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Waste and Biomass Valorization (2021) 12:3913–3925

https://doi.org/10.1007/s12649-020-01285-x

ORIGINAL PAPER

CO Biomethanation with Different Anaerobic Granular Sludges


Zhenwen Zhang1,2 · Chao Ding1,2 · Luyang Wang1,2 · Bingyi Jiang1,2 · Ulf Söderlind2 · Wennan Zhang2 · Chunjiang Yu1

Received: 25 May 2020 / Accepted: 26 October 2020 / Published online: 1 November 2020
© Springer Nature B.V. 2020

Abstract 
Biomethanation of the syngas from biomass gasification provides an alternative method for production of biofuel and
chemicals. CO in syngas plays a key role in biomethanation of syngas, as it is both a substrate and an inhibitor of certain
methanogenesis processes. In this study, CO biomethanation by using a mixture of ­N2 and CO as the gas substrate, was
investigated with the help of 5 adapted anaerobic granular sludges under thermophilic and mesophilic conditions. The results
show that CO biomethanation by the adapted inocula is omnipresent. The sludge from the juice plant has a methane yield
more than 80% of the theoretical value both at 37 °C and 55 °C. Increasing the temperature from 37 °C to 55 °C has a slight
effect on the final methane production, but can significantly increase the CO consumption rate and shorten the time for CO
biomethanation.
Graphic Abstract

Keywords  Methane · Carbon monoxide · Biomethanation · Anaerobic granular sludge

Statement of Novelty efficiency for such syngas, in this work, inoculum acclima-
tion is applied, different anaerobic granular sludges from
Previous studies on CO biomethanation reported in literature various industrial wastewater treatment systems are tested,
either used nearly 100% pure CO with non-adapted sludge and thermophilic and mesophilic conditions are compared
or a single type of anaerobic granular sludge in CO biom- with each other.
ethanation. The present work is directed to the application of
CO biomethanation to the syngas treatment and utilization to
provides an alternative method for the production of biofuels Introduction
and chemicals from biomass gasification. The content of CO
in the syngas from biomass gasification is below 50%. In Biogas is a renewable and environmentally sustainable fuel
order to obtain high CO biomethanation rate and conversion that is used worldwide [1]. It can replace conventional fuel
* Chunjiang Yu
for the production of heat and power to reduce carbon emis-
chunjiang@zju.edu.cn sion and mitigate the greenhouse effect. Upgraded biogas
can substitute natural gas as a vehicle fuel or for chemicals
1
State Key Laboratory of Clean Energy Utilization, Zhejiang production. Biogas is usually defined as the gas produced
University, 38 Zheda Road, Hangzhou 310027, Zhejiang,
China
from anaerobic digestion (AD) of organic substrates by
2
means of anaerobic microorganisms [2], which ends up with
Department of Chemical Engineering, Mid Sweden
University, 85170 Sundsvall, Sweden
­CH4 and ­CO2 as the main final products.

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3914 Waste and Biomass Valorization (2021) 12:3913–3925

