Zallaf FastFEED MODQ - Rev B - 2023-03-03 - UOP Clarifications

Date 2023-01-27 Modular Design Questionnaire 9072962-MODQ-B
Modular Engineering Design Questionnaire (MODq)

Zallaf Oil Refinery 8MB
Revision B
February 17, 2023
1 / 114
Client/Owner ZALLAF
Project Name Zallaf South Refinery
Location Murzuq, Libya
Unit NHT, Par-Isom Capacity 30,000BPD
SALES QUESTIONNAIRE
DEFAULT REQUESTS (Changes from default) REV
1.0 Client Specifications, Codes or Practices
Unless otherwise advised by Client, UOP will design and

fabricate the unit in accordance with UOP’s Standards
1.1 Scope of Codes, Standards, Practices A
and normal practices, and industry codes acceptable for
the customer plant location
1.2 Language UOP’s Practice is to provide all documentation in English. A
1.3 Maximum Continuous Allowable Noise Level 85dBA A
UOP will provide a typical general arrangement based on

2.0 Plot Plan A
unit type configuration.
3.0 Ambient Conditions

3.1 Low Ambient Temperature -3 C A
3.2 High Ambient Temperature 50 C 44 B
*The low ambient temperature is the lowest mean atmospheric temperature for a 24-hour period. UOP will use this temperature for preliminary mechanical design considerations.
Zallaf 2023-02-20: UOP to check the

3.3 Elevation above mean sea level 625 m A
Topographic Report to confirm this is correct.
3.4 Dry bulb temperature 44 C A
3.5 Relative Humidity UOP 2023-03-02: 20 B
Zallaf to confirm the Elevation above sea level is
478 m.
4.0 Heat Tracing Type Electrical A
2 / 114
Zallaf 2023-02-20: UOP to check the
Geotechnical Report for Seismic Load is 9072962-MODQ-B
Date 2023-01-27 Modular Design Questionnaire
correct.
Client/Owner ZALLAF UOP 2023-03-02:
Zone 1, Ss=0.06, Sl=0.02 (The site is at very
low seismic zone, wind will govern over the
Location Murzuq, Libya seismic)
Zallaf 2023-02-20: Zallaf will check the wind
SALES QUESTIONNAIRE speed is in compliance with NOC standard and
advise UOP.
DEFAULT REQUESTS (ChangesBasic
Zallaf 2023-02-24: from wind
default)
speed shall be REV
5.0 Seismic and Wind Load taken as 37.5m/s at 10meter above terrain,
UOP's Practice is to design modular units for the following conditions: exposure C
UOP 2023-03-02:
5.1 Wind Load 1. Please confirm if ASCE7-16 is acceptable.
5.1.1 Code ASCE 7-16 ASCE7-16 is the current code specified in PIP A
standard and steel design.
120mph/54m/Sec. (3 Second Gust at 33ft/10m Above 2. If basic wind speed (37.5m/s) was from the code
5.1.2 Wind Speed (NOC) dated before 2010, it is likely for the service A
Grade) level. Wind speed per ASCE7-16 is for the ultimate
strength level. Wind speed (37.5m/s) needs to be
5.1.3 Exposure Category C converted: A
---- Multiply 37.5m/s by SQRT(1.6x1.15) and wind
speed is 50.9m/s per ASCE7-16.
5.2 Seismic Load
----1.6 is for converting the service level to the
5.2.1 Code ASCE 7-16 strength level. A
5.2.2 Seismic Design Category C ----1.15 is for the wind importance factor. A
5.2.3 Site Soil Profile SD Zallaf 2023-02-20: Zallaf will check the Closed A
5.2.4 Importance Factor IE = Fireproofing material and advise UOP later. A
Zallaf 2023-02-25: Confirmed for the FEED

6.0 Structural Steel phase.
6.1 Steel Shapes as per AISC A
UOP 2023-02-27: Noted
Zallaf 2023-02-20: Zallaf requested UOP to Closed

6.2 Fireproofing of Structural Steel Pyrocrete 241: (55pcf) check the Hazardous Area Classification for
A
Zone selection. H2 is acceptable but T3 may
have to be changed to T4, Zallaf will check and
7.0 Electrical and Instrumentation advise UOP.
7.1 Area Classification IEC Zone 2 Group IIB + H2, T3 Zallaf 2023-02-22: Outdoor instrument operate A
under emergency shall be certified for zone 1.
7.2.1 Cable Routing/Support Tray Zallaf 2023-02-24: T3 surface temp. is the A

minimum requirement.
7.2.2 Material Galvanized Steel A
UOP 2023-02-27:
Heated Enclosure Requirement (when instrument 1. Noted
7.3 Pressure Transmitter 2. Instrument in ESD service will be certified for A
Design Temperature ≤ -40°C):
Zone 1. Rest of the outdoor instruments will be
Zone 2.
3. Noted
Zallaf 2023-02-22: Hot dip galvanized corten A Closed
UOP 2023-02-27:
Noted. UOP will use Galv. corten A steel with
3 / 114 HDG treatment.
Client/Owner ZALLAF
SALES QUESTIONNAIRE

7.4 Temperature Transmitter Application All services A
7.5 Motors
7.5.1 Duty IEC 34-1 type S1 A
7.5.2 Insulation Class F A
7.5.3 Space Heaters Required on medium and high voltage motors A
IE 3 (Premium Efficiency) in accordance with IEC 60034-
7.5.4 Efficiency (Up to 375 kW) A
30-1
UOP’s Practice is to design, fabricate and make available

for transport to site all modules and bulk material
8.0 Scope of Fabrication required for the installation of the unit(s) within the ISBL A
scope of the proposal. This includes process modules,
pipe-rack modules, and off-module equipment.
UOP’s Practice is to design, fabricate and make available

for transport to site modules of truckable size with
dimensions of 4m W x 3.7m H x 15 m L. Truckable
9.0 Transportation modules may weigh as much as 35 metric tons. UOP has A
also designed bargeable modules as large as 7.6m W x
8.8 m H x 30 m L with shipping weights as much as 300
metric tons.
*Client to advise UOP of preferred transport mode to site or restrictions to consider, and to confirm with a Transportation Survey prior start of module design.
4 / 114
Client/Owner ZALLAF
SALES QUESTIONNAIRE

To expedite installation, UOP’s Practice is to provide
flange-to-flange connections for all interfaces: process-
module to process-module, process-module to pipe-
rack, pipe-rack to piperack,
and process-module to off-module equipment.
10.0 Inter-connectivity of Modules A
With modern advances in 3D models and laser guided
surveying/alignment equipment, this approach
minimizes fieldwork and re-work, and lowers the risk of
mechanical completion delays. UOP’s practice is
contingent on local codes and requirements.
5 / 114
Client/Owner ZALLAF
STRUCTURAL SECTION
DEFAULT Zallaf 2023-02-20:

REQUESTS (ChangesZallaf
from will check which
default) Closed REV
standard will be applied between NOC and PIP.
1.0 Design Codes and Specifications Zallaf 2023-02-24: UOP to use PIP since NOC
1.1 Wind Load ASCE 7-16 standards have not been updated since 1999. A
UOP 2023-02-27: Noted
Basic Design Wind Speed As per CLIENT's information A
3-sec gust A
Occupancy Category(1) III & IV A
Exposure Category(1) C A
1.2 Seismic Load ASCE 7-16 A

Spectral Response Acceleration Parameter SS = As per CLIENT's information A
Spectral Response Acceleration Parameter S1 = As per CLIENT's information A
Site Class (ASCE7-16) D A
Seismic Zone (UBC code only) N/A A
Site Soil Profile (UBC code only) N/A A
Importance Factor IE= 1.25 A
1.3 Snow Load N/A A

Exposure Category N/A A
Ground Snow Load N/A A
Importance Factor IS= N/A A
1.4 Dead, live and all other loads ASCE 7-16 A

Live Load on Stair & Exitways 100psf (500kgf/m^2) (4.8kN/m^2) A
Live Load on Operating, Access Platform, Walk Ways 60psf (300kgf/m^2) (2.9kN/m^2) -(Framing Design) A
100psf (500kgf/m^2) (4.8kN/m^2)- (Grating Design) A
Live Load for Platform (Maintenance Level) 125psf (625kgf/m^2) (5.6kN/m^2) A
6 / 114
Client/Owner ZALLAF
STRUCTURAL SECTION

1.5 Temperature
Temperature Loads ASCE 7-16 A
Maximum Temperature As per CLIENT's information A
Minimum Temperature As per CLIENT's information A
2.0 Civil
2.1 General Civil Design PIP CVC01015 A
2.2 High Point of Finished Surface As per CLIENT's information A

(MSL) Datum Elevation As per CLIENT's information A
2.3 Sewer Details PIP CVI02720 A

Sanitary Off-Site Treatment A
Process Off-Site Treatment A
Storm Water Collection Open Ditches A
UG Gravity Sewer Specification PIP CVS02700 A
Rainfall Data (25 & 100 years) As per CLIENT's information A
Firewater Runoff Amount As per CLIENT's information A
Water Main Underground A
Tie in Point Locations & Invert Elevations As per CLIENT's information A
2.4 Road & Paving Design PIP CVE02350 A

Roadway & Area Paving Details PIP CVE02350 A
CBR Value A
2.5 Site Surface Finish Zallaf 2023-02-20: Zallaf mentioned that gravel Closed A
can be applied to "Under pipe rack" and
Process Area Concrete (note2) A
"Non-process area" instead of concrete and
Non-Process Area Concrete (note2) flexible paving should be applied to A
Under Pipe racks Concrete (note2) "Roadways". TR should make a decision for A
Sidewalks Concrete (note2) plant unification and Zallaf will check the other A
projects and advise UOP.
Roadways Concrete (note2) A
Zallaf 2023-02-24: Site surface finish will be
decided during FEED, in order to satisfy
operation and maintenance requirements and
considering cost.
UOP 2023-02-27: Noted
7 / 114
Client/Owner ZALLAF
STRUCTURAL SECTION

2.6 Foundation Design A
Geotechnical Report PIP CVS02010 A
The following information should be included in the Geotechnical Reports or provided by client:
Shallow foundations Mat foundation A
Allowable Soil Bearing Pressure As per CLIENT's information A
Frost Protection Depth As per CLIENT's information A
Water Table Elevation As per CLIENT's information A
Deep Foundations Driven Piles* A
Pile Diameter & Length As per CLIENT's information A
Pile Capacity (Compression, Tension and Lateral) As per CLIENT's information A
Allowable Differential Settlement As per CLIENT's information A
2.7 Concrete ACI318-14 A

Minimum Concrete Design Strength (28 Day f’c): Zallaf 2023-02-20: Zallaf will check the other Closed
-Superstructures/Table-Top 4ksi (28 mpa) projects for the concrete details and advise A
-Shallow Foundations 4ksi (28 mpa) UOP. A
-Pile Foundations 4ksi (28 mpa) Zallaf 2023-02-24: 30mpa
A
-Water Retaining Structure 4ksi (28 mpa) A
-Sidewalks 4ksi (28 mpa) A
-Pavings 4ksi (28 mpa) Zallaf 2023-02-24: 28mpa
A
-Others A
UOP 2023-02-27: Noted
Reinforcement Steel ASTM A615, GR 60 A

Welded Wire Mesh Plain Wire A
Type Of Grout Non-Shrink Cementitious A
3.0 Structural Steel

3.1 Structural Steel Design AISC 360-16 A
Structural Design Software STAAD Pro. A
Minimum Design Temperature for Steel N/A A
8 / 114
Client/Owner ZALLAF
STRUCTURAL SECTION

3.2 Standard Details:
Grating details PIP STF05530 A
Handrail PIP STF05521- (Angle ) A
Ladders & Cages PIP STF05501 A
Stairs PIP STF05511 A
3.3 Steel shapes as per AISC A
3.4 Materials:
W & T Shapes ASTM A992/A572 Gr. 50 A
Structural Plate ASTM A572 Gr. 50 A
Channel/Angle & Misc. Plate ASTM A36 A
HSS- Rectangular ASTM A500, GR.C A
HSS-Round ASTM A500, GR.C A
HSS-Pipe ASTM A53, GR.B A
Origin of Steel Please specify any exclusion(s) No Restrictions A
High Strength Structural Bolt Material
ASTM F3125, Group A – Grade A325 A
Common Bolts ASTM A307 Grade A, 5/8” (16mm) & Smaller A
Foundation Anchor Bolts ASTM F-1554, Grade 55 A
Welding per AWS D1.1 E70xx electrodes A
Gratings 1 ½” A
Serrated A
ASTM A1011/A1011M or EQ A
Checkered Plates 1/4” ( 6 mm) A
Raised Pattern A
ASTM A36 or EQ Zallaf 2023-02-20: Zallaf will check the Closed A
Fireproofing material and advise UOP later.
Fireproofing of Structural Steel (Columns, Perimeter beams &
Pyrocrete 241: (55pcf) A
Major Equipment support beams)(3) Zallaf 2023-02-24: Accepted.
UOP 2023-02-27: Noted
Hours of Fire Rating 1 Hour A
Height of Structure requiring fireproofing
30ft (9m) A
9 / 114
Client/Owner ZALLAF
STRUCTURAL SECTION
3.5 Steel Surface Finish:

Structural steel Painted A
Ladders Painted A
Cages Painted A
Handrail Painted A
Grating Galvanized A
ASTM A307 bolts Galvanized A
ASTM F3125, Group A – Grade A325 Galvanized A
ASTM F3125, Group B – Grade A490 Fluorokote #1 A
ASTM F1554, GR.55 Galvanized A
ASTM F1554, GR.105 Galvanized A
3.6 Hoist/Trolley type Manual A
3.7 Special Test Requirement

Charpy V- Notch Impact Test Yes A
Z Property Test for plates 50mm/25mm & thicker No A
Lamination Yes A
Other No A
3.8 Preferred Pretension/Slip Critical Connection Method Direct-Tension-Indicator A
4.0 Notes, Comments, Remarks yeah

Note (1)
As defined per ASCE 7. Use equivalents if other specification is chosen for design
Note (2)
Concrete paving types are: JPCP-Jointed plain, JRCP-Jointed reinforced, and RCCP-Roller compacted.
Note (3)
* Major equipment such as: **********
* Vertical bracings need fireproofing if support gravity loads.
* For Air Fin cooler Structure Fire Proofing shall be up to top of Air Fin cooler support.
10 / 114
Client/Owner ZALLAF
INSTRUMENTATION SECTION
Zallaf 2023-02-22: Min -5C, Max 55C Closed

1.0 General
1.1 Ambient Design Temperature UOP 2023-02-27: 44oC was specified as high
Instrumentation ambient site temp in BEDQ, 55degC
Minimum -3 C requirement will lead to additional cooling A
Maximum 44 C infrastructure for some instruments, please A
reconfirm.
UOP 2023-03-02: Noted
Minimum Enclosure Environmental Protection
1.2 Rating - (UOP default dependent on project code IP65 IP66 B
requirement) Zallaf 2023-02-22: IP65 Closed
UOP 2023-02-27: Noted.
2.0 Instrument Basic Design Criteria
Hazardous Area Classification for Certification of

Instrumentation
Note : The Hazardous Area Classification for the
project is defined in the BEDQ document. This
2.1 section identifies the minimum
Class/Division/Gas Group or Zone/Gas Group and
Temperature classification for which
instrumentation mounted in the Hazardous Area
need to be certified.
2.1.1 Division Classification

