SUELON, RHENZO REE S.

BSME 3-1

M AINT (FINAL)

Lesson 16

Learning Module 16 Shafting System

Activity 1

Show a diagram of the ship propulsion shafting system.

Multiple Choices: Choose the correct letter that corresponds to the correct

answer.

1. In the shafting system, which of the following material used as an aft and forward

bushing of the stern tube to prevent corrosion by seawater?

A. Flat bearing

B. Lignum vitae

C. Hardwood

D. Roller bearing
2. What type of propeller is driven by the hydraulic oil and the rotation is always neutral

even during maneuvering?

A. Intermediate shaft propeller

B. Controllable pitch propeller

C. Reduction gear shaft propeller

D. Vulcan clutch-type shaft propeller

3. What tank in the eastern part of the ship used to cool the stern tube bearing oil

circulation?

A. After peak tank

B. Forepeak tank

C. Ballast tank

D. Wing tank

4. Which of the following is the main purpose of a thrust block also known as thrust

box?

A. To absorb the stress of the intermediate shafting

B. To resist the propeller thrust and transmit it to the hull

C. To absorb the trust of the ship during rough weather

D. To resist the stress of the engine piston during the power stroke

5. Which of the following tube in the shafting system that runs through the bottom of

the ship from the main engine to the propeller?

A. Shaft tube

B. Stern tube

C. Propeller tube

D. Stuffing box tube

6. How could you distinguish a shafting system known to transfer power from the main

engine that runs inside the stern tube connected to the propeller?

A. Propeller shaft

B. Intermediate shaft

C. Stern tube shafting

D. Stuffing box shafting

7. What is one of the following requirements in the main propulsion shafting system?

A. Transmit output power from the main engine to the propeller

B. Transmit the thrust develop by the propeller

C. Withstand transient load

D. Steady transient load

8. What cooling medium used in the stern tube lubricating oil system?

A. Lube oil

B. Seawater

C. Freshwater

D. Hydraulic oil

9. Which of the following shafting element that constrains relative motion to only the

desired motion and reduces friction between the moving parts?

A. Shafting bearings

B. Shaft house

C. Shaft cover

D. Shaft body

10. Determined what kind of shafting system that transfers power from the main engine

that runs inside the stern tube connected to the propeller?

A. Shaft sealing

B. Propeller shaft

C. Stern tube shaft

D. Intermediate shaft
Lesson 17

Learning Module 17 Refrigeration System (Cont.)

Activity 1

Show the simple schematic diagram of the refrigeration system with parts and functions.

Assessment

Multiple Choices: Choose the correct letter that corresponds to the correct

answer.

1. Determine what type of process is lowering the temperature in an area lower than its

surrounding?

A. Condensation

B. Distillation
C. Refrigeration

D. Vaporation

2. Which of the following are the basic components of refrigeration that increases the

pressure and corresponding saturation temperature of the refrigerant vapor?

A. Compressor

B. Condenser

C. Evaporator

D. Expansion valve

3. Distinguish the component of a refrigerator that converts the high pressure and

temperature vapor to liquid?

A. Compressor

B. Condenser

C. Evaporator

D. Expansion valve

4. To what purpose do compressors serve on refrigeration and air condition units?

A. Increased the cold gas low pressure to a high-pressure hot gas

B. Compressed liquid refrigerant and deliver it to the condenser

C. Reject the heat of the refrigerant into the condenser

D. Converts cold gas refrigerant into the hot gas

5. What is the main purpose of the evaporator in the refrigeration system?

A. Converts cold liquid refrigerant into a cold gas or vapor form

B. Converts cold gas refrigerant into a cold gas or vapor form

C. Converts cold liquid refrigerant into hot liquid

D. Converts cold gas refrigerant into the hot gas

6. Which of the following components of the refrigeration system whose function is to

meter the flow of refrigerant in the system?

A. Discharge valve

B. Expansion valve

C. Solenoid valve
D. Suction valve

7. Distinguish the part of the refrigeration system that collects all the liquid refrigerant

on the system?

A. Compression

B. Condenser

C. Evaporator

D. Liquid receiver

8. Which of the following components of the refrigeration system that prevents

compressor breakdown caused by lack of lubrication?

A. Compressor

B. Condenser

C. Evaporator

D. Oil separator

9. Which of the following components of the refrigeration system that converts liquid

refrigerant into a cold gas or vapor form?

A. Compressor

B. Condenser

C. Evaporator

D. Liquid receiver

10. In a diesel engine, the crankshaft is the backbone of an engine, what is the heart if

the refrigeration system?