The AD process is highly efficient to treat biodegrad- On the other hand, syngas biomethanation is fairly new and
able biomass such as animal manure and food waste, but in the earlier stage of research. In particular, the biomethana-
is difficult to treat non-biodegradable biomass such as lig- tion of CO as a substrate from syngas is the key issue due to
nocellulosic biomasses [3–5]. The limiting step is biomass its inhibitory effect on microorganisms.
hydrolysis which is difficult to proceed and requires a costly Several microbes have been found to be able to produce
and complex pretreatment process to enhance the access of methane from CO as the sole substrate, namely Methanobac-
the microorganisms to the raw materials [6–8]. terium thermoautotrophicum, Methanosarcina acetivorans,
On the other hand, lignocellulosic biomass can be easily Methanosarcina. barkeri. However, methanogenic growth on
gasified into syngas. As an important intermediate platform CO is fairly slow. Thermophilic Methanothermobacter ther-
in biorefinery concept, the syngas can be synthesized into moautotrophicus growth on CO is at a rate only about 1% of
chemicals and high-quality fuels, such as methane, metha- its growth rate on H­ 2/CO2 under the pressure of 50 kPa [15].
nol, DME, diesel and gasoline etc. via metal catalysts [9, 10]. The mixed microbial consortium seems to be more suitable
However, before downstream syntheses, the syngas must go for CO biomethanation. The anaerobic granular sludge can
through a gas cleaning step to meet the strict standards on mitigate the inhibitory effect of CO on methanogens dur-
low impurities in the syngas, such as particulate matter, tars, ing the biomethanation since most of the sensitive metha-
sulfur compounds, nitrogen compounds, alkali metals and nogens are distributed inside the granules to avoid direct
hydrogen chloride [11]. The key issue for biomass to liquid contact with CO [16–18]. This makes anaerobic granular
(BTL) commercialization is the syngas cleaning which may sludge promising for large-scale syngas biomethanation. The
account for up to 38% of the total production cost [12]. anaerobic granular sludge contains multiple microorganisms
To avoid the stringent syngas cleaning, the syngas can be such as acetogens, hydrogenogens and methanogens. These
converted into C ­ H4 by means of microbial catalysts which microorganisms cooperate to form a metabolic network to
can tolerate contaminants of syngas in a certain concentra- complete the conversion of CO to C ­ H4 by direct or indirect
tion range [13]. Compared with metal-catalyzed methana- pathway as presented in Fig. 1. Many studies have shown
tion, biomethanation also has milder reaction conditions and that the indirect pathway dominates in CO conversion, and
more specific end products [14]. Therefore, integration of the direct pathway is negligible [13, 19].
biomass gasification with syngas biomethanation seems a Sipma et al. [21] tested the CO conversion by differ-
promising conversion technology of biomass to biofuels in ent anaerobic granular sludges from different wastewa-
the future. At present, biomass gasification has been well ter treatment reactors and found the CO biomethanation
commercialized somehow for heat and power production. performance is different for different anaerobic granular

Fig. 1  Pathways of CO biomethanation. The standard Gibbs free energy change (ΔG°) was calculated according to Thauer et al. [20]

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Waste and Biomass Valorization (2021) 12:3913–3925 3915