Class Not Typical Zallaf 2023-02-22: A
Class - I
Division Not Typical Division 2 A
Gas Group Not Typical Gas Group IIB A
Temperature Not Typical Temperature - T3 A
UOP 2023-02-27: Zone2 Group IIB+H2 T3 as
per section 7.0, page 3 of 114. UOP will apply
IEC Zone Gas group rather than NEC Class
division gas group.
11 / 114
Client/Owner ZALLAF

2.1.2 Zone Classification
Zallaf 2023-02-24: Zone 1
Zone 2 A
Gas Group IIB + H2 UOP 2023-03-02: A
Temperature T3 A
2.2 Electrical Certification Zallaf 2023-02-22: H2 for Battery Room Closed

Preferred certification and testing authority (Fill
UOP 2023-02-27: Noted.
out only one category)
NEC Not Provided A
CEC Not Provided (Canada only) A
CENELEC/ATEX Not Provided Zallaf 2023-02-22: ATEX A
IECEx Any UOP 2023-02-27: Is either IECEx or ATEX A
Other Not Provided acceptable? A
2.3 Protection Method

Zallaf 2023-02-20: Zallaf requested UOP to
Electronic Transmitters and Digital Positioners Explosion / Flameproof check the Hazardous Area Classification for A
protection method.
Solenoid Valves Explosion / Flameproof A
Thermocouples and RTD’s Explosion / Flameproof UOP 2023-02-27: Zone2 Group IIB+H2 T3 as A
Alarm, Status(e.g. limit switch) and Shutdown per section 7.0, page 3 of 114. Protection
Explosion / Flameproof method listed are suitable for that. UOP A
Contacts (check primary)
requests to know whether protection method
Analyzers First Preference Purge Permitted A
listed are acceptable for design or whether other
Analyzers Second Preference Explosion / Flameproof method (e.g. Intrinsically safe) is preferred for A
Analyzers Third Preference Intrinsic Safety (IS) design. A
-Where purge is permitted is loss of purge
Yes A
alarm required
Machine Monitor Signals Non-Incendive A
2.4 Additional Certifications, Markings or Registrations

Note any additional certifications, markings or Zallaf 2023-02-22: SIL if required by SIL
registrations required (e.g. Canadian Registration None classification UL/ FM for F&G detectors A
Number)
UOP 2023-02-27: Noted for SIL
3.0 Instrument Signal and Power Does UL/FM refer to area classification
3.1 Instrument Power certification for F&G detectors? Please clarify
Inst (2 wire/loop): 24 VDC why UL/FM for F&G detectors and IECEx and A
ATEX for other instruments?
12 / 114
Client/Owner ZALLAF

Inst (4 wire/supply): Voltage 220V AC A
Inst (4 wire/supply): Frequency 50 Hz A
Solenoid: Voltage 24 V A
Solenoid: Frequency DC A
3.2 Instrument Cable

Instrument Cable – Cable Armor (complete if Zallaf 2023-02-22: IEC 61158-2 for fieldbus
3.2.1
open conduit or cable tray is required for support) cables, Fire resistant, IEC 60331 for SIF, if not
fail safe
Instrument homerun cable Armored A
Junction box to instrument cable Armored Zallaf 2023-02-24: Cable fire resistant for safety A
Armor type Served (SWA) systems, IEC 60331 for SIF. If not fail safe. A
Armor Material Galvanized Steel A
UOP 2023-02-27: Noted. UOP understood to be
flame retardant for non SIF cables and fire
3.2.2 Cable Properties resistant for SIF cables. For F&G system
Flame Retardant Yes requires fire resistant cables? A
Standard
Single Cable IEC 60332-1-2 A
Bunched Cable IEC 60332-3-24 Cat. C A
Zallaf 2023-02-22: UV Closed
Sunlight Resistant Yes A
Standard No Standard UOP 2023-02-27: Noted. A
Oil Resistant Yes A
Standard No Standard Zallaf 2023-02-22: Suitable for hydrocarbon Closed A
Moisture Resistant Yes UOP 2023-02-27: Noted.
A
Hazardous Location Marking No A
Standard No Standard A
Instrument Cable - Analog Signal Shielded Twisted

3.2.3
Single Pair
Conductor Material Copper A
Zallaf 2023-02-22: 7 Strands Closed
Conductor Design Stranded A
Conductor Size 1.5 mm² UOP 2023-02-27: Noted. A
Insulation material XLPE A
Cable Temp Rating 90° C Zallaf 2023-02-22: 2,5MM2 For notification and Closed A
Cable Voltage Rating 300 V SOV power supply wires A
UOP 2023-02-27: Noted.
13 / 114
Client/Owner ZALLAF

Conductor Color
Non-IS Black + / White - A
IS Not Provided A
3.2.3.1 Sheath Inner (Armored cable ONLY)

Material Polyvinyl Chloride A
3.2.3.2 Sheath Outer

Color Black (Non IS) A
Cable Standard EN 50288-7 A
Instrument Cable - Shielded Twisted

3.2.4
Thermocouple
Conductor Design Solid A
Conductor Size 1.5 mm² A
Insulation Material XLPE A
Cable Temp Rating 90° C A
Cable Voltage Rating 300 A
Conductor Color IEC 60584-3 A

Material Polyvinyl chloride A

Color
Non-IS IEC 60584-3 A
IS Not Provided Zallaf 2023-02-22: Light Blue Closed A
Cable Standard EN 50288-7 UOP 2023-02-27: Noted. Design is assuming A
Instruments are generally Non-IS (refer section
3.2.5
Instrument Cable - Analog Signal Shielded Twisted 2.3 of Instrument section). If there are some
Single Triad signals that need to be Inrinsically safe, then
Conductor Material Copper light blue jacket will be used. A
Conductor Size 1.5 mm² A
14 / 114
Client/Owner ZALLAF

Cable Voltage Rating 300 V A
Conductor Color Black/White/Red A


Instrument Cable -Alarm, Status (e.g. limit switch)

3.2.6
and Shutdown Contacts
Type Multiconductor A
Conductor Size 1.5 mm² Zallaf 2023-02-22: 2.5mm2 Closed A
UOP 2023-02-27: Noted.
Conductor Color
IS Not Provided A


15 / 114
Client/Owner ZALLAF

3.2.7 Instrument Cable -Solenoid
Type Multiconductor A
Conductor Size 1.5 mm² Zallaf 2023-02-22: 2.5mm2 Closed A
Insulation Material XLPE UOP 2023-02-27: Noted. A
3.2.7.1 Conductor Color

IS Not Provided A


3.2.8 Instrument Cable – Analog Signal Homerun
Type Multi Twisted Pair – Individual Shield Overall Shield A
Pairs per multipair cable 24 A

Cable OD Free Entry A
3.2.9 Instrument Cable – Thermocouple Signal Homerun
Pairs per multipair cable (check all that are

24 A
permissible, fill in outside diameter OD
3.2.10 Instrument Cable – RTD Signal Homerun
16 / 114
Client/Owner ZALLAF
Type Multi Twisted Triad – Individual Shield Overall Shield A
Pairs per multipair cable (check all that are

24 A
permissible, fill in outside diameter OD
Instrument Cable – Homerun DC solenoid/Alarm,

3.2.11
Status (e.g. limit switch) and Shutdown Contacts
Type Multiconductor – Nonshielded A
Pairs per multipair cable 24 A

Conductors per multiconductor cable 40 A
3.2.12 Instrument Cable – Homerun AC solenoid
Pairs per multipair cable N/A A

Conductors per multiconductor cable 24 A
3.3 Instrument Signal Cable Connection

3.3.1 Instrument Signal Cable Connection Tread Type ISO Metric (IEC 60423) A
17 / 114
Client/Owner ZALLAF
Instrument Signal Cable Connection Thread Size

3.3.2
(Minimum)
NPT N/A A
PG Not Provided A
ISO Metric M20 A
G Not Provided A
Other Not Provided A
3.3.3 Conductor Termination

Instrument - Open terminal Spade lug A
Instrument - Closed terminal Wire ferrule A
Instrument Junction box - Closed terminal Wire ferrule A
3.4 Instrument Junction (Terminal) Box

3.4.1 Design
Separate Junction Boxes shall be supplied for the
following
Analog Signal A
Discrete Signal A
Thermocouple Signal A
RTD Signal A
Note: Analog Input and Output Signals are

permitted in the same junction box. Discrete
Input and Output Signals are permitted in the
same junction box. AC level signals shall not be
permitted in the same junction box as DC level
signals. Intrinsically safe signals are not permitted
in the same junction box as non intrinsically safe
signals. The Junction box shall only interface with
one receiver, e.g.DCS , CRCS, Machine Monitor.
18 / 114
Client/Owner ZALLAF

Certification Increased Safety A
Size (Junction Box shall be designed with
sufficient terminals to accommodate all
conductors of
multipair/multitriad/multiconductor cable(s)
servicing junction box.)
Spare Capacity 20% A
Box Material 316 Stainless Steel A
Subpanel Material 304 Stainless Steel A
Cable Entry Position Bottom only A
Zallaf 2023-02-24: Duplicate certificate Exe/Exd, Closed
Cable gland entry hardware Sealing washer and locknut with IP washer, Confirm to BS6121. A
UOP 2023-02-27: Noted.

Conduit entry hardware Not Provided A
Shield Termination Isolated busbar A
Options (Check all that apply) External grounding lug A

Breather drain A
Gland plates A
None A
None A
3.4.2 Terminal Strip

DIN Rail
Standard TS 35 A
Zallaf 2023-02-24: Vertically mounted.. Closed
Construction Slotted A
Material Aluminum UOP 2023-02-27: Noted.
A
Terminal Type Screw Clamp A
Terminal Strip Numbering 1+, 1-, 1S, 2+, 2-, 2S… A
19 / 114
Client/Owner ZALLAF
3.4.3 Junction (Terminal) Box Numbering

Default Junction Box Numbering Scheme is as
follows
WWW-JB-X-Yy-ZZ Zallaf 2023-02-22: Company Tagging procedure Closed A
UOP 2023-02-27: Noted.
WWW = Unit Number A
X=
D for signals to/from Basic Process Control System (e.g. DCS) A
P for signals to/from Programmable Interlock System, Proprietary

Logic System or Sequential Logic System separate from Basic Process A
Control System (e.g. PLC, CRCS (Catalyst Regeneration Control System)
S for signals to/from Safety Instrument System (e.g. safety PLC) A
M for signals to/from Machine Monitor A

F for signals to Fire and Gas System A
Y=
A for analog signals A
D for discrete signals A
T for teperature signals (thermocouple or RTD) A
F for Foundation Fieldbus A
y=
i for intrinsically safe signals A
ZZ = sequential number starting at 01 to uniquely

identily each junction box
Junction Box numbering Same as default A
3.5 Grounding of Instrument Shield At I/O location Zallaf 2023-02-24: Noted. Instrument earth from Closed A
one end at cabinet.
UOP 2023-02-27: Noted.
20 / 114
Client/Owner ZALLAF

4.0 Control Center
4.1 Control System
4.1.1 Basic Process Control System - DCS
Scope of Supply Customer Zallaf 2023-02-22: FFBus DCS Closed A
I/O Location Cable distance to Process Module UOP 2023-02-27: Noted. A
Programmable Interlock or Sequential Logic

4.1.2
Control System - PLC
Scope of Supply Customer A
I/O Location Cable distance to Process Module A
UOP Proprietary Logic Control System - e.b. CRS,

4.1.3
LHCS, DRCS
Scope of Supply N/A A
I/O Location Cable distance to Process Module A
4.1.4 Input and Output Signal Types

Analog Input and Output Signal Types
DCS or PLC Input /Output Smart/analog 4-20 mA Zallaf 2023-02-22: FFBus H1 for DCS Closed A
UOP Proprietary Logic System UOP 2023-02-27: Noted.
Input/Output Smart/analog 4-20 mA A
Smart Communication Protocol HART A
Discrete Input Signal Types
Limit Switch Signal Type Dry contact A
Rating A
4.1.5 Miscellaneous Control Center Equipment

Instinsically Safe Barriers (supplied by Others) -
Barrier Type Not Provided A
CRCS or LHCS IS Barriers Supplied by Not Provided A
5.0 Instrumentation Design
5.1 Instrument Numbering Same as UOP UOP Basic Engineering A
21 / 114
Client/Owner ZALLAF
Unit NHT, Par-Isom Zallaf 2023-02-24: Symbols, legend and typical Capacity 30,000BPD
shall be subject to Company approval. UOP
INSTRUMENTATION SECTION shall prioritize the submittal of relevant sheets.
UOP 2023-02-27: UOP Process is designed
DEFAULT suitable
REQUESTS for(Changes
Zone 2 as welldefault)
from as the equipment REV
and material selection.
5.2 Instrument Tagging Please provide the reason why Zone 1 should
be applied.
UOP UOP Basic Engineering P&ID depict
Customer accepts UOP standard A
Rotameters as FIF ( option to change to FI)
Zallaf 2023-02-22: Company Tagging procedure Closed
UOP UOP Basic Engineering P&ID depict skin UOP 2023-02-27: Noted.
thermocouples/RTD’s as TXE (option to change to Customer accepts UOP standard A
TE and indicate “skin” on P&ID).
UOP UOP Basic Engineering P&ID depicts Limit
Switch and position as ZSL/ZSH (option to change Customer accepts UOP standard A
to ZSC/ZSO).
UOP UOP Basic Engineering P&ID depict
Transmitters as FT, TT, PT etc regardless if
Customer accepts UOP standard A
transmitter has local indication or not (option to
change to FIT, TIT, PIT etc).
(CCR ONLY) UOP Modular will add tags to

untagged manual ball valves in catalyst service. BB- A
Customer to select tagging convention.
(CCR ONLY) UOP Modular will add tags to

untagged manual v-ball valves in catalyst service. VB- A
Customer to select tagging convention.
5.3 Instrument Specification (Field Process Module)

Instrument Coating (including control valves and
5.3.1
manual ball /v-ball valves in catalyst service)
Type
Zallaf 2023-02-22: Company instrument Closed
Carbon Steel Manufacturer’s Standard Paint System specification A
Stainless Steel UOP 2023-03-02: Noted.
Inline Uncoated A
Remote Uncoated A
High Alloy - Inconel, Monel, Hastelloy Uncoated A
Low Copper Aluminum Manufacturer’s Standard Paint System A
Cast Iron Manufacturer’s Standard Paint System A
22 / 114
Client/Owner ZALLAF

Color Manufacturer’s Standard A
5.3.2 Flow Measurement

5.3.2.1 Primary Flow Element Orifice (beta ratio 0.1 to 0.7) A
5.3.2.2 Orifice Plate

Orifice Plate to be supplied with weephole
No A
(bore>1")
Calculation Method
Pipe size 2" and above ASME 3M/ISO 5167 (weephole effect not included) A
Below 2" (Honed Flow) ASME MFC-14M A

Below 2" (Integral Flow Orifice Assembly (utility
Manufacturer’s Standard A
service only):
Meter Run (2" and above) UOP Standard Drawing 6-112 A
Meter Run (Honed Flow below 2") ASME 3M/ISO 5167 (0.75 β ratio) A
5.3.2.3 Orifice Flange

Standard (2" or above) ASME B16.36 A
Pipe Connection (2" and above) ½ NPT A
Pipe Connection (honed flow below 2") ½ NPT A
5.3.3 Pressure Measurement

5.3.3.1 Pressure Gauge
Case Material Stainless Steel A
Accuracy EN 837-1 (1%) A
Size 100 mm A
Connection ½” NPT A
Connection Bottom A
23 / 114
Client/Owner ZALLAF

