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Thermocouple Burnout and Burnout Protection Modes
Thermocouple Burnout and Burnout Protection Modes
Thermocouple Burnout and Burnout Protection Modes
Home Flow Level Pressure Temperature Valves Systems Safety Design Tools Formula
The most common failure mode for thermocouples is for them to fail open, this is known as thermocouple burnout. Burnout
can result from a variety of reasons including the thermocouple experiencing a temperature in excess of that for which it was 0
designed, metal fatigue, and oxidation.
It is worth noting that something as simple as a wire in the instrument loop becoming disconnected will produce the same
effect as burnout, therefore selecting a burnout mode and enabling burnout protection, as discussed below, is good practice
for all thermocouple applications.
In the event of a thermocouple burning out we can configure the meter to either have upscale burnout i.e. read high
temperature or downscale burnout i.e. read low temperature. This choice of configuration is termed burnout mode, and the
choice of upscale or lowscale burnout mode will depend on which failure mode is deemed safest for any particular
application. Generally, in heating applications upscale burnout is selected to prevent overheating.
The Burnout Mode Switch allows selection of burnout mode – hi for upscale, and lo for downscale.
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6/22/2020 Thermocouple Burnout and Burnout Protection Modes
Upscale burnout is achieved by supplying a small current (sourced by the instrument’s internal milli-voltage source) to a
thermocouple’s input. In the diagram above, the resistor in the circuit provides a path for current in the event of an open
thermocouple. In real life applications the small current supplied to the circuit would be offset by the zero and span
adjustments. Typical values transmitted from the field to the control system are ≤3.2 mA (for down scale burnout) and ≥21.6
mA (for up scale burnout).
Technical Library
The following pages on Control and Instrumentation.com give more detail on the techniques used in temperature
measurement:
Inventing Temperature:
Measurement and Scientific
Progress
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