IG GPU 1 1r1

Compact Controller for Stand-by and Parallel Operating Gen-sets
InteliGen
Modular Gen-set Controller
Ground Power Unit software for 400 Hz gen-sets
applications
IG-GPU standard
Software version IG-GPU-1.1, 2.2.2004
USER GUIDE
Copyright © 2003 ComAp s.r.o.
ComAp, spol. s r.o.

Světova 7, 180 00 Praha 8, Czech Republic
Tel: +420 266 790 611, Fax: +420 266 316 647
Technical support hotline: +420 266 790 666
E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ...............................................................................................................................................2
General guidelines..............................................................................................................................................4
What is described this manual? .....................................................................................................................4
!! Warnings !! ..................................................................................................................................................4
Text ................................................................................................................................................................4
General description ............................................................................................................................................6
Description of the controller system...............................................................................................................6
General description ........................................................................................................................................6
Required and optional modules. ....................................................................................................................6
Terminals and dimensions..................................................................................................................................7
IG-GPU terminals.........................................................................................................................................7
IG-GPU Dimensions.......................................................................................................................................8
Recommended wirings .......................................................................................................................................9
Getting started ..................................................................................................................................................13
How to install ................................................................................................................................................13
Analog inputs................................................................................................................................................16
Configuration ................................................................................................................................................16
Hardware connection ...................................................................................................................................17
Inputs and outputs ............................................................................................................................................21
Binary inputs IG-GPU - default....................................................................................................................21
Binary inputs list ...........................................................................................................................................21
Binary outputs IG-GPU - default ...............................................................................................................24
Binary outputs - list.......................................................................................................................................24
Analog inputs IG-GPU..................................................................................................................................28
Set points..........................................................................................................................................................29
Password......................................................................................................................................................29
Basic settings ...............................................................................................................................................30
Engine params .............................................................................................................................................31
Engine protect ..............................................................................................................................................34
Gener protect ...............................................................................................................................................36
Act. calls/SMS ..............................................................................................................................................39
Load Shedding .............................................................................................................................................40
Date and time ...............................................................................................................................................41
Sensor spec .................................................................................................................................................41
Sensor specification .........................................................................................................................................42
Sensor calibration ........................................................................................................................................42
Default sensor settings.................................................................................................................................42
Operator Interface ............................................................................................................................................43
Pushbuttons and LEDs ................................................................................................................................43
How to select gen-set mode ?......................................................................................................................43
When to use GCB ON/OFF button ? ..........................................................................................................44
Display menus..............................................................................................................................................44
How to view measured data?.......................................................................................................................44
How to view and edit set points? .................................................................................................................44
How to view the HISTORY menu?...............................................................................................................44
How to find active alarms ? ..........................................................................................................................44
Description of MEASUREMENT screens ....................................................................................................45
Flow Chart of pushbutton Operation ............................................................................................................47
Mode description ..............................................................................................................................................48
OFF mode ....................................................................................................................................................48
MAN mode ...................................................................................................................................................48
AUT mode ....................................................................................................................................................48
TEST mode ..................................................................................................................................................48
Load shedding..............................................................................................................................................49
Alarm management ..........................................................................................................................................51
Warning ........................................................................................................................................................51
InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 2

IG-GPU-1.1r1 - standard.PDF
Unload ..........................................................................................................................................................51
Slow stop......................................................................................................................................................51
Shut down ....................................................................................................................................................52
Analog inputs protection...............................................................................................................................52
DC line protection.........................................................................................................................................52
Voltage phase sequence detection..............................................................................................................53
Gen-set operation states ..................................................................................................................................55
Remote control and data logging .....................................................................................................................56
Direct connection to the PC .........................................................................................................................56
PC software - WinEdit ..................................................................................................................................56
History file.....................................................................................................................................................56
Remote and mobile communication .................................................................................................................59
Modbus protocol...........................................................................................................................................59
Recommended ISDN modem ......................................................................................................................59
Recommended GSM modem.......................................................................................................................59
Mobile SIM card setting................................................................................................................................60
Active SMS message ...................................................................................................................................64
Technical data ..................................................................................................................................................65
Power supply................................................................................................................................................65
Operating conditions ....................................................................................................................................65
Dimensions and weight ................................................................................................................................65
Mains and generator ....................................................................................................................................65
Binary inputs and outputs.............................................................................................................................66
Analog inputs................................................................................................................................................66
Speed pick-up input .....................................................................................................................................66

General guidelines
What is described this manual?
This manual describes InteliGen Ground Power Unit - GPU firmware branch and software configuration. The
software configuration is designed for single set, prime mover (no mains) applications.
What is the purpose of this manual?

This manual provides general information on how to install and operate the InteliGen controller.
This manual is intended for use by:
Operators of gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
!! Warnings !!
Remote control
InteliGen controller can be remotely controlled. In the event that maintenance needs to be done to the gen-
set, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and output GCB CLOSE/OPEN
The InteliGen controller contains a large number of configurable setpoints, because of this it is impossible to
describe all applications. InteliGen functions are subject to change from SW version to SW version. This
manual only describes the product and is not guaranteed to be set for your application on arrival.
Text
PAGE (Capital letters in the frame) buttons on the front panel
Break Return (Italic) Set points
Gener protect (Bold) Set point group
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.

Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update
at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.
WARNING – VERY IMPORTANT !!!

Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper
configuration and setpoint settings are set in the controller)!!!
Be aware that gen-set can automatically or remotely start !!!
Switch InteliGen to MAN mode and disconnect the Binary outputs Starter and Fuel to
avoid unexpected automatic start of genset and GCB closing.
!!! CAUTION !!!

Dangerous voltage
The terminals for voltage and current measurement should never be touched.
Properly connect the grounding terminals.
Do not disconnect the InteliGen CT terminals for any reason.
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the “Basic settings” settings
group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do
not perform any action not specified in this User guide !!!

General description
Description of the controller system
InteliGen iG-GPU is a comprehensive controller for single generating sets, which is based on standard IG-
CU hardware. A modular construction allows upgrades to different levels of complexity in order to provide
the best solution for various customer applications.
InteliGen controllers are equipped with a powerful graphic display showing icons, symbols and bar-graphs
for intuitive operation, which sets, together with high functionality, new standards in Gen-set controls.
The key feature of InteliGen is its easy-to-use installation and operation. Predefined configurations for
typical applications are available as well as user-defined configurations for special applications.
General description
Application is designed for land aircraft gensets operating at 400 Hz frequency. IG-GPU firmware is based
on standard IG-SPM 5.5 application.
IG-GPU controller supports up to three-generator circuit breakers control: one for DC line (for external
rectifier) and one or two for AC line feeders.
One DC and one AC breaker can be controlled from IG-GPU front panel or externally via binary inputs, the
third one only via binary input.
Frequency measuring range is from 320 to 480 Hz (400 Hz ± 20%).

IG-GPU.MHX firmware can be loaded to IG-GPU hardware only not to standard IG-CU.
It is possible to expand IG-GPU binary inputs/outputs number using standard IG-PCM IG-IOM or IG-PTM
module.
IG-GPU Hardware module Archive

Inputs/outputs number
9+9+3
Use WinEdit 5.4 version and higher for local and remote connection to IG-GPU.
Required and optional modules.

Accessories Description Standard / Optional
IG-GPU InteliGen GPU central unit Standard
IG-PCM Four binary Inputs, Outputs Optional
extension module
IG-IOM Eight binary inputs/outputs, Four Optional
analog inputs, One analog output.
IG-PTM Eight binary inputs/outputs, Four Optional
analog inputs, One analog output.

Terminals and dimensions
IG-GPU terminals

IG-GPU Dimensions
113 (4,4")
130 (5,1")
123 (4,8")
1
~ 110 (5,1")
170 (8,87")
Cutout
~ 110 (4,3")
for InteliGen
42,5 (1,7")
45 (1,8")
IG-GPU 113 x 175 mm

(4.4 x 6,9“)
185 (7,3")
1 RS 232 Cable

9 InteliGen GPU, SW Version 1.1, ©ComAp – January 2007
Example of one DC and one AC breakers control configuration
-+
BATTERY
STARTER
FUEL SOLENOID
FUEL LEVEL
WATER TEMP
OIL PRESSURE
DIESEL/GAS ENGINE
RPM
G
GENERATOR
Idl DC line L1k

Idk CURRENT L1l
EXTENSION MODULES L2k
COM
0-5A
iG-COM L2l
CURRENT
AI1 (OIL)
GENERATOR
L3k
AI2 (TEMP) L3l
AI3 (FUEL)
ANALOG INPUTS
N
Serial No.
RPM GND
L1
RPM
RPM IN
VOLTAGE
L2
GENERATOR
3 x 230 / 400 V
L3
STARTER BO1
L1
iG - GPU
START
L2
BO2
Generator C.B.
FUEL SOLENOID
NOT USED
FUEL L3
N
GEN C.B.
BO3
EXTENSION MODULES
L3
BO4 iG-PCM
ALARM GCB1 FEEDBACK
BO5 BI1
L2
HORN
BO6 BI2
L1
BO7 BI3 REMOTE START / STOP

EMERGENCY STOP
BINARY OUTPUTS
BO8 BI4
BINARY OUTPUTS
BO9 BI5
BI6
BINARY INPUTS
LOAD
+24 V
+
BI7
RS 232 BI8
POWER
GCB1 PLUG FB
-
BI9
8 - 36 V DC
Plain plug
RS-232C
Interface
PE
Modem or PC
Recommended wirings
3
GCB DC
L1 115/200VAC
3 1
Load 400Hz
Diesel engine
3 GCB1 1 L2
Load G 850 / 2400 RPM
3 GCB2 1 L3
Load
N N GAC
ESD 5500
DC line current
phase L3 AVR
Vg3
Vg2
Vg1
Ig3
Ig2
Ig1
Remote TEST Idc
BI1 BO1
Starter
GCB DCfeedback Fuel
BI2 BO2
GCB1 feedback GCB DC cls/open
BI3 BO3
Alarm - wrn GCB1 close/open
BI4 BO4
DC plug fbck Reserve
BI5 BO5
AC plug1 fbck Idle/Nominal
BI6 BO6
Alarm - sd Alarm
BI7 BO7
DC overload Horn
BI8 BO8
Emergency stop AVR on
BI9 BO9
Oil press AI1 RPM
Watter temp RPM
AI2
DC >V IG-GPU
AI3
4- 20mA from DC
voltage sensor
Reserve BI10 Reserve
BO10
Reserve Reserve
BI11 BO11
BO12
BO13
IG-PCM

Example of one DC and two AC breakers control configuration
GCB2 button Starter

BI1 BO1
GCB DCfeedback Fuel
BI2 BO2
GCB1 feedback GCB DC cls/open
BI3 BO3
GCB2 feedback GCB1 close/open
BI4 BO4
DC plug feedback GCB2 close/open
BI5 BO5
AC plug1 fbck Idle/Nominal
BI6 BO6
AC plug2 fbck Alarm
BI7 BO7
DC overload Horn
BI8 BO8
Emergency stop AVR on
BI9 BO9
Oil press AI1 RPM
Watter temp RPM
AI2
DC >V
AI3 IG-GPU

BO10
Reserve Reserve
BI11 BO11
BO12
BO13
IG-PCM

Connection for setting PlugFeedback = AFTER
1/ The GPU output cable is connected to the aircraft.

2/ The GPU GCBx close/open button is pressed, this causes the output contactor to close applying AC
power to the aircraft.
3/ The aircraft samples the AC power and checks for voltage within limits and correct phase rotation.
Only at this point will the aircraft send out a 28V DC signal on pin F of the six way NATO connector.
This 28V DC signal is routed through the GPU and fed back to the aircraft via pin E of the six way NATO
connector – this signal is used to energize the aircraft ground power input contactor.
The same 28V DC signal is also used to latch the GPU output contactor.
4/ Pressing GCBx close/open will de-energize the GPU output contactor thus removing power from the
aircraft.
5/ If the Aircraft detects a fault with the electrical power it will remove the 28V DC signal from pin E which will
de-energise both the GPU output contactor and the Aircraft’s Ground power input contactor.
6/ For safety reasons (to avoid disconnection when on) if the ground power Six way NATO connector is
removed with power on, the latch circuit formed by pins E & F will break thus de-energising both contactors
(pins E & F are aprox. One-third the length of the power pins).

