RRT027464-3 G Omsd

OPERATION, MAINTENANCE,
STORAGE & DISPOSAL MANUAL
Tool No. Tool Description Engine Family

RRT027464-3 Sling, Engine Trent
Document Issue Status

Issue Alteration Date Signature
A Final Issue Type Approved April-07 G.D.Lowe (R-R)
Salvage information included-Appendix C
B April-09 G.D.Lowe (R-R)
Tool raised to -1
C Model redrawn fully parametric July-09 Faber
WLL was 7100Kg now 7500Kg supersedes
D March-10 R Daly Hydro
Electronic Cof G adjuster -2 added
E 4 off holes now slots -3 added May-11 MJH Hydro
F Torque tightening figure amended Jun-13 Hydro/SJH
G Appendix B amended – Weight of the tool & overall Aug-16 Hydro/SC
size
CONTENTS
(1) Introduction
1.1 Image(s) of the tool
1.2 Function(s) of the tool
1.3 Further information
(2) Operating Instructions
2.1 Preparations
2.2 Operation
(3) Storage Instructions
(4) Pre-Use / Maintenance / Refurbishment / Calibration / Balance instructions
4.1 Pre-Use Checks
4.2 Maintenance
4.3 Refurbishment
4.4 Calibration
4.5 Balance
Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

Security classification
Retention Category A
UNCLASSIFIED Page 1 of 17
©2016 Rolls-Royce plc

The information in this document is the property of Rolls-Royce plc and may not be copied, or communicated to a third
party, or used, for any purpose other than that for which it is supplied without the express written consent of Rolls-
Royce plc.

(5) Disposal Instructions
(6) Declaration of Conformity

Appendix A – Recommended Spares
Appendix B – Weight and Dimension Information
Appendix C - (Salvage Information) RRT0438748 – RRT0438748-1
Appendix D (salvage information). RRT027464-2 – RRT027464-3


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1. Introduction
 This section identifies the function of the Tool and provides contact details if further
information is required.
 It is essential that personnel using this tool understand its function and method of
operation to ensure that it is used safely and correctly. It is also essential to maintain the
tool in good working order. This manual instructs the method of operation and
maintenance of this tool.
 Prior to operating this equipment, the user must ensure that all appropriate Personal
Protective Equipment is used.
1.1 Image of the Tool
Figure-1


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1.2 Function of the Tool

This tool will perform the following operations: -
a) Basic engine including all accessories but not including Nozzles or Inlet
b) As a) but including Nozzles
c) As a) but including Inlet
d) As a) but including Nozzles and Inlet
The Tool is not intended for any other function. If any further information is required, see
section 1.3 for technical support information.
1.3 Further Information
 If further information is required please refer to the relevant tooling contact as

defined by Rolls-Royce Aeromanager.
This document will reference only the base number of any associated tooling, it is the tool users
responsibility to check the latest revision of tools listed in this OMSD prior to use. Engine
components will only be referenced by description or section-figure item number, for engine
part numbers, please refer to the Engine Manual or Assembly Control Record (ACR).


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2 Operating Instructions
2.1 Preparations
Check the too for obvious signs of damage and report any findings to an appropriate supervisor.
See section 4.1
2.2 Operation
Warning: Use only authorised equipment to move / handle engine

components or tooling
1) Engine Sling attaches to the engine via the Forward and Rear engine flight mounts. In
certain circumstances the Forward and Rear engine flight mount will not be fitted to the engine
(see 2.3 for Forward and Rear engine flight mounts fitting), in such instances the Dummy
Forward and Rear Engine Mounts (RRT029233 & RRT029232) respectively should be fitted to
enable connection to the Forward and Rear of the engine. Refer to RRT0290233 and
RRT029232 operation manual for further information.


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2) Lift Sling from Trolley (RRT030496) using shop hoist. Refer to HU56468 operation
manual.
3) Attach Rear Dummy Mount (RRT029232), align 4 holes and secure using 4 off bolts Nut
and Washers supplied with Rear dummy Mount (RRT029232).
4) Torque all Rear Dummy Mount 4 bolts to 600Nm
5) Attach FWD Dummy Mount (RRT029233), align 4 holes and secure using 4 off bolts Nut
and Washers supplied with FWD dummy Mount (RRT029233).
6) Torque all FWD Dummy Mount 4 bolts to 300Nm
Refer to RRT029233 operation manual


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2.3 Installation of Engine Sling using Forward and Rear Dummy Mount
1) Remove Retaining Pin and Shoulder Pin from Rear Dummy Mount (RRT029232),
2) Remove Retaining Pin and Shoulder Pin from FWD Dummy Mount (RRT029233),
3) Lower Sling to Engine and align with FWD Dummy Mount and Rear Dummy Mount
4) Locate Sling and secure using Shoulder Pins and Retaining Pins at 2 positions, Forward
Engine Mount position and the Rear Engine Mount position.
(see Fig 7 & 8 )


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2.4Installation of Engine Sling using Forward and Rear Flight Mounts.
1) Remove Bolts 4 off Special Hex Head Flange Bolts (Detail 69,70 & 7l) stored in parking
positions, See Fig 10.


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2) Align Rear Flight Mount with 4 holes in Flange
3) Attach Rear Flight Mount using 4 off Special Hex Head Flange Bolts (Detail 69).Bolts must
be positioned from under side, secure using Nuts and Washers (Details 70 & 71) as shown in
Fig 1 1.
4) Torque all 4 bolts to 600Nm


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5) Attach FWD Flight using 4 off Barrel Nuts (Detail 66), 4 off hex head bolt / washer ( Detail
67 & 68)
6) Remove 4 - off Hex Head Bolt and Washer (Details 67 & 68) 1 per Barrel Nut stored in
parking positions -See Fig 10 and 11
7) Locate FWD Flight Mount on to Location Spigot on FWD Flight Mount.