sludges. The anaerobic granular sludges from wastewa- Materials and Methods


ter treatment of various origins have a great impact on
microbial populations composition and distribution [22, Inocula
23]. Identification of sufficiently good anaerobic granular
sludge for CO biomethanation is an important research Anaerobic granular sludges were obtained from Jiangxi
work to be done. Navarro et al. [24] used disaggregated Shuierli Environmental Protection Technology CO. Ltd.
granular sludge to acclimate at 1 atm of CO for 45 days 5 different types of sludges originate from the mesophilic
and found that the methane yield increased from 8 to 90%. (30–40  ℃) bioreactors that treat industrial wastewater:
This shows that adapting the sludge to CO beforehand is alcohol plant wastewater, citric acid wastewater, paper mill
crucial for CO biomethanation. wastewater, starch mill wastewater, and juice plant wastewa-
In addition to inocula, other factors such as CO partial ter as listed in Table 1. Only starch wastewater sludge was
pressure, gas-liquid mass transfer efficiency, and tempera- obtained from the upflow anaerobic sludge blanket (UASB)
ture also have effects on the CO biomethanation. Previous reactor, and other sludges were obtained from the internal
efforts to evaluate the effect of CO partial pressure for CO circulation (IC) reactors. The cattle manure was obtained
biomethanation suggest that increasing P ­ CO would enhance from free-range grazing cattle in the Dabie Mountains. The
acetogenesis while inhibiting methanogenesis [21, 25–27]. characteristics of the inocula are shown in Table 1.
Navarro et al. [24] reported that a maximum methanogenic
activity was achieved at 0.2 atm of CO, and the biometh- Experimental Facility
antion rate decreased with the CO partial pressure. When
the partial pressure reached 1.0 atm, the activity of metha- The biomethanation reactor used in this study is a 320 mL
nogen was completely inhibited. However, Esquivel-Eli- serum bottle which is connected to a 100 mL gasbag. The
zondo et al. [28] reported that complete inhibition of meth- bottle and gasbag are connected through a 5 mm diameter
anogens occurred when P ­ CO was ≥ 51.4 kPa (0.48 mM). silicone hose. The gasbag has a certain degree of flexibility
Despite differences in conclusions, these studies show that in volume depending on the gas in the bottle. Thus, the pres-
CO has a strong inhibitory effect on methane production. sure in the bottle can be kept the same level as the outside
Therefore, for syngas from biomass gasification, it is nec- atmospheric pressure due to the change in gasbag volume.
essary to further evaluate the methanogenic potential of To facilitate liquid sampling, a long needle is fixed below the
the adapted anaerobic granular sludges. Guiot et al. [25] liquid surface through the bottle cap, and a two-way valve
reported that under mesophilic and thermophilic condi- is installed on the top of the long needle. Besides, another
tions, the conversion of CO appears to proceed through two-way valve is fixed to the bottle cap for gas sampling. All
the formation of ­H2 and hydrogenotrophic methanogensis. interfaces are sealed with high temperature resistant hot glue
However, other studies indicate that under mesophilic con- to ensure the airtightness of the reactor.
ditions, the conversion of CO is mainly via acetogenesis The serum bottle was autoclaved before the start of the
and acetoclastic methanogenesis [19, 21, 24]. Therefore, test at a temperature of 121 °C and sterilized for 20 min.
it would be necessary to further test the conversion of CO After cooling, 15 mL of the inoculum was inoculated into
at different temperatures with respect to the integration of the serum bottle, then 60 mL of the basal anaerobic (BA)
syngas biomethanation with biomass gasification which medium and 0.03 g of cysteine hydrochloride were added
takes place at high temperature. to the serum bottle [30]. The basal medium is added as a
Previous studies either used nearly 100% pure CO with growth media and as well as a nutrient base. The composi-
non-adapted sludge or a single type of anaerobic granular tion of the BA medium is shown in Table 2. The reagents in
sludge in CO biomethanation experiments. However, The BA medium are categorized into A, B, C, D and E. The BA
content of CO in biomass syngas is typically below 50%
[29]. For the biomethanation of syngas produced by biomass
gasification, it is necessary to evaluate the inoculated granu-
lar sludges with CO concentration below 50%. Table 1  The characteristics of inocula
So far, the research on syngas biomethanation is fairly Abbreviation Source of inocula TS (g/L) VS (g/L)
new, and very little has been reported in literature such as the
AGS Alcohol plant wastewater 62 50
evaluation of anaerobic granular sludges, sludge acclimation
CGS Citric acid wastewater 96 56
with CO, which will be studied in this work. Furthermore,
JGS Juice plant wastewater 62 54
the CO biomethanation rate and the lag phase is paid atten-
PGS Paper mill wastewater 330 74
tion to in the experimental investigation, and the mesophilic
SGS Starch mill wastewater 48 38
(37℃) and thermophilic conditions (55℃) are compared and
CM Cattle manure 44 42
identified for optimal biomethanation of syngas.

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3916 Waste and Biomass Valorization (2021) 12:3913–3925

Table 2  Stock solution of basal anaerobic medium Table 3  Experimental conditions