Getting started
How to install
General
To ensure proper function:
Use grounding terminals.
Cables for binary inputs and analog inputs must not be placed along power cables.
Analog and binary inputs should use shielded cables, especially when length >3m.
Power supply
Use min. power supply cable 1,5mm2
Maximum continuous DC power supply voltage is 36VDC. Absolute maximum peak power supply voltage
is 39VCD. Controller has fast protection against peak pulse power disturbances on power supply terminals.
When there is a potential risk of the controller being subjected to conditions outside its capabilities an outside
protection devise should be used.
Hint:
The maximum allowable current through the controllers negative terminal is 4A (depends on binary output
load).
For 12VDC power supply, connect external capacitor and separating diode to support controller supplying
during cranking.
The 12VDC supply external capacitor size should be 5 000 microfarads to withstand 50ms voltage dip under
following conditions:
Voltage before dip is 12V, after 50ms the voltage recovers to min. allowed voltage, i.e. 8V
The capacitor size depends on required time, i.e. for 100ms dip 10 000 micro Farad is needed for the same
conditions.
+
- iG-CU
T1A
-
+ - HUGE
LOADS
Battery STARTER
Power supply fusing

A one amp fuse should be connected in-line with the power to the controller and modules, these items
should never bee connected directly to the starting battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - T1A. Not fast due to internal capacitors charging during power supply
switch on.

Binary output protections
Do not connect binary outputs directly to DC relays without protection diodes, even if they are not connected
directly to controller outputs.
Fuse
Fuse
K1 K2
K1 K2
IG controller
T1A
+
-
DC relays
- +
24VDC Battery
Example of InteliGen controller protection
Grounding
The shortest possible piece of wire should be used when grounding the controller.
Use cable min. 2,5mm2 .
The negative terminal of the battery has to be properly grounded.
As short
as possible

Magnetic pick-up
Use a shielded cable
MAGNETIC
PICK-UP
Signal
RPM-IN
iG-CU GND
iS-CU D C
Signal
GAC
Speed Control Unit
ESD 5500
+ -
Power
Supply
- Power
+
Supply
+ -
Battery
When one common speed pick-up is used for Speed governor and for InteliGen takes care to interference
signal does not disturb InteliGen functions. When some problems occur:
- Check ground connection from pick-up to controllers, eventually disconnect ground connection to
one of them
- Galvanically separate InteliGen RPM input using ComAp separation transformer RPM-ISO (1:1)
- use separate pick-up for Speed governor and InteliGen
Hint:
Controller can detect RPM on no running gen-set when:
• RPM is measured from the generator voltage (Gear teeth = 0)
• INTELIGEN Generator voltage terminals are opened (e.g. due to opening of fuse disconnector)
No zero RPM causes controller Not ready state and engine start is blocked.
Current measurement
To ensure proper function
Use cables of 2,5mm2
Use transformers to 5A
Connect CT according to following drawings
K L
L1
k l K L
G L2
k l K L
L3
k l
N
I1 k I1 l I2 k I2 l I3 k I3 l
Voltage measurement
Three phases L1, L2, L3 and N connect to GENERATOR VOLTAGE terminals.

L1
L2
G LOAD
L3
N
N L1 L2 L3 L1 L2 L3
GENERATOR Not used
Analog inputs
Three analog inputs AI1, AI2, AI3 are available on the IG-GPU.
Configuration
Each analog input AI1, AI2, AI3 can be configured by WinEdit software following way.
Analog input item WinEdit Possibility
Analog input name Name Up 14 to ASCII characters
Type of input Type Analog Analog measuring in specified
range.
Binary Binary: open/close - threshold 750
Tri-state Ω.
Three-state: open/close - threshold
750 Ω,
Failure <10 Ω or > 2400 Ω
Physical dimension Dim bar,%,°C, … Up to 3 ASCII characters
Polarity Inverted Open to activate Valid only for binary and three-state
inputs
Close to activate Valid only for binary and three-state
inputs
Alarm type Alarm type Warning Protection Anl Inp level1 is reached
Shut down Protection Anl Inp level2 is reached
Alarm activity Alarm All the time Alarm is check condition

activity Engine running
only
Sensor characteristic Sensor None unused analog input
Curve A User curve A
Curve B User curve B
Curve C User curve C
PT 1000 IEC 751, range -20 to 120 °C

NI 1000 DIN 43760, range -20 to 120 °C
VDO Temp See chapter sensor specification
VDO Press
VDO Level
4-20mA/100 external R=120 Ω
4-20mA/ 60 external R=120 Ω
Active Active Over Alarm active when over
Under Alarm active when under
Decimal points Dec 0, 1, 2 Number of decimal points
User Curve A, B, C are adjustable in WinEdit.

Each Analog input has separate set points for two level alarm setting. Analog input alarm levels Anl Inp
level1, Anl Inp level2 and delay Anl Inp del adjust in Protection or Engine protection group.
Hardware connection
Connection of IG-GPU analog inputs
IG-CU
- POW ER
Standard connection of three resistive sensors

to analog inputs AI1, AI2, AI3.
COM
AI1
AI2
AI3
Common point of resistive sensors is

connected to COM terminal for accurate
measuring.
3x RESISTIVE
SENSOR
IG-CU
- POW ER
Three current output sensors connection to

InteliGen.
COM
AI3
AI1
AI2
External resistors 120 ohms each are

connected between negative power supply
terminal of IG-GPU and AI1, AI2, AI3.
3x SENSOR Current sensor connecting reduces the analog

4 - 20 mA input resolution by less than 50% against
resistive sensor.
3x 120 ohm +24V Analog input common terminal COM has to be
connected to INTELIGEN negative Power
supply terminal.
IG-CU
- POW ER
Mixed connection of InteliGen analog inputs:

COM
AI1 – current sensor with external 120 ohms

AI3
AI1
AI2
resistor
AI2 – resistive sensor.
AI3 – binary input
120 ohm
Analog input common terminal COM has to be

connected to INTELIGEN negative Power
supply terminal.
+24V
AI1 CURRENT SENSOR
AI2 RESISTIVE SENSOR
AI3 BINARY INPUT

IG-CU
- PO W ER
Mixed connection of InteliGen analog inputs:
COM
AI1 – resistive sensor
AI1
AI2
AI3
AI2 – binary input
AI3 – three state input
2x 470 ohm s
Analog input common terminal COM has to be
connected to INTELIGEN minus Power supply
terminal.
AI1 RESISTIVE SENSO R

AI2 BINARY INPUT
AI3 THREE STATE INPUT
Analog inputs are designed for resistive sensors with resistance in range of 0Ω to 2.4kΩ.
To ensure a proper function use shielded cables, especially for length over 3m.
Current output sensors connection

To connect the current output sensor, an external parallel resistor 120 Ω has to be added.
The input sensor characteristic has to be configured to 4-20mA/100 or 4-20mA/60 sensor.
This method reduces the input resolution by less than 50%.
Current output transducers

IG-GPU analog inputs are mainly designed for resistor sensors.
In special case transducers to 4-20mA output can be used for various measuring.
Some types of transducers are not suitable for connection to InteliGen analog inputs because of influencing
by InteliGen analog input. In this case change default 4-20mA/60 or 4-20mA/100 sensor characteristic to get
proper reading.
Binary input
Open, close state are detected, threshold level is 750 Ω.
Three state input

Open, close and failure state are detected. Threshold level is 750 Ω, failure is detected when circuit
resistance is <10 Ω or > 2400 Ω.
Unused analog inputs

Configure Sensor characteristic = none and Alarm = none
Example of analog input configuration

Configure Analog input 1 for Oil press measuring in Bar, VDO oil pressure sensor, range 0 to 10,0 bars.
Alarm protection level set to 3.5 bars, shut down level 1.2 bars.
Start WinEdit and select – Controller - Software configuration – Modify - Analog inputs.
These are the following configurable items. Set configuration for selected analog input (rows 1 to 7):
Name: Change the name of analog input – maximal length is 11 characters

Set to: Oil Press
Abbr: Abbreviation is used in history record for column labeling, maximal length is 4characters.
Set to: OilP
Type: selection between Analog, Binary Tri-state input.

“Analog” – resistor sensor is connected to Analog input.
“Binary” – open/close contact is connected between Analog input and COM terminal of Analog inputs.
Analog input detects only open/close state.

“Tri-state” – open/close contact is connected parallel to one of two serial resistors between Analog input and
COM terminal of Analog inputs.
Set to: Analog
Dim: Physical dimension of measured value (°C, %, Bar, ..). Maximum length is three characters.
Set to: Bar
Active: setting of polarity:

“over” – alarm is active when analog input value is over the Analog input limits (setpoints Anl Inp level1 or
Anl Inp level2 in Engine protection group).
“under” - alarm is active when analog input value is under the Analog input limits.
Set to: under (alarm is active when Oil pressure goes low)
Inverted: The selection of polarity is only necessary when the analog input is configured as binary or tri-
state. When the input is configured as analog, this setting is not applicable.
„Open to activate“ – polarity of binary or tri-state input
„Close to activate“ – polarity of binary or tri-state input
Alarm type: selection between different types of alarms.

„Sensor fail“ – sensor value is 20% out of selected sensor range. Use when analog input is used for
measuring only, not for protections.
„Warning“ – Anl Inp level1 is warning level, Anl Inp level2 is not used
„Wrn+Shutdown“ - Anl Inp level1 is warning, Anl Inp level 2 is shutdown level
„Wrn+Slowstop“ - Anl Inp level1 is warning, Anl Inp level 2 is slowstop level
„Wrn+Unload“ - Anl Inp level1 is warning, Anl Inp level 2 is unload level
Set to: Wrn+Shutdown (lubrication is necessary for engine health)
Alarm active: selection between

„All the time“ – The alarm can be detected anytime.
„Engine running only“ – Alarm detection is active only when engine is running, Engine protections:
Protection del [s] after the BO starter is off, (RPM reached Start RPM).
Sensor: selection of sensor characteristic

„Unused input“ - when Analog input is not used. On the InteliGen screen is displayed „####“ value, no
alarm is detected.
„Curve A“ – User curve A is defined in WInEdit (default VDO temperature sensor)
„Curve B“ – User curve B is defined in WInEdit (default VDO pressure sensor)
„Curve C“ – User curve C is defined in WInEdit (default VDO fuel level sensor)
„Pt1000“ – PT1000 sensor characteristic according to IEC 751
„Ni1000“ – Ni1000 sensor characteristic according to DIN 43 760
„VDO temp“ – VDO temperature sensor
„VDO press“ – VDO pressure sensor
„VDO level“ – VDO level sensor
„4-20mA/60“ – current output sensor characteristic – requires external resistor 120 ohms between Analog
input and COM terminal of Analog inputs
„4-20mA/100“ – current output sensor characteristic – requires external resistor 120 ohms between Analog
input and COM terminal of Analog inputs
Set to: VDO press
Decimals: setting of number of decimal points of measured value.

„0“ - e.g. 360 kPa, 100%, 50 °C
„1“ – e.g. 3.6 Bar
„2“- e.g. 0.36 MPa
„3“ - e.g. 0.366 MPa
Set to: 1
When Analog input configuration is finished set the setpoints Anl Inp level1, Anl Inp level2, Anl Inp del in
Engine protection group.
Each Analog input has separate triplet of setpoints: Anl Inp level1, Anl Inp level2, Anl Inp del. Names of
these setpoints are fixed and do not depend on the name of measured value which can be changed.

