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Cheng 2013 Effects of Lipids
Cheng 2013 Effects of Lipids
A R T I C L E I N F O A B S T R A C T
Keywords: The effects of various physical state lipids (rapeseed oil (RO), shortening (ST), beeswax (BW)), on the physi
Starch cochemical properties of starch (S) (hydroxypropyl distarch phosphate (HP), oxidized hydroxypropyl starch
Gelatin (OS))/gelatin (G) blown films were studied. S/G-lipid blends showed decreased storage modulus and complex
Lipids
viscosity. The formation of hydrogen bonds was inhibited by the ST and BW, but facilitated by the RO. Compared
Edible film
with BW and ST, RO was more effective to promote the melted and fractured of starch. Lipids addition promoted
Extrusion blowing
the compatibility of starch and gelatin. The presence of the lipids significantly improved the surface hydro
phobicity, mechanical, water vapor barrier and water resistance properties of S/G films. S/G-RO films exhibited
the strongest surface hydrophobicity and tensile strength, while HP/G-BW film showed the strongest water
resistance and water vapor barrier properties. These results revealed that the appropriate lipids could be used to
produce S/G-lipid films with desirable physicochemical properties.
1. Introduction of solidified wax on the film surface when beeswax was incorporated
into starch-based films, which significantly improved their hydrophobic
Edible film is a thin layer used for primary food packaging and can be properties [5]. However, the mechanical and water vapor barrier
consumed with packaged food. The edible film can provide a protective properties of starch film were weakened due to the poor compatibility of
layer on the food surface to control the selective exchange of moisture, between starch and lipid. Gelatin could theoretically be used to combine
flavor and important gases, as well as solute movement out of the food starch with lipids to form films because of hydrophilic-lipophilic
[1]. Compared with the currently widely used petroleum-based films, (amphipathic) character of gelatin. We have previously reported that
edible films based on natural biopolymers have received widespread the addition of gelatin into starch-lipid films significantly improved
attention in food packaging and storage because of safe edibility and their mechanical and water vapor barrier properties, and found that the
biodegradability [2]. To date, the film-forming materials used for edible physicochemical properties of these films were affected by the particle
films have mainly included polysaccharides, proteins and lipids. Among size and distribution of lipids [6]. Therefore, it is necessary to further
these materials, starch, as a polysaccharide with good film-forming explore the effects of the lipids on the structure and properties of starch/
properties, has promising application prospects in the field of edible gelatin (S/G) films in obtaining the desired properties of the end prod
packaging due to its low cost, easy availability and rapid biodegrad ucts used in practical applications. At present, the lipids used for edible
ability [3]. However, the application of starch films has been limited films mainly include oils, fats and waxes, which generally have different
because of their strong hydrophilicity which usually results in poor physical state (liquid, semi-solid and solid) [7]. These three types of
water vapor barrier properties and water resistance. lipids possibly had a remarkable influence on the size and distribution of
The addition of lipids into edible films is generally considered to lipids in film matrix due to their different melting points [8]. Oil exists in
reduce their hydrophilicity and make them more suitable for food melted state and easily exudates on film surface during the film molding
packaging [4]. Lipids have been shown to form a hierarchical structure process, while pre-melted fat and wax show a quick crystallization
* Corresponding authors at: Department of Food Science and Engineering, Shandong Agricultural University, Tai'an City, Shandong Province 271018, China.
E-mail addresses: wangwt@sdau.edu.cn (W. Wang), hhx@sdau.edu.cn (H. Hou).
1
Yue Cheng and Cong Sun contributed equally to this work and are co-first authors.
https://doi.org/10.1016/j.ijbiomac.2021.06.203
Received 14 March 2021; Received in revised form 4 June 2021; Accepted 29 June 2021
Available online 2 July 2021
0141-8130/© 2021 Published by Elsevier B.V.
Y. Cheng et al. International Journal of Biological Macromolecules 185 (2021) 1005–1014
which disturbs film structure, leading to a negative impact on the per (900 g), deionized water (250 g) and Tween 80 (90 g), respectively, and
formance of films. Zhang et al. [9] reported that three hydrophobic homogenized for 5 min at 20,000 rpm using an IKA Ultra Turrax T18
agents with different physical state had different effects on the physical digital homogenizer (IKA, Germany). The solution obtained was incor
and mechanical properties of agar/maltodextrin films. However, the porated into the S/G mixture prepared and mixed for 5 min. The six
effects of lipids with different physical state on the properties of S/G samples obtained were coded by the types of starch and lipid, such as
films, to the best of our knowledge, have been hardly investigated. HP/G-RO, HP/G-ST, and HP/G-BW, OS/G-RO, OS/G-ST and OS/G-BW.