Lens Shatterproof Glass Zallaf 2023-02-22: And anti-scratch Closed A
Pulsation Dampener (choose one) Porous disk (snubber) A
UOP 2023-02-27: Noted.
Steam Service Pigtail siphon A
Options None Zallaf 2023-02-24: LCD with back-lit Closed A
background.
5.3.3.2 Pressure and Differential Pressure Transmitter
UOP 2023-03-02: Noted.
Body Style Traditional Flange A
Display LCD A
Zallaf 2023-02-24: Dual engineering units. Closed
Display 0-100% or 0-10 sq rt A
Transmitter Housing Material Low Copper Aluminum UOP 2023-03-02: Noted. A
Signal Direction on Diagnostic Failure Low A
Zallaf 2023-02-24: Low copper aluminum Closed
Options None centered powder coating. A
UOP 2023-03-02: Noted.
None A
Zallaf 2023-02-24: HART, Namur 43, Namur Closed
None 107 A
UOP 2023-03-02: Noted, for safety Instruments
None HART will be specified. A
Flow Service DP Transmitter √ extraction at receiver A
Zallaf 2023-02-24: Linerisation(sq.root) at Closed
DCS/control system
5.3.4 Temperature Meausrement
5.3.4.1 General Service Element Type Thermocouple UOP 2023-03-02: Noted. A
5.3.4.2 Thermocouple
Standard IEC 60584-3 A
Type: General Servbice E A
Type High Temperature K A
Element Single A
Element Grounded A
5.3.4.3 RTD
Type 3 wire PT 100 A
Curve 0.00385 ohms/ohm/°C A
Element Single Zallaf 2023-02-24: Duplex Closed A
UOP 2023-03-02: Noted.
5.3.4.4 Thermowell
Piping Installation Miniumum Size and Pressure
Rating
Minimum Size 1.5" A
Minimum Pressure Rating Class 300 A
24 / 114
Client/Owner ZALLAF

Vessel Installation Minimum Size and Pressure
Rating
Minimum Size 1.5" A
Minimum Pressure Rating Class 300 A
Hydrocarbon Process Service
Type Flanged (Full Penetration Weld) A
Utility Service
Type Threaded A
CCR Heat Conservation Service
Type N/A A
5.3.4.5 Transition from well to thermocouple/RTD head Nipple Union Nipple, fixed head A
5.3.4.6 Temperature Transmitter

Location Field A
Mounting (field Location) Remote Mount Zallaf 2023-02-22: Head mounted Closed A
Service Shutdown logic and Control applications UOP 2023-02-27: Noted. UOP will apply the A
Signal Direction on Diagnostic Failure High head mounted where operating temperature A
Display (All services except control) LCD allows. A
Display (All services except control) 0-100% A
Display (control services)
Type LCD A
Reading 0-100% A
Options None Zallaf 2023-02-22: Dual eng. unit Degree C and Closed A
4-20 ma
None UOP 2023-02-27: Noted. UOP will apply dual A
display of degree C and % output.
None A
Zallaf 2023-02-24: Burn out. HART, Namur 43 Closed
and 107.
UOP 2023-03-02: Noted.
25 / 114
Client/Owner ZALLAF
None A
5.3.5 Level Measurement

5.3.5.1 General Service
External Displacement Type (External
Transmitter Measurement Length < =1520 mm Displacer (GWR for Interface only) Displacement Type for Interface only) Maximum B
Length 1220mm
Transmitter Measurement Length > 1520 mm
Differential Pressure A
(excluding tank level)
Tank Level Radar A
Local Indicator Gauge Glass A
5.3.5.2 CCR Services

Booster Gas Coalescer
Switch N/A A
Local Indicator N/A A
Solids Level
Transmitter N/A A
Switch N/A A
5.3.5.3 Merox - Gasoline Sweetening Services

Caustic Day Tank, Caustic Storage Tank, Inhibitor
Injection Drum
Merox Plus Drum
Drain Pot
5.3.5.4 Merox - Kerosene Sweetening Services

Caustic Day Tank, Caustic Storage Tank, Inhibitor
Injection Drum, Coalescer
Merox Plus Drum
26 / 114
Client/Owner ZALLAF
Drain Pot, Caustic Prewash, Caustic Settler,

Reactor Settler, Sand Filter, Water Wash
5.3.5.5 Merox - LPG Extraction Services

Water Break Tank, LPG Amine Absorber, Amine
Water Wash Settler
Merox WS Drum, Disulfide Separator, Disulfide
Separator Stack
Spent Caustic Degassing Drum, Caustic Prewash,
Extractor/Extractor Plus, Disulfide Scrubber,
Wash Oil Settler, Sand Filter, Vent Gas Absorber,
Vent Tank
5.3.5.6 Recovery Plus Services

Absorber
Transmitter N/A A
Chiller
Transmitter N/A A
Oil Separator
Transmitter N/A A
Switch N/A A
Refrigerant Condenser
Switch N/A A
5.3.5.7 RTP Services

Feed Bin, Surge Bin
Switch N/A A
27 / 114
Client/Owner ZALLAF
5.3.6 Control Valves

5.3.6.1 Instrument Air Header Pressure
Minimum >4kg/cm2 (g) Zallaf 2023-02-22: Closed A
Normal Min 4.5 barg, A
Maximum Nor 7 barg A
Max 10 barg
5.3.6.2 Mimimum Size and Pressure Rating UOP 2023-02-27: Noted.
Size Per UOP Basic Engineering A
Pressure Rating 150# A
Note that butterfly valves will be supplied with

lug-style bodies with pressure class same as pipe
class. Bolt holes on lug-style butterfly valve shall
be bored through type
5.3.6.3 Maximum Continuous Allowable Noise Level 85dBA A
5.3.6.4 Options Low Emissions Packing A
5.3.7 Digital Positioner

Diagnostics Manufacturer Standard A
Display Blind Zallaf 2023-02-22: Small gauges Closed A
UOP 2023-02-27: Noted.
5.3.8 Limit Switches
Type Proximity A
Rotary Valve Actuation Switch housing coupled to actuator A
5.3.9 Solenoid Valves
Body Material Stainless Steel A
Pilot Operated Solenoid Valves acceptable Yes Zallaf 2023-02-22: Direct action Closed A
UOP 2023-02-27: Noted.
5.3.10 Analyzers
5.3.10.1 Calibration Gases
Scope of Supply
Cylinders Customer Zallaf 2023-02-24: As per UOP spec. Closed A
Regulators UOP UOP 2023-03-02: Noted. Calibration Gas A
Valve Outlet Connection Standard CGA V1 cylinders are in EPC scope, UOP will provide A
the required info for the cylinders...
6.0 Instrument Installation
28 / 114
Client/Owner ZALLAF

Pressure Gauge, Pressure and Differential
6.1
Pressure Transmitter(Class 150/300/600)
Zallaf 2023-02-24: Ball valve if required
6.1.1 Piping Isolation Valve
Minimum Size (Pressure Gauge, Pressure and DP
3/4” Zallaf 2023-02-22: Check for use of monoflange A
(not flow service) transmitter)
UOP 2023-02-27: UOP standard is 3/4" socket
Minimum Size DP Transmitter flow service 1/2” weld by threaded piping isolation valves same A
Type (General Service – Pressure Gauge, Pressure material as piping.
Globe A
and DP (not flow service) transmitter):
Zallaf 2023-02-24: SBB, DBB monoflange as
per services
Type (Catalyst Dust – Pressure Gauge, Pressure
Gate A
and DP (not flow service)transmitter) Zallaf 2023-02-24: DBB for severe services
Type (DP transmitter – flow service): Gate A
Piping Side Connection (all services except DP
Socket A
transmitter flow):
Piping Side Connection (DP transmitter flow): Socket A
Instrument Side Connection Threaded A
29 / 114
Client/Owner ZALLAF
6.1.2 Impulse Lines Tubing from Piping Isolation Valve to Instrument A
6.1.3 Manifold
Type
Pressure Guage (General Service) Two Valve A
Pressure Transmitter (General Service) Two Valve A
Differential Pressure Transmitter (General Service) Five Valve (Double Isolate/Equalize/Double Vent) A
Differential Pressure Transmitter (Wet Leg Level Zallaf 2023-02-24: Noted. However, to be Closed
Two Valve (No Equalization) discussed and subject to Company approval. A
Service)
Remote Mount UOP 2023-02-27: Noted.
Construction Flanged x Threaded A
Style Traditional A
Bracket Mount Attached to manifold A
Bracket Material Stainless Steel A
Direct Mount
Construction Threaded A
Pressure Gauge, Pressure and Differential

6.2
Pressure Transmitter (Class 900/1500/2500)
6.2.1 Piping Isolation Valve
Minimum Size (Pressure Gauge, Pressure and DP
3/4” Zallaf 2023-02-22: Monoflange A
(not flow service) transmitter)
UOP 2023-02-27: UOP standard is 3/4" socket
Minimum Size DP Transmitter flow service 3/4” weld by threaded piping isolation valves same A
Type (General Service – Pressure Gauge, Pressure material as piping.
Globe A
and DP (not flow service) transmitter):
Zallaf 2023-02-24: API 6A
Type (Catalyst Dust – Pressure Gauge, Pressure
N/A A
and DP (not flow service)transmitter)
30 / 114
Client/Owner ZALLAF

Type (DP transmitter – flow service): Globe A
Piping Side Connection (all services except DP
Socket A
transmitter flow):
Piping Side Connection (DP transmitter flow): Socket A
Instrument Side Connection Threaded A
6.2.2 Impulse Lines Hard Pipe from Piping Isolation Valve to Instrument Zallaf 2023-02-22: SS 316L, 12 mm or 10mm A
UOP 2023-02-27: UOP standard is hard pipe
instead of tubing for pipe class 900/1500/2500.
6.3 Air Supply Piping
Isolation Valve Gate A
6.4 Thread sealant

(Both for Process and Air connection) Liquid/Paste Teflon Sealant A
6.5 Tubing
6.5.1 Process
Material 316 SS A
Size 1/2” A
Construction Seamless A
Min Wall Thickness 0.049” A
6.5.2 Air Supply

Material 316 SS A
Size (block valve to vale regulator) 1/2” A
Size (after valve regulator) valve manufacturer recommendation - ¼” minimum A
Construction Seamless A
Minimum Wall Thickness 0.035” Wall A
6.5.3 Fittings
Connection (excluding Air Supply-Choose one
Threaded A
type)
Thread Standard NPT (ASME B1.20.1) A
Air Supply Connection Threaded A
Thread Standard NPT (ASME B1.20.1) A
Ferrule Double A
31 / 114
Client/Owner ZALLAF

6.6 Supports
Coating Galvanized A
2" pipe stand height 60” (1500 mm) A
Instrument Junction box - Centerline ~60” (1500 mm) A
6.7 Sunshades
Sunshades required: Yes A
Any Instrument which cannot handle Metal
Temperature under the sun radiation 85degC,
Pressure, Level, Temperature Transmitter including Pressure, Level , Temperature B
Transmitters, Positioner, Solenoid valves, Limit
switches
6.8 Instrument Tracing
Note: UOP Basic Engineering design practice does

not permit use of steam tracing for displacement
type and radar level instruments, gauge glasses
and magnetic level gauges, pressure/differntial
pressure transmitters. Steam heat tracing shall
not be permitted for the piping and tubing
connected to these instruments.
Type Electric A
Method Pre-Traced Bundles A
Stainless Steel A
Instrument Enclosure Type Soft Pack A
7.0 Machine Monitor
7.1.1 Location of Monitor Control Center IO room<300m A

Electrical Area Classification General Purpose A
32 / 114
Client/Owner ZALLAF

Ambient Temperature Range A
A
7.1.2 Display Local to Monitor A
A
7.1.3 Output to DCS Serial Communication A
7.1.4 Scope of Supply
Cabinet By Package vendor A

19" Rack By Package vendor A
Power Supply By Package vendor A
Rack Interface Module By Package vendor A
Applicable Sensor Monitor By Package vendor A
Temperature Module By Package vendor A
Relay Module By Package vendor A
Communication Gateway By Package vendor A
Display By Package vendor A
Software By Package vendor A
Configuration By Package vendor A
Intrinsically Safe Barrier (integral barrier with
Non incendive sensors if avaialable A
card)
Design Details (Based on Bently Nevada 3500

7.1.5
monitor or B&K VC 8000)
To assist the contractor/customer in assessing
their scope the following section to be addressed
by the customer/contractor.
19" Rack Construction Rack Mount A
Agency Approval IECEx A
European Compliance None A
Power Supply Design Rack Mount A
Rack Interface Module Design Standard A
I/O Type Standard RS232/RS432 interface A
Transient Data Interface 10 Base – T/100 Base –TX Ethernet A
Proximitor®/Seismic Monitor Terminations Internal A
Temperature Monitor Recorder Outputs Yes A
Terminations Internal A
33 / 114
Client/Owner ZALLAF

Relay Module
Operation (Pick one): Normally Energized A
Operation (Pick one): Non-Latching A
Communication Gateway
I/O Module Type: Modbus® RS485 A
Display Type LCD A
LCD
Mounting Panel A
A
A
8.0 Instrument Design Documenation

8.1 Instrument Design Summary Zallaf 2023-02-24: Critical signals initiate
(Index of Field Instruments Only) shutdown shall use voting.
Software Microsoft Excel A
UOP 2023-02-27: 2oo3 voting will be followed
as per Licensor requirement.
8.2 Instrument Data Sheet A
Format Modified UOP UOP Basic Engineering/Modified ISA S20 A
9.0 Additional Comments
Metal Temperature under the sun radiation

B
85degC
Zallaf 2023-02-24: All outdoor electronic devices Closed

shall use sunshade
UOP 2023-02-27: Noted.
34 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION
1.0 Electrical Basic Design Criteria

1.1 Hazardous Area Classification Zone Zallaf 2023-02-24: IEC-60079-10-1 edition Closed A
1.1.1 Classification by Zone 3-2020-12.
Referenced design Code API RP505 UOP 2023-02-27: Noted A
Zone 2 A
Gas Group Group IIB+H2 A

Zallaf 2023-02-22: 55 Closed
Temperature Class (Maximum Surface Temperature) T3 (200°C) UOP 2023-02-27: Noted. A
1.1.2 Temperature
Electrical Equipment Design Minimum -8°C -3°C B
Electrical Equipment Design Maximum 50°C 44°C B
Heat Tracing
Design Minimum -8°C -3°C B
Low Ambient Startup Temp 5°C Zallaf 2023-02-27: 5oC is acceptable Closed A
Design Auto-Ignition Temperature UOP 2023-02-27: Noted
(Temperature based on 80% of lowest auto T1 Minimum Auto-Ignition
A
ignition temperature of hazardous vapor or gas temperature of Hydrogen is 400°C
potentially present)
1.2 Equipment Certification

Given the hazardous area classification above, the equipment
certification and maximum temperature for electrical
equipment shall be as noted below (include more stringent
requirements, if applicable)
Motors Zone 2, Group IIC, T3 A
Electric Heaters Zone 2, Group IIC, T3 A
Heat Tracing Zone 2, Group IIC, T2 A
Lighting Fixtures Zone 2, Group IIC, T3 A
35 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION
1.3 Enclosure Protection Method

Low Voltage Motors ExnA Zallaf 2023-02-24: EXd Closed A
IP55 UOP 2023-02-27: Noted. A
Medium Voltage Motors Exn A
IP55 A
Motor terminal box and bearing housing IP55 Zallaf 2023-02-24: IP65 Closed A
UOP 2023-02-27: Noted
Ex II 2 G EEx ed IIC T6 Increased safety enclosure with
Control Stations / Receptacles A
flameproof encapsulated devices
IP55 A
Zallaf 2023-02-24: EXd Closed