Number of decimal points of Anl Inp level1 and Anl Inp level2 is the same as the configured number of
decimal points of measured value.
Binary inputs
4k7 Ω
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery
Binary outputs
LOAD
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery

Inputs and outputs
Hint:
Any Binary input or output can be configured to any IG-GPU controller or changed to different function by
WinEdit software. There is fixed 1 sec delay when any binary input is configured as protection.
Binary inputs IG-GPU - default
Two GCB application Three GCB application - example

BI1 Remote TEST GCB2 button
BI2 GCB DCfeedback GCB DCfeedback
BI3 GCB1 feedback GCB1 feedback
BI4 SD Alarm GCB2 feedback
BI5 DC plug fbck DC plug fbck
BI6 AC plug1 fbck AC1 plug fbck
IG-GPU
BI7 Warning AC2 plug fbck

BI8 DC overload DC overload
BI9 Emergency stop Emergency stop
BI10 Not used Not used
IG-PCM

Binary inputs list

Alarm
If the input is closed (or opened) selected alarm is activated – see chapter Alarm management.
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
Emergency stop
If the input is opened, shut down is immediately activated. Input is inverted (normally closed).
Sprinkler
If the input is closed all alarms are disabled except the binary input EMERGENCY STOP and
"engine over speed protection".
• All InteliGen alarms are detected,

• Enabled Active calls remains active,
• Alarm is recorded on the InteliGen alarm list screen,
• Alarm is recorded into history,
• BUT gen-set remains running.
Access lock
If the input is closed, no setpoints can be adjusted from controller front panel and gen-set mode (OFF-MAN-
AUT) cannot be changed.
Hint:
Access lock does not protect setpoints and mode changing from WinEdit. To avoid unqualified changes the
selected setpoints, use password protection.

Rem start/stop
Genset starts and stays running unloaded when is BI closed in AUT mode. Input is not active in MAN and
OFF mode.
All circuit breakers are controlled manually only – by buttons in MAN and AUT mode, when engine is
running.
Remote OFF
If closed, InteliGen is switched to OFF mode (there are four modes OFF-MAN-AUT-TEST). When opened,
controller is switched back to previous mode.
Hint:
This binary input should be connected to schedule timer switch, to avoid start of engine.
Remote TEST
If closed, InteliGen is switched to TEST mode. When opened, controller is switched back to previous mode.
IG-GPU TEST mode behaves as MAN mode only circuit breaker closing is not blocked from plug feedback
state.
Man load recon

Rising edge on MANUAL LOAD RECON input switch InteliGen controller to the lower step of Load shedding
when
AutoLd recon = DISABLED and
Generator actual load is under Ld Recon level.
Ld recon del is not important in manual reconnection by binary input .
Principle of Load shedding is described in the chapter Function description Load shedding.
Start button
Binary input has the same function as Start button on the InteliGen front panel. It is active in MAN and TEST
mode.
Stop button
Binary input has the same function as Stop button on the InteliGen front panel. It is active in MAN and TEST
mode.
Hint:
External buttons are activated by rising edge.
FaultResButton
Binary input has the same function as Fault reset button on the InteliGen front panel.
HornResButton
Binary input has the same function as Horn reset button on the InteliGen front panel.
DC overload
Binary input is supposed to be connected to external DC overload protection device. Input is active engine
running only like electric protection.
Opens binary output “GCB DC” after DC OvrldDel when is active.
GCB DCfeedback (DC generator output plug feedback)

Use this input to detect, whether the generator DC line circuit breaker is opened or closed. See binary output
GCB DC cls/open.
DC plug fbck
Binary input DC plug feedback is safety input. Input behavior depends on setpoint PlugFeedback =
[BEFORE, AFTER].
BEFORE:
GCB DC can be closed only when DC plug feedback is closed = cable is connected to the plain before close
command is sent.

AFTER:
DC plug feedback must be closed within GCB DC ON pulse, 5 sec after close command (=confirmation from
the plane).
Alarm “Wrn DC plug feedback” is generated when GCB DC state does not corresponds to DC plug
feedback. Plug feedback protection is not active in TEST mode.
GCB1 feedback
Use this input to detect, whether the generator first AC1 line circuit breaker is open or closed. See binary
output GCB1 close/open.
GCB2 feedback
Use this input to detect, whether the generator second AC2 line circuit breaker is open or closed. See binary
output GCB2 close/open.
AC plug1 fbck (AC 1 generator output plug feedback)

Binary input AC plug1 feedback is safety input. Input behavior depends on setpoint PlugFeedback =
[BEFORE, AFTER].
BEFORE:
GCB1 can be closed only when AC plug1 feedback is closed = cable is connected to the plain before close
command is sent.
AFTER:
AC plug1 feedback must be closed within GCB1 ON pulse, 5 sec after close command (=confirmation from
the plane).
Alarm “Wrn AC plug1 feedback” is generated when GCB1 state does not corresponds to AC plug1 feedback.
Plug feedback protection is not active in TEST mode.
AC plug2 fbck (AC 2 generator output plug feedback)

Binary input AC plug2 feedback is safety input. Input behavior depends on setpoint PlugFeedback =
[BEFORE, AFTER].
BEFORE:
GCB2 can be closed only when AC plug2 feedback is closed = cable is connected to the plain before close
command is sent.
AFTER:
AC plug2 feedback must be closed within GCB2 ON pulse, 5 sec after close command (=confirmation from
the plane).
Alarm “Wrn AC plug2 feedback” is generated when GCB2 state does not corresponds to AC plug2 feedback.
Plug feedback protection is not active in TEST mode.
GCB DC button
Binary input has the same function as GCB ON/OFF button on the InteliGen front panel. It is active in MAN,
AUT and TESTmode.
GCB1 button
GCB1 button has has the same function as GCB ON/OFF button on front panel. GCB1 button is active in
MAN, AUT and TESTmode.
GCB2 button
GCB2 button has similar behavior like GCB buttons on front panel. GCB2 button is active in MAN, AUT and
TESTmode.
Hint:
External buttons are activated by rising edge.

Binary outputs IG-GPU - default
Two GCB application Three GCB application - example
BO1 Starter Starter
BO2 Fuel solenoid Fuel
BO3 GCB DCcls/open GCB DC cls/open
BO4 GCB1close/open GCB1 close/open
BO5 Not used GCB2 close/open
BO6 Idle/Nominal Idle/Nominal
IG-GPU
BO7 Alarm Alarm

BO8 Horn Horn
BO9 AVR on AVR on
BO10 Not used Not used
IG-PCM

Binary outputs - list

Not used
Output has no function.
Starter
The closed relay energizes the starter motor.
The relay opens if:
• The “firing” speed is reached or
• Maximum time of cranking is exceeded or
• Request to stop comes up
Fuel solenoid
The setpoint Engine params: Fuel solenoid selects the output function: DIESEL, GAS. Fuel solenoid
(DIESEL / GAS)
Ignition
The closed output switches on the ignition.
The output closes if: RPM > 30.
The output opens if: RPM < 3.
Pre-start
The output closes prior to the engine start (Prestart) and opens when START RPM speed is reached. During
repeated crank attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
Cooling pump
The output closes when gen-set starts and opens AfterCoolTime delayed after stop the engine.
Prelubr pump
The output periodically closes / opens Prelubrication time / PrelubricationPause.
Idle/Nominal
The output closes during engine start, after Idle time elapses. The output opens again in Cooling state.
Hint:
Connect Binary output IDLE / NOMINAL to speed governor to switch the speed: opened = IDLE, closed =
RATED.

GenParamsOK
The output is copy of generator status LED on INTELIGEN front panel. The output is closed if genset is
running and all genset electric values are in limits and no alarm is active.
Hint:
Use this output for switching of auxiliary device (e.g. cooling pump) driven from generator independently on
the GCB.
Alarm
The output closes if any alarm comes up.
The output opens if FAULT RESET is pressed.
The output closes again if a new fault comes up.
Horn
The output closes if any alarm comes up.
The output opens if
• FAULT RESET is pressed or
• HORN RESET is pressed or
• Max time of HORN is exceeded (Horn timeout)
The output closes again if a new fault comes up.
Full load
The output closes if the gen-set is fully loaded and there is no reserve in engine power. The output can be
used for load shedding. The output closes when the load >= 0.9 * Nomin power for more than 3sec. The
output opens when the load < 0.9 * Nomin power.
Ready to run
The output is closed if following conditions are fulfilled:
• Gen-set is not running and
• No Shut down or Slow stop alarm is active
• Controller is not in OFF mode
Hint:
When InteliGen is switched off, the output is opened.
Ready to load
The output is closed if genset is running and all electric values are in limits no alarm is active. The GCB is
already closed or is able to be closed. The output opens during cooling state.
NotReadyAuto
The output is closed in
• OFF, MAN mode or in
• AUT mode when a failure blocking automatic operation is detected.
The output is opened only in AUT mode, when no failure blocking the engine operation is active and genset
is ready to take the load (or running loaded).
Hint:
Use this input for external indication that genset is not ready for automatic or stand-by function.
Vg fail
The output closes if the generator over/under voltage alarm or voltage asymmetry alarm activates.
The output opens, if Alarm is not active and FAULT RESET is pressed.
fg fail
Output closes if the generator over/under frequency alarm activates.
Overload
Output closes if the generator overload alarm activates.

Overspeed
Output closes if the gen-set over speed alarm activates.
Underspeed
Output closes if the gen-set under speed alarm activates.
Start fail
Output closes after the gen-set start-up fails.
Overcurrent
Output closes if the generator
• IDMT over current or
• current unbalance or
• short current alarm activates.
Batt volt
Output closes when battery over/under voltage warning appears.
Common Wrn
Output closes when any warning alarm appears.
The output opens, if
• No warning alarm is active and
• FAULT RESET is pressed
Common Stp
Output closes when any slow stop alarm appears.
• No slow stop alarm is active and
Common Sd
Output closes when any shut-down alarm appears.
• No sd alarm is active and
Common Unl
Output closes when any unload alarm appears.
• No unload alarm is active and
Common Fls
Output closes when any sensor fail alarm appears.
The output opens, if no Sensor fail is active and Fault reset button is pressed.
OFF mode
The output is closed, if OFF mode is selected.

MAN mode
The output is closed, if MAN mode is selected.
AUT mode
The output is closed, if AUT mode is selected.
AIn 1 , AIn 2 , AIn 3

Output closes when IG-GPU Analog input 1, 2, 3 Level1 or Level2 (e.g. warning and shutdown) alarm
appears.
Load shedd 1 (2, 3)

Output closes when gen-set power exceeds Ld shed level limit for Ld shed del time.
Output opens automatically when AutoLd recon = ENABLED or manually by rising edge of Binary input MAN
LOAD RECON. One edge moves only one stage.
Principle of Load shedding is described in the chapter Function description Load shedding.
Stop solenoid
Output closes when is active stop command.
Output activates as well when engine moves spontaneously, not from starter sequence.
Output is closed for minimal 40 seconds in any case and minimal 10 sec after RPM=0.
Service time
Output closes when gen-set Service count down timer Service time reaches zero.
Cooling
Output closes when gen-set is in Cooling state.
GCB DCcls/open
The output controls (close/open) the generator DC line circuit breaker.
GCB1 close/open
The output controls (close/open) the generator AC1 line circuit breaker.
GCB2 close/open
The output controls (close/open) the generator AC2 line circuit breaker.
AVR on
Binary output is connected to AVR unit to enable/disable generator voltage.
It is opened in “Idle” and “Cooling” state and when generator over voltage protection is active – see Gen >V
setpoint description.
It is closed in Running state (from Idle) when no Electric protection is active or after Fault reset.
Similar to common unload.
GCB DC ON
Positive 5 sec pulse on Binary output closes GCB DC circuit breaker.
GCB DC OFF
Positive 5 sec pulse on Binary output opens GCB DC circuit breaker.
GCB1 ON
Positive 5 sec pulse on Binary output closes GCB 1 circuit breaker.
GCB1 OFF
Positive 5 sec pulse on Binary output opens GCB1 circuit breaker.