A. Compressor

B. Condenser

C. Evaporator

D. Expansion valve
Lesson 18

Learning Module 18 Oils, Fuels and Lubricating System

Activity 1

Point out the 10 important things to check while starting fuel oil purifier on ships.

1. Check Oil Level in the Purifier Gear Case – Don’t forget to check the level of the oil in the purifier gear
case before starting the purifier. If the oil is not up to the required level, insufficient lubrication will
damage the gears and other rotating parts (shaft, bearings etc.) in the purifier gearcase.

2. Ensure Break is in Release Position – The purifier break, which is provided near the gear at the
bottom of the purifier, must be in the release position. If the break is not released, the purifier will not
reach its required speed and the motor current will increase. Moreover, this will also cause wear down
of brakes.

3. Open Inlet and Outlet Valves – Ensure that both inlet and outlet valves of the purifier are in an open
position. If the discharge valve is not open, the purifier will overflow resulting in oil on the sludge side.
Similarly, if the suction valve is not open, the purifier will not get the necessary oil supply.

4. Open the Tank Valves – Check the valves of the specific tank (service or settling) where the discharge
from the purifier is to be sent. If the tank valve is not open, the backpressure in the line will increase
leading to overflowing of the purifier.

5. Check the Level of Operating Water – If there is a separate operating water tank provided, check the
water level in the same. If the operating water is not sufficient, the purifier bowl will not lift, resulting in
the sludge ports remaining in the open position.

6. Check Feed Pump– Check that the purifier feed pump is running properly, along with oil pressure and
temperature. Some purifiers are provided with attached gear pumps for supplying fuel to the purifier. In
such cases, ensure that the oil temperature is enough to ensure the smooth running of the gear pump
attached (via a shaft and key). If the temperature is low, the oil viscosity will be high, which may lead to
breaking of the key that connects the shaft and the gear pump, thus stopping the oil supply.
7. Ensure Heater Valves are Open – Ensure that the fuel oil valves to the steam heater are opened
before opening the steam line valve near the heater. If the steam is opened first, the tubes can get
damaged, leading to the ingress of water in the oil.

8. Increase the temperature – Increase the temperature of the fuel oil to the limit provided in the digital
control panel of the purifier. In all automated purifiers, the control panel is provided with a pre-set
minimum temperature limit. The purifier will not start until the fuel oil reaches this temperature.

9. Check for any abnormal sound or vibration– If you know your machinery extremely well, you will be
able to tell if there is any abnormal vibration or sound during starting. Shut the purifier immediately in
such conditions and rectify the fault completely before starting it again.

10. Check Solenoid Valves – Check all solenoid valves are operating properly by checking the lights on
the solenoid valves. If the lights are not working properly, take a screwdriver and bring it near to the top
surface of the solenoid valves. When the solenoid starts working, the screwdriver will be attracted to the
valve body due to the magnetic effect.

Multiple Choices: Choose the correct letter that corresponds to the correct

answer.

1. What is the main purpose of lubricating system in the machinery?

A. Reduce friction between moving parts

B. Provides lubrication between moving parts

C. Washout dirt deposits between moving parts

D. Provide to reduce lubrication in the internal parts

2. What characteristic of oil viscosity when subjected to heating?

A. Boils

B. Decrease

C. Increase

D. Remain the same

3. Fuels are composed of hydrocarbon, which fuel is suite for a low speed diesel engine?

A. Bunker fuel

B. Kerosene

C. Diesel
D. Petrol

4. Which of the listed metal can be drilled without lubrication?

A. Brass

B. Iron

C. Steel

D. Tungsten

5. How will you perform to suck fluid easily when starting a centrifugal pump?

A. By cooling the pump

B. By priming the pump

C. By throttling the pump valve

6.which of the following machine element that constrains relative motion only the desired motion and
reduces friction between the moving parts?

A. Bearings

B. Bushing

C. Casing

D. Shafting

7. Distinguish what kind of equipment used to separate two liquids such as oil and

water?

A. Coalesce

B. Filter

C. Purifier

D. Strainer

8. What is the other name of the purifier?

A. Clarifier

B. Filter

C. Separator

D. Strainer

9. Which of the listed fuel oil tank in the engine room used for the pre-cleaning of fuel
oil by gravity?

A. Drain tank

B. Leak tank

C. Settling tank

D. Storage tank

10. What is the main reason why oil pressure in the stern tube bearing lubrication

system is higher than the static seawater head?

A. To ensure that seawater cannot enter the stern tube

B. To ensure that stern tube bearing lubrication is in good

C. To ensure that seawater and oil will not mix during operation

D. To ensure compliance of MARPOL marine oil pollution at the sea

Lesson 19

Learning Module 19 Deck Machinery

Activity 1

Show a picture of a crane hand signaling.

