WPS PQR (1042)

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[COMPANY NAME illen Energy Equipments and Services WPS NO. DEES-WPS-001 Rev.00, Did.15.03.2019, ‘SUPPORTING PORNO, |: DEES-PQR-OO4, Dtd.15.03,2019 ‘WELDING PROCESS TESMAW WELDING TYPE(S) [MANUAL ASME Sec. 12037 | APL 64-20%h Eaton, Addendur-Erata-10,PSL-4t0.4 NACE MR-0175:2015 APPLICABLE STANDARD(S) Joint Design 1s per 'awing (Hard Fai Backing Nc Applicable Root Spacing or anplicanie Retainers Not Applicable ‘Minimum finished thickness Ast anossegyaie2 GeF6C112.3 Material ‘ASTM AIS? Gz Fa 0.2/55410/UNS S41000/AISI-A10 Pino. 6 ‘Group no. 123 Base metal thickness 25am to United ‘Spec No. (SEA) 513 [AWS No. (Class) EcoCeA Fn, 7 Ano. Unassigned A Number Weld Chemistry Electrode diameter 3.2mm Filler metal production form Fux Coatea/ Metal Cored Position 1G-Flat Only Vertieal welding Not Appieable ‘Min, Preheating Temp. 250°C Minimum ob shall be heated by electric call or Oxy-acetylene 2s Neutal fame prior to welding Ter : 450°C max "Temp. Measuring/~.-|~" By Jaiperature measuring scanner (laser gun)/ method g, ° Templl Stick ‘Set xr era (eel opr) 5) ING PROCEDURE SPECIFICATION (WPS) ri len Hor facing overlay of Stlite< on SS42O(UNS 541000) [wien PWHT eyelet | Temp. Range:720410°C | Soaking Time: hours. | Heating Rate:50 to 250 ‘C/hr max | cooling Rate: 50 to 60°C {Coa to room temperature before Applying Second eyde cyele-2 Temp. Range:680110°C Soaking Time: 6 hours. Heating Rate:50 9 250 °C/hr max Cooling Rate:50 to 60°/nr Uncontrolled Heating/Loading Temperature: 300°C Max. Uncontrolled Cooling/ Unloading Temperature: 300°C Max. ‘ettowe 2s per table A “Ampere ‘As per table A “Traveling speed (mm/min) ‘As per table A Heat input As pertable A ‘Current or polarity ‘As per table A Taerange As per table A ‘String/weave string ‘Method of cleaning Stamless Stel wire Brush Barinaing ‘Multi or single/pass side Mult pass ‘Single oF Multi electrode Single ‘Manual oF automatic Manual welding Peening Yes Use of thermal process: Not appiabie ‘Multiple or Single faye up layer only ist ssmaw | ecocr-a | 3.2mm | ocer | 90-100 | 20-26] 110-160 | 1.47 ‘subsequent | SMaw | ECocra | 3.2mm | oceP | 90-140 | 20-28] 40-160 | 1.47 For Dilen Energy Equipments and Services d- [PoRNO. ‘COMPANY NAME REFERENCE WPS NO. WELDING PROCESS | SHAW. WELDING TYPE(S) [APPLICABLE STANDARD(S) PROCEDURE QUALIFICATION RECORD (FOR) len ard facing overtay of Stlite< on SS41O{UNS 541000) eneray ments and Services £ DEES-POR-001,0td.15.03.2019 : DEES-WPS-001, REV.0,DUd.15.03.2019 [ASME SEC. 02017 APT GA-20thEdtion, Addendum-s,Erata-10,PSL-1t0-4 | ApL-16C-2nd Edltion, Addendum, Erratane NACE MR-0175:2015 Joint Design 1s per drawing (Hard Facng Overiay) Backing Net Applicable Root Spacing Not applicable Retainers Nat Applicable | "Sn om approx. fusion were 0216 | Hardness Location | ae atone) Drawing? AISI-410 (UNS $41000) T Material ‘AIS=410{UNS 541000) 403.20 P-no. 6 Group ne. 3 “403.23 Size of Test Coupon Forging Mate200ni 50x25 Te ‘Spee No. (SFA) 5.3 404.12 = zs 7 ‘404.37 ‘Unassigned A Number Weld Chemistry 404.38 “3.2mm for al ayer