GCB2 ON
Positive 5 sec pulse on Binary output closes GCB 2 circuit breaker.
GCB2 OFF
Positive 5 sec pulse on Binary output opens GCB2 circuit breaker.
Hint:
Binary output GCBx OFF pulse is activated when GCBx is closed itself = active GCBx feedback without
previous close command. GCBx OFF pulse stays active until is GCBx feedback active (can b longer than 5
sec).
Analog inputs IG-GPU

IG-GPU has three analog inputs for resistive sensor 0 to 2400 Ω. Each analog input can be adjusted to
convert resistor measured value to displayed value in bar, °C or %. Warning and shutdown limits are
adjusted in Engine protection group.
For “All the time” alarms the first = warning protection level:
Only Alarm is detected when the warning level is reached on running genset – engine stays running.
Engine can’t start when the warning level is reached before start.
One analog input can be configured for DC line over voltage protection. Active DC line over voltage
protection opens Binary output GCB DC close-open. It is supposed connection of voltage sensor with 4 to
20mA output (configure corresponding sensor 4-20mA).
AI1
Analog input 1. Default configuration: oil pressure measuring in range 0 to 10,0 bar.
AI2
Analog input 2. Default configuration: water temperature measuring in range 0 to 100 °C.
AI3
Analog input 3. Default configuration: DC over voltage. 4-20mA/100.
Hint:
Connect external resistor 120 ohm – see connection of current output sensors.

Set points
Password
There are three levels of password protection.
0. User level allows change of of non-protected setpoints only
1. Operator level allows change of setpoints protected by Operator level
2. Master level allows change of setpoints protected by Operator and Master level
3. Supervisor highest level allows all setpoints or configuration changes, firmware upgrade.
Hint:
The asterisk mark “*” appears before a setpoint name (on controller screen) if the setpoint is password
protected.
The asterisk mark is removed only when the password is set from controllers front panel.
The asterisk mark is still visible on controller screen even if the password is set from WinEdit.
Even though one level may have been set from the front panel, the affected setpoints are not accessible
from WinEdit (direct or Modem) until this level is set in WinEdit (direct or Modem). Setpoints opened from
front panel are automatically closed 15 minutes after the last key has been depressed or when wrong value
of setpoint is set.
It is possible to protect remote Start, Stop, GCB, MCB commands from WinEdit, MultiEdit as well. This three
level command protection can be configured from WinEdit.
EnterPassword
Password is a four-digit number. Only setpoints associated with the entered password level can be modified.
Use ↑ or ↓ to select the desired password and then hit enter.
ChangePassword 1
ChangePassword 2
ChangePassword 3
Hint:
Any password can be changed once that level password or higher has been entered.
To set password protection from WinEdit:

Open WinEdit
Select Controller – Software configuration – Modify
Select Setpoints window
Set desired protection level: 0 or 1 or 2 or 3
Access code
• Can be changed from WinEdit software only (Controller – Change Access code).
• Has to be set before remote modem or SMS connection is opened.
• Can be up to 16 ASCII characters
At first Password3 has to be entered before the new Access code can be changed.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or
GSM modem connection:
Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open.
Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color.
To set commands protection from WinEdit:

Open WinEdit
Select Controller – Software configuration – Modify

Select Setpoints window
Set Commands = 0 (no protection) or level 1 or 2 or 3
Basic settings
Gen-set name
User defined name, used for InteliGen identification at remote phone or mobile connection.
Gen-set name is max 14 characters long and have to be entered manually using WinEdit software.
Hint:
Gen-set name is not changed when new archive is loaded.
Check Gen-set name after firmware upgrade.
Nomin power [kW]

Nominal power of the generator.
Step: 0,1 kW
Range: 0,1 – 300,0 kW
Current limit [A]

This is the current limit for the generator IDMT over current and short current protection. See Generator
protections: 2CurrLimit del, Ishort setpoints.
Current limit can be different from generator rated current value.
Step: 0,1 A
Range: 0,1 - 500,0 A
!!! VERY IMPORTANT !!!

• The maximum input current to the InteliSys current terminals is 11 Amps. Higher value is displayed
as measured limit, e.g. 15 Amps from CT is measured and displayed as 11 Amps
• Take special care when selecting CT’s. All available 5 Amp CT’s do not have a range up to 11
Amps.
CT Ratio [/5A]
Generator current transformer ratio.
Step: 0,1 A/5A
Range: 0,1 – 1000,0 A/5A
DClineCT ratio [/5A]

CT ratio for measuring of phase L3 in feeder for DC line, before rectifier AC to DC. CT must be connected
on AC side before rectifier AC to DC.
Step: 0,1 A/5A
Range: 0,1 – 1000,0 A/5A
Nomin voltage [V]

Nominal generator voltage (phase to neutral).
Step: 1V
Range: 80 – 300 V
Nominal RPM [RPM]

Nominal speed of the engine.
Step: 1 RPM
Range: 100 – 4000 RPM
Hint:
Generator frequency can be used (for RPM measuring) only when generator voltage is min 5V during
cranking.
Nominal freq [Hz]

Nominal generator frequency.
Step: 1 Hz
Range: 320 – 480 Hz
Gear teeth [-]

Number of teeth on the engines flywheel for for the pick-up.
Set to zero, if no pick-up is used. Engine speed is counted from the generator frequency.
Step: 1
Range: 0 – 500
Mode IG [ OFF, MAN, AUT, TEST ]

Equivalent to Controller mode changes by MODE→ or ←MODE buttons.
Hint:
Mode change can be separately password protected.
Contr adr (1 .. 32) [-]

Controller identification number. Each gen-set in the group has to have its own unique number. Default value
is 1.
Hint:
When opening Direct or Modem connection to single InteliGen, the InteliGen Controller address has to be
set to 1 and must correspond to WinEdit communication setup setting.
RS232 mode [ Standard / Modbus ]

Communication protocol selection.
Standard: InteliGen (WinEdit/MultiEdit) communication protocol.
Modbus: InteliGen Modbus protocol.
Hint:
Detail description see in InteliGen Communication guide.
Engine params
Prestart time [s]
This is the time the binary output PRE-START is active for prior to engine start.
Set to zero if you want to leave the output PRE-START open. RPM must be zero during Prestart time.
Step: 1s
Range: 0 – 600 s
Prelubr time [s]

This is the time the binary output PRELUBR PUMP is active. The InteliGen will activate binary output
PRELUBR PUMP for this amount of time, then pause for Prelubr pause, then activate again. This will
continue the entire time the engine is not running and the controller is in MAN or AUTO mode.
Step: 1s
Range: 0 – 600 s
Prelubr pause [min]

Interval between prelubrication.
Step: 1 minute
Range: 1 – 1000 min
Hint:
To use Prelubrication, configure Binary output PRELUBR PUMP at first .
Prelubrication is disabled in InteliGen OFF mode or when is Prelubr time set to zero.
When engine is running PRELUBR PUMP binary output is opened.
Prelubrication starts Prelubr puse after engine stops.
Prelubrication starts immediately when InteliGen power supply turns on or when mode changes from OFF to
MAN or AUT.
Start RPM [%]

“Firing” speed. InteliGen stops cranking. Under speed limit when engine is running.
Step: 1 % of Nominal speed
Range: 1 – 50 %
MaxCrank time [s]

Amount of time the InteliGen will crank the engine in an attempt to start.
Step: 1s
Range: 1 – 60 s
Hint:
When digital output Fuel Solenoid is configured as gas, the engine will crank 25% longer on the last
unsuccessful attempt in order to ventilate the remaining gas.
The InteliGen will not continue cranking the engine after three seconds of RPM = 0. It will continue CrankFail
pause.
CrankFail pause [s]

Pause between crank attempts.
Step: 1s
Range: 1 – 60 s
Crank attempts [-]

Max number of crank attempts.
Step: 1
Range: 1 - 10
Hint:
The starter will disengage when digital output starter is engaged for 2 sec. and RPM equals zero. The
setpoint Gear teeth has to be set greater than zero.
A pick-up fail shutdown is activated when digital output starter is closed and generator voltage is higher than
5 V and RPM equals zero.
When engine RPM within 30 sec (after start) does not reach Nominal RPM, Shut down start fail alarm is
activated.
Idle time [s]

Idle time delay starts when RPM exceeds Start RPM. A start fail is detected if the RPM drops below 30 and
the InteliGen is still in the Idle state.
During the Idle time is Binary output IDLE/NOMINAL opened, when expires IDLE/NOMINAL output closes.
Binary output IDLE/NOMINAL opens during Cooling period again.
Step: 1s
Range: 1 – 3600 s
M
RP
Start RPM
RP
M
RPM = 30
BO Starter
BO IDLE/RATED
Idle time Min stab time
Electric protections
active
Start Fail
Idle function Outputs and Setpoints overview:
Engine params:
Idle/Nominal
Idle time [s] binary output

Min stab time [s]
This is the minimum time the InteliGen will wait, after the RPM has come up to nominal RPM, to close the
GCB.
Step: 1s
Range: 0 – Max stab time
Max stab time [s]

Maximum time after reaching of defined level of RPM to get proper voltage level of the generator.
Step: 1s
Range: Min stab time – 300 s
Hint:
When generator voltage does not reach defined limits ( see Generator protection group) within Max stab time
the unload alarm is activated, genset cools and stops. History and Alarm list record contains Alarm reason
(e.g. Vg<).
Cooling time [s]

Runtime of the unloaded gen-set to cool the engine before stop.
Step: 1s
Range: 0 – 3600 s
AfterCoolTime [s]
Runtime of engine after cooling pump. Binary output COOLING PUMP is closed when the engine starts and
closes Cooling time delayed after gen-set stops.
Step: 1s
Range: 0 – 3600 s
Hint:
If the engine After cooling function is needed the binary output COOLING PUMP should be configured.
Fuel solenoid (DIESEL / GAS) [-]

Selection of FUEL SOLENOID output function.
DIESEL: When in this mode of operation the output closes, which in turns energizes the fuel solenoid and
enables the engine to start.
The output opens if:
Emergency stop comes or
Cooled gen-set is stopped or
in pause between repeated starts
GAS: When in this mode of operation the output closes, which in turns opens the gas valve and enables the
engine to start.
The output closes if RPM > 30 with 1s delay.
The output opens if:
Emergency stop comes or
The cooled gen-set is stopped or
In pause between repeated starts.
If the engine is unsuccessful in starting the Fuel Solenoid output will stay energized 25% longer in order to
vent the remaining gas.
Example of FUEL SOLENOID output behavior during unsuccessful start.

the last
cranking
BO Starter closed opened ventilation
MaxCrank time + 25 %
Start RPM
RPM < Start RPM RPM < Start RPM
RPM RPM =0 RPM =0
RPM < 3 RPM < 3
RPM > 30 RPM > 30
MaxCrank time
BO Fuel
solenoid=Diesel closed opened closed opened
BO Fuel +1sec +1sec

solenoid=Gas closed opened closed opened
BO Ignition on off on
Engine protect
NextServTime [h]
This is the amount of time that will elapse till service on the gen-set is required. When the countdown is
complete:
• Service alarm is detected
• Alarm list is recorded
Step: 1h
Range: 0 – 65535 h
Hint:
Once the service time has elapsed the NextServTime will have to be reset to clear the alarm and begin a
new countdown.
Horn timeout [s]

The maximum amount of time the horn will sound. If it desired to have the horn sound until the alarm is
cleared then set to zero.
Step: 1s
Range: 0 – 600 s
Overspeed [%]
Threshold for over speed protection
Step: 1% of Nominal RPM
Range: 50 – 150%
Hint:
Engine params: Start RPM value is checked as underspeed level.
Protection del [s]

During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure).
The protections are unblocked after the Protection del time. The time starts after reaching Start RPM.
Step: 1s
Range: 0 – 300 s
Anl Inp1 level1 []

The first threshold level for ANALOG INPUT 1 alarm detection. Default setting is setting is oil pressure
warning.
Step: 0,1 bar (psi)
Range: -100 – 10000
Anl Inp1 level2 []

The second threshold level for ANALOG INPUT 1 alarm detection. Default setting is oil pressure shut down.
Step: 0,1 bar (psi)
Range: -100 – 10000
Anl Inp1 del [s]

Delay for ANALOG INPUT 1 alarm.
Step: 1s
Range: 0 – 180 s
Anl Inp2 level1 []

The first threshold level for ANALOG INPUT 2 alarm detection. Default setting is coolant temperature
warning.
Step: 1 (°F)
Range: -100 – 10000
Anl Inp2 level2 []