To date, edible films have been mainly prepared by solution casting, The control sample was prepared without the addition of natural waxes
which is only adequate for laboratory research and cannot be with the above-mentioned procedure.
commercialized [10]. Moreover, the addition of solid lipids usually Resulting mixtures were compounded using an SHJ-20B laboratory
makes the solution casting process difficult because high temperature is twin-screw extruder (Giant Machinery, Nanjing, China) with a screw
required for the melting. Extrusion blowing is an interesting process in diameter (D) of 21.7 mm and length of 40 D. The screw speed was 130
offering high temperatures required during film-forming process, which rpm, and the barrel temperatures from the feed zone to the die zone were
can increase the commercial potential of edible films. In this study, set to 95, 105, 110, 120, 105, and 95 ◦ C. The extrudates was air-cooled
various lipids (rapeseed oil (RO), shortening (ST) and beeswax (BW)) and cut into pellets.
with different physical states were incorporated in starch/gelatin films S/G films were prepared using an SCM-50 laboratory film-blowing
to obtain a highly hydrophobic edible film with higher mechanical and extruder (Lianjiang Machinery, Zhangjiagang, China) with a D of 25
water vapor barrier properties. The effects of three lipids on the struc mm, length of 30 D, and die diameter of 30 mm. The screw speed was 25
tures, physicochemical properties, and film-forming mechanism of S rpm, and the extrusion temperatures were set to 80, 110, 120, 125, 115,
(hydroxypropyl distarch phosphate (HP), oxidized hydroxypropyl starch and 95 ◦ C. The film thickness was controlled at 85–95 μm by carefully
(OS))/G films were assessed. altering the ratios of blow-up and take-up. All measurements were
completed in 8–10 days after the preparation of samples. Continuous
2. Materials and methods and stable film blowing of S/G composite films was shown in Fig. 1.
Cassava starch (HP and OS) samples were provided by Puluoxing The pellets made in Section 2.2 were hot-pressed into film samples
Starch Co., Ltd. (Hangzhou, China). The HP contained 12.5 wt% mois with thickness of 1 mm for rheological analysis. The rheological prop
ture, 3.1 wt% hydroxypropyl group, 0.0 wt% phosphate content, and erties of all S/G samples were examined at a fixed temperature of 120 ◦ C
22.5 wt% amylose. The OS contained 11.8 wt% moisture, 2.0 wt% using a MCR 102 modular intelligent rheometer (Anton Paar, Austria)
hydroxypropyl group, 0.3 wt% carboxyl groups, 0.1 wt% carbonyl with a 50-mm parallel plate. To achieve thermal equilibrium and
content, and 22.9 wt% amylose. Bovine Gelatin (180 Bloom value) was structural relaxation, a waiting time was applied after the loading and
obtained from Shangshui county Fu'yuan Gelatin Co., Ltd. (Zhoukou, prior to measurements. Dynamic strain sweeps revealed that the results
China). RO (Melting point: − 10 to − 6 ◦ C), ST (Melting point: 48–53 ◦ C) of rheological measurements performed at a strain of 1% safely fell
and BW (Melting point: 62–65 ◦ C) was provided by Yihai Grain and Oil within the linear viscoelastic range. The complex viscosity (|η*|) and
Industry Co., Ltd. (Yantai, China). Glycerol was purchased from Tianjin storage modulus (G′ ) were determined in a frequency range of 0.01–100
Fuyu Chemical Co., Ltd. (Tianjin, China). Tween-80 was bought from rad/s. The water evaporation was suppressed with mineral oil in the
Lemon Chemical & Technology Co., Ltd. (Wuxi, China). process of testing.
2.2. Preparation of the films 2.4. Attenuated total reflectance–Fourier transform infrared (ATR–FTIR)
spectroscopy
HP and OS (2000 g) were mixed with gelatin (1000 g) for 5 min using
an SHR50A mixer (Hongji Machinery, Zhangjiagang, China), respec ATR-FTIR spectroscopy spectra (Nicolet IS 10, Thermo Electron,
tively. RO (180 g), ST (180 g), and BW (180 g) were mixed with glycerol USA) of film samples was used for characterization. The absorption
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Fig. 2. Rheological behaviors of S/G-lipid blends: complex viscosity (|η*|) (a: OS/G-lipid blends, b: HP/G-lipid blends) and storage modulus (G′ ) (c: OS/G-lipid
blends, d: HP/G-lipid blends).
