MN-RBT003 En-04

GE Oil & Gas
Drilling & Surface
Sondex* Wireline
Radial Bond Tool

111/16”, Ultrawire™
Operation & Maintenance Manual
Tool Code: RBT003

Document: MN-RBT003
Revision: 04
Date: 26 November 2014
* Denotes a trademark of the General Electric Company

RBT003
Radial Bond Tool Contents
Contents
0 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-1

0.1 Manual History .....................................................................................................................................0-1
0.2 References used in this Manual ...................................................................................................0-1
0.3 Technical Help ......................................................................................................................................0-1
0.4 Feedback.................................................................................................................................................0-1
1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.1 Applications ...........................................................................................................................................1-1
1.2 Interface & Tool Combinations .....................................................................................................1-1
1.3 Receiver Names & Signals ..............................................................................................................1-1
1.4 Specification ..........................................................................................................................................1-2
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Hazardous Areas and ‘Hot Work’ ................................................................................................2-1
2.2 Hazardous Substances ....................................................................................................................2-1
2.2.1 Well Fluid 2-1
2.2.2 Lead Zirconate Titanate (PZT) 2-2
2.2.3 Disposal of Hazardous Substances 2-2
2.3 Electrical Hazard .................................................................................................................................2-2
2.4 Stored Energy........................................................................................................................................2-3
2.4.1 Trapped Pressure Safety Precautions 2-3
2.4.1.1 REMEMBER 2-4
2.4.1.2 Recommended Precautions to Follow 2-4
2.4.2 Compressed Air 2-5
2.4.3 Compressed Springs 2-5
2.5 Danger from Machinery...................................................................................................................2-5
2.5.1 Weight 2-5
2.6 Irritants and Other Substances ....................................................................................................2-5
2.6.1 Liquid-O-Ring® type 101 Lubricant 2-6
2.6.2 Dow Corning® 3140 RTV Coating 2-6
2.6.3 Dow Corning® 3145 RTV Adhesive/Sealant 2-6
2.6.4 Dow Corning® 200® Fluid, 100CST Oil 2-7
2.7 Tool Integrity..........................................................................................................................................2-7
2.7.1 Greases and Sealants 2-7
2.7.2 Seal Maintenance 2-7
2.7.3 Fluid/Gas Ingress 2-7
2.8 Connection to the Toolstring .........................................................................................................2-8
2.8.1 Bend Stresses During Rig Up/Rig Down 2-8
2.9 Sonde Section Solder Types ...........................................................................................................2-8
2.10 Electrostatic Discharge (ESD).........................................................................................................2-8
2.10.1 Charge Build-up 2-9
2.11 WEEE Disposal Information............................................................................................................2-9
2.12 EMC Classification...............................................................................................................................2-9
2.13 Transportation and Storage...........................................................................................................2-9
Copyright © 2005 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.
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RBT003
3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 Electronics ..............................................................................................................................................3-1
3.2 Measure Point Details .......................................................................................................................3-2
4 Operational Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.1 Pre-Logging: Tool Checks................................................................................................................4-1
4.1.1 Electrical 4-1
4.1.2 Mechanical 4-1
4.1.3 Operational 4-1
4.2 Connection to the Toolstring .........................................................................................................4-2
4.3 Logging ....................................................................................................................................................4-2
4.3.1 Wellsite Calibration 4-2
4.3.2 Logging Speed 4-3
4.4 Post-Logging: Toolstring Disassembly ......................................................................................4-3
4.5 Transport and Storage .....................................................................................................................4-4
5 Mechanical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.1 Relief of Trapped Pressure - Tool Disassembly .....................................................................5-1
5.2 Disassembly...........................................................................................................................................5-2
5.2.1 Separation of Electronic & Sonde Sections 5-2
5.2.2 Electronics Section 5-3
5.2.2.1 Top Sub 5-3
5.2.2.2 Pressure Relieving Feed Thru 5-3
5.2.2.3 Relative Bearing Device 5-4
5.2.3 Sonde Section 5-4
5.2.3.1 Bottom Sub 5-5
5.2.3.2 Housing and Internal Sonic Assembly 5-5
5.2.3.3 Bottom Inside B 5-6
5.2.3.4 Drain the Oil From the Tool 5-7
5.2.3.5 Sonde Bottom Harness 5-8
5.2.3.6 Rx2 to End Hose 5-8
5.2.3.7 Rx2 Receiver 5-8
5.2.3.8 Rx1 to Rx2 Hose 5-10
5.2.3.10 Tx to Rx1 Hose 5-11
5.2.3.11 Tx Short and Piston Mandrel 5-11
5.3 Reassembly.........................................................................................................................................5-14
5.3.1 Sonde Section 5-14
5.3.1.1 Tx Short and Piston Mandrel 5-14
5.3.1.2 Tx to Rx1 Hose 5-18
5.3.1.4 Rx1 to Rx2 Hose 5-21
5.3.1.6 Rx2 to End Hose 5-23
5.3.1.7 Bottom Inside B 5-23
5.3.1.8 Sonic Housing 5-24
5.3.1.9 Bottom Sub 5-25
5.3.1.10 Fill The Sonde Section With Oil 5-25
5.3.2 Electronics Section 5-27
5.3.2.1 Relative Bearing Device 5-27
5.3.2.2 Pressure Relieving Feed Thru 5-28
5.3.2.3 Top Sub 5-28
5.3.3 RBT Sections 5-28
6 Electrical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.1 Power Supply Board...........................................................................................................................6-1
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RBT003
6.2 Main Digital Board ..............................................................................................................................6-1