The second threshold level for ANALOG INPUT 2 alarm detection. Default setting is coolant temperature
shut down.
Step: 1 °C (°F)
Range: -100 – 10000
Anl Inp2 del [s]

Step: 1s
Range: 0 – 180 s
Anl Inp3 level1 []

The first threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level warning.
Step: 1%
Range: -100 – 10000
Anl Inp3 level2 []

The second threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level shut down.
Step: 1%
Range: -100 – 10000
Anl Inp3 del [s]

Step: 1s
Range: 0 – 180 s
Batt >V [V]

Warning level for battery overvoltage.
Step: 0,1V
Range: 10 – 40 V
Batt <V [V]

Warning level for low battery voltage.
Step: 0,1V
Range: 8 – 30 V
Batt V del [s]

Delay for battery voltage alarms.
Step: 1s
Range: 0 – 600 s
Hint:
SD battery flat is detected when controller is switched off during cranking. The next start is blocked.
Hint:

The analog input del is still enabled even if analog inputs are configured as binary contrary to standard
Binary inputs B1 to BI9 which have fix 1 sec delay for activation.
Gener protect
Hint:
All Alarm limits are the last acceptable values. Alarm detection starts when measured value is over the alarm
limit.
Overload [%]
Threshold for generator overload (in % of Nominal power) triggers when exceeded.
Step: 1 % of Nominal power
Range: 50 – 300 %
Overload del [s]

Delay for generator overload
Step: 0,1s
Range: 0 – 60,0 s
Ishort [%]
Ishort is a percentage over Current limit, that when reached all the GCB’s Close/Open, are immediately
opened, the event is recorded in the alarm and history list, and the engine will cool down and stop if the Fault
reset button is not depressed in AUT mode.
Step: 1 % of Current limit
Range: 100 - 500 %
2CurrLimit del [s]

IDMT curve shape selection. 2CurrLimit del is the reaction time of IDMT protection for 200% overcurrent
Igen = 2* Current limit.
Step: 0,1 s
Range: 0 - 60 s
IDMT is inversely proportional to the generators overcurrent. The higher the overcurrent gets the less time
will elapse before the alarm is activated.
When the IDMT protection is activated the GCB is opened, the event is recorded in the alarm and history list,
and the engine will cool down and stop if the fault reset button is not depressed.
2CurrLimit del * Current limit

Reaction time =
Igen - Current limit
Where Reaction time is the amount of time from IDMT detection to the opening of the GCB.

Maximal Reaction time
Reaction time
2CurrLimit del
Igen
Current limit Ishort
Hint:
The maximum allowable Reaction time is 900 sec (15 min).
Where Igen is the maximum current of the three phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are equal 2CurrLimit
del.
Overcurrent
200 % = ≤ 100 % 101 % 110 %
2CurrLimit
del
0,2 s No action 20 s 2s
Reaction time 2s No action 200 s 20 s
20 s No action No action 200 s
(time > 900 s)
IDMT adjusting example for extreme time ratio for 2CurrLimit del = 2 s
Generator nominal current = 170 A (48kW, cos=0,8).
Current value % Default Reaction time

archive
Real generator nominal current 100 % 170 A unlimited
Current limit 124,6 % 212 A unlimited
Overcurrent 1 125 % 213 A 300s
Overcurrent 2 150 % 255 A 5s
!!! VERY IMPORTANT !!!

• The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this value is
displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11 Amps.
• Take special care when selecting CT’s. All available 5 Amp CT’s do not have a range up to 11
Amps.
Curr unbal [A]

Threshold for generator current unbalance
Step: 0,1 A

Range: 0,1 – 1000,0 A
Curr unbal del [s]

Delay for generator current unbalance
Step: 0,1 s
Range: 0 – 60,0 s
DC OverldDel [s]
Delay for “DC overload” alarm activation after Binary input DC OVERLOAD is closed.
Step: 0,1 s
Range: 0,1 to 60,0 s
DC overcurrent [A]
Threshold for generator DC line over current protection. DC line current is measured on AC side of DC line
before AC to DC rectifier on Id current terminals.
Step: 0,1 A
Range: 0,1 – 1000,0 A
DCoverCurr del [s]

Delay for generator DC line over current protection.
Step: 0,1 s
Range: 0– 60,0 s
Gen >V protect [ ENABLED / DISABLED ]

ENABLED: Standard Gen>V protection
DISABLED: Gen>V protection is disabled when GCB DC is closed only. Protection is active when is closed
both GCB DC and GCB1 and/or GCB2 or GCB1 and/or GCB2 without GCB DC.
Hint:
Set DISABLED for systems with DC line droop compensation.
Gen V del is time for generator voltage stabilizing after GCB DC is opened (from previous line droop
compensation).
Closing of AC GCB1 or GCB2 is blocked when GCG DC is closed and generator voltage is higher than Gen
>V level (due to line droop compensation). Block function is indicated in Alarm list.
Gen >V [%]

Threshold level for generator over voltage. All three phases are checked; it is used maximum of them.
Generator over voltage protection is active when GCB DC is closed together with GCB1 or GCB2.
Generator over voltage protection is not active when “VDC GCB” is closed alone (GCB1 and GCB2 is
opened) because of generator voltage can increase due to external DC line voltage droop compensation.
Step: 1% of Nominal voltage
Range: Gen <V – 200% of Nominal voltage
Gen <V [%]

Threshold for generator under voltage. All three phases are checked. Minimum out of three is used.
Step: 1% of Nominal voltage
Range: 0 – Gen >V
Gen V del [s]

Delay for generator under voltage and over voltage
Step: 0,1 s
Range: 0 – 60,0 s
Volt unbal [%]

Threshold for generator voltage unbalance.
Step: 1% of Nominal voltage.
Range: 1 – 150 %

Volt unbal del [s]
Delay for generator voltage unbalance.
Step: 0,1 s
Range: 0 – 60,0 s
Gen >f [%]

Threshold for generator phase L3 over frequency.
Step: 0,1% of Nominal frequency
Range: Gen < f - 200,0 % of Nominal frequency
Gen <f [%]

Threshold for generator phase L3 under frequency.
Step: 0,1% of Nominal frequency
Range: 0,0 – Gen > f
Gen f del [s]

Delay for generator under frequency and over frequency
Step: 0,1s
Range 0 – 60,0 s
PlugFeedback [AFTER / BEFOFRE]

AFTER: Plug feedback must be closed within 5 sec after CB close on command (pulse).
BEFORE: Plug feedback must be closed before CB close on command (pulse).
Act. calls/SMS
Warning call [DISABLED / ENABLED]
Enables or disables active calls/SMS to selected phone or mobile numbers when a warning alarm occurs.
Unload call [DISABLED / ENABLED]

Enables or disables active calls/SMS to selected phone or mobile numbers when a unload alarm occurs.
Slow stop call [DISABLED / ENABLED]

Enables or disables active calls/SMS to selected phone or mobile numbers when a slow down alarm occurs.
Shut down call [DISABLED / ENABLED]

Enables or disables active calls to selected phone or mobile numbers when a shut down alarm occurs.
Up to three separate channels are available for any one of the following types of messages:
DISABLED: Channel is disabled.
DATA: Standard analog, GSM or ISDN modem connection to WinEdit.
SMS: Channel sends SMS message. Only when is GSM modem connected.
E-MAIL: Channel sends E-mail. Only when is IG-IB connected.
EML-SMS: Channel sends E-mail with short SMS. Only when is IG-IB connected.
Email contains
- Header with serial number and application info.
- Alarm list
- 20 History records (reason, date, time)
Example of EML-SMS:
AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
AcallCH1..3Addr
Address for channel 1...3 active call. Each above message type has either a number or an e-mail address
associated to it.
For more details see WinEdit-MultiEdit guide chapter IG-IB Internet communication.

Hint:
When a modem is connected to a single controller the controller address has to set to 1. If the address is
anything but 1 active call is disabled.
To receive active call run WinEdit – Type of connection = Active call. WinEdit Active call window contains
list of received AIG or AIS files. Each list item contains Gen-set name, Date, Time, IS serial number.
NumberRings AA [-]
Number of rings prior to open modem connection from PC to controller.
Step: 1
Range: 1 – 30
Hint:
NumberRings AA change is not accepted immediately but after controller is switched on or when modem is
connected to controller.
A.c.multiplier [ 1 to 250 ]
When active call is activated, controller tries five times to open the connection when A.c.multiplier = 1 (e.g.
when the phone line is engaged). There are ten attempts when A.c.multiplier = 2, etc..
Step: 1
Range: 1 to 250
Hint:
There are 5 attempts for any active call. Timeout for connection is 90 sec and after 120 sec controller starts
the next attempt. During the time the InteliGen is trying to send an active call type, incoming calls are
blocked.
Load Shedding
The load shedding function is available in all applications (SPM, SSB, SPtM, MINT, MEXT) and is active in
all InteliGen modes except OFF.
Load shedding has three steps and each step is linked with its own LOAD SHED digital output. There is only
one load shed level and delay for all three steps as well as recon level and delay. Load shed can only move
from one step to the next, e.g. No LoadShed to LdShed S1 to LdShed S2 to LdShed S3 and vise versa.
If manual reconnection of the load is desired the AutoLd recon setpoint needs to be disabled and the MAN
LOAD RECON digital input needs to be configured.
Digital input MAN LOAD RECON resets InteliGen to lower stage of load shed only if the load is under Ld
Recon Level.
Ld shed level [%]

When gen-set load exceeds this level for more than LD Shed delay , InteliGen controller proceeds to the
next Load shedding stage - the next binary output LOAD SHED x is closed.
Range: from Ld Recon level to 200 % of Nominal power
Ld shed delay [s]

Time delay for LD shed level limit.
Step: 0,1 s
Range: 1 - 1800 s
Ld recon level [%]

When gen-set load drops under this level for more than LD recon delay time, INTELIGEN controller
proceeds to the lower Load shedding stage. The binary output for higher stage is opened (LOAD SHED x).
Automatic load reconnection works only when AutoLd recon = ENABLED.
Range: from 0 - Ld shed level
Ld recon del [s]

The amount of time that the load has to exceed Ld shed level before the next load shed level is activated.
Step: 1s
Range: 1 - 1800 s
AutoLd recon (DISABLED / ENABLED) [-]
Enables automatic reconnection of shedded load. If enabled, binary input MAN LOAD RECON has no
function.
Date and time

TimeStamp per
Time interval for history record. Time base is based on number of minutes since midnight.
Step: 1 min
Range: 0 - 240 min
Hint:
No history is recorded when TimeStamp Per = 0.
SummerTimeMode [DISABLED / WINTER / SUMMER,

WINTER-S, SUMMER-S]
DISABLED: Automatic switching between summer and wintertime is disabled.
WINTER (SUMMER) : Automatic switching between summer and wintertime is enabled and it is set to
winter (summer) season.
WINTER-S (SUMMER-S) : Modification for southern hemisphere.
Time [HHMMSS]
Real time clock adjustment
Date [DDMMYY]
Actual date adjustment
Sensor spec
Calibr AI1 (AI2, AI3) […]
Calibrating constant to adjust the measured value of IG-GPU analog inputs. The units of the calibration
constant are the same as the associated analog input, e.g. If entering 5 for Calibr AI1, and AI1 is oil pressure
in psi’s then it would be 5 psi’s.
Step: 1
Range: -1000 – +1000
Hint:
Calibr AI1, Calibr AI2, Calibr AI3 have to be adjusted when measured value is near the alarm level.

