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2020 Zhang Et Al., CO Biomethanation With Different Anaerobic Granular Sludges WBV2021-3913 B (GC)
2020 Zhang Et Al., CO Biomethanation With Different Anaerobic Granular Sludges WBV2021-3913 B (GC)
https://doi.org/10.1007/s12649-020-01285-x
ORIGINAL PAPER
Received: 25 May 2020 / Accepted: 26 October 2020 / Published online: 1 November 2020
© Springer Nature B.V. 2020
Abstract
Biomethanation of the syngas from biomass gasification provides an alternative method for production of biofuel and
chemicals. CO in syngas plays a key role in biomethanation of syngas, as it is both a substrate and an inhibitor of certain
methanogenesis processes. In this study, CO biomethanation by using a mixture of N2 and CO as the gas substrate, was
investigated with the help of 5 adapted anaerobic granular sludges under thermophilic and mesophilic conditions. The results
show that CO biomethanation by the adapted inocula is omnipresent. The sludge from the juice plant has a methane yield
more than 80% of the theoretical value both at 37 °C and 55 °C. Increasing the temperature from 37 °C to 55 °C has a slight
effect on the final methane production, but can significantly increase the CO consumption rate and shorten the time for CO
biomethanation.
Graphic Abstract
Statement of Novelty efficiency for such syngas, in this work, inoculum acclima-
tion is applied, different anaerobic granular sludges from
Previous studies on CO biomethanation reported in literature various industrial wastewater treatment systems are tested,
either used nearly 100% pure CO with non-adapted sludge and thermophilic and mesophilic conditions are compared
or a single type of anaerobic granular sludge in CO biom- with each other.
ethanation. The present work is directed to the application of
CO biomethanation to the syngas treatment and utilization to
provides an alternative method for the production of biofuels Introduction
and chemicals from biomass gasification. The content of CO
in the syngas from biomass gasification is below 50%. In Biogas is a renewable and environmentally sustainable fuel
order to obtain high CO biomethanation rate and conversion that is used worldwide [1]. It can replace conventional fuel
* Chunjiang Yu
for the production of heat and power to reduce carbon emis-
chunjiang@zju.edu.cn sion and mitigate the greenhouse effect. Upgraded biogas
can substitute natural gas as a vehicle fuel or for chemicals
1
State Key Laboratory of Clean Energy Utilization, Zhejiang production. Biogas is usually defined as the gas produced
University, 38 Zheda Road, Hangzhou 310027, Zhejiang,
China
from anaerobic digestion (AD) of organic substrates by
2
means of anaerobic microorganisms [2], which ends up with
Department of Chemical Engineering, Mid Sweden
University, 85170 Sundsvall, Sweden
CH4 and CO2 as the main final products.
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The AD process is highly efficient to treat biodegrad- On the other hand, syngas biomethanation is fairly new and
able biomass such as animal manure and food waste, but in the earlier stage of research. In particular, the biomethana-
is difficult to treat non-biodegradable biomass such as lig- tion of CO as a substrate from syngas is the key issue due to
nocellulosic biomasses [3–5]. The limiting step is biomass its inhibitory effect on microorganisms.
hydrolysis which is difficult to proceed and requires a costly Several microbes have been found to be able to produce
and complex pretreatment process to enhance the access of methane from CO as the sole substrate, namely Methanobac-
the microorganisms to the raw materials [6–8]. terium thermoautotrophicum, Methanosarcina acetivorans,
On the other hand, lignocellulosic biomass can be easily Methanosarcina. barkeri. However, methanogenic growth on
gasified into syngas. As an important intermediate platform CO is fairly slow. Thermophilic Methanothermobacter ther-
in biorefinery concept, the syngas can be synthesized into moautotrophicus growth on CO is at a rate only about 1% of
chemicals and high-quality fuels, such as methane, metha- its growth rate on H 2/CO2 under the pressure of 50 kPa [15].