Fig. 3. ATR–FTIR spectra of OS/G-lipid (a) and HP/G-lipid (b) edible films.
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Fig. 4. XRD patterns of OS/G-lipid (a) and HP/G-lipid (b) edible films.
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inside the film. The lipids with higher melting points could reach their dispersibility of lipids in film matrix. It was remarkable that cracks and
crystallization temperature faster, more lipid droplets aggregate, small voids could be seen in the film micrographs, especially for S/G-RO
thereby increasing their crystallinity in S/G films containing lipids with films, which was ascribed to the evaporation of water vapor during the
higher melting points. Because RO promoted the formation of hydrogen film-filming process [22]. Cooling above the lipids melting point could
bonds in the film matrix, the crystallinity of S/G-RO films was also alter the distribution of the lipids after film formation, influencing the
increased compared to that of control film. density of film structure. Hence, lipids were in liquid state which might
tend to flow and spread into film-forming networks as water vapor
evaporated, causing more voids and cracks in S/G-lipid film matrix.
3.4. Morphology
As expected, the presence of unplasticized starch granules resulted in
the rough surface of S/G films with “steamed bread”-like bulges. The
The distribution of lipids in edible film matrix and the interfacial
addition of lipids resulted in greater roughness on the film surface,
interaction with the substrate were directly linked to the performance of
manifesting as many small particles different from the films without
composite films. Fig. 5 showed the microstructures of the S/G composite
lipids. Lipid droplets could be distributed in the film matrix, and partial
films. Many “round zones” appeared in the cross section of the S/G films,
lipid droplets migrated to the surface after the aggregation and floccu
and their size was approximately 10 μm, which was similar with that of
lation phenomena [23]. Muscat et al. [17] also reported comparable
unplasticized starch granules [21]. According to our report, the starch
result, that is, the small particles of lipid crystal on the film surface
was not completely plasticized in S/G blown films [6]. Thus, the round
significantly increased the surface roughness of the films. Lipids were
zones were caused by the inadequate plasticization of starch granules.
easy to crystallize rapidly and irregularly when the cooling temperature
The microstructure of the films was significantly affected by the addition
of the film was lower than the melting point of lipids, resulting in
of lipids, that is, less unplasticized starch granules were observed in the
irregular distribution in the film matrix [24]. Due to the low melting
S/G-lipid films, indicating the better plasticization of starch. This was
point, RO existed in the film matrix as a liquid with better fluidity during
attributed to the promoting effect of lipids on the melting of film matrix
processing, which promoted the migration of RO to the film surface.
during the processing. The plasticization of starch was beneficial to
Thus, the surface of OS/G-RO film showed more lipid particles than that
interfacial adhesion between starch and gelatin molecules, leading to
of OS/G-BW film. Zhang et al. [8] also reported the similar phenomenon
the formation of a compact film structure. Among all H/G films, H/G-RO
that the surface of films with liquid lipid exhibits higher roughness than
films exhibited the least unplasticized starch granules, which demon
the films with solid lipid. However, this phenomenon was not found in
strated the speculation of rheological part that RO showed better
HP/G films. This was possibly attributed to that RO aggregated together
lubrication effect on starch than other lipids in the S/G film matrix. No
on the surface of the film to form a layer structure instead of lipid
lipid particles were observed in the S/G-lipid films, exhibiting good
Fig. 5. SEM images of S/G-lipid films. (A) OS/G, (B) OS/G-RO, (C) OS/G-ST, (D) OS/G-BW, (a) HP/G, (b) HP/G-RO, (c) HP/G-ST and (d) HP/G-BW.
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Fig. 6. DMA thermograms of the S/G-lipid edible films: storage modulus (E′ ) (a: OS/G-lipid films, c: HP/G-lipid films) and loss factor (tan δ) (b: OS/G-lipid films, d:
HP/G-lipid films).