Component Reagent Concentration Unit Test Sludge Gas composition (%/%) Tempera- Rotating
ture (°C) speed
A NH4Cl 100 g/L (rpm)
NaCl 10
1 AGS1 CO/N2 = 50/50 37 80
MgCl2·6H2O 10
CGS1
CaCl2·2H2O 5
JGS1
B K2HPO4·3H2O 200 g/L
PGS1
C Resazurin 0.5 g/L
SGS1
D FeCl2·4H2O 2 g/L
CM1
H3BO3 0.05
2 AGS2 CO/N2 = 50/50 55 80
ZnCl2 0.05
JGS2
CuCl2·2H2O 0.038
PGS2
MnCl2·4H2O 0.05
SGS2
(NH4)6Mo7O24·4H2O 0.05
CM2
AlCl3 0.05
CoCl2·6H2O 0.05
NiCl2·6H2O 0.092
EDTA 0.5 was measured once every three days and a small amount of
Na2SeO3·5H2O 0.1 liquid consumed by the measurement was replenished with
Concentrated HCl 1 mL the fresh BA medium. The biomethanation reactor was cul-
E Biotin 2 mg/L tured in shaker-bed at 80 rpm and 2 different temperatures
Folic acid 2 of 37 °C and 55 °C in the dark.
Pyridoxal HCl 10
Thiamine HCl 5
Riboflavin 5 Experimental Tests
Nicotnic acid 5
Ca-d-Pantotheinate 5 The inocula used in this study contains five types of sludge
Cyanocobalamin 0.1 and one type of cattle manure, as shown in Table 1. Prior to
P-aminobenzoic acid 5 the start of the tests, all the inocula were cultured under CO/
Thioctic acid 5 N2 = 50/50 environment and at two different temperatures
until the gas composition did not change. There are two rea-
sons for that: (1) to adapt the inoculums to the temperature
medium are made from 10 mL A, 2 mL B, 1 mL C, 1 mL D and gas composition used in the experiment, (2) to consume
and 1 mL E in addition to distilled water for a total volume the original digestible in the inoculums. This process lasted
of 1 L, similar to reference [31]. 31 days. Then the reactor was filled with the BA medium,
The gas substrate used in this study is a mixture of CO sealed, flushed and filled again before the test starts. The
and ­N2 with a ratio of 1:1 in volume, which was obtained experiment is organized with 2 series of tests for mesophilic
from Hangzhou Jingong Special Gas Co. Ltd. Before the and thermophilic conditions respectively as seen in Table 3.
start of the tests, the gas was used to flush the biomethana-
tion reactor at a rate of 300 mL/min for 15 min to exhaust the
air in the reactor. After flushing, the entire reactor was filled Analytical Methods
with the gas at 1 atm. Then a syringe was used to adjust the
gasbag volume to 100 mL through the gas sampling valve. The TS and VS were determined by heating the samples
Therefore, the volume of the headspace gas of the bottle is in an oven at 105 ℃ overnight until the quality remained
245 mL and the volume of the gas in the gasbag is 100 mL, unchanged, and then in a furnace at 600 °C for 2 h [32].
leading to the total volume of the gas substrate equal to The values of TS and VS are calculated from the sample
345 mL. The total volume of the liquid is 75 mL. During amount remained at different times. Use the data from Lide
the tests, a syringe was used to siphon out 2 mL of gas from [33] to calculate the solubility of H
­ 2, CO, C
­ O2 and C ­ H 4,
the reactor every day to measure its gas composition. The taking into account the amount of gas phase dissolved into
liquid in the reactor was siphoned out by syringe from the the liquid phase.
long needle to measure the pH which was then adjusted to Lower calorific values (LCV) of the initial CO and the
6.5–7.5 by 4 M HCl or 4 M NaOH if necessary. Liquid pH final gas were determined according to Yeqing Li et al. [34]:

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Waste and Biomass Valorization (2021) 12:3913–3925 3917

