop9.1m/min

Table 4: Operating
Starting and Test of Rated Load ( 630kg )

Serial Inspection Standard Test result Test Remarks

number item regulation conclusion

1 Upper limit Should be set Comply with the Qualified None

switch up, sensitive standards

and reliable

2 Hoist Comply with the Qualified None

braking shall be standards
normal and
operation shall
be smooth.

3
Safety lo Comply with the Qualified None
ck Sh standards
ould be

sensitive
and

reliable

4 running Operating Unif Rise 9.3m/min Qualified None

speed speed ≯ orm Decrease by
18m/min 9.6m/min
 Offs Rise 9.4m/min
et Decrease by
9.6m/min

Report number: 20180701

Table 5: Dynamic test load operation test

Serial Test item Standard regulation Test result Test Remark

number conclusion

1 Upper limit Should be sensitive, Compliance with Qualified None

switch safe and reliable standards

2 Motor Starting and braking Compliance with Qualified None

should be normal, standards

running should be
smooth
3 Safety lock Should be sensitive Compliance with Qualified None

and reliable standards

4 Running Running Rise 9.2m/min Qualified None

speed speed≯18m/min Decline

9.3m/min

Table 6:
ear
Noise measurement
Serial Test item Standard regulation Test result Test conclusion

number
1 Suspended Noise value near the Left side noise 75.4dB(A) Qualified

platform noise operator's Right side noise 75.0dB(A) Qualified

when ≯85dB(A)

operating Out-of-machine noise Left side noise 78.4dB(A) Qualified

under rated value≯80dB(A) Right side noise 78.5dB(A) Qualified

load

Table 7: Slip distance

Serial Standard regulation Test result Test Remark

number conclusion
 During static load, brake use 15min, slip No slip is found Qualified None
1

distance≯10mm
 Table 8: Braking distance
Serial Standard regulation Test result Test Remark

number conclusion

1 Platform from cut off the power supply Compliance with Qualified None

to completely stationary≯100mm Stop standards

motion within braking distance

Table 9: Manual downhill speed test

Serial Standard regulation Test result Test Remark
reliable，
number conclusion

1 Downhill device should be sensitive and Compliance with Qualified None

the speed of decline≯1.5 times standards

rated speed

Report number: 20180701

Table 10: Suspended platform strength and stiffness

experiments
Serial Test Items Standard Regulation Test Results Test Remarks
numbe Conclusion
r

It can withstand 2 times of rated No weld Qualified Null

Platform load uniformity and rest for 10 cracks, bolts,

strength minutes. After the sanction, the rivets loose
1

and suspension mechanism must not and

stiffness have weld cracks, bolts, rivets loose structural
and structural parts damage. damage, etc.

Overload 25% rated load uniformity, 0.3/300 Qualified Platform

Maximum maximum deflection of the bottom length
2 deflection
of the platform 1/ 1/300 of the 3000m
value
platform length m

Height of one side of ≮800mm 850mm Qualified Null

3
the building
4 Rear side and height ≮1100mm 1130mm Qualified Null
on both sides

5 Channel width ≮400mm 450mm Qualified Null

Base plate bottom ≮150mm 150mm Qualified Null

6
baffle height
 Platform baffle and ≯5mm 2mm Qualified Null

7 bottom plate
clearance

Table 11: Anti-overturning test of suspension mechanism

Serial Test Items Standard Regulation Test Results Test Remarks
number 1. The suspension mechanism Conclusion

The No weld
suspension should be balanced and the rear cracks, bolts,

platform is bracket must not be off the rivets loose

placed with 2 ground. and
times of 2. The suspension mechanism structural
1 Qualified Null
overturning after unloading shall not cause damage, etc.
moment load weld cracks, bolts, rivets
and evenly loosening and structural
placed for 10 damage.
minutes.

Table 12: Appearance inspection

Serial Test Items Standard Regulation Test Results Test Remarks
number Conclusion
No
Painted surface
Painted No wrinkles, paint leakage, pores,
1 is even and Qualified Null
surface flow marks, air bubbles, etc.
smooth

leakage
No leakage welding, cracks,
welding, cracks,
2 Weld pits, pores, slag inclusions, Qualified Null
slag
etc.
inclusions, etc.

Exposed Smooth and tidy,

Should be smooth and tidy,
3 metal no burrs, anti-rust treatment burr-free, and Qualified Null
rust-proof
surface

Table 13: Reliability Test

Serial Test items standard test result test Remarks
number regulation results

1 Hoist duty cycle N ≮3000 times 3140 times qualified none

 Working time before the first ≮0.5t0 0.51t0 qualified none
2
failure MTTFF

3 Mean time between failures ≮0.3t0 0.84t0 qualified none

MTBF
4 Safety lock rope test times ≮30 times 33 times qualified none

5 Manual downhill test times ≮50 times 54 times qualified none

6 Reliability R ≮92% 98.2% qualified none

Note: The cumulative working time t0 is 117h

Table 14: Structural Stress Test

Checkpoint Maximum Stress caused Standard Safety factor test results

number stress by load MPa specifies test result

occurrence structural
safety factor

1 Dynamic test 75.06 2.5 qualified

load

2 Rated load 4.72 37.0 qualified

3 Dynamic test 21.01 9.5 qualified

load

4 Dynamic test 21.11 8.0 qualified

load ≥2

5 Test partial 15.02 11.8 qualified

load

6 Test partial 34.03 6.2 qualified

load

7 Test partial 36.50 3.9 qualified

load

Note：①Test point material isQ235A，Ós=235MPa

②When calculating, the stress concentration factor is 1.1 and the dynamic load factor is
1.25.

1. Structural stress test case description：

①Test the force of the specified part of the prototype when the rated load is uniform,
the test partial load, and the dynamic test load are respectively tested.
②When the hanging basket platform is under empty load and is in the landing position, it
is used as the initial point of the resistance strain gauge test (resistance strain gauge zero return),
Under the above test conditions, the rise of the basket platform is a resistance strain gauge
reading.
③The stress due to the structural weight is ignored.