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Fig. 7. Dynamic water contact angles of OS/G-lipid (a) and HP/G-lipid (b) edible films within 90 s.
the final contact angle of the HP/G-RO film is greater than 90◦ , exhib incorporation of lipids significantly enhanced the water resistance of S/
iting the characteristics of a hydrophobic film surface. This indicates G films. The lower WS values of S/G-lipid films was mainly attributed by
that the formation of continuous hydrophobic layer on the surface of the fact that the incorporation of lipids could decrease the hydrophilicity
HP/G-RO film, which supported the SEM analysis. of films. The non-polar components of lipids could also interact with S/G
In addition, the DCAs of the films were influenced by the type of matrix, reducing the binding sites of water molecules [22]. Moreover,
starch. By comparison, the initial contact angles of OS/G-lipid films the addition of lipids also promoted the plasticization of starch to form a
were higher than those of HP/G-lipid films, which was attributed to the denser film network structure, which was positive for reducing water
higher surface roughness in OS/G-lipid films. However, The OS/G-RO absorption, thereby weakening film swelling. Among all the S/G-lipids
film exhibited a rapider drop (32.8◦ ) and lower ultimate value (72.6◦ ) films, HP/G-BW film showed the lowest WS and SD. Compared with
in the water contact angle after the water drop than HP/G-RO film, HP, OS introduces a large number of hydrophilic carboxyl and carbonyl
which could be attributed to that the RO was mainly present on the groups, which tended to contact with water and promote the dissolution
surface of the OS/G-RO film as dispersed lipid particles. and swelling of the OS/G films.
Water vapor barrier properties of edible films plays an important role Mechanical properties are another important factor to evaluate
in the application of these films in food packaging to control the transfer edible films for food packaging. Packaging materials require appropriate
of moisture and extend the shelf life of food products. A lower WVP mechanical properties to withstand various stresses in food packaging,
value indicates a stronger water vapor barrier property. As shown in storage and transportation. The mechanical properties of the S/G films
Table 2, the addition of lipids in S/G films caused significant decrease in with different lipids were shown in Fig. 8. The TS of the S/G films was
WVP values (p < 0.05). The dispersion of lipids in the film matrix could significantly improved by the addition of lipids (p < 0.05). The TS of the
lead to discontinuities in the hydrophilic phase, which increased the OS/G film without lipids was 2.23 MPa, which increased about 44.6%,
effective path length for water diffusion and thereby decreasing the 23.5%, and 24.4% for the OS/G film containing RO, ST, and BW,
film's WVP. Among all the S/G-lipid films, the S/G-BW films exhibited respectively (Fig. 8a). This results indicated that the lipids addition into
lower WVP values. That is to say, the S/G-BW edible films showed better the film matrix could build a strong film network structure. Because the
moisture barrier properties. Wax usually exhibits lower polarity due to partial stronger polymer-polymer interactions may be replaced by
its higher content of non-polar long-chain fatty alcohols, higher fatty weaker polymer-lipid interactions in the film-forming network, the
acid esters and alkanes, which could more effectively prevent water addition of lipids commonly decreased the TS of edible films [30,31].
vapor from permeating through films [9]. RO was more effective than ST Nevertheless, the TS of S/G films in our research all notably improved
in enhancing the water vapor barrier property of S/G films. This indi with the incorporation of lipids. These different test results should be
cated that there were other reasons related to the structural arrangement attributed to the difference in film-forming materials and process, as
of the lipid in the film matrix which played an important role [28]. As well as the lipid type. Zhang et al. [8] reported the comparable results
commented above, the RO tended to migrate and aggregate, achieving that the addition of lipids increased the TS of agar/maltodextrin films.
successive large lipid layers which exhibited stronger water vapor bar After adding lipids, the starch granules were melted to a greater extent,
rier ability. resulting in the release of hydrophilic starch chains to the film system.
These starch chains were free to form chemical and/or physical cross
3.8. Water resistance properties linking with gelatin to enhance the strength of the film structure.
Moreover, the addition of lipids increased the film's crystallinity, which
The WS and SD of edible films was often used to measure the water also favored the improvement of the TS [32].
resistance. The high water resistance of edible films was essential to Lipids also acted as a plasticizing agent as revealed by SEM, which
maintain the integrity of the package in the practical application. could increase the flexibility of the polymer chains and lead to a higher
Table 2 listed the WS and SD values obtained for all S/G films. The S/G EAB. However, this mechanism didn't occur for the OS/G-RO films. In
films without the lipids exhibited the highest WS and SD values, indi fact, the EAB of OS/G-RO film was even lower than that of the control
cating the lowest water resistance. Starch and gelatin could combine film. This different effect was related to the type of starch and lipids. The
with water molecules to form hydrogen bonds due to their hydrophilic oxidation of starch can cause the formation of dialdehyde, which pro
nature, which promoted their dissolution in water [29]. The moted the crosslinking capacity of the polymer chains and thereby
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Fig. 8. Tensile strength (a), elongation at break (b) and Young's modulus (c) of S/G-lipid films.
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