Lighting Ex II 3 G EEx nA II Non-sparking enclosure A
UOP 2023-02-27: Noted
IP55 A
Zallaf 2023-02-24: IP64 Closed
UOP 2023-02-27: Noted
Ex II 2 G EEx de IIC Increased safety enclosure with
Outdoor Distribution Panels / Panelboards flameproof encapsulated devices and Exd flameproof A
enclosures
IP55 Zallaf 2023-02-22: IP65 Closed A

UOP 2023-02-27: Noted. UOP will apply IP 65
Zone 2, Group IIB+H2, T3 for outdoor panels and panel boards
Terminal and Junction Boxes A
Ex e
IP55 Zallaf 2023-02-22: IP65 Closed A
UOP 2023-02-27: Noted.
Free Response -
1.4 Electrical Certification
Choose all that apply
CEC N/A A
CENELEC/ATEX CENELEC/ATEX (check all preferences) A
IECeX Any A
36 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION
1.5 Electrical Power

1.5.1 System Voltage and Frequency Fluctuation
Voltage (±%) 5 A
Frequency (±%) 3 Zallaf: 2023-02-24: 2% Closed A
UOP 2023-02-27: Noted
1.5.2 Motors
Low Voltage motor power range Up to 149KW A
System voltage 400 A
Nameplate voltage 380 A
Phases 3 A
Frequency 50 A
Medium Voltage motor power range 150kw and greater A
System voltage 6600 A
Nameplate voltage 6600 A
Phases 3 A
Frequency 50 A
1.5.3 Heating A
Electric process heater Nameplate Voltage 400V AC A
Motor space heater voltage 230V, 1PH, 3W(1Ph+N+PE), 50Hz A
UOP Panel Incoming : 400/230V, 3PH, 4W(3Ph+N) Zallaf: 2023-02-24: Most panel coming without Closed
protection earth. (Clarify)
Electrical heat tracing voltage without PE, 50Hz A
Tracing Operation : 230V, 1PH, 3W(1Ph+N+PE), 50Hz UOP 2023-02-27: Noted
1.5.4 Lighting
UOP Panel Incoming : 400/230V, 3PH, 4W(3Ph+N)

Normal lighting Voltage without PE, 50Hz A
Lighting Operation : 230V, 1PH, 3W(1Ph+N+PE), 50Hz
37 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION

Zallaf: 2023-02-24: Most panel coming without Closed
UOP Panel Incoming : 400/230V, 3PH, 4W(3Ph+N) protection earth. (Clarify)
Emergency lighting Voltage without PE, 50Hz A
Lighting Operation : 230V, 1PH, 3W(1Ph+N+PE), 50Hz UOP 2023-02-27: Noted
1.5.5 Receptacles Voltage

Welding receptacle outlets 400V, 3Ph, 4W(3Ph+PE), 50Hz A
UOP Panel Incoming : 400/230V, 3PH, 4W(3Ph+N) protection earth. (Clarify)
Convenience receptacle outlets without PE, 50Hz A
Receptacle Operation : 230V, 1PH, 3W(1Ph+N+PE), 50Hz UOP 2023-02-27: Noted
1.5.6 UPS
Scope of Supply Client Scope A
Application Instrument Power Panel A

UOP Panel Incoming : 400/230V, 3PH, 4W(3Ph+N)
protection earth. (Clarify)
Incoming UPS Source Voltage without PE, 50Hz A
Intrument Operation : 230V, 1PH, 3W(1Ph+N+PE), 50Hz UOP 2023-02-27: Noted
1.6 Electrical Cable Routing/Support
Homerun cable route distances from edge of

1.6.1 process module to (fill in actual approximate
values):
Substation Motor Starter To be provided to UOP A
Substation electric heater power controller To be provided to UOP A
Heat trace multipoint controller To be provided to UOP A
Method of routing/support of homerun cable

Combination cable ladder and branch cable tray from
1.6.2 (furnished and installed by others) from A
overhead pipe rack
substation to UOP-supplied motors/heaters
38 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION

Method of routing/support of single phase cable
1.6.3 Ladder Tray / Perforated Channel Zallaf 2023-02-22: and cable ladder Closed A
furnished and installed on module by UOP
UOP 2023-02-27: Noted. (Cable ladder and
ladder tray are same.)
1.7 Instrument Cable Routing/Support
Instrument Signal Homerun Cable Support from
1.7.1 Combination Cable Tray/Ladder and Branch Cable Tray A
Module Tie in to Module Junction Boxes
Method of routing/support of homerun cable

1.7.2 Cable Tray/Ladder supported from Pipe Rack A
from control center I/O location to module edge
Instrument signal cable – UOP-supplied junction

1.7.3 Ladder tray/perforated channel A
boxes to individual instruments:
1.8 Cable Tray Applicable A

1.8.1 Material
Electric Power Galvanized Steel A
Instrument Galvanized Steel A
1.8.2 Options for Tray Covers

Electric Power Tray Covers Provide A
Type of Covers Ventilated A
Application (check all that apply): Horizontal tray sections A
Instrument Tray Covers Provide A
Type of Covers Ventilated A
Zallaf: 2023-02-24: Vertical and horizontal (both) Closed
Application (check all that apply): Horizontal tray sections A
UOP 2023-02-27: Noted.
1.8.3 Fireproofing Extent Client's scope Zallaf 2023-02-22: By UOP for ISBL units as per Closed A
API 2218
1.9 Conduit Not Applicable UOP 2023-02-27: Noted. A

Rigid Conduit Material A
Electric Power Not Applicable A
39 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION

Instrument Not Applicable Zallaf 2023-02-24: Applicable when required. Closed A
Rigid Conduit Options Not Applicable UOP 2023-02-27: Noted. A
Flexible Conduit
Zallaf 2023-02-24: Galvanized. Closed
Type Not Applicable A
UOP 2023-02-27: Noted.
1.10 Electrical Cable

1.10.1 Fire protection Flame Retardant to IEC 60332-3 A
Specify Category C A
Multi-conductor, single phase low voltage power

1.10.2 Applicable A
cable
3C x 4 sq mm (minimum size) stranded copper Zallaf 2023-02-24: Plain circular annealed Closed
conductors, XLPE insulated, PVC standard copper conductors in accordance IEC
1.10.2.1 Type A
bedded, galvanized steel wire armor with PVC jacket, UV- 60228 class 2.
resistant
UOP 2023-02-27: Noted.
1.10.2.2 Color code for multicore single phase tray cables
Line Red A
Neutral Black A
Earth Green A
Multi-conductor three phase low voltage power

1.10.3 Applicable A
cable
3C stranded copper conductors, XLPE insulated, PVC Zallaf 2023-02-24: Plain circular annealed Closed
standard copper conductors in accordance IEC
1.10.3.1 Type bedded, galvanized steel wire 60228 class 2. A
armor with PVC jacket, UV-resistant
UOP 2023-02-27: Noted.
3 core conductors
1.10.3.2 Number of conductors (Plus 1 neutral conductor and 1 grounding coductor, A
when required)
40 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION

Multi-conductor three phase, low voltage,
1.10.3.3
conductor color code
L1 Red A
L2 Yellow A
Zallaf 2023-02-24: Blue Closed
L3 Black A
Neutral Blue Zallaf 2023-02-24: Black A
Earth Green UOP 2023-02-27: Noted. A
41 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION
1.10.4 Earthing (grounding)
Type PVC jacketed, tinned copper stranded cable A
Conductor color Green A
1.11 Electrical Connection

1.11.1 Thread Type
Electrical Thread Type ISO Metric (BS 3643) A
1.11.2 Cable Gland Zallaf 2023-02-22: duplicate certificate exe/exd Closed

Material Nickel Plated Brass UOP 2023-02-27: Noted. A
Type Elastomeric/Diaphragm Seal Zallaf 2023-02-24: Flameproof increased safety A
Shroud None dust protexted and Restricted breathing. A
UOP 2023-02-27: Please clarify if the Gland
should be dual certified, EX d and Ex nR. EX d
1.12 Electrical Installation - Grounding
can cover Ex nR.
Individual ground wire from each JB to ground collection Zallaf 2023-02-24: Applicable Closed
Instrument and electrical interface junction boxes
1.12.1 bar/plate mounted on stand. A
for homerun cables UOP 2023-02-27: Noted.
Stand grounded from module ground system.
Individual ground wire from each panel to ground

1.12.2 Panelboards collection bar/plate mounted on stand. A
Metal to Metal contact with stand sufficient.

1.12.3 2 Wire Instrument Case A
Metal to Metal contact with stand sufficient.

1.12.4 4 Wire Instrument Case A
42 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION
1.12.5 Cable tray Grounded externally every 15m A

1.12.6 Stands
Individual ground conductor routed from module
Stands for motor control stations A
ground system
Stands for instrument and electrical interface Individual ground conductor routed from module
A
junction boxes for homerun cables ground system

Stands for Panelboards A
ground system

Stands for Instruments A
ground system
1.13 Electrical Tray/Conduit Support

1.13.1 Conduit/Cable Tray Supports
Type Angle A
Material Painted Steel Zallaf 2023-02-24: Galv. Steel Closed A
UOP 2023-02-27: Noted.
Attachment Method Welded to Structural Steel A
1.13.2 Cable Ties Stainless Steel A
1.13.3 Hardware
Material Galvanized Steel A
1.13.4 Electrical Installation Details UOP Electrical Installation Details (EIDs) A
43 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION

Typical Electrical Schematic Diagrams UOP Standard Detail A
2.0 Electrical Apparatus

2.1 Motors
Duty IEC 34-1 type S1 A
Insulation Class F Zallaf 2023-02-27: Class H per IEC 60085 A
Motor space heaters Required on medium and high voltage motors UOP 2023-02-27: UOP suggest insulation class A
"F" with temperature rising class B if this is due
to the max ambient temp.
Efficiency for motors up to and including 375 kW IE 3 (Premium Efficiency) in accordance with IEC 60034-
A
size 30-1
2.2 Power controllers for electric heaters

Location Electrical Control Room in Substation A
Maximum ambient temperature inside Electrical
30°C Zallaf 2023-02-27: 22oC +- 2C Closed A
Control Room
Incoming cable entry (cable feed from switchgear) Bottom gland plate UOP 2023-02-27: Noted. A
Distance from switchgear to power controller To be provided to UOP A
Imcoming cable entry (cable from heater) Bottom gland plate A
Ingress Protection IP31 A
Maximum short-circuit availability at power
65kA for 1 second A
controller
Power source for bundle space heater and
Internal controller power source A
internal panel lighting
2.3 Variable Speed Drive

Provided by: Others A
Location of VSD Electrical Control room in Substation A
Homerun Cable route distance from edge of
300m A
process module to VSD
44 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION

Zallaf 2023-02-24: And emergency stop,
2.4 Local control stations induction light
Type Momentary contact pushbutton Start-Stop UOP 2023-02-27: Emergency Stop should be A
only applied per Process Design requirement.
Control wiring Three conductor start-stop control A
Accessories - Padlockable Required on stop button A
Accessories - Ammeter Not Required Zallaf 2023-02-24: Required A
Accessories - Running Light Not Required UOP 2023-02-27: UOP suggest to apply this to A
30 kw and above.
Zallaf 2023-02-24: Required
2.5 Lighting fixtures (normal) LED A
UOP 2023-02-27: Noted for LCS only.
2.6 Lighting fixtures (emergency) LED A
2.7 Convenience receptacles

Amperage Rating 16A A
2.8 Welding receptacles

No of Poles 5 pole (3P + N + E) A
Amperage Rating 63A A
Electrical junction boxes for single-circuit low Exe fiberglass reinforced polyester with terminal posts
2.9 Zallaf 2023-02-24: Stainless Steel Closed A
voltage wiring (for tray cable only)
UOP 2023-02-27: Noted.
Electrical junction boxes for multiple-circuit low Exe fiberglass reinforced polyester with terminal posts Zallaf 2023-02-24: Stainless Steel Closed
2.10 A
voltage wiring (for tray cable only)
UOP 2023-02-27: Noted.
2.11 Junction box wire terminations Bare wire connection to terminals A
45 / 114
Client/Owner ZALLAF
Unit NHT, Par-Isom UOP 2023-02-27: Noted. Capacity 30,000BPD
ELECTRICAL SECTION
2.12 Provisions for client interface

Normal lighting Three phase panelboard A
Zallaf 2023-02-24: Lighting control panel.
Emergency critical lighting Three phase panelboard A
UOP 2023-02-27: Please clarify the comment.
Small Power & Receptacle Three phase panelboard A
Instrument Three phase panelboard Zallaf 2023-02-24: Small power DB A
Electric heat tracing Three phase panelboard A
UOP 2023-02-27: Please clarify the comment.
2.13 Panelboards
Zallaf 2023-02-22: metal- SS 316 or Closed
2.13.1 Panelboard Construction Fiberglass reinforced polyester enclosure manufacturer Std. A
UOP 2023-02-27: Noted.

2.13.2 Panelboard Components
Zallaf 2023-02-24: MCCB Type Closed
Main circuit breaker Main circuit breaker, 4 pole, 10 kA interrupting rating A
UOP 2023-02-27: Noted
Branch circuit breakers 16A , 2P Branch Circuit Breaker A
Zallaf 2023-02-24: Required Closed

Accessories - voltmeter Not Required A
UOP 2023-02-27: Noted
Accessories - Ammeter Not Required A
Zallaf 2023-02-24: Required Closed
Accessories - running lights (specify) Not Required A
UOP 2023-02-27: Noted
Accessories - Breather-drain required Not Required A
Accessories - External ground stud Required A
Accessories - Space heater Not Required A
Accessories -Drain Required A
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Client/Owner ZALLAF
ELECTRICAL SECTION
2.13.3 Normal Lighting Panelboard On-Off Control No ON-OFF control required Zallaf 2023-02-24: Required A
UOP 2023-02-27: UOP recommends to install
the central photocell in main lighting distribution
board instead of multiple photocells on all panel
board.
Earth Leakage Circuit Breaker(ELCB) will be provided as

2.13.4 Earth fault protection standard on branch circuit breakers of the Small Power A
& Receptacle Panel and the Electric Heat Trace Panel.
Electric heat trace control (if tracing is electric

2.14 Multi-point controller A
and not steam)
Zallaf 2023-02-24: Hazardous area in stainless
Location of Multi-point controller, if required Outdoor hazardous area in modular structure steel structure. A
UOP 2023-02-27: Stainless Steel EHT panel will

be used in Hazardous Area
2.15 Labeling
Control station, panelboard,interface junction box,

2.15.1 Devices A
welding receptacle
Device label - material Three-ply phenolic, black lettering on white background A
2.15.2 Wiremarker - type Heat shrink A

2.15.
Low voltage multi-core cable tag Stainless steel A
3
47 / 114
Client/Owner ZALLAF
ELECTRICAL SECTION

3.0 Additional Notes
48 / 114
Client/Owner ZALLAF
ROTATING EQUIPMENT SECTION
1.0 Centrifugal Pumps

1.1 Centrifugal Pump Design Standard
UOP Modular specifies centrifugal pumps in
accordance with American Petroleum Institute,
API, standard 610 (with standard vendor
exceptions).
For equipment greater or equal to 1000 HP (746

kW) and un-spared critical services,
including motors, bearing temperature and
vibration monitoring equipment will be
specified.
UOP Modular specifies non lubricated couplings

for noted equipment.
UOP Modular specifies pumps in conformance

with ASME B73.1 (commonly referred to “ASME UOP Modular Typical Scope of Supply as Described A
Pumps”) in hydrocarbon (and water or caustic)
services, which do not exceed any of the following
limits:
● Max Discharge Press.: 1900 kPa(g) / 275 psig