8) Align 4 holes in Sling with 4 holes in FWD Flight Mount - See Fig 12
9) Position Barrel Nuts (Detail 66) with tapped holes vertical and locate Engine Sling to FWD
Flight Mount. See Fig 13
10) Secure Barrel Nuts (detail 66) using 4 off Hex head bolt and washer (details 67 and 68)
11) Torque all 4 bolts to 300 Nm


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2.5) Installation of Engine Adjustment of C of G
1) Rotate Wheel handle (Detail 17) to Adjust C of G. prior to lifting engine.


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2) Reverse procedures 2.2 & 2.3 for removal.
3. Storage Instructions


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Ensure all unpainted surfaces are adequately coated in oil or lanolin prior to storage.
The Minimum requirement for storage environment is: - Indoors, heating or refrigeration
not required
4 Pre-Use / Maintenance / Refurbish / Calibration / Balance Instructions
4.1 Pre-Use Checks

Prior to each use, the equipment should be checked for compliance with the following
criteria. Any defects must be reported to the relevant supervision:
 Visually inspect all structural and functional components and ensure they are in
good working order.
 The equipment is clean and free from corrosion.
 Part numbers, data plates and other identification marks are clearly visible.
4.2 Maintenance
 Ensure all moving parts are fully functional, and correctly greased or oiled
using a suitable product.
 Clean all component(s) using suitable cleaning fluid.
 All fasteners are in place, correctly installed and in good condition.
4.3 Refurbishment of Equipment


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 A suitably qualified inspector should inspect the equipment on a regular basis

and decide when refurbishment is required. If further information is required
please refer to the relevant tooling contact as defined by Rolls-Royce
Aeromanager.
4.4 Calibration Instructions
N/A
4.5 Balance Instructions
N/A
5 Disposal Instructions
No hazardous material has been used in the construction of this tool.

Equipment is to be disposed of through a recognised material-recycling organisation.
5 Declaration of Conformity
The Master copy of the Declaration of Conformity is held by the Design area responsible. A
copy of this document may be obtained by contacting the relevant tooling engineer as defined
by Rolls-Royce Aeromanager.


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Appendix A - Recommended Spares
Item Qty Description Recommende Part / Ref Material

No. d Supplier No.
21 1 Hand wheel WDS 8179-255 -
Components
Parts Ltd.
Leeds
Tel: 013
2909852
22 1 Revolving WDS 8174-203 -
handle Components
Parts Ltd.
Leeds
Tel: 013
2909852
24 1 Scale traffolyte F.R. Warren & - -
B/W/B Co.
Bristol
Tel:0117 950
5051
25 1 Bearing 3207 B RHP Bearings Bearing -
Newark, 3207B
Notts,
NG24 2JF
Minimum specification for imperial fasteners:-
Screws.
Screws of .250” and above are to BS1768:1963 grade ‘S’ (minimum tensile 50
Ton/in2), and No.10 UNF screws to BS1981:1972 (minimum tensile 25 Ton/in2).
Nuts.
Nut sizes 4, 6, 8 & 10 are to BS1981:1972 (minimum tensile 25 Ton/in2). Nut sizes
.250” and above are to BS1768:1963 (grade 1), thread to BS1589 class 2B & material
BS970 080M40 or 070M20.


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Appendix B - Weight and Dimension Information
Weight of the tool is (850Kgs)

The overall size of the tool is; Length 3500 mm, Width 600 mm, Height 1300 mm
Appendix C – Salvage Information
Specifications for RRT0438748 to RRT0438748-1

Details 26 and 27 to be replaced with new details, see spare parts for latest material
specifications


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Appendix D – Salvage Information
Specifications for RRT0438748-1 to RRT0438748-2
4 off holes (circled) to be machined into slots as per dimensions shown below


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RRT027464-3 G Omsd

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OPERATION, MAINTENANCE,

STORAGE & DISPOSAL MANUAL

Tool No. Tool Description Engine Family

Document Issue Status

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

(5) Disposal Instructions

(6) Declaration of Conformity

Appendix D (salvage information). RRT027464-2 – RRT027464-3

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

1.1 Image of the Tool

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

1.2 Function of the Tool

1.3 Further Information

 If further information is required please refer to the relevant tooling contact as

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

Warning: Use only authorised equipment to move / handle engine

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

4) Torque all Rear Dummy Mount 4 bolts to 600Nm

6) Torque all FWD Dummy Mount 4 bolts to 300Nm

Refer to RRT029233 operation manual

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

2.4Installation of Engine Sling using Forward and Rear Flight Mounts.

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

2) Align Rear Flight Mount with 4 holes in Flange

4) Torque all 4 bolts to 600Nm

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

7) Locate FWD Flight Mount on to Location Spigot on FWD Flight Mount.

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

2.5) Installation of Engine Adjustment of C of G

1) Rotate Wheel handle (Detail 17) to Adjust C of G. prior to lifting engine.

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

2) Reverse procedures 2.2 & 2.3 for removal.

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc

Tool No. Tool Description Engine Family

4 Pre-Use / Maintenance / Refurbish / Calibration / Balance Instructions

4.1 Pre-Use Checks

4.3 Refurbishment of Equipment

Address:- Rolls-Royce plc, PO Box 31, Derby, DE24 8BJ, England

©2016 Rolls-Royce plc