6.3 Main Analogue Board........................................................................................................................6-2
6.4 Transmitter Control & Power Boards .........................................................................................6-2
6.5 Digital Board..........................................................................................................................................6-2
7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7.1 Preventative Maintenance..............................................................................................................7-1
7.1.1 Mechanical 7-1
7.1.2 Electrical 7-2
7.1.3 Seal Replacement Recommendations 7-2
7.1.4 Life Expectancy of the Electronics 7-3
7.1.5 Heat Tests Above 120°C (248°F) 7-3
7.1.6 Software Calibration 7-4
7.1.6.1 Equipment Requirements 7-4
7.1.6.2 Connection & Calibration Details 7-4
7.1.6.3 Disconnection of the Calibration Equipment 7-5
7.2 Extraordinary Maintenance ...........................................................................................................7-6
7.2.1 Hardware Setup 7-6
7.2.1.1 Equipment Requirements 7-6
7.2.1.2 Connection and Hardware Setup Details 7-6
7.2.1.3 Selectable Resistor Details 7-8
7.2.1.4 Procedure for Resistor Value Selection 7-9
7.2.1.5 Disconnection of the Hardware Setup Equipment 7-9
7.3 Troubleshooting................................................................................................................................7-10
Appendix A Equipment & Spares ..............................................................................A-1

A.1 Main Equipment.................................................................................................................................. A-1
A.2 Ancillary Equipment .......................................................................................................................... A-1
A.3 Maintenance Equipment ................................................................................................................ A-1
A.3.1 Consumables A-1
A.3.2 Service Tools A-1
A.4 Recommended Spares .................................................................................................................... A-2
A.5 Items Not to be Repaired/Serviced in the Field.................................................................... A-2
A.6 Kit Details ............................................................................................................................................... A-3
Appendix B Drawings & Parts Lists ..........................................................................B-1

B.1 Mechanical Drawings....................................................................................................................... B-1
B.2 Electrical Drawings ........................................................................................................................... B-1
Appendix C Installation of Anti-Extrusion Rings....................................................C-1
Appendix D RBT003 Calibration Kit......................................................................... D-1

D.1 Overview.................................................................................................................................................D-1
D.2 Maintenance ........................................................................................................................................ D-1
D.2.1 Hyper Software Cal Adapter D-1
D.2.2 1 11/16” Cal Adapter D-1
D.2.3 Clam Shell Centraliser D-2
D.3 Drawings & Parts Lists .....................................................................................................................D-3
D.3.1 Mechanical Drawings D-3
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RBT003
D.3.2 Electrical Drawings D-3
Appendix E Interpretation Chart ..............................................................................E-1
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RBT003
Radial Bond Tool Chapter 0. About This Manual
0 ABOUT THIS MANUAL
0.1 Manual History