nol, DME, diesel and gasoline etc. via metal catalysts [9, 10]. The mixed microbial consortium seems to be more suitable
However, before downstream syntheses, the syngas must go for CO biomethanation. The anaerobic granular sludge can
through a gas cleaning step to meet the strict standards on mitigate the inhibitory effect of CO on methanogens dur-
low impurities in the syngas, such as particulate matter, tars, ing the biomethanation since most of the sensitive metha-
sulfur compounds, nitrogen compounds, alkali metals and nogens are distributed inside the granules to avoid direct
hydrogen chloride [11]. The key issue for biomass to liquid contact with CO [16–18]. This makes anaerobic granular
(BTL) commercialization is the syngas cleaning which may sludge promising for large-scale syngas biomethanation. The
account for up to 38% of the total production cost [12]. anaerobic granular sludge contains multiple microorganisms
To avoid the stringent syngas cleaning, the syngas can be such as acetogens, hydrogenogens and methanogens. These
converted into C H4 by means of microbial catalysts which microorganisms cooperate to form a metabolic network to
can tolerate contaminants of syngas in a certain concentra- complete the conversion of CO to C H4 by direct or indirect
tion range [13]. Compared with metal-catalyzed methana- pathway as presented in Fig. 1. Many studies have shown
tion, biomethanation also has milder reaction conditions and that the indirect pathway dominates in CO conversion, and
more specific end products [14]. Therefore, integration of the direct pathway is negligible [13, 19].
biomass gasification with syngas biomethanation seems a Sipma et al. [21] tested the CO conversion by differ-
promising conversion technology of biomass to biofuels in ent anaerobic granular sludges from different wastewa-
the future. At present, biomass gasification has been well ter treatment reactors and found the CO biomethanation
commercialized somehow for heat and power production. performance is different for different anaerobic granular
Fig. 1 Pathways of CO biomethanation. The standard Gibbs free energy change (ΔG°) was calculated according to Thauer et al. [20]
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LCV(MJ∕Nm3 ) = (30.0 × CO + 25.5 × H2 + 85.4 × CH4 ) × 0.42. experiment, while the gas composition of CM is hardly
changed. This may be related to the microbial structure in
where CO, H 2 and C
H4 represent the corresponding gas cattle manure. These microbial consortiums may need longer
concentrations (%) of the gas. acclimation time to adapt to the CO atmosphere under meso-
The content of CO, CO2, CH4, H2 in the headspace of the philic condition of 37 ℃.
biomethanation reactor was determined by gas chromatog- As shown in Fig. 2, after inoculum acclimation to CO for
raphy (Shimadzu GC-2014, Kyoto, Japan) equipped with a 31 days, AGS and JGS can quickly consume CO at 0.5 atm
thermal conductivity detector and a packed column (TDX- partial pressure of CO under the mesophilic condition. For
01, 2 m × 3 mm, Stainless Steel). The carrier gas is argon SGS and PGS, when CO consumption rate is increased sig-
and the flow rate is 30 mL/min. The injector and detector nificantly, the partial pressure of CO is reduced down to
temperatures are 110 °C and 160 °C, respectively. The col- 0.27 atm, meanwhile methane starts to be produced signifi-
umn temperature was first retained at 70 °C for 3 min, then cantly. Although all the inocula were acclimated for 31 days
increased to 100 °C at a rate of 3 °C/min, and finally retained under the same condition, the anaerobic granular sludges
for 0.5 min. from different sources still have different CO consumption
The concentrations of acetate, butyrate, and propionate capacity and start to produce methane at different levels of
were determined by liquid chromatography (UltiMate 3000, CO partial pressure.
USA) equipped with a differential refractive Index detector Sipma et al. [21] reported that acetate seems to be the
and Aminex HPX-87H Column (300 × 7.8 mm). The column main intermediate under the mesophilic condition and it
and detector temperatures are 60 °C and 40 °C, respectively. was completely converted into methane at the end of experi-
The flow phase is 5 mM sulfuric acid at a rate of 0.6 mL/ ments. On the other hand, the results of Esquivel-Elizondo
min. The sample injection volume is 5 µL and the analysis et al. [28] showed that acetate was the main end product
time is 31 min. when CO is used as a single carbon source and energy
source. The present work shows that, following CO con-
sumption, acetate, butyrate, and propionate start to appear
Results and Discussion and accumulate corresponding to the changes of pH as seen
in Fig. 3.