LCV(MJ∕Nm3 ) = (30.0 × CO + 25.5 × H2 + 85.4 × CH4 ) × 0.42. experiment, while the gas composition of CM is hardly
changed. This may be related to the microbial structure in
where CO, H ­ 2 and C
­ H4 represent the corresponding gas cattle manure. These microbial consortiums may need longer
concentrations (%) of the gas. acclimation time to adapt to the CO atmosphere under meso-
The content of CO, ­CO2, ­CH4, ­H2 in the headspace of the philic condition of 37 ℃.
biomethanation reactor was determined by gas chromatog- As shown in Fig. 2, after inoculum acclimation to CO for
raphy (Shimadzu GC-2014, Kyoto, Japan) equipped with a 31 days, AGS and JGS can quickly consume CO at 0.5 atm
thermal conductivity detector and a packed column (TDX- partial pressure of CO under the mesophilic condition. For
01, 2 m × 3 mm, Stainless Steel). The carrier gas is argon SGS and PGS, when CO consumption rate is increased sig-
and the flow rate is 30 mL/min. The injector and detector nificantly, the partial pressure of CO is reduced down to
temperatures are 110 °C and 160 °C, respectively. The col- 0.27 atm, meanwhile methane starts to be produced signifi-
umn temperature was first retained at 70 °C for 3 min, then cantly. Although all the inocula were acclimated for 31 days
increased to 100 °C at a rate of 3 °C/min, and finally retained under the same condition, the anaerobic granular sludges
for 0.5 min. from different sources still have different CO consumption
The concentrations of acetate, butyrate, and propionate capacity and start to produce methane at different levels of
were determined by liquid chromatography (UltiMate 3000, CO partial pressure.
USA) equipped with a differential refractive Index detector Sipma et al. [21] reported that acetate seems to be the
and Aminex HPX-87H Column (300 × 7.8 mm). The column main intermediate under the mesophilic condition and it
and detector temperatures are 60 °C and 40 °C, respectively. was completely converted into methane at the end of experi-
The flow phase is 5 mM sulfuric acid at a rate of 0.6 mL/ ments. On the other hand, the results of Esquivel-Elizondo
min. The sample injection volume is 5 µL and the analysis et al. [28] showed that acetate was the main end product
time is 31 min. when CO is used as a single carbon source and energy
source. The present work shows that, following CO con-
sumption, acetate, butyrate, and propionate start to appear
Results and Discussion and accumulate corresponding to the changes of pH as seen
in Fig. 3.
Methanogenesis of CO at 37 ℃ The main volatile fatty acid (VFA) obtained during the
CO biomethanation process is acetate. At the end of the
The measurement results for the gas substrate of CO and experiment, acetate is reduced to an extremely low level
­N2 mixture under mesophilic conditions of 37 ℃ with help while methane becomes the main end product for AGS,
of 6 different inocula are presented in Fig. 2. As seen in the CGS, JGS and PGS. For SGS and CM, however, Acetate
figure, AGS and JGS are the best inocula for fast CO biom- is kept at a high level in the content. At the beginning of
ethanation. After 31 days’ adaptation, AGS and JGS are able the experiment, with the formation of VFA, the pH value
to give a certain amount of methane production in a very dropped significantly as seen in Fig. 3. In order to ensure
short lag phase after gas substrate introduction, less than 2 a better CO methanation, when the pH drops too much,
days. The methane content gradually increases and remains the pH would be adjusted back to around 7 in time. As the
constant around 12 days in response to the CO consumption experiment progressed, the pH value gradually stabilized.
rapidly at the beginning of the tests and leveling-off after This can be explained by that the CO was converted into
12 days as expected. The CO consumption rate gradually VFA firstly under the mesophilic condition, and resulted in
decreases with time. ­H2 (< 50 µmol) were detected anyway, a dramatic drop in pH. Then the formation and conversion
but at an extremely low level as seen in Fig. 2 for all different of VFA gradually reached a certain balance.
inoculum cases. The final methane production of AGS and The concentration of VFA in the case of J­ GS1 is very low
JGS is fairly high, 1.38 mmol and 1.51 mmol, respectively, over the whole experimental period of time, in response to a
as summarized in Table 4. high concentration of ­CH4 in the headspace as seen in Fig. 2.
Different from AGS and JGS, CGS, PGS, PGS and CM This can be explained by fast and complete conversion of
give a much lower level of methane production in the early VFA to C ­ H4 under the mesophilic condition with the JGS
stage as seen in Fig. 2. The lag phase is longer, approxi- inoculum. For PGS and SGS, however, the concentrations of
mately 8 days. After the end of the lag phase, the CO con- VFA are high in response to low ­CH4 concentrations in the
sumption rate increases significantly, while methane begins headspace. Anyway, the accumulated acetate in the reactor
to accumulate. Similarly, only traces of H ­ 2 were detected liquid phase is just an intermediate product for PSG in the
during the tests. For CM, the CO consumption rate is sig- test period of time, which is consumed mostly at the end
nificantly lower and only a small amount of ­CH4 is gener- of the experiment, resulting in a higher methane produc-
ated after 16 days even a week longer as observed in the tion comparing to SGS. As a result, whether VFA is a main

