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MACHINE INSPECTION REPORT

CUSTOMER NAME : XP POWER Inspected by : Tuan, Dung


ADDRESS : Lot D_4Q_CN, MP3 IP, Ben Cat, Binh Duong Inspected date : 12-Jan-23
CONTACTING PERSON : Mr. The

Item
No. Items Description Illustrated pictures Remark

1 Model name FC1000

2 Serial number AFLPC-18

- The machine can not run because it has the


LOW LEVEL ALARM error at the CLEAN tank.
The machine recognizes no water in this tank.
- The door can not open when pressing the
OPEN button on the control panel.
- The main air regulator was broken.
The working condition at the
3
inspection time

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- Check the status of L level sensor of Clean
tank and find that it was broken.

- Check the OPEN button, cables, the input


and output signals, 2-way solenoid valve and
find that this solenoid valve was in malfunction
and need to replace.

What we have done and - We tried to fix temporarily the L level sensor
4 and control the machine to run in AUTO mode
possible causes
to inspect more.

- When running, the CLEAN and RINSE


cylinders work unstably, check and find out that
the position sensors sometimes are not active,
adjust the locations and 1 set can not be
locked.

- When the machine runs in AUTO mode, at


the RINSE process, both of motors (CLEAN
and RINSE) are running, it is wrong in the
process. After checking and fixing all
connections and cables, we suspect the PLC
control unit of the machine was in malfunction

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- Main air regulator: 1 set
- Level sensor: 3 pcs (1: replace, 2: spare
because the condition of M level and H level
sensors of CLEAN tank looked not good)
5 Possible NG parts - Cylinder position sensor: 1 pc
- PLC control unit: 1 set
- Air silencer: 1 set

Air silencer was lost Air regulator


- Replace the broken parts.
- Temporarily, the machine can run in MANUAL
6 Suggested solutions mode but we suggest to check the water level
of CLEAN tank regularly.

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