Filler metal production form Fax Coated/Metal Cored 1G-Fat Tot Applieabve Min, Preheating Temp. 270°C Minimum y Job heated by Oxyacetylene gas Neutral flame prior oa) 0 anc during welaing a where the are ‘yn 1ao8z76" ‘Oct exe e020 PROCEDURE QUALIFICATION RECORD (FOR) rillen ng overlay of Soliton SSALOUUNS 81000) i ‘Temp. Measuring By Temperature measuring Scanner (ase un) \ method | 407.6 | PWHT | vith PHT cycled ‘Temp. Range:720210°C Soaking Time: 4 hours. Heating Rate: 80-90 °c. Cooling Rate:60-70°¢/n. Coal ta roam temperature before Applying second eye cyele-2 Temp. Range:680#10°C Soaking Time: 6 hours Heating Rate:80-90°C/t Cooling Rate:60-70°C/n. 407.6 | (Temp. & time range) Voltage ‘Ae portable A 409.22 | Am ‘As per table A ~ | Traveling speed (mm/min) ‘As per table A Ee ais per tae 8 03.4 ity As per table A As per table A 410.1 String/weave ‘Seng 410.5 | Method of cleaning | ‘Stainless Stal wire saush Bgrinding ‘Multi or single/pass side ut pass ‘Single or Mult electrode ‘Single ‘Manual oF automatic anwal welding ‘0.26 |Peening Yes Use of thermal process at appicabie “410.38 | Multiple or Single layer mutupe ayer | saw | ecocra L ac [28 [ swaw | ecocea | 3.2mm ‘32mm | pce | 120-120 |24-28| 118 120-130 a [sway ecoo-a | 3.2mm Ponda aero et exe e020 PROCEDURE QUAI ard facing. {CATION RECORD (POR Speci Re Result nec [ sateen | ewer | —Rethopteae— Filet Weld Test (QW-180) es aeeatene Soe fo ‘ean: roy ace sts 2st ae at ‘Rothe oeiparonoot som Bros 7 TS HE TRG aa) | aaa.) Feel aaa See Rape PTAC TTS Welders Name Krishnadas Bairag Stamp No. WOT eat Conducted By - MS Drilen Energy Equipments and Senices. ‘ir ati aan na a wa oi ae Ho Corea By Organization” | Ws, Drilen Energy Equipments and Sevices NAME Gaureng Pandya Sanjay Khuman SIGNATURE Saber ig eo § (feb) é DATE 15703 {2019 2 “14/'6ap 02-09 :Bu1j00> 49 a}ey = : -sinoyg oui, BuIpjoH | mL > Bap 089 ~ shi sme JOST x 002 a1eI¢ ‘9215 re $330 Yd juoting> 3a) L00-49-S33q sapso>ay Wey 100-49-S33q ‘Jaued JonuOoD seve 2 oe 2 Sees wean saat 102 fo's0 tea He 6) ue Freron ne. [ost rananro1] Liquid Ponerant Examination Report Freson ate [oraarse a ve Gaurers ‘Seay [wor Leven | Goal Convo bapa Fea [rodstSenai tamer [= Fram —] DEES PRG oman een nt ee ee eee — ee iia ale PS ee |S a ee oe = ee aa bg ‘Ne an etd ay nani a ws 0 at rl a [ese y: aura Pana [Tesi ante [ora [>a ms A a RE Ba a + labo to ~y 2) Sano: | Serato ‘Tosaionainetion ena Conctusion Tamar [Ra sa TP a NS GTRERGTy aTT w Jnepecte by: HOF LEVEL W ovewes By me: Garang Pancye ame: Sanjay Kaman fos: oraeaosy (om. G GLOBAL METALLURGICAL SERVICES (WABL Accredited Laboratory as per SONEG 17026 : 2017) (Chemical Anaysis | Mechanica Testing | Mealuical Testing | Corrosion Testing | Ste Services Fast teport Catone = notre rere IO. —I ‘oar, Vode 390030, Gt [Tine ortee Instrument Utd er a Senolereaedon [2032059 ature sample aoc ray Wd Pa endion finale Scars Sample Senn) | ov ee Pae Seo ron Pay Specston otra ara aang tay OW ATF et onl on 15037018 ena Serene + Mpls nein sei west By 254. ids Lig 6.0, Maerua, ododara- 300010. al: 71908252» Ena ghbalaT@gnacom « Wobsewghbataderteie (WABL Acerdtd Laboratory as per QE 17026 : 2017) Chemical Analysis | Mechanical Testing | Metallurgical Testing | Corson Testg |Site Services G GLOBAL METALLURGICAL SERVICES Test aport cone C=1/%/25, tear Pion Engie IOC it, atarpr, adoro” 9000 Gur nh ee peat Maco bariation Paget “nant Un - ection: At bon —| Same reciedon | 1.01208 — ature smple [fata ray WSF ‘aon af ae aon Sample Sian) | he Pate Sample Drawn y Py Speciendon | Entra rr ung Oviy Oo RAT Fn Test Completed om 15 05301 agitation: 100% Echant Aqua op Palshed and ache surface of Ova test eoupan shows lar defination of Wel, HAZ and bse Metal Nolack of ruses, Porat slagr any ther county obrerved rd Test Raport 254 nds Lng, 61.0, Makara, Yada 300010. ca: 740434252» Ema: baat @gia.cam © Weta um gotataaratrin ~ WESTERN (Forney Wearza WOIAFoRGINGSEVE uD) NATERIAL TesyCenmincare ——— = Saar Western Heat & Forge Pvt, Ltd. 4.25" Block MIDC, Teco Rod, Bho, Pane - 411026, ia ‘Tet #91 20.6655 9200 | Fax 991202712 0410 || wow Wesemieaorge com SELECTRODE INDUSTRIES INC. MANUFACTURERS OF SPECIAL WELDING ALLOYS PRODUCT CONFORMANGE REPORT Product Aatratoy 005 ‘Sees) (re) 0x 14 (92m x 350) Class AWSIASME A519 © CoCr-A loin, 6o16t993 Order No S454 Cousomer Shoo} Tadors Selarode Ina Order ho. $2482 “ppodnais Chenin Corpor oT Wes Neal ype values aos EUTOROT EE c [si se] [we [me [ew |v [aa] Bra] 439) 005 [ss | 9.90 as e_| sn | sb | Pb Za Fe 70 zit a2 ‘Woche was, wad ‘ype vabe ase ENTODOA DT Terson est (Charpy Vk test (CV) [Cond test | Rat] Rat | Ron | A est ‘own own romp. [R02 temp. | tevduat rames_| average re) | wea | aa | wa | Tay rol ro i Tena virion Ober tas Remaree cot “hie product ie manufactured in he U _Wehernt cert tate ruc cong al 00 erednay sen ee Pingo Sn 1 1748 SA Fncon fehl obscar Teugnone e180 800 recesteaTetrs aw Zeal ogevcrotcon cain, 198 me enorannr vreun {0 Conor Wy NINGTONETATON Aan avon ner tStivavenca pe Sar aeet Ct exp erce0 SELECTRODE INDUSTRIES INC. MANUFACTURERS OF SPECIAL WELDING ALLOYS. PRODUCT CONFORMANCE REPORT Predict Aatratloy 2006 ‘Sana} (rm) 82" 4" (4mm x 350mm) Class AWSIASMEA S19 CocrA Laine, ortes70 customer (Order, S404 Cunomer Shri Tadars stcroa8 naa ‘OraerN, 82462 Tossa Gia Conpolion a Was Ws yp aces axe ENIODOE DE c[si[uele|s ow mol mw] cv] v[ A] a] esr] 430 | 000 3005 | 188 | 008 [| co] wa] so [so] po | ag | on | fo To. we [68 zit 7 Vecranea on al wo me ‘yoni aon ENTGRDOTE “Tension ae (Charpy Voch test (CVN) [Cond test | Ra] Ratt | Rm | AS test evn ‘evn tomo. | Rpo.2 tomp.| tndvidualnames | average Cel | wes [Pa wea | Te re) ow “eateral woraton Sen, ‘ete SOE aa Ran We) Tal vatues or weld metal properties athe result fom statisti samlng of ute ss We herent cary hat ne product compl wih he above mestoned standart ‘Company —Selctode indus, ne. Tesuedby _— Watibew Garucco 230 Broad Signature unington Staton NY 11746 (USA) Functon Tewprone: 601 S47 5470 Fax 631 S47 8475 ae ‘Ematinfo@solectode com crt No, 230 BROADWAY AUSTRALIA 100 Commerce Way HUNTINGTON STATION, ASIA ALQUPPA NEWYORK NY 11745 CATINAMERICA PENNSYLVANIA 15001

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