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3918 Waste and Biomass Valorization (2021) 12:3913–3925

Fig. 2  Gas composition in the headspace of bioreactor with the initial gas composition of CO/N2 = 50%/50% at 37 ºC for different inocula: AGS,
CGS, JGS, PGS, SGS and CM

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Table 4  CO average Inoculum CO consumption rate CH4 production at the CH4 yield stoichio- Energy conver-
consumption rate, C­ H4 (mmol/gVS d) end (mmol) metric %a sion efficiency %b
production, ­CH4 yield
stoichiometric and energy 37 °C 55 °C 37 °C 55 °C 37 °C 55 °C 37 °C 55 °C
conversion efficiency at 37 and
55 ℃ respectively AGS 0.58 0.75 1.39 1.18 76.6 65.2 73.2 60.8
CGS 0.52 – 1.61 – 88.8 – 77.8 –
JGS 0.51 0.73 1.51 1.55 83.6 85.6 77.1 69.6
PGS 0.39 0.49 1.20 1.31 66.3 72.2 60.8 70.0
SGS 0.78 0.96 0.99 1.21 54.5 66.7 47.3 63.5
CM 0.25 0.53 0.23 0.83 12.4 45.6 77.4 57.4
a
 CH4 yield stoichiometric: 1/4 mol of ­CH4 per mol CO (4CO + 2H2O → ­CH4 + 3CO2)
b
 Energy conversion efficiency = (LCV (the product gas)/LCV (the initial CO) × 100%)