● Max Operating Suction Press.: 517 kPa(g) / 75
psig
● Max Pump Temp.: 150oC / 302oF
● Max Rotating Speed: 3600 RPM
● Max Rated Total Head: 120m / 394 ft
For ASME hydrocarbon services, UOP will specify

316 SS pump casings and mechanical seals
designed to API 682.
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Client/Owner ZALLAF
1.2 Pump Arrangements

UOP may utilize vertical inline ASME B73.2 / API
UOP Modular Typical Scope of Supply as Described A
610, Arrangemnet OH6 pumps
1.3 Centrifugal Pump Spares

UOP Modular typically specifies complete pump
installed spares for all services.
For intermittent services, when the frequency of

service is unusually low, warehouse spares UOP Modular Typical Scope of Supply as Described A
may be supplied as an alternative to installed
spares.
50 / 114
Client/Owner ZALLAF

1.4 Centrifugal Pump Seals
UOP Modular usually specifies dual mechanical
seals for pumps in light hydrocarbon, hazardous
or carcinogenic fluid services. UOP Modular
specifies pressurized dual or unpressurized dual
seals based on process considerations. UOP
Modular specifies non-contacting gas lubricated
seals where applicable. Otherwise, single
mechanical seals are specified. UOP Modular
specifies pump seals, cartridges and associated
API seal plans in conformance to API 682.
Flowserve, John Crane and /or Eagle Burgmann
seals are normally offered. UOP Modular Typical Scope of Supply as Described A
Hazardous and carcinogenic fluid services are

defined as containing fluids with any of the
following:
● 0.1 % (weight) or more of benzene or any

chemical considered carcinogenic.
● 1 % (weight) or more of toxic chemicals as
determined by UOP
● 25 % (weight) or more C6 through C9 aromatics
● 100 ppm H2S
● Above Auto-ignition temperature
1.4.1 Minimum piping size shall be ¾ ” schedule 160

pipe. Piping, with the exception of cooling water
piping, 1½” NPS and smaller shall be seamless UOP Modular Typical Scope of Supply as Described A
Schedule 160 minimum. Opening must be
adequate for the specified flow rate.
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Client/Owner ZALLAF

1.5 Sealess Pumps
UOP Modular specifies Sealless pumps, when
appropriate, for some critical services such as
explosive mixtures or sub-atmospheric pressure
suction conditions. UOP Modular specifies
Sealless pumps (canned and magnetic driven UOP Modular Typical Scope of Supply as Described A
pumps are part of UOP design criteria) in
conformance with API 685 or ASME B73.3 (with
vendor standard exceptions).
1.6 Pump Lubrication

UOP Modular specifies open-loop centralized oil
mist lubrication system for new process units
with more than five pumping services to UOP Modular Typical Scope of Supply as Described
maximize equipment availability and Mean Time except open-loop: A
Between Repair (MTBR). (Oil mist is not allowed A closed loop oil mist lubrication system is provided.
at a winterizing temperature of -30°C or below).
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Client/Owner ZALLAF

1.7 Pump Drivers
For critical services* UOP Modular normally
specifies back pressure steam turbine drivers for
at least one of the pumps in spared services. The
steam turbines is specified in accordance with API
standard 611-General Purpose Steam Turbines.
For steam turbines in pump services, UOP

Modular normally specifies the inlet steam to be
at an intermediate pressure level and exhaust to UOP Modular Typical Scope of Supply as Described A
the low pressure level steam header.
* Note - a critical service is defined as any service

that must be maintained in the event of power
failure in order to protect personnel, equipment,
and/or catalyst.
1.7.1 NEC motors 1000 HP and smaller shall be

furnished with a 1.15 service factor. If an IEC
motor is specified, a 1.0 motor service factor shall UOP Modular Typical Scope of Supply as Described A
be offered. Motors larger than 1000 HP may be
supplied with 1.0 service factor.
1.8 Pump Installation

UOP Modular specifies pumps on the basis of
unsheltered, outdoor installation. UOP Modular Typical Scope of Supply as Described A
53 / 114
Client/Owner ZALLAF

1.9 Low Flow, High Head Pump Services.
In certain low flow, high head services, UOP
Modular will normally specify vertical in line, high
speed gearbox driven; single stage pumps UOP Modular Typical Scope of Supply as Described A
(Sundyne OH-6).
1.10 NPSH Margin

UOP requires an NPSH margin of 2 feet (0.6
meters) or 15% of the NPSH required, whichever
is greater. This margin is included in the system
calculations. It is not included in the NPSH UOP Modular Typical Scope of Supply as Described A
available reported in the data sheets. The pump
NPSH required must be less than or equal to the
NPSH available reported in the data sheets.
1.11 Head Rise

The head capacity curve for the pump shall
continuously rise to the shutoff point. (Shutoff is
equivalent to blocked in)
a. When parallel operation is specified, pumps

shall have equal head rise (curves shall match
within 5%) and head rise from rated point to
shutoff of 15% minimum.
b. For solo pump operation, the minimum head
rise from rated point to shutoff for all pumps is
7%. Shutoff head exceeding 125% of the head at
the rated capacity point shall be stated in
Vendor’s proposal only for information purposes.
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Client/Owner ZALLAF
1.12 Mechanical Design

Pumps shall be designed for continuous operation
at a minimum of 50°F (28°C) higher than specified
maximum operating temperature.
Pressure rating shall be in accordance with ASME
B16.1 or ASME B16.5 as applicable.
Zallaf 2023-02-20: Zallaf requested UOP check

if the latest (12th) edition can be applied.
1.13 Nozzle Loads UOP 2023-02-27: Allowable nozzle specified on

The pressure casing shall be designed for twice API 610 edition 12th is same as on API 610
edition 11th. UOP would apply API 610 11th
the allowable nozzle loads of API 610, 11th
edition which is the technical basis of available
edition, Table 5 for each nozzle. Twice the UOP Modular Typical Scope of Supply as Described UOP specification. A
allowable nozzle load values shall be indicated on
the vendor general arrangement drawings.
1.14 Auxiliary Casing Connections

Casing openings for pipe connections shall be not
less than ¾ ”NPS and shall be flanged and socket
welded. Threaded connections shall not be used. UOP Modular Typical Scope of Supply as Described A
Slip-on flanges are not permitted in orifice flange
services.
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Client/Owner ZALLAF

1.15 Torsional Analysis
Torsional analysis will only be performed in the
following cases:
a) It is a contractual requirement
b) The rated power of the driver is greater than or
equal to 1000 kW (1500 HP).
c) The shaft line has more than two machines. UOP Modular Typical Scope of Supply as Described A
d) There is a variable speed prime mover
Whenever a torsional analysis is performed, the
manufacturer shall furnish a detailed report.
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Client/Owner ZALLAF

1.16 Material Classification
Minimum classification of pump material shall be
S-6 unless otherwise approved by UOP UOP Modular Typical Scope of Supply as Described A
1.17 Couplings
Couplings shall be of steel, non-lubricated,
laminated disc type with 300 stainless steel discs.
Couplings shall be spacer type to permit removal
of bearings, couplings, seal and/or rotor
without disturbing the driver or piping. Couplings
shall be John Crane TSK series with a protective
coating of the carbon steel components from
rusting or purchaser approved equal.
Disc coupling flexible discs shall be a 300 series

stainless steel, except for applications in a wet
atmosphere in the presence of chlorides, where a
material resistant to chloride stress corrosion
cracking shall be used.
Couplings shall be provided with a 1.5 service

factor minimum.
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Client/Owner ZALLAF
Zallaf 2023-02-20: Zallaf requested UOP to
check if API 610 is applied.
1.18 Coupling Guards UOP 2023-02-27: UOP will apply API 610
Coupling guards shall be furnished in accordance requirement for coupling guard only for API 610
pump.
with OSHA CRF29 1910.219 and ANSI/ASME
B15.1 and shall conform to all local, state and
federal safety regulations. Either half
covers or expanded metal covered openings shall
be provided to allow on-stream coupling
inspection.
Coupling guards shall be made of one of the UOP Modular Typical Scope of Supply as Described A
following spark-resisting materials:
- Aluminum or aluminum alloys with a maximum

content of 2% magnesium or 0.2% copper.
- Copper or copper-based alloys (e.g. brass,
bronze).
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Client/Owner ZALLAF

1.19 Baseplates
Mounting pads shall be provided for the pump
and all drive-train components, such as motors
and gears. The pads shall be larger than the foot
of the mounted equipment, including extra width
of shims under drive-train components, to allow
levelling of the baseplate without removal of the
equipment. The pads shall be fully machined flat
and parallel. Corresponding surfaces shall be in
the same plane within 150 μm/m (0.002 in/ft) of
distance between the pads.
All pads for drive-train components shall be

machined to allow for the installation of shims at
least 3 mm (0.12 in) thick under each component.
If the vendor mounts the components,
a set of stainless steel shims (shim packs) at least UOP Modular Typical Scope of Supply as Described A
3 mm (0.12 in) thick shall be furnished. Shim
packs shall not be thicker than 13 mm (0.5 in) nor
contain more than 5 shims. All shim packs shall
straddle the hold-down bolts and vertical
jackscrews, and extend at least 5 mm (1/4 in)
beyond the outer edges of the equipment feet. If
the vendor does not mount the components, the
pads shall not be drilled and shims shall not be
provided. Shims shall not be used under the
pump.
Horizontal, vertical and axial alignment

positioning screws as a minimum shall be
provided for all driven components which have a
mass greater than 220 lbs. (100 kg) to facilitate
59 / 114
Client/Owner ZALLAF

1.20 Vibration, Position and Temperature Detectors
For pump services greater than 1000 HP (746 kW)
with specified hydrodynamic radial and rolling
element thrust bearings shall be provided with
the following instrumentation:
1) Two (2) RTD's per journal bearing

2) One (1) seismic vibration transmitter mounted
on the thrust bearing housing. Metrix ST5484E or
equal that is suitable for the electrical area
classification with a 316 SS housing, and 30 feet
(9 m) of cable.
For pump services that are not spared that are

specified with hydrodynamic radial and thrust
bearings shall be provided with the following
instrumentation that would be connected to a UOP Modular Typical Scope of Supply as Described A
Bently Nevada 3300 monitoring system or equal:
1) X-Y proximity vibration monitoring probes per

API 670 at each journal bearing
2) Two (2) axial thrust position probes
3) Two (2) RTD’s per journal bearing
4) Two (2) RTD’s on the active side of the thrust
bearing
5) One (1) RTD on the inactive side
6) One (1) key phasor probe (a phase reference
transducer)
Note that RTD's shall be bearing-metal

temperature detectors, 100 ohm platinum dual
element.
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Client/Owner ZALLAF

1.21 Gears
Gears, if used, shall comply to the following:
- API Standard 677 for spared pumping services

unless otherwise specified.
- API Standard 613 for unspared pumping UOP Modular Typical Scope of Supply as Described A
services.
- Gears for high speed integrally geared type
pumps (OH6) may be produced to manufacturer’s
standard.
1.22 Inspection
Witnessed mechanical and performance tests
shall require a written notification of a successful
preliminary test at least ten (10) working days
prior to the witnessed or observed test.
NPSH Required Test is required when the NPSHA

does not exceed the predicted NPSHR at rated
flow by 2 feet (0.60 meters).
Bearing housing resonance test Addition: A

bearing housing resonance test is required for
single stage overhung pumps with drivers of 150
kW (200 hp) or greater.
1.23 API 610, OH2 Pump Specific Items

The shaft flexibility shall be calculated in
accordance with Annex K of API 610, 11th edition,
and reported in the pump vendor’s proposal. The
value of the overhung pump shaft flexibility, ISF, UOP Modular Typical Scope of Supply as Described A
for the given pump size factor, Kt, shall not
exceed 1.2 times the equation K.4 (SI units) or K.5
(USC units).
61 / 114
Client/Owner ZALLAF
1.24 API 610, OH6 Pump Specific Items

Pump gearbox operating speeds shall be less than
15,000 rpm. Any proposal over this speed shall be
approved by UOP.
Pump services requiring a driver over 150 HP (112

kW) or steam turbine (any HP size) shall be
horizontally mounted pump design. The
horizontal pump packages shall include
auxiliary lube oil pump, two (2) oil pressure
transmitters’ provisions for permissive start, low
oil pressure for alarm and shutdown, and driver
alignment / jackscrews. UOP will supply and
mount the oil pressure transmitters.
Pump curves shall have a 7-10% rise from design

operating point to shut off head. A discharge UOP Modular Typical Scope of Supply as Described A
orifice plate can be offered by the pump vendor is
the note head rise to shut off cannot be obtained
without a discharge orifice plate.
The pump rated capacity shall be within the range

of 80% to 100% of best efficiency point. Pumps
shall not be provided with the minimum or
maximum diameter impeller for
the offered pump casing.
Pumps without inducers are preferred, however,

depending on the NPSHA of the process, an
inducer may be required and utilized.
When the site conditions are below -40 deg F (-40
62 / 114
Client/Owner ZALLAF
1.25 API 610, Between Bearings (BB1, BB2, BB3 and

BB5)
Pump Specific Items
The first wet critical speed for all pumps shall be
at least 20% above the pump maximum
continuous speed.
Lateral analysis shall be performed on all BB3 and

BB5 pumps. UOP Modular Typical Scope of Supply as Described A
Hydrodynamic bearings shall be removed and

inspected after performance testing is complete.
2.0 Centrifugal Compressors

2.1 Centrifugal Compressor Design Standard
UOP Modular specifies centrifugal compressors in
conformance with API 617 (with vendor standard
exceptions) except for light duty air compressors.
Due to their high reliability, centrifugal
compressors will not be spared, but spare rotors
will be specified. Centrifugal compressors shall be
equipped with a special purpose lube-oil system
specified by API standard 614. Stainless steel oil
systems are specified for compressors. In addition UOP Modular Typical Scope of Supply as Described A
to shop testing required by API 617, UOP Modular
project specifications for centrifugal compressors
may specify a shop performance and mechanical
run tests. All compressors will be equipped with
gas seals with seal gas barrier panel or emissions
from the dry gas seals will be routed to a control
device.
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Client/Owner ZALLAF

2.2 Centrifugal Compressor Shaft Seals
UOP Modular specifies unpressurized dual dry gas
shaft seals for centrifugal compressor casings in UOP Modular Typical Scope of Supply as Described A
hydrocarbon services.
2.3 Centrifugal Compressor Drivers
Centrifugal compressor driver selection will be

evaluated for each application based upon
process requirements, critical service, utilities,
capital costs, and any customer preference. UOP
Modular will evaluate and recommend variable
frequency drive motors where it can be
economically justified for centrifugal compressors
within the client’s payback period.
2.4 Centrifugal Compressor Installation

UOP Modular specifies compressors on the basis
of unheated, unsheltered, outdoor installation.
UOP Modular specifies that a field service
engineer from the compressor vendor will be
hired for assisting in installation and start-up
services.
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Client/Owner ZALLAF

3.0 Reciprocating Compressors
3.1 Reciprocating Compressor Design Standard
UOP Modular specifies reciprocating compressors
in conformance with API standard 618 (with
vendor standard exceptions) except for light duty
air compressors. UOP Modular specifies sufficient
spare capacity to permit maintenance of one
machine while the plant remains on stream.
There will be one operating & one 100% stand-by
spare. Spare capacity selection will be determined
for each application based upon process
requirements, critical service, economics, and
proven vendor capability. Turndown will be with
clearance pockets and bypass.
3.2 Reciprocating Compressor Drivers

