KONSULTANT PROSES SDN BHD (18099-U)

Schedule of Technical Data for Water Tube Boiler

BOILERMECH SDN BHD

No. Description Details

GENERAL
1 WATER TUBE BOILER
1.1 Make / model Boilermech / BMWT 6035SAT
1.2 Design code BS 1113 : 1999
1.3 Capacity 60,000 kg/hr
1.4 Design pressure 35 barg
1.5 Thermal efficiency 72 %
1.6 Combustion efficiency TBC
1.7 Steam temperature 238°C
1.8 Steam dryness 98.5 %
1.9 Inspection by third party (Lloyds or approved party) Lloyds / ABS
2 PRESSURE PARTS
2.1 Steam Drum
2.1.1 Type
2.1.2 Material and Thickness BS 1501-223-490A
2.1.3 Internal Diameter 1500 mm
2.1.4 No. of Manholes 2
2.1.5 Internal Fittings for carryover control Scrubber, Demister, Equilibrium plate
2.2 Mud Drum
2.2.1 Type
2.2.2 Material and Thickness BS 1501-223-490A
2.2.3 Internal Diameter 1067 mm
2.2.4 No. of Manholes 2
3 TUBES AND HEADERS
3.1 Furnace wall tubes
(a) Size and number of tubes 76.2 (I.D.) x 3.6 THK

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KONSULTANT PROSES SDN BHD (18099-U)

Schedule of Technical Data for Water Tube Boiler

BOILERMECH SDN BHD

No. Description Details

(b) Material BS 2059 PT 2 360
3.2 Convention tube
(a) Size and number of tubes 50.8 (I.D.) x 3.2 THK
(b) Material BS 3059 PT 1 320
3.3 Down commer tube
(a) Size and number of tubes 125 NB; 6 units
(b) Material ASTM 106B
3.4 Front water wall header
(a) Size and number of tubes 250 mm
(b) Material ASTM 106B
3.5 Side water wall header
(a) Size and number of tubes 250 mm
(b) Material ASTM 106B
3.6 Superheater
(a) Tube size and number of tubes
4 OTHER TECHNICAL INFORMATION
4.1 Furnace Grate Area 378 m²
4.2 Heating Surface Area 2146 m²
4.3 Water Capacity at normal working level 43,800 L
4.4 Water Capacity at full level 53,500 L
5 FITTINGS
5.1 Gauge Glass No. of units: 2 Type: Bi-colour
5.2 Alarm No. of units: 3 Type: Rotary light siren
5.3 Valves - General
5.3.1 Safety valves No. of units; 2 Type; Full lift spring
5.3.2 Feed Water Valve Type; Ball Valve

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KONSULTANT PROSES SDN BHD (18099-U)

Schedule of Technical Data for Water Tube Boiler

BOILERMECH SDN BHD

No. Description Details

5.3.3 Feed Water Check Valve Type; Disro Check Valve
5.3.4 Automatic blowdown valve Type; Quick Action Blowdown Valve
6 ELECTRICAL
6.1 MCC panel c/w with mimic board Self mounted type
7 PRESSURE / TEMPERATURE GAUGES
7.1 Pressure gauges No. of units; 2 Type; Dial
7.2 Temperature gauges No. of units; 1 Type;
8 DRUM LEVEL CONTROL
8.1 Controller Type and Model DP
9 FEED WATER CONTROL
9.1 Controller Type and Model Plug type
9.2 Alarm -
9.3 Emergency control N/A
10 COMBUSTION CONTROL
10.1 Control type Automatic
10.2 Furnance - vibrating grate Vibrating Grate Water-cooled
10.3 Klinker conveyor Type; Submerged No. of units; 1
11 FUEL FEED SYSTEM
11.1 Variable Speed Feed Conveyors Type; Auger conveyor No. of units; 3
12 FLOW METERS / RECORDERS (TYPE / MODEL)
12.1 Circular Recorder Charts
Type; Orifice w/ DP. Model; Yokogawa EJA
12.2 Steam flow c/w totalizer
Type; Orifice w/ DP.110E
Model; Yokogawa EJA
12.3 Feed water flow
110E
12.4 Smoke density meter Type; Opacity Model; UHra
13 SS BOILER WATER SAMPLING COOLER

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KONSULTANT PROSES SDN BHD (18099-U)

Schedule of Technical Data for Water Tube Boiler

BOILERMECH SDN BHD

No. Description Details

13.1 Cooler details Stainless steel
14 SMOKE EMISSION CONTROL
14.1 CEMS - Sonque brand c/w particulate content reading
14.2 Cabling to office - to be provided
15 SOOT BLOWERS
15.1 Details of sonic soot blowers Type; Sonic No. of units; 6 pcs
16 FANS (TYPE / MODEL / KW)
16.1 Induced draft Type; Centrifugal Model; Vibran
16.2 Forced draft Type; Axial Model; Vibran
16.3 Fuel feeder Type; Centrifugal Model; Vibran
17 BOILER FEED WATER PUMP
17.1 Electrical (Capacity and Pressure rating) No of units; 4 Capacity/Pressure; 40,000 L/hr,
35 barg
18 AIR COMPRESSOR (CAPACITY AND PRESSURE No of unit; 1 Capacity/Pressure; 840 L/min,
RATING) 4.5 kgf/cm² g
19 DUST COLLECTORS (TO REDUCE PARTICULATE
CONTENT TO LESS THAN 150mg/NM³ Type: Electrostatic Precipitator (ESP) Model:
VT Corp

20 SS CHIMNEY C/W ANCHOR BOLTS (SELF Dia.: 2300 mm Height: 45 m (or conform
STANDING TYPE) DOE) No. of anchor bolts: -
21 AUTOMATION DETAILS
21.1 For Feed Water Inverter control for feed water pump
21.2 For Fans Inverter control for ID fan
21.3 For Fuel Feeding Auger conveyor w/ Inverter control

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KONSULTANT PROSES SDN BHD (18099-U)

Schedule of Technical Data for Water Tube Boiler

BOILERMECH SDN BHD

No. Description Details

22 PROVISION FOR BIOGAS BURNER FITTING ON
FURNAVE WALL No. of opening: 1
23 TOOLS PROVIDED (TENDERER TO SPECIFY) Refer to attachment (Appendix 1)
24 SPARES PROVIDED (TENDERER TO SPECIFY) Refer to attachment (Appendix 1)
25 OTHERS (TENDERER TO SPECIFY) -

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