intermediate product or end product depends on experimen- the CM is dissociated state in the liquid phase, so that CO
tal conditions such as inoculum used and incubation time. can directly be in contact with the methanogens to inhibit
It is worth emphasizing that in this experiment, it cannot its methanogenic activity. Navarro et al. [24] observed that
be distinguished whether the acetate was converted directly as ­PCO increasing from 0.5 to 1 atm, aceticlastic methano-
from CO through carboxydotrophic acetogenesis or con- genesis was replaced by hydrogenotrophic methanogen-
verted indirectly from ­H2 + CO2 through water-gas shift esis. Hydrogenotrophic methanogens are less sensitive to
reaction and homoacetogenesis. Although the H ­ 2 concen- CO inhibition in comparison to acetoclastic methanogens.
tration is always very low but ­H2 can be expected to appear Therefore, under the thermophilic condition, methane pro-
and then converted into other products after it is formed[35]. duction proceeds mainly through the synergy of hydrog-
enogens and hydrogenotrophic methanogens after a longer
Methanogenesis of CO at 55 °C phase lag. This further confirms that anaerobic granular
sludge has a unique advantage in CO biomethanation due to
For CO biomethanation at 55 °C, the gas composition in the structure of granular sludge.
the headspace as function of time is shown in Fig. 4. As Under the thermophilic condition, the accumulation of
seen in the figure, the time-dependent CO consumption VFA was also detected, as shown in Fig. 5. It can be seen
rate under the thermophilic condition is generally higher. that the VFA accumulated during the CO biomethanation
With the exception of ­CM2, CO is rapidly consumed with is significantly lower than the mesophilic condition. Mean-
almost no lag phase or extremely short lag phase, less than while, the amount of hydrogen has increased significantly as
2 days. After the short lag phase, methane began to form, mentioned above. This confirms that temperature can affect
and methane production reaches its maximum after about a the intermediate process of CO conversion to ­CH4. The drop
week. These indicate that under the thermophilic condition, in pH is also slightly lower than the mesophilic condition.
the time taken for the biomethanation process of CO/N2 is This can be explained by the decrease in the amount of VFA.
significantly shorter than the mesophilic condition. Guiot
et al. [25] also observed a faster CO conversion potential
during CO biomethanation with anaerobic granular sludge Comparison of CO Biomethanations at 55 ℃
under the thermophilic condition. and at 37 ℃
As shown in Fig. 4, a certain amount of ­H2 appears in
the headspace, and its maximum value reaches 1.08 mmol, Comparing the two cases of thermophilic and mesophilic
which is completely consumed after a few days. Based on conditions, the intermediate products vary from each other
the maximum value of ­H2, it can be calculated that at least to a great degree, in spite of similar amount of end product
44% of CO was converted into ­CO2 + H2. of methane. In the case of the thermophilic condition, C ­ O2
As shown in Fig. 4 CM2, under the thermophilic condi- is rapidly produced in the beginning after 2 or 3 days in
tion, adapted cattle manure still requires a long lag phase response to H­ 2 production for all inocula except for C­ M 2.
of 16 days to consume CO. Afterwards, the CO consump- The production of ­H2 is significantly higher than that under
tion rate starts to increase, and C
­ H4 as well as H
­ 2 start to the mesophilic condition. Similar to previous studies[21],
accumulate. The final methane production reaches a much under the thermophilic condition, ­H2 is the main intermedi-
higher level comparing to the mesophilic condition shown ate in the CO biomethanation, which is subsequently con-
in Fig. 2CM1. The long lag phase required might be attrib- verted to C
­ H4 by hydrogenotrophic methanogenesis at pres-
uted to CO inhibition effect. The microbial community in ence of abundant thermophilic hydrogenogens in the sludge.

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3920 Waste and Biomass Valorization (2021) 12:3913–3925

Fig. 3  VFA accumulation and pH in the bioreactors with the initial gas composition of CO/N2 = 50%/50% at 37 ºC for different inocula: AGS,
CGS, JGS, PGS, SGS and CM. (The dotted line represents the pH adjustment from outside)

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Fig. 4  Gas composition in the headspace of bioreactor with the initial gas composition of CO/N2 = 50%/50% at 55 ºC for different inocula: AGS,
JGS, PGS, SGS and CM

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Fig. 5  VFA accumulation and pH in the bioreactors with the initial gas composition of CO/N2 = 50%/50% at 55 ºC for different inocula: AGS,
JGS, PGS, SGS and CM. (The dotted line represents the pH adjustment from outside)

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Waste and Biomass Valorization (2021) 12:3913–3925 3923