Assessment

Multiple Choices: Choose the correct letter that corresponds to the correct

answer.

1. Which of the following deck machinery used to heaved up the ship anchor?

A. Derricks

B. Windlass

C. Hoist chain

D. Mooring winch

2. Distinguish if which of the following parts is not belong to a mooring winch?

A. Wildcat

B. Brake drum

C. Winch barrel

D. Driving motor

3. Distinguish deck machinery with various barrels used for pulling ropes or cables for

securing a ship to berth?

A. Mooring winch

B. Windlass

C. Cranes

D. Davits

4. In case of emergency, what equipment you will use to a man for retrieving a man

overboard for safety?

A. Davits

B. Cranes

C. Windlass

D. Mooring winch

5. Which of the following device used for heaving and lowering of ship anchor?

A. Anchor chain
B. Anchor winch

C. Anchor chain hoist

D. Anchor lowering chain

6. Identify which kind of deck machinery used by small boats or yacht to raise the

anchor?

A. Crane B. Capstan

7. what kind of deck machinery that requires less time to prepare for working cargo

and have the advantage and being able to accurately place cargo on the hold?

A. Davits

B. Derricks

C. Deck crane

D. Mooring winch

8. Analyze this type of winch that the duty is to lift and lower a load by means of a

fixed rope on a barrel.

A. Deck crane

B. Deck winch

C. Derrick winch

D. Mooring winch

9. What kind of deck machinery that varies enormously in design and operation with

the ship usually being fitted with a type that suits the most common cargo?

A. Capstan

B. Crane

C. Davit

D. Derrick

10. Which of the following winch that has a warping head with a vertical axis used for

handling mooring or other lines?

A. Capstan

B. Crane

C. Davit
D. Derrick

Lesson 20

Learning Module 20 Specialized Tools Used in Diesel Engine

Activity 1

Dismantling of Diesel Engine Piston

Assessment

Multiple Choices: Choose the correct letter that corresponds to the correct

answer.

1. Where can you find special tools in place?

A. Tool board

B. Tool lockers

C. Safety drawers

D. Fasten in the area of application

2. What is the main reason why we used turning gear before starting a large diesel

engine?

A. Clean the unburned gases inside the chamber

B. Lubricate the whole cylinder

C. Check the flywheel

D. Lubricate the piston

3. Which of the following special tool used to pull out fuel injector if diesel engine?

A. Special 2 jaw puller

B. Special 3 jaw puller

C. Special chain heave puller

D. Special screw-down puller

4. You will measure the horsepower of a diesel engine, what kind of measuring

instrument you will use?

A. Indicator cock

B. Engine indicator

C. Engine dynamometer

D. Engine horsepower gauge

5. Which of the following tool that suits to check the tappet clearances of diesel engine?

A. Caliper
B. Depth gauge

C. Level gauge

D. Feeler gauge

GAUGES AND MEASUREMENT OF DIESEL ENGINE

Match column A to B

6. Crankshaft deflection gauge- E. Used to measure the deflection of the marine engine.

7. Oil gauging tape- D. Special type gauge to measure the level of the fuel.

8. Dial gauge- C. Separate used to measure the trueness of the circular object.

9. Liner measurement tool- B. Used to measure the wear down or increase the diameter of the
liner.

10. Bridge gauge- A. Used to measure the amount of wear of main engine bearing.

Lesson 21

Learning Module 21 Planned Maintenance System

Activity 1

Show an example of a Planned Maintenance System of Standby Generator.

assessment

Multiple Choices: Choose the correct letter that corresponds to the correct answer.

1. What is the main objective of the Planned Maintenance system?

A. Reduce downtime maintenance man-hours

B. Minimized the maintenance working time

C. Maximized operational efficiency

D. Reduce maintenance cost

2. During maintenance work in PMS, what must be the crew involve think first?

A. Skills

B. Family

C. Safety

D. Responsibility

3. What kind of document issued for every Company complying with the requirements

of the ISM Code by the administration?

A. ISM Certificate

B. Document compliance

C. Safety management system

D. Safety management certificate

4. What type of reactive maintenance occurs when an asset requires immediate

attention to keep the facility safe or operational?

A. Planned Maintenance

B. Routine Maintenance

C. Emergency Maintenance

D. Corrective Maintenance

5. What type of maintenance inherently part of reactive because when there is an

emergency, something needs corrected or fixed.