Methanogenesis of CO at 37 ℃ The main volatile fatty acid (VFA) obtained during the
CO biomethanation process is acetate. At the end of the
The measurement results for the gas substrate of CO and experiment, acetate is reduced to an extremely low level
N2 mixture under mesophilic conditions of 37 ℃ with help while methane becomes the main end product for AGS,
of 6 different inocula are presented in Fig. 2. As seen in the CGS, JGS and PGS. For SGS and CM, however, Acetate
figure, AGS and JGS are the best inocula for fast CO biom- is kept at a high level in the content. At the beginning of
ethanation. After 31 days’ adaptation, AGS and JGS are able the experiment, with the formation of VFA, the pH value
to give a certain amount of methane production in a very dropped significantly as seen in Fig. 3. In order to ensure
short lag phase after gas substrate introduction, less than 2 a better CO methanation, when the pH drops too much,
days. The methane content gradually increases and remains the pH would be adjusted back to around 7 in time. As the
constant around 12 days in response to the CO consumption experiment progressed, the pH value gradually stabilized.
rapidly at the beginning of the tests and leveling-off after This can be explained by that the CO was converted into
12 days as expected. The CO consumption rate gradually VFA firstly under the mesophilic condition, and resulted in
decreases with time. H2 (< 50 µmol) were detected anyway, a dramatic drop in pH. Then the formation and conversion
but at an extremely low level as seen in Fig. 2 for all different of VFA gradually reached a certain balance.
inoculum cases. The final methane production of AGS and The concentration of VFA in the case of J GS1 is very low
JGS is fairly high, 1.38 mmol and 1.51 mmol, respectively, over the whole experimental period of time, in response to a
as summarized in Table 4. high concentration of CH4 in the headspace as seen in Fig. 2.
Different from AGS and JGS, CGS, PGS, PGS and CM This can be explained by fast and complete conversion of
give a much lower level of methane production in the early VFA to C H4 under the mesophilic condition with the JGS
stage as seen in Fig. 2. The lag phase is longer, approxi- inoculum. For PGS and SGS, however, the concentrations of
mately 8 days. After the end of the lag phase, the CO con- VFA are high in response to low CH4 concentrations in the
sumption rate increases significantly, while methane begins headspace. Anyway, the accumulated acetate in the reactor
to accumulate. Similarly, only traces of H 2 were detected liquid phase is just an intermediate product for PSG in the
during the tests. For CM, the CO consumption rate is sig- test period of time, which is consumed mostly at the end
nificantly lower and only a small amount of CH4 is gener- of the experiment, resulting in a higher methane produc-
ated after 16 days even a week longer as observed in the tion comparing to SGS. As a result, whether VFA is a main
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Fig. 2 Gas composition in the headspace of bioreactor with the initial gas composition of CO/N2 = 50%/50% at 37 ºC for different inocula: AGS,
CGS, JGS, PGS, SGS and CM
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Table 4 CO average Inoculum CO consumption rate CH4 production at the CH4 yield stoichio- Energy conver-
consumption rate, C H4 (mmol/gVS d) end (mmol) metric %a sion efficiency %b
production, CH4 yield
stoichiometric and energy 37 °C 55 °C 37 °C 55 °C 37 °C 55 °C 37 °C 55 °C
conversion efficiency at 37 and
55 ℃ respectively AGS 0.58 0.75 1.39 1.18 76.6 65.2 73.2 60.8
CGS 0.52 – 1.61 – 88.8 – 77.8 –
JGS 0.51 0.73 1.51 1.55 83.6 85.6 77.1 69.6
PGS 0.39 0.49 1.20 1.31 66.3 72.2 60.8 70.0
SGS 0.78 0.96 0.99 1.21 54.5 66.7 47.3 63.5
CM 0.25 0.53 0.23 0.83 12.4 45.6 77.4 57.4
a
CH4 yield stoichiometric: 1/4 mol of CH4 per mol CO (4CO + 2H2O → CH4 + 3CO2)
b
Energy conversion efficiency = (LCV (the product gas)/LCV (the initial CO) × 100%)
intermediate product or end product depends on experimen- the CM is dissociated state in the liquid phase, so that CO
tal conditions such as inoculum used and incubation time. can directly be in contact with the methanogens to inhibit
It is worth emphasizing that in this experiment, it cannot its methanogenic activity. Navarro et al. [24] observed that
be distinguished whether the acetate was converted directly as PCO increasing from 0.5 to 1 atm, aceticlastic methano-
from CO through carboxydotrophic acetogenesis or con- genesis was replaced by hydrogenotrophic methanogen-
verted indirectly from H2 + CO2 through water-gas shift esis. Hydrogenotrophic methanogens are less sensitive to
reaction and homoacetogenesis. Although the H 2 concen- CO inhibition in comparison to acetoclastic methanogens.