The CO average consumption rate, the C ­ H4 production the acetoclastic methanogenesis process is more thermody-
at the end and the ­CH4 yield from biomethanation of the namically favorable. This may explain that the accumulation
gas substrate of CO and ­N2 mixture under the thermophilic of acetate at 55 °C is less than 37 °C in most cases. Under
condition and the mesophilic condition with help of 5 differ- the thermophilic condition of 55 ℃, higher H ­ 2 concentration
ent inocula are summarized in Table 4. Generally speaking, can be considered for ­H2 production from CO in application.
in comparison to the mesophilic condition, the CO average Based on the stoichiometry of the reaction of carboxydo-
consumption rate under the thermophilic condition is sig- trophic methanation as shown in Fig. 1, the ­CH4 yields of
nificantly higher, and the final ­CH4 yield in most cases is the anaerobic granular sludges are calculated to be between
slightly higher. The thermophilic condition has been shown 50 and 88%. It is worth noting that, at either 37 °C or 55 °C,
to favor higher product yields and lower growth yields for the methane yields of JGS are above 80%. This indicates that
the microbial community, which could be explained by the adapted JGS has better performance in the process of
the lower free energy yield when increasing the tempera- CO conversion to C ­ H4, the JGS is more appropriate for the
ture[36]. The lower energy yield at 55℃ may force them to biomethanation of CO from biomass gasification. Navarro
consume more CO to obtain the same amount of energy for et al.[24] reported that the ­CH4 yield is 24% during the CO
microbial growth. biomethanation by disaggregated anaerobic sludge gran-
As shown in Table 4, At 37 °C, the energy conversion ules under 0.5 atm initial CO partial pressure. The results of
efficiency of most inocula exceeds 70%. The energy con- Guiot et al. [25] show that the methane yields close to 100%
version efficiency of PGS and SGS is lower because a part even more than 100%. It may be attributed to the degradable
of CO is converted into VFA without further conversion to organic matter contained in the inoculum used. As shown in
­CH4 as shown in Fig. 3. It is worth noting that the methane Fig. 4 ­JGS2 and Fig. 2 ­JGS1, there is almost no lag phase in
production of CM is 0.23 mmol at 37 ℃, much lower than the consumption of CO, i.e. CO is rapidly consumed as soon
55 ℃, but the energy conversion efficiency is higher. This is as the experiment starts. In the present case of 0.5 atm CO
because most of the CO has not been converted into methane partial pressure, JGS has better CO conversion ability and
under the mesophilic condition as shown in Fig. 2. shorter time of biomethanation. In conclusion, the anaerobic
Although the temperature increasing has a negative effect granular sludge from a juice plant is more suitable as the
on the solubility of the gas, which will weaken the gas-liquid original inoculum for CO biomethanation.
mass transfer. However, for the thermophilic condition, the
­CH4 production is higher and the biomethanation time is
shorter as described above. This indicates that the limiting
factor of 0.5 atm CO biomethanation process is likely to be Conclusion
the biochemical reaction. Since syngas is normally generated
at high temperature up to 850 ºC, the thermophilic condi- In this study, CO biomethanation by using a mixture of ­N2
tion is expected to be more appropriate for the process con- and CO as the gas substrate, was investigated with the help
figuration of syngas biomethanation with respect to energy of 5 anaerobic granular sludges under thermophilic and
optimization. mesophilic conditions. The results show that the inoculum
As shown in Fig. 1. It can be calculated from thermo- acclimation to CO is important for CO biomethanation.
dynamic analysis that the water-gas shift reaction and the The sludge from the juice plant has a methane yield more
aceticlastic methanation reaction are entropy-increasing than 80% of the theoretical value both at 37 °C and 55 °C.
reactions, the reactions of the hydrogenotrophic metha- Increasing the temperature from 37 to 55 °C has a slight
nation, carboxydotrophic acetogenesis and the homoace- effect on the final methane production, but can significantly
togenesis are entropy-decreasing reactions, the standard increase the CO consumption rate and shorten the time for
entropy change (ΔS°) was calculated according to Lide [33]. CO biomethanation. This work can provide a good refer-
Increasing the temperature from 37 to 55 ℃ makes water- ence for the biomethanation application to the syngas from
gas shift reaction and the aceticlastic methanation reaction biomass gasification.
more thermodynamically favorable, but the reactions of the
hydrogenotrophic methanation, carboxydotrophic acetogen- Acknowledgements  This work is supported by the National Key
Research and Development Program of China [2018YFB1501405],
esis and the homoacetogenesis are slightly limited due to EU Regional Development Program [ERUF20201371] and the “Bao
the changes in Gibbs energy. This means that at 55 °C, the Yu Gang” Foundation for Foreign Guest Professor Program.
hydrogenogenic process is more thermodynamically favora-
ble while the processes of hydrogen consumption are slightly Compliance with ethical standards 
limited. This may explain the significant accumulation of ­H2
detected under the thermophilic condition of 55℃. Similarly, Conflict of interest  The authors declare that there is no conflict of in-
at 55 °C, the acetogenic processes are slightly limited while terest.

13

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