Sensor specification
Sensor calibration
To correct measuring error of each analog input (pressure, temperature, level) calibrating constants within
10 % of measure range should be set. Three calibrating constants are set in physical units - °C, %, psi, °F,
bar, etc. From these constants equivalent calibrating resistances are calculated and are internally (in
software) added to the sensors resistance.
Once the calibration value is entered (enter is pressed) the calibrating resistance is calculated and saved in
memory. This value is then added to measured sensor resistance before the value is displayed.
Example: IG-GPU display Temperature 70 °C and real value is 73 °C.
After setting Calibr AI1 to +3 °C (and pressing ENTER) InteliGen calculates corresponding resistance
(e.g.5Ω) and saves this value into the memory. The resistance is then added to all calculations (e.g.
instead of 70°C -> 73°C, or e.g. instead of 5°C -> 6°C).
Default sensor settings

Analog input 1: 10 points VDO characteristic, pressure measuring in bar
Analog input 2: 6 points VDO characteristic, temperature measuring in °C
Analog input3: 2 points VDO characteristic, fuel level measuring in %
For VDO sensor characteristic see chapter Value and set points codes.
VDO Temperature sensor VDO Pressure sensor
2000 200
1800
Resistance [ohm]
Resistance [ohm]
1600
1400
150
1200
1000 100
800
600 50
400
200
0
0
0 20 30 40 50 60 70 80 90 110 0 2 4 6 8 10
Temperature [ C] Pressure [bar]
Temperature Pt 1000 Ni 1000

ºC ohm ohm
-20 922 893
-10 961 946
0 1000 1000
30 1117 1171
60 1232 1353
80 1309 1483
90 1347 1549
100 1385 1618
110 1423 1688
120 1461 1760
0 -1 -1
Hint:
When measured value is 6% out of range the Sensor fail FLS is detected.

Operator Interface
Pushbuttons and LEDs
2 1
11
5 6 7 8 10 9
Pushbuttons:
1. ←MODE , MODE→ Cycle forward through gen-set operation modes OFF -> MAN -> AUT.
2. ↑ ↓ Select the set point, select the screen or increase set point value.
3. PAGE Cycles through the display screens MEASUREMENT->ADJUSTEMENT->HISTORY.
4. ENTER Confirm set point value.
5. HORN RESET , FAULT RESET Deactivates the HORN, Acknowledges faults and alarms.
6. START Starts the gen-set in MAN mode.
7. STOP Stops the gen-set in MAN mode.
8. GCB1 ON/OFF GCB1 (AC1 line) ON/OFF command.
9. GCB DC ON/OFF GCB DC ON/OFF command.
LEDs
10. GCB1 ON: GREEN LED is on, if GCB1 (AC1 line) is closed.
11. GCB DC ON: GREEN LED is on, if GCB1 (AC1 line) is closed.
Hint:
GCB2 ON/OFF button can be controlled externally only, not from IG-GPU front panel. Configure Binary input
GCB2 BUTTON and connect external ON/OFF switch or use WinEdit software for remote control.
There is no LED indication of GCB2 state on IG-GPU front panel.
How to select gen-set mode ?

Use MODE→ or ←MODE to select requested gen-set operation mode (OFF – MAN – AUT).
When to use GCB ON/OFF button ?
Before closing of any circuit beaker, generator voltage and frequency must be within limits.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Pressing the PAGE button repeatedly will scroll the user through the
menu screens.
How to view measured data?

Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
MEASUREMENT screen. Use ↑ and ↓ to select the screen with requested data.
How to view and edit set points?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
ADJUSTMENT screen.
2. Use ↑ or ↓ to select requested set points group.
3. Press ENTER to confirm.
4. Use ↑ or ↓ to select requested set point.
5. Set points marked “*” are password protected.
6. Press ENTER to edit.
7. Use ↑ or ↓ to modify the set point. When ↑ or ↓ is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
Press PAGE to leave selected set points group.
How to view the HISTORY menu?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
HISTORY screen.
2. Use ↑ or ↓ to select a requested record.
3. Use ENTER to select requested screen (record items) within displayed records
How to change the display contrast ?

Press ENTER and ↑ or ↓ at the same time to adjust the best display contrast
Hint:
Only in MEASUREMENT menu
How to check the serial number and software revision?

Hold down the ENTER and the press PAGE. On the display you can see InteliGen INFO screen for 10
seconds.
InteliGen INFO screen contains :
Controller name (see Basic setting group)
InteliMains serial number (8 character number)
SW version: the first is the firmware version number, the second is configuration table number.
Application: IM
Branch: InteliMains
Hint:
Only in MEASUREMENT menu.
How to find active alarms ?

Active alarm list is the last screen in the MEASUREMENT menu.

Select MEASUREMENT menu. Press ↑ You will see the list of all active alarms with the number of alarms
at the top-right corner. Inverted alarms are still active. Non-inverted alarms are not active, but not yet
confirmed.
Press FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT screen is
active.
Hint:
Alarm list does not activate when you are reviewing the values, parameters or history.
Description of MEASUREMENT screens

Main measure screen
example
1 2
3
OFF MAN AUT TEST
Ready 4
Mains Oper
cos 0.00 7
RPM 0
Tim er 0
5
8
6
1. Operation mode of the gen-set

2. Indication of active alarm
3. Status of the gen-set
4. Actual condition
5. RPM of the gen-set
6. Active power
7. Power factor
8. Timer - event s counting time (e.g. prestart, cooling, etc.)
Generator screen
DC line current 0,0 A
Gen freq 0,0 Hz
Gen curr L1 0,0 A
Gen curr L2 0,0 A
Gen curr L3 0,0 A
G-PhPh 0 0 0 V
G-Ph-N 0 0 0 V
Gen Ph-N voltage three phase barograph
IG-GPU Analog inputs screen

AI1 Oil pressure (single barograph)
AI2 Water temperature (single barograph)
AI3 DC > V (single barograph)
Battery voltage (single barograph)
IG-GPU binary inputs 1 / 2

BI1 to BI5

IG-GPU binary inputs 2 / 2
BI6 to BI9
IG-GPU binary outputs 1 / 2

BO1 to BO5
IG-GPU binary outputs 2 / 2

BO6 to BO9
Load shedding status
Gen-set power screen

Total and per phase
Active power 0,0 KW
0,0 0,0 0,0
Pwr factor 0,00
0,00 0,00 0,00
React pwr kVA 0,0 A
0,0 0,0 0,0
Appar pwr 0,0 KVA
0,0 0,0 0,0
Statistic
kWhours total
kVArhours total
RunHours
NumStarts
NextServTime
Alarm list

PAGE PAGE
PAGE
Measure Screens Par. Edit Screens History Screens

OFF MAN AUTO
500 › ENGINE BASIC
ENGINE PROT
0 1000 GEN BASIC
12345h
GEN PROTECT
Screen
MAINS FAIL
586 kW 14:23:15
PAGE ENTER
GEAR TEETH OF
› 150 150 -
NOM RPM
Next 1500 1500 RPM
START RPM LE Y
30 30%
Flow Chart of pushbutton Operation
Screen CRANK TIME

10 10s AB OR
InteliGen GPU, SW Version 1.1, ©ComAp – January 2007

T IST
H
Parameter setting:
1. Set cursor by buttons

ENTER
2. Press to editing mode
3. Adjust parameter by buttons
ENTER
Next 4. Press to write parameter into memory
Screen Press PAGE to cancel of editing mode ENTER ENTER
ENTER
47
PAGE
..... TO MEASURE SCREEN
Mode description
There are four modes of the gen-set: OFF – MAN – AUT – TEST.
To select the mode press MODE→ or ←MODE
OFF mode
Genset cannot be started. If START , STOP , GCB1 ON/OFF, GCB2 ON/OFF,GCB DC ON/OFF buttons is
pressed the iG-GPU will not respond. Outputs STARTER, GCB1 CLOSE/OPEN, GCB2 CLOSE/OPEN, GCB
DC CLS/OPEN, GCBx ON, GCBx OFF and FUEL SOLENOID are not energized.
MAN mode
1. To start the gen-set: press START.
2. When the generator voltage is within limits (adjusted in the set point group Generator protections)
and Engine params: Idle time is over press GCB1 ON/OFF , GCB2 ON/OFF , GCB DC ON/OFF to
close corresponding GCB. If the generator voltage is out of the limits, InteliGen does not respond to
the any GCB button. There are two conditions for GCBx closing
3. To open the GCB press corresponding GCB ON/OFF button.
4. To stop the gen-set press STOP.
a) When running loaded, opens all GCB’s, goes into cooling state and stops the engine.
b) When running unloaded activates cooling sequence and then stops the engine.
c) During cooling state causes immediate engine stop.
There are two conditions to close any GCBx:

a) GCBx feedback must be closed within 2sec after GCBx close command
b) Plug feedback must be closed before or after GCBx close command, depends on setpoint
PlugFeedback [AFTER / BEFOFRE]
Hint:
InteliGen does not respond to the REMOTE START/STOP input
The genset is permitted to run unloaded for an unlimited amount of time.
Twice pressing of STOP button causes immediate stop from Loaded state.
AUT mode
1. When BI Rem start/stop is closed engine starts and stays running unloaded. Function Idle/Nominal is
active. All CB’s must be closed manually only by buttons.
2. When BI Rem start/stop opens all closed GCB1, GCB2 and GCB DC opens, engine cools and stops.
Hint:
InteliGen does not respond to START and STOP buttons.
When Binary input REM START/STOP is closed, engine can start automatically without warning when
pressing FAULT RESET after shut down alarm !!!
TEST mode
TEST mode can be selected by Mode button from controller front panel or by Binary input Remote TEST.
TEST mode corresponds to MAN mode, but there is no check and protection of GCB DC, GCB1, GCB2 plug
feedback.
Genset can be started manually by START button or by rising edge of binary input Start6Button. GCBx can
be closed by front panel GCB ON/OFF buttons or by rising edge of Binary input GCBx button. State of
GCBx plug feedback is not important, but GCBx feedback must be closed within 5 seconds after close
command.

Load shedding
G en-set power
Ld shed level
closed
BO Load shed 1
closed
BO Load shed 2
closed
BO Load shed 3
Ld shed del Ld shed del Ld shed del
Load reconnection – automatic

AutoLd recon = ENABLED
Gen-set power
Ld recon level
BO Load shed 3 opened
Ld recon del Ld recon del Ld recon del
Load reconnection – manual

AutoLd recon = DISABLED
Ld recon level G e n- se t p ow
er
BI M an load recon
no action

Load sheeding Inputs, Outputs and Setpoints overview:
Load shedding:
Vg Ld shed level [%]
Ig Ld shed delay [s] Load shed 1
Ld recon level [%] Load shed 2
Ld recon del [s]
Load shed 3
AutoLd recon
Man load recon [ ENABLED /
DISABLED ]

Alarm management
Following alarms can be configured on Binary or Analog inputs:
Binary inputs Analog inputs

Sensor Fail Fls #### indication
Warning Wrn No action, indication Warning Wrn No action, indication only
only
Shut down Sd Fast stop Wrn+Shutdown Sd Fast stop
Slow stop Stp Cooling and stop Wrn+Slowstop Stp Cooling and stop
Unloading Unl GCB opening Wrn+Unload Unl GCB opening
HistoryRecord No alarm
DC line Selective DC line protection
Hint:
The alarm can be configured for any IG-GPU and IG-PCM binary input.
When warning comes up it is displayed on the Alarm list screen and the selected entries are written to the
History record.
Detection of each binary input alarm is fix 1 sec time delayed. Analog inputs delay is adjustable.
Alarms detected on IG-GPU analog inputs are two levels (e.g. wrn and sd).
Use WinEdit to modify binary or analog inputs protection.
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Binary inputs configured as Warning
Analog inputs configured as Warning
Battery voltage alarm level
Unload
When the generator protection comes up, InteliGen opens the output GCB CLOSE/OPEN, and then is
engine cooled and stopped.
Possible unload alarms

GCB failure
Overload
IDMT Overcurrent (all three phases are checked)
Short current (all three phases are checked)
Current unbalance
Generator voltage unbalance
Generator over/under voltage (all three phases are checked)
Generator over/under frequency (all three phases are checked)
Alarm binary or analog inputs configured as Unloading protection
Slow stop
When the slow stop alarm comes up InteliGen unloads gen-set, opens outputs GCB1 CLOSE/OPEN, GCB2
CLOSE/OPEN, GCB DC CLS/OPEN, waits for Cooling time and opens FUEL SOLENOID output.
Possible slow stop alarms:
Binary inputs configured as Slow stop
Analog inputs configured as Slow stop

Shut down
When a shutdown occurs, InteliGen opens outputs GCB CLOSE/OPEN, FUEL SOLENOID, STARTER and
PRESTART.
Possible shut-down alarms:

Over speed
Under speed
Start fail
Binary inputs configured as Shut down
Analog inputs configured as Shut down
Analog inputs protection

For “All the time” alarms the first = warning protection level:
Only Alarm is detected when the warning level is reached on running genset – engine stays running.
Engine can’t start when the warning level is reached before start.
One analog input can be configured for DC line over voltage protection. Active DC line over voltage
protection opens Binary output GCB DC close-open. It is supposed connection of voltage sensor with 4 to
20mA output (configure corresponding sensor 4-20mA).
DC line protection
There are three following possibilities:
DC overvoltage
Function is available on IG-GPU Analog input. Configure corresponding Analog input protection = DC line.
DC overcurrent
Connect IG-GPU Idl-Idk terminals for current measuring of phase L3 on AC side before external AC/DC
converter. Set overcurrent limit in Generator protection: DC overcurrent, DC overcurrent del.
DC overload
Is activated after delay when binary input DC overload is closed. Set delay in Generator protection: DC
overload del.
Activity of any protection opens binary output GCB DCcls/open and activates corresponding Alarm list and
History record.