Date Issue Description Auth Chk App
16/10/05 01 Initial HL
22/12/05 01 Sell off Issue HL AE
14/02/13 02 New GE Oil & Gas template. Revised complete SL MM/ PR
manual to suit. PS/JF
29/05/14 03 Sonde Section harnesses updated with SN100C SL MB/ PR
solder. Latest safety Information in Section 2. PR
Measure point details added to Section3. Appendix
B updated with latest drawings.
26/11/14 04 Updated oil fill procedure in Section 5, Transit time SL MB PR
tables in Appendix E and CD-82333 in Appendix B.
Added KITT01-RBT to Appendix A and referenced in
Section 5.
0.2 References used in this Manual

• WEEE/RoHS information: www.weeerohsinfo.com.
• Tool Safety Clamp manual (MN-TSC001).
• RBT Calibration Tool (RCT001) manual (MN-RCT001).
• Bullnose manual (MN-BUL).
• Ultralink™/Ultrawire™ Crossover (XTU002) manual (MN-XTU002).
• Dummy Logging Cable (DLC007) manual (MN-DLC007).
• Ultralink™ Logging Panel (ULP002) manual (MN-ULP002).
• Warrior Software manual (MN-WARRIOR).
0.3 Technical Help

For further technical help contact GE Oil & Gas Technical Services as follows:
Address: GE Oil & Gas

Building X107
Range Road
Cody Technology Park
Farnborough
Hampshire
GU14 0FG
United Kingdom
Telephone: +44 (0)1252 862200

Fax: +44 (0)1252 862349
Web: www.geoilandgas.com/downholetechnology
0.4 Feedback
To help us improve future issues of this manual, please visit our website www.geoilandgas.com/
downholetechnology, reference the document number and add your comments or corrections.
Thank you.
Photographs and sketches are for illustration purposes only. Dependant on the tool model that you
have, certain features or dimensions can differ from those shown.
Document: MN-RBT003 Revision: 04 Created: 26 November 2014 0-1
RBT003
Radial Bond Tool Chapter 0. About This Manual
Documents from external sources (for example MSDS/SDS) supplied with or referenced to in this
manual, are considered the latest version at the time the manual was issued. However, the
document can be altered by the external source without prior notice to Sondex Wireline Ltd.
RBT003
Radial Bond Tool Chapter 1. Overview
1 OVERVIEW
The RBT evaluates cement bond integrity. In addition the RBT radial receiver
generates a map of the cement. This is achieved through the measurement
of the amplitude of sonic signals that pass along the casing.
The RBT is equipped with one transmitter and two receiver sensors
constructed of piezoelectric crystals. The receiver (Rx1) nearest the
transmitter, is constructed of an six sector radial receiver. Each sector
provides bond data to cover a 60o section of casing. The primary amplitude is
constructed from radial signals at the receiver (Rx1). The receiver (Rx2)
farthest from the transmitter, is used to generate a Variable Density Log (VDL).
The RBT can be deployed in deviated/horizontal wells, is Memory/SRO

capable, and combines readily with any of the complete range of Ultrawire™
tools. Its slotted sleeve technology imparts sound isolation, rigidity and tool
strength. The tool is comprised of corrosion resistant materials throughout.
1.1 Applications
• Cement Bond Evaluation.
1.2 Interface & Tool Combinations

• Ultrawire™ Controller for toolstring communication.
• Simultaneous operation with other Ultrawire™ Production
Logging tools.
• Bottom end tool or Bullnose for Ultrawire™ termination.
1.3 Receiver Names & Signals

In the field, the receiver names and signals can vary. The table below
indicates the names and signals this manual uses and the alternative names
that can be used in the field.
Table 1-1 Receiver Names and Signals
This manual: Alternatives: Signals:

Rx1 3ft Near & Radial
Rx2 5ft Far
Figure 1-1 RBT003
RBT003
Radial Bond Tool Chapter 1. Overview
1.4 Specification
Table 1-2 RBT003 Specifications
Parameter Specification Remarks