tration is always very low but H2 can be expected to appear Therefore, under the thermophilic condition, methane pro-
and then converted into other products after it is formed[35]. duction proceeds mainly through the synergy of hydrog-
enogens and hydrogenotrophic methanogens after a longer
Methanogenesis of CO at 55 °C phase lag. This further confirms that anaerobic granular
sludge has a unique advantage in CO biomethanation due to
For CO biomethanation at 55 °C, the gas composition in the structure of granular sludge.
the headspace as function of time is shown in Fig. 4. As Under the thermophilic condition, the accumulation of
seen in the figure, the time-dependent CO consumption VFA was also detected, as shown in Fig. 5. It can be seen
rate under the thermophilic condition is generally higher. that the VFA accumulated during the CO biomethanation
With the exception of CM2, CO is rapidly consumed with is significantly lower than the mesophilic condition. Mean-
almost no lag phase or extremely short lag phase, less than while, the amount of hydrogen has increased significantly as
2 days. After the short lag phase, methane began to form, mentioned above. This confirms that temperature can affect
and methane production reaches its maximum after about a the intermediate process of CO conversion to CH4. The drop
week. These indicate that under the thermophilic condition, in pH is also slightly lower than the mesophilic condition.
the time taken for the biomethanation process of CO/N2 is This can be explained by the decrease in the amount of VFA.
significantly shorter than the mesophilic condition. Guiot
et al. [25] also observed a faster CO conversion potential
during CO biomethanation with anaerobic granular sludge Comparison of CO Biomethanations at 55 ℃
under the thermophilic condition. and at 37 ℃
As shown in Fig. 4, a certain amount of H2 appears in
the headspace, and its maximum value reaches 1.08 mmol, Comparing the two cases of thermophilic and mesophilic
which is completely consumed after a few days. Based on conditions, the intermediate products vary from each other
the maximum value of H2, it can be calculated that at least to a great degree, in spite of similar amount of end product
44% of CO was converted into CO2 + H2. of methane. In the case of the thermophilic condition, C O2
As shown in Fig. 4 CM2, under the thermophilic condi- is rapidly produced in the beginning after 2 or 3 days in
tion, adapted cattle manure still requires a long lag phase response to H 2 production for all inocula except for C M 2.
of 16 days to consume CO. Afterwards, the CO consump- The production of H2 is significantly higher than that under
tion rate starts to increase, and C
H4 as well as H
2 start to the mesophilic condition. Similar to previous studies[21],
accumulate. The final methane production reaches a much under the thermophilic condition, H2 is the main intermedi-
higher level comparing to the mesophilic condition shown ate in the CO biomethanation, which is subsequently con-
in Fig. 2CM1. The long lag phase required might be attrib- verted to C
H4 by hydrogenotrophic methanogenesis at pres-
uted to CO inhibition effect. The microbial community in ence of abundant thermophilic hydrogenogens in the sludge.
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Fig. 3 VFA accumulation and pH in the bioreactors with the initial gas composition of CO/N2 = 50%/50% at 37 ºC for different inocula: AGS,
CGS, JGS, PGS, SGS and CM. (The dotted line represents the pH adjustment from outside)
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Fig. 4 Gas composition in the headspace of bioreactor with the initial gas composition of CO/N2 = 50%/50% at 55 ºC for different inocula: AGS,
JGS, PGS, SGS and CM
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Fig. 5 VFA accumulation and pH in the bioreactors with the initial gas composition of CO/N2 = 50%/50% at 55 ºC for different inocula: AGS,
JGS, PGS, SGS and CM. (The dotted line represents the pH adjustment from outside)
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The CO average consumption rate, the C H4 production the acetoclastic methanogenesis process is more thermody-
at the end and the CH4 yield from biomethanation of the namically favorable. This may explain that the accumulation
gas substrate of CO and N2 mixture under the thermophilic of acetate at 55 °C is less than 37 °C in most cases. Under
condition and the mesophilic condition with help of 5 differ- the thermophilic condition of 55 ℃, higher H 2 concentration
ent inocula are summarized in Table 4. Generally speaking, can be considered for H2 production from CO in application.