Alarm time chart
Underspeed
Protection
delay Engine running only, SD, Slow stop, Wrn
Gen>V, Gen<V, Gen>f, Gen<f,
Volt unbal, Curr unbal,
Unload protection
All the time & Overspeed protections & Ig IDMT, Ig unbal, IG short
Ready
Cranking Starting Running Loaded Loaded
RPM=0
GCB opened
Starter OFF
Min stab time
GCB closed
Max stab time
Unloading
Cooling
Stop
Start
Idle
or
Voltage phase sequence detection

InteliGen controller detects phase sequence on both generator and mains/bus voltage terminals. This
protection is important after controller installation to avoid wrong voltage phases connection. Following
alarms can be detected:
Wrong phase sequence

There is fix defined phase sequence in InteliGen controller L1, L2, L3. When the phases are connected in
different order (e.g. L1,L3,L2 or L2,L1,L3) following alarms are detected:
G ph opposed = wrong generator phase sequence
Inverted phase polarity

inverted phase polarity can be detected due to wrong connection of separation transformers between
controller and generator / mains / bus voltage. Phase sequence is OK but some phase(s) is connected in
opposite way (180° shift).
Following alarms can be detected:
GEN L1 neg = generator phase L1 is inverted
Wrong phase sequence and inverted polarity

It is combination of both previous alarms
G ph+L1 neg = wrong generator phase sequence and phase L1 is inverted
Hint:
Phase sequence detection is active when voltage in all three phases is >50VAC and all phase angles are in
the range 120° ± 20.
Phase sequence alarm detection is 1 sec delayed to avoid transient effects.

GCB fail detection
GCB fail detection is based on binary output CBx close/open comparing with corresponding binary input CBx
feedback.
There are three different time delays for CB fail detection – see following diagrams.
When the BO GCB close/open in steady state and GCB feedback is changed the GCB fail is detected
immediately (no delay).
closed
BO G CB close/open opened BO G CB close/open
closed
BI G CB feedback BI G CB feedback opened
active active
Alarm: G CB fail Alarm: G CB fail
Alarm detection: Alarm detection:
immediatelly immediatelly
When BO GCB close/open opens there is 5 sec delay for the breaker to respond before a GCB fail will be
detected.
BO GCB close/open opened
BI GCB feedback opened

Time delay
5 sec active
Alarm: GCB fail
When BO GCB close/open closes, there is 5 sec delay for the breaker to respond before a GCB fail will be
detected.
closed
BO G CB close/open
Time delay closed

BI G CB feedback 5 or 2 sec
active
Alarm: G CB fail
Sensor fail detection

Sensor fail Fls is detected when measured value is 6,2 percent out of range. The controller screen will
display #### instead of the correct measured value.

Gen-set operation states
Engine states
Init After INTELIGEN power supply switch on
Not ready Gen-set is not ready to start
Prestart Prestart sequence in process.
Prestart output is closed
Cranking Engine is cranking
Pause Pause between start attempts
Starting During Idle time.
Running Gen-set is running unloaded
Loaded Gen-set is running loaded
Stop Stop
Shut down Shut down alarm
Ready Gen-set is ready to run
Cooling Gen-set is cooling before stop
Unl Alarm Gen-set is running unloaded
Gen-set states:
IslOper Island operation
Brks Off GCB’s opened
UnlProt Unload protection

Remote control and data logging
Direct connection to the PC
InteliGen can be connected directly with PC via RS232 interface.
Use the standard cable RS232 cable to connect PC with InteliGen.
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAp’s software package WinEdit at
least 5.4 version.
WinEdit enables:
Read the quantities,
Adjust all set points,
Read the history,
Control the engine,
Configure the controller,
Select software configuration,
Modify alarm inputs and outputs,
Modify password, commands protections,
Direct or modem communication,
Receive active calls.
WinEdit control screen

WinEdit enables remote start and three circuit breakers control.
History file
InteliGen stores a record of an each important event into the history file. The history file contains up to 117
records. When the history file is full, the oldest records are removed.
Hint:
To force history download in WinEdit (direct or modem) open History window and select History | Read
history command.
Record structure
Abbreviation Historical Value
No. Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY

Time Time of historical event in format HH:MM:SS
Pwr Generator active power
PF Generator power factor
LChr Character of the load
Spd Engine speed
Gfrq Generator frequency
Vg1 Generator voltage L1
Ig1 Generator current L1
DCC DC line current (from AC side)
Batt Battery voltage
Oilp IG-GPU Analog input 1 value (oil pressure)
Wtmp IG-GPU Analog input 2 value (water temperature)
DOV IG-GPU Analog input 3 value (DC line over volt)
BInp IG-GPU Binary inputs
BOut IG-GPU Binary outputs
Mode Controller mode OFF, MAN, AUT
List of possible events

Zero signed events are not displayed nor stored.
Events specification Alarm History Active call
Configurable
Analog inputs IG-GPU alarms YES YES YES
Binary inputs IG-GPU alarms YES YES YES
Events info
InteliGen switched on 0 Switched On 0
Periodic history record 0 Time stamp 0
Starting sequence begins 0 Gen set start 0
Gen set stopped 0 Gen set stop 0
GCB DC breaker closed 0 GCB DC closed 0
GCB DC breaker opened 0 GCB DC opened 0
GCB1 breaker closed 0 GCB1 closed 0
GCB1 breaker opened 0 GCB1 opened 0
GCB2 breaker closed 0 GCB2 closed 0
GCB2 breaker opened 0 GCB2 opened 0
Time mode was changed 0 TimeModeChngd 0
Password was set from any terminal 0 Password set 0
Password was changed from any 0 Password chngd 0
terminal
Binary input Remote OFF was closed 0 Remote OFF set 0
Binary input Sprinkler was closed 0 Sprinkler set 0
Service time expired WrnService Time 0 wrn
Engine
Gen set start fail Sd Start Fail Sd Start Fail sd
Gen set overspeed Sd Overspeed Sd Overspeed sd
Gen set underspeed Sd Underspeed Sd Underspeed sd
SD stop fail see Note 1. Sd StopFail Sd StopFail sd
Emergency stop Emergency stop Emergency stop sd
RPM pickup fail Sd PickupFail Sd PickupFail sd
Battery voltage – warning Wrn Batt volt Wrn Batt volt wrn
Battery is discharged Sd Batt flat 0 sd
Start info
Manual start by button 0 Gen set start 0
Manual stop by button 0 Gen set stop 0
Remote start by binary input 0 GenSetRemStart 0
Remote stop by binary input 0 GenSetRemStop 0
Events specification Alarm History Active call
Generator
Generator phase 1 overvoltage Unl Vg1 Over Unl Vg1 Over unl
Generator phase 1 undervoltage Unl Vg1 Under Unl Vg1 Under unl
Generator overfrequency Unl Fgen Over Unl Fgen Over unl
Generator underfrequency Unl Fgen Under Unl Fgen Under unl
Generator voltage unbalance Unl Vgen Unbal Unl Vgen Unbal unl
Generator overload UnlGen Overload UnlGen Overload unl
Failure of gen. DC line circuit breaker GCB DC fail GCB DC fail wrn
Failure of gen. AC1 line circuit breaker GCB1 fail GCB1 fail wrn
Failure of gen. AD2 line circuit breaker GCB2 fail GCB2 fail wrn
DC line plug is not connected DC plg fb DC plg fb wrn
AC1 line plug is not connected AC1 plg fb AC1 plg fb wrn
AC2 line plug is not connected AC2 plg fb AC2 plg fb wrn
Binary input DC overload indication DC overload DC overload unl
DC line overcurrent (on AC line) DC overcurrent DC overcurrent unl
Generator short current protection Unl Short Igen Unl Short Igen unl
Generator IDMT protection Unl IDMT Unl IDMT unl
Generator current unbalance Unl Igen Unbal Unl Igen Unbal unl
System info
Wrong params checksum 0 Wrong params 0
Watchdog reset 0 Watchdog rst 0
Application loaded 0 Appl.loaded 0
Firmware loaded 0 Firmw.loaded 0
Modem
RS232 control command 0 RS232 control 0
MODEM control command 0 MODEM control 0
SMS control command 0 SMS control 0
Modem Bridge control command 0 MB control 0
Local Brigde control command 0 LB control 0
Internet Bridge control command 0 IB control 0
Active call from CH1 successfully sent 0 ActCallCH1 sent 0
Unsuccessful active call from CH1 ActCH1 failed ActCH1 failed 0
Phase sequence
Inverted polarity of gen phase L1 GEN L1 neg 0 0
Bad gen phase sequence G ph opposed 0 0
Bad gen phase sequence and polarity L1 G ph + L1 neg 0 0
Hint:
Binary and analog inputs alarm events are recorded and displayed under a user name.
Modem Bridge (MB) is IG-MU connected to modem.
Local Bridge (LB) is IG-MU connected to PC.

Remote and mobile communication
Modbus protocol
• Direct connection: RS232, RS422, RS485
• Modem connection
• 9600 bps, 8 data bits, 1 stop bit, no parity
• Transfer mode RTU
• Function 3 (Read Multiply Registers)
• Function 6 (Write Single Register)
• Function 16 (Write Multiply Registers)
• The response to an incoming message is sent with minimum 4,096 ms delay after message reception
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web
site at http://www.modicon.com/openmbus/ .
Communication object vs. Register

All the data intended for communication has its representation as communication objects in the controller.
The communication object is represented by the n-byte array in the controller memory and identified by the
unique 16-bit communication object number. The register, according to Modbus communication protocol,
represents a two-byte data and in communication functions is referenced by 16-bit register address. Further
in the description of communication functions the communication object number will always be used as
a register address and length of the communication object will be expressed by number of registers. Just
one communication object can be read or written by one communication function.
Hint:
It is possible to download the Actual INTELIGEN controller description from on-line controller or from (aig or
ais) archive. Use ..\ Program files \ ComAp \ WinEdit \ Tools \ Cfg_img \ Cfg_img.exe software.
Recommended ISDN modem

• Askey TAS-200E
Recommended GSM modem
• Wavecom WMOD2, dual 900/1800MHz (baud rate 9600 bps).