Temperature Limits 177ºC (350ºF)
Pressure Limits 15,000psi (103MPa)
Diameter 111/16” (43mm)
Make-Up Length 9.93ft (3.03m)
Measure Pointa:
Rx1 60.58” (153.87cm) From bottom of tool
Rx2 48.58” (123.39cm) From bottom of tool
Weight 40lbs (18.1kg)
Transportation Length 10.28ft (3.13m) Thread protectors fitted
Operational Voltages:
Nominal 18V DC
Range +12 to +20VDC
Maximum +22VDC
Current consumption at 18V 50mA
Receivers Piezoelectric Crystal
Ultrawire™ Tool Address 27 Factory default address
Maximum Casing Diameter 7.5” (19cm)
End Threads:
Upper 13/16” 12 UN 2B Sondex female
Lower 13/16” 12 UN 2A Sondex male
End connectors:
Upper 4mm single conductor male pin
Lower 4mm single conductor female
socket
a. Refer to Section 3.2 for measure point details.
RBT003
Radial Bond Tool Chapter 2. Safety
2 SAFETY
In normal use, there are some specific safety instructions to safely handle GE Oil & Gas equipment. The
information in this section must be followed in addition to your specific Company and Local Rules &
Regulations (Directives).
Personnel must be qualified to operate or service this equipment. When the equipment is not installed,
commissioned, used and maintained in accordance with the specifications of GE Oil & Gas, protection will
likely be impaired.
When GE Oil & Gas equipment is incorporated with other equipment into a system, the safety of that
system is then the responsibility of the person who assembles the system.
When the warning symbols or are displayed on the equipment, the manual MUST be
consulted to understand fully any potential hazards and required safety precautions before the
equipment is used or serviced.
2.1 Hazardous Areas and ‘Hot Work’

HAZARDOUS AREAS AND 'HOT WORK'!
WARNING!
Under certain circumstances or failure modes this equipment can become a
potential source of ignition.
It can be used only in Safe Areas and cannot be used in classified Hazardous
Areas ('Zoned' areas) unless a approved system of work is in place (for example,
Hot Work Permit) and applicable precautionary measures have been followed
(for example, monitor for gas leaks, site inspection, equipment to fight fires,
work procedures).
This must be done in accordance with local and national legislation with regard
to the use of electrical equipment in potentially explosive atmospheres.
2.2 Hazardous Substances
2.2.1 WELL FLUID
WELL FLUID!
WARNING!
When the tool has been recovered from the well it could be contaminated with
Well Fluid residues. These Well Fluids can contain irritants and/or poisonous
gases.
Well Fluids could contain:
• Hydrogen Sulphide (H2S).

• Carbon Dioxide (CO2).
Wear protective glasses/goggles.
Wear protective gloves.
DO NOT operate, service or store contaminated tools in an enclosed area.
Consult the Well Operator for the relevant safety information, precautions and
data sheets on the listed or any other contaminants.
Refer to Section 2.2.3, Disposal of Hazardous Substances.
RBT003
TOXIC!
WARNING!
Inhalation of Well Fluid gases can be toxic and can cause breathing difficulties
and effects on the nervous and cardiovascular systems.
Contact with eyes or skin can cause irritation.
FLAMMABLE!
WARNING!
DO NOT use near open flames, sparks or high-heat sources.
DO NOT smoke!
ENVIRONMENTAL HAZARD!
WARNING!
Well Fluid is very dangerous to the environment.
DO NOT release Well Fluid into drains or other aquatic discharges/water

courses.
2.2.2 LEAD Z IRCONATE TITANATE (PZT)
TOXIC!
WARNING!
The crystals contain Lead Zirconate Titanate (PZT).
The inhalation or the consumption of Lead Zirconate Titanate can be toxic.
For further safety information, refer to the manufacturer’s/supplier’s Safety