UOP Modular specifies reciprocating compressors
with motor drivers. UOP Modular Typical Scope of Supply as Described A
65 / 114
Client/Owner ZALLAF
3.3 Reciprocating Compressor Installation

of unheated, outdoor installation. UOP Modular
specifies that a field service engineer from the
compressor vendor will be hired for assisting in
installation and start-up services.
3.4 Reciprocating Compressor Instruments

Each compressor shall be equipped with a local
instrument panel. As a minimum, the following
shall be included:
- Process gas inlet and discharge temperatures

for each cylinder.
- Process gas inlet and discharge pressures for
each stage for UOP connection to panel.
- Frame lube oil pressure .
- Multi-position selector switch for cylinder UOP Modular Typical Scope of Supply as Described A
loading.
For applications of 500 HP (373 kW) and greater

the UOP shall supply continuous vibration
monitoring of the crankcase and each crosshead.
For applications of 500 HP (373 kW) and greater

UOP shall supply a temperature monitoring
system. Each main bearing, crosshead pin, valve
and piston packing case shall have a temperature
66 / 114
Client/Owner ZALLAF
3.5 Reciprocating Compressor Pulsation Devices

For gases with molecular weights less than 12 or
for toxic gases, all welds will be 100%
radiographed. If the vessel is in hydrogen service,
PWHT is required as well as 100% RT of welds and UOP Modular Typical Scope of Supply as Described A
integrally reinforced nozzles should be used.
Specific welding processes should be reviewed by
the Inspection Specialist assigned to the project.
3.6 Reciprocating Compressor Mechanical Testing

Compressors shall receive a 4 hour mechanical
running test prior to shipment. This test shall be
run at the job specific speed and use the shop
lube oil system. As a minimum, post-test
inspection of cylinder bores, crosshead guides,
piston rods and one main bearing is required.
Auxiliary system consoles shall receive both an
operational test and a 4 hour mechanical running
test prior to shipment. This test shall be
witnessed by UOP.
4.0 Flooded Screw Compressors

4.1 Flooded Screw Compressors Design Standard
UOP Modular specifies flooded screw
compressors in conformance with API 619 (with
vendor standard exceptions). Due to their high N/A A
reliability, centrifugal compressors will not be
spared.
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Client/Owner ZALLAF

4.2 Flooded Screw Compressor Testing
The compressor and motor will have a shop
running test individually at the manufacturers’
facility.
During the mechanical running test, acceleration

and displacement will be measured as vibration.
Velocity will be measured instead of acceleration
if velocity probe is provided. The shop vibration
equipment will be used. The shop coupling and
spacer will be used. N/A A
Mechanical testing of the spare compressor rotor,

if purchased with capital spares, is not included.
Leak testing of the compressor with an inert gas is

not included i the compressor base scope of
supply.
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Client/Owner ZALLAF

4.3 Flooded Screw Compressor Casing
Compressor bolting thread is per ISO, ASME or JIS
standards. Customer tie points will as per project
requirements.
Alignment arrangement allows for jackscrews on

the motor side, not compressor side. The
equipment feet shall be drilled with pilot holes
N/A A
that are accessible for use in final doweling.
Threaded connections less than ¾ inch may be

used where space is restricted. Opening for pipe
size 1 – ¼” may be used where space is restricted.
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Client/Owner ZALLAF

4.4 Flooded Screw Compressor Mechanical Seal
Mechanical seals shall be dual tandem non
pressurized, balanced, and oil cooled flooded N/A A
design.
4.5 Control and Alarms

A separate malfunction alarm is not provided.
Redundant sensors are not provided unless
specifically required in the purchaser’s N/A A
requisition. 2oo3 voting on compressor control is
not supplied as part of UOP standard design.
4.6 Flooded Screw Compressor Lube Oil System

API 614 is not considered for the compressor lube
oil system. Compressor lube oil system shall as
shown in API 619, 5th editions, Annex E.
N/A A
Piping will be carbon steel upstream of the filter
and stainless steel downstream.
4.7 Flooded Screw Compressor Drivers

UOP Modular specifies flooded screw
compressors with motor drivers. N/A A
70 / 114
Client/Owner ZALLAF

4.8 Flooded Screw Compressor Installation
of unheated, unsheltered, outdoor installation.
UOP Modular specifies that a field service
engineer from the compressor vendor will be N/A A
hired for assisting in installation and start-up
services.
5.0 Centrifugal Blowers

5.1 Blower Design
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Client/Owner ZALLAF

The UOP Licensor Specification (514) specifies
Arrangement 8 for the Regeneration Blower with
the center line supported pedestal fan casing, fan
wheel on an overhung shaft with two bearings in
a monoblock bearing housing on an extended
base supporting the fan impeller, shaft assembly,
fan bearing housing, coupling and electric motor.
This arrangement has been proven superior at
the maximum design temperature of 565 deg C
(1050 deg F). An inlet expansion joint is built into
the inlet of the fan casing with a front support
pedestal bracket so that the rotor and casing
expand equally with increasing temperatures.
No fan blade cleaning systems are required or

provided. N/A A
Inlet cone is one piece for all blowers. Note that

wheels are overhung and a split cone is not
required for shaft removal as blower casings are
not split.
Abrasive resistant scroll liners are not being

supplied. Scroll liners are not included. Additional
scroll thickness is not included.
Shaft sleeves only provided for Regen Blower and

Fines Removal Blower. Cooler Blower uses felt
rings that ride on the Cooler Blower shaft.
Corrosion allowance is considered for the blower
72 / 114
Client/Owner ZALLAF
5.2 Blower Maintenance Cycle

The blowers are not able to operate continuously
for 5 years due to the following reasons:
1. The blower and electric motor ball bearings L-

10 life are typically designed for 3-5 years. The
bearing life is dependent on how the long the
equipment is operating and bearing loads.
2. The blower manufacturers recommend

replacing the bearing house oil once per year for
N/A A
the centrifugal blowers.
3. The Regen and Fines Removal centrifugal

blower services have carbon seal rings that may
need to be replaced once every 4-5 years. The
centrifugal compressor uses a process gas and
gearbox mechanical seals that may need to be
replaced once every 3 years.
5.3 Blower Speed

The maximum trip speed shall be as per defined
in the Licensor Specifications. Maximum design
speed for blowers with VFD controlled motors will
be 105% of normal running speed.
Speeds exceeding 1800 rpm (up to 3600 rpm) are N/A A

required to meet the UOP Engineering specified
performance conditions.
73 / 114
Client/Owner ZALLAF

5.4 Blower Performance
Increasing pressure to 70% of operating point
may not be available in all cases. Refer to
performance curves. Fan performance is as N/A A
shown on performance curves and agreed points
of operation only
5.5 Blower Access

Access doors for the Regeneration Blower
housing will be provide, minimum dimension will
be per Licensor Specification, (approximately 6
inches (180 mm)). Fines Removal Blower does not
incorporate access door. Fines Removal Blower is
not provided with access door due to its narrow
housing width. Cooler Blower is provided with N/A A
access door as shown on drawing door size shall
be limited by width of fan housing less
approximately 4" (100 mm) and square aspect
ratio.
5.6 Blower Casing

Regen Blower is only supported at the centerline
due to high operating temperatures. Cooler
Blower and Fines Removal Blower are both low N/A A
temperature blowers and are supported at the
fan base.
74 / 114
Client/Owner ZALLAF

5.7 Blower Flanges
Flanges being supplied are standard ASME flange
sizes. Cooler Blower discharge FF flanges has hole
pattern only on 1/2" plate per UOP Licensor
Specification. Cooler Blower inlet flange size is
selected and sized for inlet silencer filter only.
The Regeneration Blower inlet and discharge

connections will be provided with RF weld on
flanges to be connected to the process piping.
N/A A
Flanged NPS 3/4" size drains are provided as they
are required by the Licensor Specification (514)
and adequate for the application.
Fines Removal Blower inlet flange incorporated

into the inlet cover arrangement is slip on flange.
75 / 114
Client/Owner ZALLAF

5.8 Blower Drivers
Regen Blower motor to be controlled by VFD
electric motor driver. Start up at conditions less
than operating temperature will be at reduced
speeds to lower horsepower requirements. Motor
will not be sized to run at full speed with
increased gas density at ambient gas temperature N/A A
conditions.
The VFD is not included in the base scope of

supply.
5.9 Blower Shafts

Cold rolled or finished bar stock shall be used for
shafts below 6 inches (152.4 mm). Blower
vendor's shaft design for CCR service shall apply.
Inconel on Regeneration Blower and killed carbon
steel shafts with a diameter of less than 8” (203.2
mm) are being provided. Ultrasonic inspection
will be conducted only on non - machined shaft
billets of fan shafts greater than 6" (152.4 mm) in
diameter in accordance with ASTM A388 per
criteria for fan shaft. N/A A
Only the Regen Blower shaft and wheel under

goes a heat soak process once machined to final
tolerance.
Electrical run out of shafts shall only be measured

on blowers incorporating hydrodynamic bearings.
76 / 114
Client/Owner ZALLAF

5.10 Blower Quality Control
Lateral and Critical Analyses is provided for the
Regen Blower only. Separation between critical
speed and operating speed will be a minimum of
20%.
Unless blowers are operating in cold ambient

environment <-20 deg F (<-29 deg C) Hardness
and Impacting testing of CS materials and welds is
included. If site ambient conditions are above
noted levels no material Hardness or Impact
N/A A
testing is included.
Pressure test is provided for Regen Blower and

Fines Removal Blower only. Pressure test will be
hydrostatic water pressure test. Cooler Blower is
a forced draft fan drawing in ambient air. Does
not require pressure test. Pressure test not
available for Cooler Blower due to shaft seal
construction
77 / 114
Client/Owner ZALLAF

5.11 Blower Mechanical Testing
Impeller over speed test is applicable only for the
Regeneration Blowers and will be at 105% of max
operating speed as per Licensor Specification
(514) (when VSD operation is specified). Test will
occur during mechanical run test and will be at
operating temperature.
Vibration during test shall be measured by

magnetically mounted seismic probe at locations
and intervals as designated in test procedure.
Data shall be collected during the test and N/A A
displayed in accordance blower vendor's standard
procedure.
Complete unit test shall be of mechanical

components only. Manufacturers tests of
components such as VFD, oil mist supply pump,
vibration monitoring system shall be supplied for
those auxiliary components. Shop test motor may
be substituted for job motor where testing with
job motor is not practical. No torsional vibration
test or measurements shall be made.
78 / 114
Client/Owner ZALLAF

5.12 Blower Lubrication
UOP standard supply is for centrifugal blowers to
be oil mist lubricated and for motors to be grease
lubricated unless otherwise specified by UOP
licensor specifications.
Oil mist inlet into bearing shall be through

bearing end cover. Vent connections for oil mist
lubrication shall not be provided as the mist
system is required to collect the oil for exit only at N/A A
the bearing housing center drain. Oil mist is
arranged to enter bearing end cover and exit on
the opposite side of the bearing.
Oil Mist lubrication cannot be specified when the

minimum ambient temperature is below -40oC (-
40oF)
5.13 Blower Bearings

Standard blower bearings are antifriction
bearings.
Bearing housing cooling provisions are not

included for the Regeneration Blower as the UOP
Licensor Specification (514) requires multiple
other features in the design of this blower to
N/A A
assure the bearings operate within their
temperature limits without water cooling.
Thermal analysis of bearings and bearing design

shall be by bearing manufacturer standard
software. No report is included.
79 / 114
Client/Owner ZALLAF

5.14 Blower Coupling
The typical coupling spacer size is as follows:
-Regeneration Blowers = 5 inches (127 mm)
- Cooler Blowers = 5" (127 mm) or 3.5 " (88.9 mm)
- Fines Removal Blowers = 3.5 " (88.9 mm) N/A A
5.15 Blower
Vertical Component Mounting
jackscrews not provided as standard for
motor mounting.
Machinery mounting surfaces shall be per blower

vendor standard design and machining practices
and construction. This includes bearing mounting
N/A A
surfaces, motor mounting surfaces, housing
centerline support surfaces, seal mounting
surfaces, base to plug base mounting surfaces,
and sub base mounting surfaces.
5.16 Blower Instrumentation

The Cooler and Fines Removal Blower are
supplied with no machine monitoring as a
standard scope of supply.
The Regeneration Blower(s) are provided with the

following instrumentation: N/A A
- One (1) bearing RTD per bearing.
- One (1) bearing temperature gauge per bearing.
- One (1) vibration sensor per bearing. Metrix or
equivalent.
80 / 114
Client/Owner ZALLAF

5.17 Blower Silencer
Inlet silencer is only required by the Cooler

Blower. Pressure drop across the silencer will be
as required by the silencer vendor. Static pressure
rise across blower will be adjusted accordingly as
necessary.
Inlet Trash screen supplied for Cooler Blower

only. Design will be manufacturer's standard. N/A A
Silencer Construction Thickness - Material

thickness shall be 7 gauge sheet or 3/16 plate as
shown on inlet device drawings and agreed per
proposal. Material thickness requirement applies
only to exterior casing. No additional corrosion
allowance is included.
6.0 Integrally Geared Centrifugal Compressors

6.1 Compressor Design Standard
Sundyne LMC Integrally Geared Centrifugal
Compressors have been used successfully for
many years for lift gas blower service by UOP.
While generally in compliance with API 617
standards, due to their compact size, integral lube N/A A
system and vertical configuration, not all aspects
of these standards apply as detailed in the
comments below.
81 / 114
Client/Owner ZALLAF
6.2 Compressor
For Sundyne Maintenance
LMC compressors, maintenance is
required every 6 months for an oil change, the
bearings are designed for 25000 hours (3 years
continuous) B10 life and the expected seal life is 3
years. The service applications for these blowers
N/A A
allows for maintenance shutdowns without
stopping the process, therefore, these
maintenance intervals are acceptable.
6.3 Compressor Coupling

Shaft ends will meet the coupling manufacturer's
requirements. Due to the small size and special
design of these units, they are not compliance
with API 671.
N/A A
Due to the small size of these blowers, it is not
possible for the couplings to be compliant with
API 671, have a hydraulic fit or have a spacer
length of 30 inches.
82 / 114
Client/Owner ZALLAF
6.4 Compressor Testing

This lateral critical speed analysis, unbalanced
rotor response, stability analysis, static gear
contact check and torsional analysis are not
required or recommended for these small
compressors and are not included in the base
scope of supply.
Dismantling the compressor after the mechanical

testing is not included in the base scope of supply.
Due to the special design of LMC blowers, the

shaft vibration is not a factor of the speed as
shown here. The manufacturer's acceptance test
vibration limits for LMC units is 0.15 inch/sec
filtered measured on the gearbox, regardless of
speed. N/A A
Due to the small size of these blowers and the

small test loop, the performance testing for
Sundyne LMC compressors does not fully comply
with ASME PTC-10: one temperature reading is
taken at each test point, certified test gases are
used in lieu of gas testing, test data is taken when
temperatures stabilize, only one set of data is
taken per point (but twice the number of test
points are taken) and for these single stage
blowers, adiabatic head and efficiency
calculations are used.
83 / 114
Client/Owner ZALLAF