in comparison to the mesophilic condition, the CO average Based on the stoichiometry of the reaction of carboxydo-
consumption rate under the thermophilic condition is sig- trophic methanation as shown in Fig. 1, the CH4 yields of
nificantly higher, and the final CH4 yield in most cases is the anaerobic granular sludges are calculated to be between
slightly higher. The thermophilic condition has been shown 50 and 88%. It is worth noting that, at either 37 °C or 55 °C,
to favor higher product yields and lower growth yields for the methane yields of JGS are above 80%. This indicates that
the microbial community, which could be explained by the adapted JGS has better performance in the process of
the lower free energy yield when increasing the tempera- CO conversion to C H4, the JGS is more appropriate for the
ture[36]. The lower energy yield at 55℃ may force them to biomethanation of CO from biomass gasification. Navarro
consume more CO to obtain the same amount of energy for et al.[24] reported that the CH4 yield is 24% during the CO
microbial growth. biomethanation by disaggregated anaerobic sludge gran-
As shown in Table 4, At 37 °C, the energy conversion ules under 0.5 atm initial CO partial pressure. The results of
efficiency of most inocula exceeds 70%. The energy con- Guiot et al. [25] show that the methane yields close to 100%
version efficiency of PGS and SGS is lower because a part even more than 100%. It may be attributed to the degradable
of CO is converted into VFA without further conversion to organic matter contained in the inoculum used. As shown in
CH4 as shown in Fig. 3. It is worth noting that the methane Fig. 4 JGS2 and Fig. 2 JGS1, there is almost no lag phase in
production of CM is 0.23 mmol at 37 ℃, much lower than the consumption of CO, i.e. CO is rapidly consumed as soon
55 ℃, but the energy conversion efficiency is higher. This is as the experiment starts. In the present case of 0.5 atm CO
because most of the CO has not been converted into methane partial pressure, JGS has better CO conversion ability and
under the mesophilic condition as shown in Fig. 2. shorter time of biomethanation. In conclusion, the anaerobic
Although the temperature increasing has a negative effect granular sludge from a juice plant is more suitable as the
on the solubility of the gas, which will weaken the gas-liquid original inoculum for CO biomethanation.
mass transfer. However, for the thermophilic condition, the
CH4 production is higher and the biomethanation time is
shorter as described above. This indicates that the limiting
factor of 0.5 atm CO biomethanation process is likely to be Conclusion
the biochemical reaction. Since syngas is normally generated
at high temperature up to 850 ºC, the thermophilic condi- In this study, CO biomethanation by using a mixture of N2
tion is expected to be more appropriate for the process con- and CO as the gas substrate, was investigated with the help
figuration of syngas biomethanation with respect to energy of 5 anaerobic granular sludges under thermophilic and
optimization. mesophilic conditions. The results show that the inoculum
As shown in Fig. 1. It can be calculated from thermo- acclimation to CO is important for CO biomethanation.
dynamic analysis that the water-gas shift reaction and the The sludge from the juice plant has a methane yield more
aceticlastic methanation reaction are entropy-increasing than 80% of the theoretical value both at 37 °C and 55 °C.
reactions, the reactions of the hydrogenotrophic metha- Increasing the temperature from 37 to 55 °C has a slight
nation, carboxydotrophic acetogenesis and the homoace- effect on the final methane production, but can significantly
togenesis are entropy-decreasing reactions, the standard increase the CO consumption rate and shorten the time for
entropy change (ΔS°) was calculated according to Lide [33]. CO biomethanation. This work can provide a good refer-
Increasing the temperature from 37 to 55 ℃ makes water- ence for the biomethanation application to the syngas from
gas shift reaction and the aceticlastic methanation reaction biomass gasification.
more thermodynamically favorable, but the reactions of the
hydrogenotrophic methanation, carboxydotrophic acetogen- Acknowledgements This work is supported by the National Key
Research and Development Program of China [2018YFB1501405],
esis and the homoacetogenesis are slightly limited due to EU Regional Development Program [ERUF20201371] and the “Bao
the changes in Gibbs energy. This means that at 55 °C, the Yu Gang” Foundation for Foreign Guest Professor Program.
hydrogenogenic process is more thermodynamically favora-
ble while the processes of hydrogen consumption are slightly Compliance with ethical standards
limited. This may explain the significant accumulation of H2
detected under the thermophilic condition of 55℃. Similarly, Conflict of interest The authors declare that there is no conflict of in-
at 55 °C, the acetogenic processes are slightly limited while terest.
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