Data Sheet (SDS).
Refer to Section 2.2.3 Disposal of Hazardous Substances.
There is no hazard while the Lead Zirconate Titanate (PZT) Crystal is not damaged. However, when the
Lead Zirconate Titanate (PZT) Crystal is cut, ground, filed or crushed, take full precautions detailed in the
SDS for Lead Zirconate Titanate (PZT).
2.2.3 DISPOSAL OF HAZARDOUS SUBSTANCES
All hazardous substances MUST be disposed of in accordance with the relevant MSDS/SDS, Local Rules &
Regulations (Directives) and International Rules & Regulations (Directives).
2.3 Electrical Hazard

ELECTRICAL HAZARD!
WARNING!
To protect operators during the maintenance and the service of the downhole
tools when powered via a dummy logging cable, make sure the Tool Safety
Clamp (P/N: KITB-UW-Earth Clip for Ultrawire™ tools) is attached to the
toolstring and is grounded correctly. Refer to the Tool Safety Clamp manual (MN-
TSC001).
RBT003
2.4 Stored Energy

STORED ENERGY!
WARNING!
Some GE Oil & Gas logging tools have components/areas that can store energy.
This energy can be released without warning and can present a potential hazard
to personnel.
Read Section 4.4, Post-Logging: Toolstring Disassembly and take the precautions
recommended. When in doubt contact GE Oil & Gas Technical Services for
further advice.
2.4.1 TRAPPED PRESSURE SAFETY PRECAUTIONS
TRAPPED PRESSURE!
WARNING!
Spaces in GE Oil & Gas logging tools can retain trapped pressure after a
downhole leakage. As this pressure can be released without warning, always:
• Follow the instructions in the manual.

• If trapped pressure is suspected, inform GE Oil & Gas Technical Services
IMMEDIATELY of the situation and to obtain additional advice when
required.
• Make sure all trapped pressure has been removed from the tool before it
is transported.
Wear a protective face shield.
Wear a protective apron.
Logging tools are subjected to harsh conditions downhole. High hydrostatic-pressure, high temperature,
shock, vibration and contact with corrosive substances can all contribute to possible leaks into sealed
housings. Leak paths include but are not limited to:
• Permeation through the seals.

• Seal failures.
• Hairline cracks in welds.
During the deployment of a tool downhole, one or more of the above failure conditions can lead to a
fluid/gas leak into the cavities of the tool. The leakage paths are rarely completely reversible and so a
proportion of the fluid/gas is likely to be retained (trapped) inside the tool as it is recovered from the well.
In some cases the quantity, composition and pressure of the trapped fluid/gas will present a significant
safety hazard in terms of stored potential energy.
Trapped pressure in a tool represents a significant hazard as the tool is handled immediately after it is
removed from a well. The hazard continues to exist during the subsequent transportation, storage, repair
and service operations. In extreme conditions, the tool could explode! Therefore, all precautions must be
taken to mitigate injury to the operator and nearby personnel.
Listed below are some signs that indicate the tool could contain trapped pressure:
• Telemetry failures downhole.