6.5 Compressor Instrumentation
Bearing metal temperature sensors are not

recommended for this small blower and are not
included in the base scope of supply.
As a standard, these blowers are not equipped

with shaft vibration or position monitoring, but
instead, a vibration sensor can be mounted on
N/A A
the outer surface of the gearbox housing to
measure overall unit vibration. The vibration
sensor is not included in the base scope of supply.
A local oil temperature gauge is supplied. A local

bearing temperature gauge or gearbox vibration
monitor is not provided and is not recommended.
84 / 114
Client/Owner ZALLAF

6.6 Compressor Bearings
Due to the vertical configuration and small size of

N/A A
this blower, non-split radial bearings are used.
6.7 Compressor Seal
Due to the special vertical design of this gearbox,

a mechanical oil seal is used at the bottom and a
lip oil seal at the top of the gearbox.
N/A A
The non-cartridge seals provided cannot be
tested at the seal vendor's shop, but only during
shop testing in the blower.
6.8 Compressor Drain

Due to the vertical configuration, the oil level is
above the lower bearing housing end shaft seal. N/A A
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Client/Owner ZALLAF

6.9 Compressor Gears
All gears are rated per Annex 3F, regardless of
ratio, except: the strength is calculated without
the 0.8 multiplier, the spacing does not comply
with the note and the dynamic factor is not
followed as the gearing is AGMA 11 (which is
outside of this Annex). The gearbox is rated to
200hp (150 kW), therefore, at the maximum
N/A A
power required for the application there is at
least a four times safety factor.
Due to the small size of these blowers, the

pinions are separate, keyed and shrunk on to
their shafts.
6.10 Compressor Lubrication

These blowers use a self-contained pressurized
lubrication system with the lower gearbox
housing acting as the oil reservoir. Due to this
compact design, provisions impacted by this N/A A
arrangement do not meet API 614 requirements.
86 / 114
Client/Owner ZALLAF
7.0 Proportioning Pumps

7.1 Pump Design Standard
UOP Modular specifies proportioning pumps in
conformance with API 675 (with vendor standard
exceptions).
87 / 114
Client/Owner ZALLAF

7.2 Pump Operation
Pumps shall have the capability for 0 to 100%
stroke adjustment while operating, as well as
when idle.
For the operating range of 10 - 100 %, the steady

state flow accuracy of +/- 1% shall be related to
the currently adjusted flow rate.
Pumps shall have a rated speed less than 145

strokes per minute. For applications where the
net positive suction head (NPSH) available is less
than 10 feet (3 meters), the maximum acceptable
speed shall not exceed 100 strokes per minute. UOP Modular Typical Scope of Supply as Described A
If an electronic actuator is specified, the actuator

shall be able to respond to an electronic process
signal and have a local hand wheel to provide
manual adjustments when unpowered. The
actuator shall utilize electronic limits with +/- 0.5
% position accuracy with a 4-20 mA input signal,
and with IEC or NEC area classification matching
the project specifications. Note that the
electronic actuator is not in the base scope of
supply
88 / 114
Client/Owner ZALLAF

7.3 Pump Connections
Suction and discharge nozzles shall be flanged
when any of the following apply:
- Pipe sizes ½ inches (12.7 mm) and larger.
- Flammable and toxic services.
7.4 Pump Check Valves

Balls shall have a minimum hardness of 400
Brinell. Ceramic balls on the suction and
discharge valves are preferred. Seats shall have a
maximum hardness of 200 Brinell.
For toxic or flammable services; flanged check

valve gasketed or O-ring static seal type checks
shall be supplied. The check valve cartridge shall
not be screwed with metal to metal seal fit. Seal
welding these connections is not acceptable
because it prohibits maintenance of these
components. UOP Modular Typical Scope of Supply as Described A
Double ball check valves shall be provided for all

services that have a discharge pressure greater
than 1000 psig (70.3 kg/cm2g).
Valves shall completely seat without mechanical

assistance when the differential pressure is
greater than 15 psi. Vendor shall quote a spring
loaded discharge check valve as an option if
required.
89 / 114
Client/Owner ZALLAF

7.5 Pump Diaphragms
For toxic and flammable services, double
diaphragm designs shall be supplied with a
diaphragm failure detection switch alarm system.
Single diaphragm pump design can be offered on

water services.
For toxic and flammable services; the failure

detection system shall contain a pressure gauge
(dual scale (USC and Metric units)) and pressure UOP Modular Typical Scope of Supply as Described A
switch alarm (that matches the NEC or IEC area
classifications for the project). The detection
system shall be support off the pump / power
frame and protective bracket shall be provided
for the tubing connections. This detection system
shall part of the pump supplier’ scope of supply.
90 / 114
Client/Owner ZALLAF
7.6 Pump Relief Valve

Diaphragm pumps shall have an integral,
adjustable relief valve to provide full protection
of the pump drive mechanism from excessive
discharge pressure. UOP will supply an external
relief valve in the discharge piping to protect the
discharge piping system. The external relief valve
setting is included on the pump data sheet. The
internal relief valve setting shall be set 10% or
175 kPa (25 psi) above the external relief valve
setting, whichever is greater. The relief valve shall
be self-seating and shall be easily accessible for
adjustment, repair, or replacement.
7.7 Pump Drain

Low point drains shall be supplied with magnetic
drain plugs. UOP Modular Typical Scope of Supply as Described A
7.8 Pump Driver

The pump driver shall be a motor. The motor will
be either grease lubricated unless otherwise
specified in UOP licensor specifications. Due to
typically small bearing size, the motor bearings UOP Modular Typical Scope of Supply as Described A
may be sealed.
91 / 114
Client/Owner ZALLAF

7.9 Pump Pulsation Suppression Devices.
Acoustic-type pulse dampers shall be used for
proportioning pumps when specified or
recommended by the pump vendor. A bladder
nitrogen pre charge type dampener shall be
provided. The bladder elastomeric material shall
be compatible with the pumping fluid. The pump
vendor shall advise bladder materials in their UOP Modular Typical Scope of Supply as Described A
proposal.
Discharge pulsation suppression devices shall be

quoted separately only when specified or
recommended by the pump supplier.
92 / 114
Client/Owner ZALLAF
7.10 Pump Testing

All liquid end components less diaphragm shall be
assembled as a single unit and tested
hydrostatically with water at 1.5 times the MAWP
(per the external relief pressure stated in the UOP
data sheet) for 30 minutes but not less than 20
psig (150 kPa g).
The pump vendor shall complete performance

tests verifying the UOP data sheets process
conditions at listed maximum differential
pressure and capacity
A one hour mechanical run test shall be
completed with the shop motor. The pump
vendor shall record oil temperatures in gearbox
end at the 30, 45 and 60 minute intervals during
the one hour mechanical run to confirm that the
oil temperature has been stabilized. After
mechanical run test has been successfully
completed the pump vendor shall complete the
specified equipment performance testing.
All of the above tests are non-witnessed in the

8.0 Packaged Integrally Geared Centrifugal Air Compressors
8.1 Compressor Design Standard
UOP Modular specifies Packaged Integrally
Geared Centrifugal Air Compressors in
conformance with API 672 (with vendor standard N/A A
exceptions).
93 / 114
Client/Owner ZALLAF

8.2 Compressor Performance
The overall performance curve shall provide a
minimum head rise from the rated point to the
surge line of 15 percent. The compressor shall N/A A
have the capability to turndown to minimum 70
percent of the rated capacity.
8.3 Compressor Lubrication

A pressurized oil system shall be supplied in
accordance with API 614 Charter 3 as defined for
API 672 equipment type. The following console
class and code shall be offered is Class
ll-PO-R1-H1-BP0-C1F2C0-PV1-TV1-BB1.
The pump case shall be killed carbon steel when

not enclosed in the compressor casing or located
in the lube oil reservoir.
The standby lube oil pump shall operate when the
compressor is in the standby mode or during
N/A A
startup and shall not operate when the main lube
oil pump is running. If the main lube oil
pump fails, the compressor shall shut down and
on low lube oil pressure the standby pump shall
automatically start to protect the compressor as
it coasts to a stop. The standby pump
shall be started during this coast down period by
a low pressure switch installed in the oil supply
line to the compressor.
8.4 Compressor Analysis

A torsional vibration analysis of the complete
coupled train shall be offered for any compressor
greater than 600 HP (448 kW). N/A A
94 / 114
Client/Owner ZALLAF
8.5 Compressor Driver

UOP Modular specifies Packaged Centrifugal Air
Compressors with motor drivers. N/A A
8.6 Compressor Control

A microprocessor / PLC based control and
instrumentation shall be provided. The
microprocessor / PLC shall be capable of
communicating with the end user's distributed
control system.
A local, control panel shall be provided and

installed on the compressor baseplate.
Control panel space heater are required for < 0

deg C (32 deg F).
In addition to their functions listed in API 672

7.4.3.1, the panel shall include monitoring of the
following: N/A A
- Lube oil pressure to bearings
- Lube oil temperature to bearings
- Motor driver current
- Compressor running
- Compressor guide vane position
- High oil filter differential pressure alarm
- High inlet air filter / silencer differential
pressure alarm
Overall vibration detection on the impeller

bearings shall be offered, X and Y vibration
sensors. Displacement probes are not required.
95 / 114
Client/Owner ZALLAF
8.7 Compressor Alarms and Shutdown

An annunciator with manual reset sequence shall
be provided by the contractor for installation on
the local control panel. Provide an auxiliary relay
connected to a common trouble alarm located in
the control center. This auxiliary relay shall be
activated by all alarms not associated with the
compressor shutdown system. All pre-alarms
associated with the compressor shutdown system
shall activate separate control center alarms
N/A A
simultaneously with the associated alarm on the
local control
panel.
Alarm indication shall consist of a flashing or

rotating beacon, or equivalent, and the sounding
of an audible device is not required.
8.8 Compressor Testing

A witnessed combined mechanical run and
performance test shall be for a minimum of 4
hour period.
A witnessed minimum of five test points shall be

recorded, including surge, rated, and maximum
capacity.
N/A A
The compressor bearings, seals and gearings shall
be inspected after the mechanical testing.
The gear contact pattern shall be checked using

the hard-bluing method with all pinions in place.
96 / 114
Client/Owner ZALLAF

9.0 Rotary Lobe Blower
9.1 Blower Design Standard
Rotary Lobe Blowers are not designed to API
standards, but are designed for use in a refinery N/A A
environment.
9.2 Blower Package

The overall sound pressure levels of the packaged
equipment shall be less than or equal to 85 dBA
at 1 meter (3.28 ft) from equipment. Noise
attenuation housing insulation / noise enclosure
and/or quieter motors surrounding enclosing the
blower, pulsation dampeners and motor will be
supplied for equipment exceeding the noted
noise level limitation.
Silencers shall be of welded steel construction. If

ambient N/A A
temperatures are below -20 deg F (-29 deg C) the
silencers shall be constructed of stainless steel
materials. The silencers shall be supplied with
mounting brackets, flanged connections and SS
drain plugs.
Suction and discharge piping expansion joints

shall be supplied. Expansion joints shall be
metallic expansion joints with tie rods. Expansion
joints bellows shall be of stainless steel
construction. Flanges shall be carbon steel.
97 / 114
Client/Owner ZALLAF

9.3 Blower Casing
The Lift Gas Blower casing material,
Ductile/Nodular cast iron for ambient below 14
deg F (-10 deg C), applies to all pressure boundary
materials in contact with the process gas.
Material shall be identified by reference to
appropriate ASTM or DIN specification.
Main inlet and discharge connections shall be

supplied with flanges. Integrally cast connections N/A A
are acceptable proved the bolt studs are
Fluorokote #1 (or equal) and are furnished by the
blower vendor. The flanges internal to the
equipment that are cast blower onto the housing
can be vendor standard flange design. The
package equipment flanged termination
connections shall be sized and rated to meet
Class 150# RF
9.4 Blower Shaft and Rotor

Blower rotors that are not integral with the shaft
shall be positively fixed to the shaft to prevent
rotor movement under any conditions. Welds on
the rotor shall be stress relieved. The blower
vendor shall advise on their data sheet the type
of rotor assembly being used.
N/A A
Shaft seals shall be labyrinth typed, closed to the
atmosphere, and shall not require purge gas or
seal gas support systems. Driveshaft seal system
shall be gastight grease packed double lip or
equal.
98 / 114
Client/Owner ZALLAF

9.5 Blower Bearings
Antifriction type bearings supporting the rotary
lobe shafts are
acceptable provided they are selected with a
minimum L-10 (or B10) life of 50,000 hours based
on continuous operation under the most severe
conditions.
Splash oil lubricated bearings shall be used. The

N/A A
bearing housing for oil lubricated bearings shall
have a tapped fill openings, oil sight gauge and
drain tap.
Blower bearing housings shall be designed so that

the lubricating oil does not come in contact with
the process gas passing through the blower.
9.6 Blower Instrumentation

No instrumentation is supplied with the actual
blower package however, UOP will supply the
following instrumentation in the pipework
connecting to the Lift Gas Blower package:
- Temperature transmitter on blower discharge N/A A

- Suction pressure gauges
- Discharge pressure transmitter
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Client/Owner ZALLAF
9.7 Blower Testing

The blower vendor standard hydrostatic testing
shall be offered for the blower casing stage at (29
psig) 2 barg for a minimum of 5 minutes testing
period with no leakage points or reduction of test
pressure.
The rated performance of the blower shall be

verified by a certified performance test in
accordance with ASME PTC-9, DIN 1945, or ISO
1217. Certified performance / measured test data
confirming the operating point shall be supplied
to UOP with the test recorded data for review
and approval.
The blower capacity as indicated on the UOP data

sheets shall be guaranteed (no negative N/A A
tolerance,-0 to +10% maximum) with the
understanding that the horsepower may vary +/-
4%.
Blower shall be given a one (1) hour performance

test at design speed with the shop motor.
The contract shaft seal and bearings shall be used

during the performance run test
Vibration measurements shall be recorded every

10 minutes and shall not exceed 11 mm/sec in
amplitude of vibration in the horizontal and
vertical planes when measured from the bearing
housing.
100 / 114
Client/Owner ZALLAF
9.8 Blower Drivers

The Lift Gas Blower shall be motor driven. If
grease fittings are provided on the motors, they
shall be accessible without removing any guards.
Driver starting torque capabilities shall exceed
blower speed torque requirements. Motor torque
requirements must be met at 80% voltage. The
Blower vendor shall submit combined blower and
motor torque curves demonstrating these
requirements. All electric motors shall undergo a
factory non-witnessed routine motor test.
Belt drives are acceptable. The V-Belt pulleys (if

required) can be a solid below a certain size, and
have a web or spoke design for larger blower
sizes. Pully design will be deterimned by the Lift N/A A
Gas Blower vendor. The pulleys shall be
constructed of cast iron with keyway and set
screws. Pulleys shall be dynamically balanced to
ISO 1940 grade G6.3. Pulleys shall be designed
with automatically tensioned by the weight of the
motor
Couplings (if required) shall be non-lubricated,

flexible disk type with corrosion resistant disks.
The coupling hubs shall be phosphate coated. A
drawing for each coupling shall be provided for
review.
101 / 114
Client/Owner ZALLAF

9.9 Blower Quality Control
Material inspection and test certificates or
certified material/mill test reports shall be
provided for pressure boundary materials,
rotating materials and any other components in N/A A
contact with the process gas, including piping and
flanges per EN 10204 Certificate 3.1 testing
requirements.
102 / 114
Client/Owner ZALLAF
STATIC EQUIPMENT SECTION
DEFAULT Zallaf 2023-02-20:

REQUESTS (ChangesZallaf
fromrequested
default) UOP to Closed REV
check if API 560 is applied.
1.0 Fired Heaters UOP 2023-02-27: UOP confirmed to apply API