• Siemens M20, TC35. For modem configuration use GM setup program.
Any other GSM modem must support baud rate 9600bps or 19200bps. GSM modems operating on higher
baud rate are not supported.
Hint:
Any Modem goes to init procedure in following cases
- after controller reset (when modem is already connected)
- whenever is modem connected to controller
- each 20 minutes when is no connection
- when connection is closed
- when data transmit error occurs
GSM Modem setup

Prior to start work with GSM modem run following program for GSM proper setup.
Program writes all the necessary AT commands to configure the GSM modem properly for use with IG-GPU.
This program runs independent on WinEdit:
• Start MS Windows-Start-Program files - WinEdit –Gm_setup.exe.
• Select COM port
• Select iG-CU (=IG-GPU)

• Press Setup button
• Follow commands in GSM Modem Setup window
Hint:
It is strongly recommended to use the same type of modem on the both sides (IG and PC) of connection.
Analog Analog GSM GSM

modem modem or modem modem
Mobile SIM card setting
Adjust SIM card on GSM modem in the following way:

• Enable data communication (it could be done by your local GSM operator),
• Set phone number SMS service center SC (recommended in international format in case of
roaming),
• Set no PIN code required.
Hint:
All SMS on SIM card will be erased during GSM modem initialization. Valid SMS on SIM card will be
served except adjusting and gen-set control command.
SMS message header
Every SMS must start with header in format:
#address:access command1, command2
where address is controller address 1 to 32

access is valid access code set-up by WinEdit (up to 15 characters length),
# character indicated beginning of message,
: character separated controller address and access code
Hint:
For direct communication to one controller is possible skip address setting.
SMS message commands

Hint:
SMS commands are available for IG-MU from software version 1.9.
1. Controller address
Controller address is unique controller identification number located in setpoint group Basic setting
: Contr addr [1 to 32].
Syntax: #XX
XX … controller address [1 to 32]
Example: #5
Message is addressed to controller with address 5.
2. Access code
InteliGen / InteliSys Access code is 15 characters length string. Access code is separated from
controller address by column.
Syntax: #5:X
X … controller access code up to 15 characters length
Example: #5:accesscode
Message is addressed to controller with address 5 and its access code is set to
value ‘accesscode’.

3. Read value or setpoint
Command for reading of selected value or setpoint. Return value is in appropriate numerical or string
format.
Syntax: r XXXX (or rXXXX)

r … command
XXXX… value or setpoint code
Example: #5:accesscode r 8252
Reading of setpoint 8252 (8252 = Gear teeth)
4. Adjust setpoint
Command for adjusting of selected setpoint. Answer message contains only confirmation of
successful adjusting or appropriate error.
Syntax: w XXXX YYYY (or wXXXX YYYY)

w … command
XXXX… setpoint code
YYYY… value of setpoint in appropriate format
Example: #5:accesscode w 8252 144
Adjusting of setpoint 8252 to value 144 (8252 = Gear teeth).
Return code: ok … adjusting setpoint was correct

w_err … adjusting setpoint was not successful
er_pass … adjusting setpoint required enter valid password
er_old … command for adjusting was read out from SMS during GSM
modem initialization – in this case command will not be served.
5. Enter password
Password setting command. Password has to be set before adjusting of protected setpoint or calling
protected gen-set control command. Setting password command is not necessary before every
adjusting. Password is four digit number in range 0 to 9999.
Syntax: p PPPP (or pPPPP)

p … command
PPPP… password
Example: #5:accesscode p 1234, w 8252 144
Setting password before adjusting protected setpoint.
Return code: ok … setting password was successful

er_pass … setting password is not valid
6. Gen-set control
SMS command for invoking gen-set control command as Start, Stop, Fault reset etc.
Syntax: c Y (or cY)
c … command
Y … type of operation
Y Type of operation Y Type of operation

1 Start 7 MCB ON
2 Stop 8 MCB OFF
3 Horn Reset 9 GCB ON/OFF
4 Fault Reset 10 MCB ON/OFF
5 GCB ON 11 Next Mode
6 GCB OFF 12 Previous Mode
Example: #5:accesscode p 1234, c1

This SMS command invoke gen-set command Start. Password setting is needed in
case of gen-set command protection.

Return code: ok … invoking gen-set command was successful
er_pass … invoking gen-set command require setting valid password
c? … unknown gen-set command
c_er … invoking gen-set command is not allowed in actual state (e.g.
attempt invoke gen-set start command in OFF mode).
er_old … command was read out from SMS during GSM modem
initialization – in this case command will not be served.
7. Read Alarm list
Read actual Alarm list.
Syntax: a
a … command
Example: #5:accesscode a
Request of actual Alarm list.
Return code: AL=(items of alarm list) … comma separated items of Alarm list.
Exclamation mark in front of Alarm list item indicates inverse record (still active
alarm).
Note: 1. Answer message contains most eight items of Alarm list.

2. Alarm list is not separated to more messages.
8. Time delay
Insert time delay before serving next SMS command.
Syntax: d T
d … command
T … time delay in sec (in range 1 to 600)
Example: #5:accesscode d 10
Request 10 sec delay before serving next SMS command.
Return code: d_ok … time delay was successful performed

d_over … requested time delay is out of range (1 to 600 sec)
Note: Any other SMS messages are not served during time delay!
9. Help
Request for list of supported SMS command.
Syntax: ?
Example: #5:accesscode ?
Return code: ?=(p passwd,r comm_obj,w com_obj val,c cmd_num,d sec,a,?) … list
of supported SMS commands
Note: Return code is not separated to more message.
10. Answer message

Answer message start with # character followed Gen-set name. Colon separate this head form return
codes of SMS commands. Answer message is generated during serving received message and is
sending in case of acquirement 160 characters or end of received message. Answer message is
sending to the originator phone number. Tree dots at the end of message indicate separation and
next following message.
Example: #5:accesscode r8252,w8252 100,r8252

answer message
#Gensetname: 144,ok,100
11. Examples of SMS commands

Here is following several examples of SMS messages addresses to controller InteliSys® with address
5, named ‘Gen-set name’. Access code in this controller is set to ‘accesscode’ and password is ‘1234’. In

examples are used setpoints and values 8276 – Nomin.power, 8209 – RPM, 8315 – Controller Mode, 8235 –
binary inputs, 8296 – Gen > f.
Example 1 – reading value

SMS: #5:accesscode r8276 read value 8276
Answer: #Gen-set name:100
Example 2 – adjusting setpoint

SMS: #5:accesscode r8276,w8276 read value 8276,
110,r8276 write 110,
read value 8276
Answer: #Gen-set name:100,ok,110 read value of 8276 is 100,
writing to 8276 was ok,
new value of 8276 is 110
Example 3 – Gen-set control and delay time

SMS: #5:accesscode read value 8276,
r8276,c1,d30,r8209 invoke gen-set command
START,
delay 30 sec,
read value 8209
Answer: #Gen-set read value of 8276 is 110,
name:110,ok,d_ok,1499 Gen-set command START
was ok,
confirm delay command,
read value of 8209 is 1499
Example 4 – adjusting special setpoint

0,r8315 write 1 (index of stringlist
type),
read value 8315
Answer: #Gen-set name:MAN,ok,OFF read value of 8315 as
string,
writing was ok,
read new value of 8315 as
string
Hint:
Setpoints Stringlist type (e.g. Controller Mode) is read as string and adjust as index of string item in string
list. e.g. Controller Mode:
Read value Write value [as

[as string] index]
OFF 0
MAN 1
SEM 2
AUT 3
Example 5 – reading and writing other type

110.2 write 110.2 with decimal
point
Answer: #Gen-set name:OIIIOOIIO,ok read value of 8235 (binary
value),
writing was ok
Note: 1. Writing binary setpoint is not supported.

2. Writing setpoint with decimal point is automatically complement in appropriate
number of decimal places.

Example 6 – reading actual Alarm list
SMS: #5:accesscode a read actual Alarm list
Answer: #Gen-set name:AL=(!Wrn Actual Alarm list contains
PrimWater temp, !Wrn SecWater temp, three items.
Batt volt)
Active SMS message
Active SMS message is invoked by controller request. Active SMS message is sending to GSM phone
number specified in setpoints group Act. Calls/SMS on InteliGen®/InteliSys®. Specified phone number must
be in international format +cccyyyxxxxxx where ccc is country code, yyy is operator prefix and xxxxxx is local
phone number. Active message contains items of actual Alarm list (most eight items).
Example of active SMS message:

#Gen-set name:AL=(Wrn PrimWater temp, !Emergency stop)

Technical data
Power supply
Voltage supply 8-36V DC
Consumption depends on supply voltage 0,4A at 8VDC; 0,1A at 36VDC
Battery voltage measurement tolerance 2 % at 24V
RTC battery live 10 year
Hint:
When internal RTC battery becomes empty InteliGen function (e.g. Ready for stand by) does not change
until controller power supply is switched off.
After the next power switch on controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except Wrong params record
Alarm list is empty
Time and Date values are set to zero
Statistics values are random
Operating conditions
Operating temperature -20..+70oC
Storage temperature -30..+80oC
Protection front panel IP65
Humidity 95% without condensation
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
Vibration 5 - 25 Hz, ±1,6mm
25 - 100 Hz, a = 4 g
Shocks a = 200 m/s2
Dimensions and weight

Dimensions 180x120x50mm
Weight 800g
Mains and generator

Nominal frequency 50-60Hz
Frequency measurement tolerance 0,1Hz
Current inputs
Nominal input current (from CT) 5A
Load (CT output impedance) < 0,1 Ω
CT input burden < 0,2 VA per phase (In=5A)
Max. measured current from CT 11 A
Current measurement tolerance 2% from the Current limit
Max. peak current from CT 150 A / 1s
Max. continuous current 12 A
Voltage inputs
Measuring voltage 231VAC phase to neutral
400VAC phase to phase
Maximal measured voltage 290VAC phase to neutral
Input resistance 6 MΩ phase to phase
6 MΩ phase to neutral
Voltage measurement tolerance 2 % from the Nominal voltage
Overvoltage class III (EN61010)
Binary inputs and outputs
Binary inputs
Number of inputs 9
Input resistance 4,7 kΩ
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
Contact relay outputs

Number of outputs 2
Electric life cycle min 100.000 switching cycles
Maximum current 12 A DC resistive load
4 A DC inductive load
Maximum switching voltage 36 VDC
Minimum load 24 V / 0,1 A
Insulation voltage 500 Veff
Binary open collector outputs

Number of outputs 7
Maximum current 0,5 A
Maximum switching voltage 36 VDC
Analog inputs
Not electrically separated
Resolution 10 bits
Sensor resistance range 0 Ω-2,4 kΩ
Resistance measurement tolerance 4 % ± 2 Ω out of measured value
Speed pick-up input

Type of sensor magnetic pick-up (connection by
shielded cable is recommended)
Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)
Maximum input voltage 50 Veff
Minimum measured frequency 4 Hz
Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk)
Frequency measurement tolerance 1,5 %
RS232 interface
Maximal distance 10m
Speed 19.2kBd
Recommend external converter:

ADVANTECH – ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus supervision,
no external data flow control signals, galvanic isolated.
Recommended internal converter:

ADVANTECH – PCL-745B or PCL745S : Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated.


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Compact Controller for Stand-by and Parallel Operating Gen-sets

Software version IG-GPU-1.1, 2.2.2004

Copyright © 2003 ComAp s.r.o.

ComAp, spol. s r.o.

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 2

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 3

What is the purpose of this manual?

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 4

WARNING – VERY IMPORTANT !!!

Be aware that gen-set can automatically or remotely start !!!

!!! CAUTION !!!

Adjust set points

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 5

Frequency measuring range is from 320 to 480 Hz (400 Hz ± 20%).

IG-GPU Hardware module Archive

Required and optional modules.

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 6

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 7

IG-GPU 113 x 175 mm

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 8

Idl DC line L1k

BO7 BI3 REMOTE START / STOP

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 10

GCB2 button Starter

Reserve BI10 Reserve

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 11

1/ The GPU output cable is connected to the aircraft.

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 12

Power supply fusing

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 13

Example of InteliGen controller protection

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 14

Use a shielded cable

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 15

Alarm activity Alarm All the time Alarm is check condition

PT 1000 IEC 751, range -20 to 120 °C

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 16

Standard connection of three resistive sensors

Common point of resistive sensors is

Three current output sensors connection to

External resistors 120 ohms each are

3x SENSOR Current sensor connecting reduces the analog

Mixed connection of InteliGen analog inputs:

AI1 – current sensor with external 120 ohms

Analog input common terminal COM has to be

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 17

AI1 RESISTIVE SENSO R

Current output sensors connection

Current output transducers

Three state input

Unused analog inputs

Example of analog input configuration

Name: Change the name of analog input – maximal length is 11 characters

Type: selection between Analog, Binary Tri-state input.

InteliGen GPU, SW Version 1.1, ©ComAp – January 2007 18

Active: setting of polarity:

Alarm type: selection between different types of alarms.

Alarm active: selection between