• Signs of mechanical damage.
• Unusual seepage of fluid, bubbles or gas out of the tool.
• Tools that have been fished.
• Tools that have been downhole for extended periods.
• Hard to undo Housings or Split Nuts.
When there are signs of trapped pressure, read first Section 4.4, Post-Logging: Toolstring Disassembly
and then Section 5.1, Relief of Trapped Pressure - Tool Disassembly in the order shown to mitigate
hazards.
RBT003
2.4.1.1 REMEMBER
1 DO NOT point parts of the tool (that can become projectiles) at yourself or others.
2 DO NOT release the pressure by the removal of filler plugs or other small plug items, unless the
tool manual shows different instructions (refer to Section 5.1, Relief of Trapped Pressure - Tool
Disassembly) that this is the correct method to release the trapped pressure.
3 DO NOT ignore the risk of trapped pressure and return the tool to its transport case. The tool
can explode at any time due to sudden mechanical shock or changes in atmospheric pressure.
This could be dangerous with some methods of transport. For example, when the tool is
transported in an aircraft.
4 DO NOT open the tool in a confined or enclosed space. There is a possibility of toxic chemical
release.
5 DO NOT install the Thread Protectors to the ends of the tool.
2.4.1.2 Recommended Precautions to Follow
1 Always wear Personal Protective Equipment (PPE) - hard toe boots, safety glasses and fluid
resistant gloves are a minimum.
2 Always put (in a prominent position) a noticeable warning indicator on the tool (marker pen,
sticky label, etc.) to tell others that the tool could contain trapped pressure.
3 Always let the tool stand in a cordoned-off safe area (outdoors is recommended) with hazard
signs to indicate the potential hazard that can be read from a safe distance, for a minimum of
24hrs (where possible, let the tool stand for a longer period). Pressure can leak out slowly and
(with a sufficient period) the tool pressure will decrease to a less dangerous and more
manageable level.
4 Always make all colleagues and other operators in the area know that the tool could contain
trapped pressure.
5 Always give a sufficient period for the tool to cool down to the ambient temperature. Fluids
(especially gases) have more stored potential energy at a high temperature than at ambient
temperature. When the tool is allowed to cool down, it will decrease this potential energy.
6 Always know that the Well Fluid in the tool could be hazardous or toxic. For example, it could
contain Hydrogen Sulphide (H2S). Take all necessary precautions to prevent harm to operators.
Therefore, disassemble the tool outdoors and monitor for toxic chemicals.
7 Always know that the Well Fluid in the tool could be a flammable gas or mist. Disassemble the
tool away from sources of ignition.
8 Always make sure the suspect tool is disassembled until all inner volumes have been made
safe and free of pressure.
9 Refer to Section 4.4, Post-Logging: Toolstring Disassembly.
RBT003
2.4.2 COMPRESSED AIR
COMPRESSED AIR!
WARNING!
Compressed air MUST be used with caution.
Wear protective goggles/glasses.
DO NOT point compressed airlines nozzles at your body or other personnel.
All Local Rules & Regulations (Directives) for the correct use of an airline and
compressed air MUST be followed.
2.4.3 COMPRESSED SPRINGS
COMPRESSED SPRINGS!
WARNING!
The RBT003 contains a compressed Inconel Spring (item 22, 9-4-03-30S3501) in
the Sonde Section.
Refer to Section 5, Mechanical Description for safe disassembly/assembly

procedure.
2.5 Danger from Machinery
2.5.1 WEIGHT
HEAVY EQUIPMENT!
WARNING!
The equipment and some associated subassemblies are heavy. Care MUST be
taken when the equipment is lifted, moved or maintained.
GE Oil & Gas recommends the use of correct apparatus to lift the equipment in
accordance with local directives and safety standards.
Make sure all heavy items are supported correctly at all times.
Wear applicable Personal Protective Equipment (PPE) for the task to be

undertaken.
Refer to the specification table in the relevant manual for the equipment weight.
2.6 Irritants and Other Substances

When the disposal of a chemical or other substance is necessary, it MUST be in accordance with all Local
Rules & Regulations (Directives) for the country where the disposal is to occur. When not available, then
International Rules & Regulations (Directives) MUST be followed.
RBT003
2.6.1 LIQUID-O-RING® TYPE 101 LUBRICANT
LIQUID-O-RING® TYPE 101 LUBRICANT

IRRITANT!
Wash hands after use.
For further safety information, refer to the manufacturer’s/supplier’s Material

Safety Data Sheet (MSDS).
2.6.2 DOW CORNING® 3140 RTV COATING
DOW CORNING® 3140 RTV COATING

IRRITANT!

Data Sheet (SDS).
2.6.3 DOW CORNING® 3145 RTV ADHESIVE/SEALANT
DOW CORNING® 3145 RTV ADHESIVE/SEALANT

IRRITANT!

Data Sheet (SDS).
RBT003
2.6.4 DOW CORNING® 200® FLUID, 100CST OIL
DOW CORNING® 200® FLUID, 100CST OIL

IRRITANT!
For further safety information, refer to the manufacturer’s/supplier’s Material

Safety Data Sheet (MSDS).
2.7 Tool Integrity
2.7.1 GREASES AND SEALANTS
G REASES AND S EALANTS !