1.1 General Service Heaters 560 for design, fabrication and assembly of the
heater components.
Flue gas outlet to process inlet temperature approach UOP Basic Engineering design Criteria A
Fuel efficiency 85% to 87% A
Process Inlet temperature range UOP Basic Engineering design Criteria A
Alternate design criteria None A
1.2 Large Reactor Charge Heaters

High Pressure Steam generation systems fuel
90% A
efficiency
Special Requirements None A
1.3 Small Reactor Charge Heaters

Fuel efficiency without air preheat 85% to 87% A
1.4 Air Preheat Systems

Combustion Air Single induced draft fan A
Common Air Preheat Systems Combine multiple heater services A
2.0 Burners Gas Only A
2.1 Flame detection Equipment Flame Rods for forced and/or natural draft burners A
Additional requirements None A
103 / 114
Client/Owner ZALLAF

2.2 Nitrous Oxides (NOx ) Emissions
Fuel gas only Firing Ultra Low NOx Burner Low NOx gas burners B
Combination firing Not Applicable A
Maximum NOx emission level Gas Fired A
Oil Fired Not Applicable A
NOX emission control Low NOx burners are required A
2.3 Designed for __ % excess air for gas firing 15% A

Designed for __ % excess air for oil firing 25% A
Excess air special requirements None A
Flue gas emissions special requirements None A
2.4 Type of Tubes in Convection Section Finned Tubes A

Soot Blowers Not Applicable A
Heater Stacks UOP Basic Engineering Design Critera A

Minimum heater stack height above grade
Ceramic fiber insulation is required for: Fuel gas firing only A
2.5 Skin thermocouples required Distillate Unionfining, and Oleflex charge heater coils UOP Basic Engineering Design Critera B
Spare thermocouples Will be provided by uop A

Indicate any additional requirements for the
None A
design and selection of fired heaters.
2.6 Burner Supplier Callidus A
104 / 114
Client/Owner ZALLAF

3.0 Vessels
3.1 Vessel Dimensions
On Module Lifting Lugs No A
Vessel Connections Flanged A
Minimum Connection Size 1 inch 1.5 inch B
Typical Minimum Flange class 150 A
Thermowell and level instrument minimum class 300 A
3.2 Vents and Drains

>1200 mm Vessel ID, 24" Manway ID, 900mm <=
Minimum Manway size >1200 mm Vessel ID, 24" Manway ID, < 1200 mm, 18" ID B
Vessel ID < 1200 mm, 18" ID
3.3 Ventilation Nozzles

Tangent Length 3000mm-4500mm Nozzle Size 4 in A
Tangent Length 4500mm-7500mm Nozzle Size 6 in A
Tangent Length >7500mm Nozzle Size 8 in A
Ventilation Nozzle Placement High point A
Steamout Nozzle minimum size 2 in A
3.4 Level instrument installation A

Level instrument location On Pipe Column B
Pressure Instrument Installation On level instrument pipe columns where possible A
Zallaf 2023-02-20: UOP confirmed that Shell Closed
and Tube Heat Exchangers will comply with
TEMA and API 660.
4.0 Shell and Tube Exchangers
UOP 2023-02-27: Noted.
4.1 Hairpin Type Exchangers Double pipe or multitube as appropriate A
Nominal straight tube length 6.1m A
Longest tube length for horizontal tube bundles 6.1m A
105 / 114
Client/Owner ZALLAF

4.2 Tube Requirements
Preferred Outside Diameter (mm) 19.05 A
2.11 for KCS and low alloy (up to 5 Cr - 1/2Mo)
Minimum Wall thickness (mm) 2.11 tube; for other material as per UOP Basic B
Engineering Design Criteria
4.3 Maximum Bundle Size

Maximum bundle Diameter (mm) 1500 A
Maximum Bundle Weight (kg) 20000 A
4.4 Metallurgy
For chemically treated & inhibited fresh CW service Killed Carbon Steel A
For other fresh water cooling services Admiralty materials A
For sea water or brackish water cooling services A
4.5 Fouling Factor

For fresh water cooling (h-m²-°C/kcal) 0.00041 A
For sea water or brackish water cooling (h-m²-°C/kcal) 0.00041 A
4.6 U-Tubes Tubeside fouling factor < 0.0004 h-m²-°C/kcal Tubeside fouling factor <= 0.00025 m²-°C/W B
Shell sidefouling factor equal or greater 0.0004 h-m²- Shell side fouling factor equal or greater
Square Pitch B
°C/kcal 0.00025 m²-°C/W
Cooling Water Block Valve Installed on inlet piping only UOP Basic Engineering Design Critera B
1 for Inlet and outlet for each heat exchanger

4.7 Exchanger Temperature Measurement Points 1 for each heat exchanger service B
service
Type of temperature measuring equipment desired Thermowells only A
106 / 114
Client/Owner ZALLAF

4.8 Alternate Types Of Heat Exchangers
Plate and frame Yes A
Welded block plate Yes A
Spiral Yes A
Plate-fin Yes A
Alternate Design Criteria No A
Additional requirements None A
4.9 Reboilers
Horizontal Thermosiphon Preferred A
Vertical Thermosiphon As allowed by Process A
Stab-in As allowed by Process Zallaf 2023-02-20: UOP confirmed that Air A
Cooled Heat Exchangers will comply with
TEMA and API 661.
5.0 Air Cooled Heat Exchangers
UOP 2023-02-27: UOP will apply API 661 for air
Usage To max extent possible A
cooled heat exchanger. TEMA is not applicable
5.1 Preferred Process Outlet Temperature for air cooled heat exchanger.
°C min. above the design dry bulb temp for all air-cooled Hex 11 A
°C min. above the dgn dry bulb temp followed by WC exchangers 14 A
5.2 Draft Fans Forced draft A

One half (50%) of the fans have air flow control
with Variable pitch blades when power
Close Temperature Control or Energy Conservation One half of the fans with variable speed fan motor B
consumption for a service exceeds 50 HP (37 kW)
or when temperature control is required
Nominal Tube Length 9.1m, or as will fit above pipe rack(s) A
Small Air Cooled Exchanger Duties Combined in common bays if possible A
When winterizing is required, UOP will normally

specify louvers plus steam
Winterizing Louvers plus steam coil B
heating coil; or for more severe cases, internal or
external air recirculation plus steam heating coil
Air Cooled Exchanger Performance Measuring Measurement point on the combined inlet exchanger Provide one temperature measurement point for:
5.3 B
Equipment service Inlet and outlet for each bundle
107 / 114
Client/Owner ZALLAF

108 / 114
Client/Owner ZALLAF
PIPING SECTION
1.0 General
1.1 Design Code ASME B31.3 A
2.0 Pipe Material

2.1 Process Piping Per UOP Pipe Classes A
2.2 Utility Piping Per UOP Pipe Classes A
2.3 Instrument Air Piping 304/304L SS A
3.0 NDE Requiement

UOP NDE Specification
3.1 Requirements (Per ASME B31.3 ASTM material per "P" number A
designation.)
3.2 Valves UOP Valve specifications will be used A
3.3 PWHT piping system All valves will be flanged A
4.0 Pipe supports

Detail Design contractor Support Standard with UOP
4.1 Design A
Approval
5.0 Expansion Joints
5.1 Design As per UOP Basic Engineering requirements A
5.2 Design Codes EJMA and ASME B31.3 A
109 / 114
Client/Owner ZALLAF
PIPING SECTION
6.0 Insulation
6.1 Design and Installation UOP / PIP Standards A
6.2 Hot insulation

Primary Material Mineral Fiber per ASTM C547 Type II or III A
Material for removable/reusable sections ASTM C1695 A
Insulation Jacket Aluminum per ASTM C921 A
Thickness UOP Standard A
6.3 Personnel Protection

Applies when Operating Temperature is Above: 60°C (140°F) A
Protection system for minimum application
Barriers, shields, or open guards A
temperture up to to 175°C (350°F)
Material for temperatures Over 175°C (350°F) Mineral Fiber per ASTM C547 Type II or III A
6.4 Cold Insulation

Primary Material: N/A A
Material for removable/reusable sections N/A A
Insulation Jacket N/A A
Thickness N/A A
Utility lines other than steam and steam

6.5 Not insulated A
condensate
7.0 Paint
7.1 Insulated < 200c 2 layers of Epoxy Phenolic A
High temp resistant inorganic Copolymer or
Insulated 200c up to 650c A
Multipolymer
Top coat Color Mfg Std. A
Film thickness Per UOP spec A
110 / 114
Client/Owner ZALLAF
PIPING SECTION
7.2 Not insulated < 120 C 3 layers of Inorganic Zinc, mastic and Polyurethane A
Top coat Color for Not Insulated Customer to specify A

Not insulated 120 to 175 C 3 Layers of 2 Epoxy Phenolic and Silicone Acrylic A
Film thk Per UOP spec A
Not insulated 200 to 650 C 3 layers of Epoxy Phenolic A

Film thk Per UOP spec A
7.3 Stainless Steel Insulated ≤ 177 C 2 layers of Epoxy Phenolic A

Top coat Color Mfg Std. A
7.4 Stainless Steel Insulated ≥ 178 C & Uninsulated Not Coated A
7.5 Galvanized Piping N/A A
7.6 Underground Piping N/A A
8.0 Flange Per ASME B16.5 up to 24" A

Per ASME B16.47 Type B above 24" A
9.0 Bolt and Nut Coating (except for stainless steel bolting) Fluorokote coating A
111 / 114
Client/Owner ZALLAF
PIPING SECTION
10.0 Pressure Relief Valves
UOP standard is acceptable. Depending on the size of

10.1 PRV Inlet/Outlet connection type: PRV, material, rating and pipe spec of the line, the PRV A
end connections could be either threaded or flanged.
UOP standard is acceptable. Depending on the relief

10.2 PRV Inlet/Outlet connection size: A
rate requirements, PRVs will be sized.
UOP standard is acceptable. PRV Inlet/outlet flange

rating is per the rating of main line and surface finish is
10.3 PRV Inlet/Outlet Flange Rating/surface finish: A
125 micro inch Ra minimum to 250 micro inch Ra
maximum.
UOP standard is acceptable. The requirement for a block

valve in inlet/outlet lines to/from PRVs is per licensor
10.4 Inlet/Outlet Block valves: A
recommendation. Requirements of having LO/LC on the
block valves will be per licensor recommendation
112 / 114
Client/Owner ZALLAF
PIPING SECTION
UOP standard is acceptable. Accessories such as bug

10.5 Valve Accessories screen or lifting levers will be utilized when required A
depending on the service and application of the PRV.
UOP standard is acceptable. The type of the valve (such

10.6 PRV Type Selection: as conventional, balanced bellows, etc.) is selected by A
licensor depending the application and relief pressures.
UOP standard is acceptable. Flange surface shall be

coated with either of a rust preventative grease or a
protective coating that is removable with either acetone,
10.7 Flange surface protection: isopropyl alcohol, or MEK. Gasket surface of connection A
shall be covered with either Heavy-duty plastic
connection protectors or Bolted or steel-strapped wood,
wood fiber, or metal covers
UOP standard is acceptable. Material selection for valve

body, bonnet, cap, bellows, spring, bolting and trim is
10.8 PRV material A
done per the temperature, pressure and characteristics
of handling fluid.
UOP standard is acceptable. Per licensor requirements,

Design codes/Practices/Regional certification valve will be either ASME/API codes or can be Non-code
10.9 A
compliance applications. No extra passport or certification is
provided.
113 / 114
Client/Owner ZALLAF
PIPING SECTION
UOP standard is acceptable. Suitable material will be

10.10 Low temperature application: A
selected to comply with low temperature requirement.
UOP standard is acceptable. PRVs will be painted per

manufacturer standard coating system suitable for the
10.1 Paint: operating temperature of the valve and considering the A
atmospheric condition. Paint color is per manufacturer’s
standard. Stainless steel valves will not be painted.
UOP standard is acceptable. Information on the tag

10.1 Tag No/nameplate: A
number will comply with ASME Sec VIII and API 526.
UOP standard is acceptable. Per licensor requirements,

10.1 Body/Cap connection: A
Caps will either be bolted or screwed.
UOP standard is acceptable. UOP does not require use of

10.1 Valve Interlock/safety selector A
interlock or safety selectors.
114 / 114

Zallaf FastFEED MODQ - Rev B - 2023-03-03 - UOP Clarifications

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Date 2023-01-27 Modular Design Questionnaire 9072962-MODQ-B

Modular Engineering Design Questionnaire (MODq)

DEFAULT REQUESTS (Changes from default) REV

1.0 Client Specifications, Codes or Practices

Unless otherwise advised by Client, UOP will design and

1.2 Language UOP’s Practice is to provide all documentation in English. A

1.3 Maximum Continuous Allowable Noise Level 85dBA A

UOP will provide a typical general arrangement based on

3.0 Ambient Conditions

Zallaf 2023-02-20: UOP to check the

Zallaf 2023-02-25: Confirmed for the FEED

Zallaf 2023-02-20: Zallaf requested UOP to Closed

7.2.1 Cable Routing/Support Tray Zallaf 2023-02-24: T3 surface temp. is the A

Zallaf 2023-02-22: Hot dip galvanized corten A Closed

DEFAULT REQUESTS (Changes from default) REV

UOP’s Practice is to design, fabricate and make available

UOP’s Practice is to design, fabricate and make available

DEFAULT REQUESTS (Changes from default) REV

DEFAULT Zallaf 2023-02-20:

1.2 Seismic Load ASCE 7-16 A

1.3 Snow Load N/A A

Ground Snow Load N/A A

Importance Factor IS= N/A A

1.4 Dead, live and all other loads ASCE 7-16 A

DEFAULT REQUESTS (Changes from default) REV

2.2 High Point of Finished Surface As per CLIENT's information A

2.3 Sewer Details PIP CVI02720 A

2.4 Road & Paving Design PIP CVE02350 A

DEFAULT REQUESTS (Changes from default) REV

2.7 Concrete ACI318-14 A

Reinforcement Steel ASTM A615, GR 60 A

3.0 Structural Steel

DEFAULT REQUESTS (Changes from default) REV

3.3 Steel shapes as per AISC A

DEFAULT REQUESTS (Changes from default) REV

3.5 Steel Surface Finish:

3.6 Hoist/Trolley type Manual A

3.7 Special Test Requirement

3.8 Preferred Pretension/Slip Critical Connection Method Direct-Tension-Indicator A

4.0 Notes, Comments, Remarks yeah

DEFAULT REQUESTS (Changes from default) REV

Zallaf 2023-02-22: Min -5C, Max 55C Closed

Hazardous Area Classification for Certification of

2.1.1 Division Classification

DEFAULT REQUESTS (Changes from default) REV

2.2 Electrical Certification Zallaf 2023-02-22: H2 for Battery Room Closed

2.3 Protection Method

2.4 Additional Certifications, Markings or Registrations

DEFAULT REQUESTS (Changes from default) REV

3.2 Instrument Cable

Instrument Cable - Analog Signal Shielded Twisted

DEFAULT REQUESTS (Changes from default) REV

3.2.3.1 Sheath Inner (Armored cable ONLY)

3.2.3.2 Sheath Outer

Instrument Cable - Shielded Twisted

3.2.4.1 Sheath Inner (Armored cable ONLY)

3.2.4.2 Sheath Outer

DEFAULT REQUESTS (Changes from default) REV

3.2.5.1 Sheath Inner (Armored cable ONLY)

3.2.5.2 Sheath Outer

Instrument Cable -Alarm, Status (e.g. limit switch)

3.2.6.1 Sheath Inner (Armored cable ONLY)