A. Planned Maintenance

B. Routine Maintenance
C. Emergency Maintenance

D. Corrective Maintenance

Types of Maintenance

Match column A to B

6. Preventive maintenance- E. The most popular type of pro-active.

7. Predictive maintenance- D. A savvy maintenance teams aspired to have or are already implementing.

8. Condition-based maintenance- B. Work that is scheduled on a calendar for completion.

9. Schedule maintenance- C. The core of predicted maintenance but does not rely on technology.

10. Planned maintenance- A. Works that prepared for in advance of its taking place.

Lesson 22

Learning Module 22 Safe Operation of equipment

Activity 1

Enumerate the correct procedure when lifting heavy loads.

1.The most important safety feature of the crane is the electromagnetic fail-safe brakes which

do not allow the crane to fall with the load even when there is a failure of power.

2. Emergency stop is provided in the remote so that the operator can stop the crane at any
time.

3. The motor is fitted with a distance limit switch in both transverse and longitudinal

direction so that the travel of the trolley and hence crane should not overshoot the rack’s end.

4. Mechanical stoppers are provided for both directions in case the electrical distance

limit trips fail.

5. The up and down travel of the hook is also attached with an automatic stopper to

avoid overloading of the motor.

6. The motor is fitted with a thermal protection trip. When the motor windings get

overheated, the trip will activate saving the motor winding from burning.

7. Load limit switch is also fitted which will trip the motor if the load to be lifted is

above the crane capacity.

8. It’s the responsibility of senior officers to operate the crane and to make sure all the

personnel involved in any lifting operation are at a safe distance during the operation

of the crane.

9. Additional tools like i-bolts, shackle, and wire sling, belts etc. used for lifting must be

checked before use.

10. It should be noted that no one walks or stand below the crane when it is in the

loaded condition

Multiple Choices: Choose the correct letter that corresponds to the correct

answer.

1. What is the other term for lifting equipment?

A. Lifting gear

B. Lifting hoist

C. Lifting Jack

D. Lifting pads

2. Distinguish the machine/equipment that does not belong to a lifting?

A. Cranes

B. Davits

C. Hoist

D. Windlass

3. Which of the following device is used for lifting or lowering a load by means of a

drum of lift wheel around the rope or chain wraps?

A. Cranes

B. Davits

C. Hoist
D. Windlass

4. Which of the following device that SOLAS requires the crew onboard to perform

dynamic winch brake test annually?

A. Cranes

B. Davits

C. Hoist

D. Windlass

5. Which of these part is not included in lifting accessories?

A. Cables

B. Chains

C. Eyebolts

D. Hooks

6. For safety reasons, what does the three-letter (SWL) that indicates in all kinds of

lifting equipment?

A. Safety weight limit

B. Safety weight loads

C. Secure weight limit

D. Secure weight loads

7. What must you undertake in lifting operations involving lifting equipment?

A. Plan them properly

B. Supervise them in any way

C. Use people who are not sufficiently competent

D. Ensure that they are not carried out in a safe manner

8. Determine the following mechanism used to lift and lower heavy loads and contain

two wheels the chain is wound around?

A. Chain saw

B. Chain hoist

C. Chain block

D. Chain roller
9. Which of the following electric chain hoist that utilized to lift, lower, and accelerates

the speed of the hoist?

A. Electric chain saw

B. Electric chain hoist

C. Electric chain block

D. Electric chain locker

10. Which of the following is not a lifting tool in the engine room?

A. Chain block

B. Gantry crane

C. Electric crane

D. Overhead crane

Lesson 23

Learning Module 23 Hatches, tight water door, ports, and related equipment (Cont.)

Activity 1

Explain

What are the various key components which ensure that the hatch cover stays intact and

effective for a very long period.

Hatch covers of ships are designed to be efficient and cost-effective, as an initial

investment and during service, and at the same time should suit the demands of the various

types of cargo vessels. The major objective of hatch covers and coamings on ships is to

prevent the ingress of water into the cargo hold and protect the goods from being damped

and damaged.

Multiple Choices: Choose the correct letter that corresponds to the correct

answer.

1. You are a first-time cadet on board, distinguish what is known as side scuttles of the ship?

A. Windows

B. Portholes

C. Sliding doors
D. Watertight doors

2. How could you ensure when there is regular maintenance of hatches cover and

components of deck machinery?

A. Safety if the screw

B. Safety of the cargo

C. Safety of the ballast tanks

D. Safety of the deck machinery

3. Which of the following special type of doors found on the ship that prevents from

entering water from one compartment to the other during flooding or accidents?

A. Airlock doors

B. Water lock doors

C. Watertight doors

D. Sliding lock doors

4. Which of the following type of hatch covers generally used on container ships?

A. Folding type

B. Lifting type

C. Rolling type

D. Stacking cover type

5. Identify these type of facilities used on ships having relatively smaller hatch cover.

A. Folding type

B. Lifting type

C. Rolling type

D. Stacking cover type