C AUTION !
Electrical failure can occur when some greases and sealants are used. Those that
contain a volatile content can produce gases in the tool when heated.
The correct greases and lubricants MUST be used in the maintenance of all GE Oil &
Gas downhole equipment. Some threads are internal and do not stop the ingress of
grease into the tool. DO NOT use too much grease. DO NOT use copper loaded
greases unless specified in the related tool manual.
2.7.2 SEAL MAINTENANCE
S EAL I NTEGRITY!
C AUTION !
Tool function relies on seal integrity.
Remove, discard and replace, when damaged and at recommended service

intervals. Refer to Section 7.1.3, Seal Replacement Recommendations.
2.7.3 FLUID/GAS INGRESS
F LUID /G AS I NGRESS !
C AUTION !
The Split Nuts/Tool Joints MUST be tightened correctly and fully to prevent fluid/gas
ingress.
The tool is designed to be used in a hostile environment. This is only possible when:
• All seals are installed correctly.

• All Split Nuts/Tool Joints have been tightened correctly and fully.
Failure to complete the above can result in the ingress of fluids or corrosive gases that could damage the
tool. Where there is fluid/gas ingress the tool could contain trapped pressure. This trapped pressure can
be dangerous when not released in a procedure approved for the tool. Refer to the Section 4.4, Post-
Logging: Toolstring Disassembly for the correct procedure to release trapped pressure and to Section
2.4.1, Trapped Pressure Safety Precautions.
RBT003
2.8 Connection to the Toolstring
2.8.1 BEND STRESSES DURING RIG UP/RIG DOWN
B END S TRESSES !
C AUTION !
When the tool is not supported correctly, it can be subjected to bend stresses that
exceed its design limit.
To prevent damage to the tool/toolstring:
• GE Oil & Gas recommends the tool/toolstring is assembled/disassembled

with the use of a riser or a lubricator. When not possible, Rig Up/Rig Down
the toolstring vertically.
• DO NOT move an assembled long or heavy toolstring between the
horizontal and the vertical positions.
• DO NOT lift long or heavy tools/toolstring by the cable head to manoeuvre
it or for transportation purposes.
• Make sure the tool is supported sufficiently when serviced.
2.9 Sonde Section Solder Types

S ONDE S ECTION S OLDER T YPES
C AUTION !
HMP solder is used in the Sonde Section manufactured prior to September 2013 and
will have a tool serial number less than 10014769 unless the harnesses have been
replaced refer to Harness Identification below.
SN100C solder is used in the Sonde Section manufactured on or after September

2013 and will have tool serial number 10014769 or above.
Harness Identification. Harnesses (items 52 & 53) fitted with number ‘9’ cable
identifiers are manufactured with SN100C solder.
A mixture of solder types will result in tool failure downhole.
Where maintenance requires one harness to be replaced, make sure both

harnesses (items 52 & 53) are replaced and the Tx and Rx Crystal wire joints soldered
with HMP solder are cleanly cut back to remove any HMP solder then remade and
soldered with SN100C to prevent solder contamination.
Make sure that the soldering iron and the materials to be soldered are clean and
free from other solder types.
Make sure that the correct solder is used for the assembly to be soldered.
2.10 Electrostatic Discharge (ESD)

E LECTROSTATIC D ISCHARGE !
C AUTION !
The tool contains electronic circuits and devices that can suffer permanent damage
when exposed to electrostatic discharge (ESD).
ALL ESD precautions must be taken to prevent electrostatic discharge damage to

the electronics during tool maintenance.
RBT003
2.10.1 CHARGE BUILD-UP
SHOCK HAZARD!
WARNING!
Some stresses can induce charge build-up in the crystal.
GE Oil & Gas recommend the crystal connections are shorted.
2.11 WEEE Disposal Information

E LECTRICAL E QUIPMENT D ISPOSAL !
C AUTION !
Disposal of electrical equipment must be in accordance with Local/International
Rules and Regulations. They will recommend the collection framework available to
return, recycle and treatment of electrical wire and components.
For more information refer to: www.weeerohsinfo.com.
2.12 EMC Classification

EMC C LASSIF ICATION
C AUTION !
This is a Class A product. In a domestic environment this product can cause radio
interference in which case the user can be required to take adequate measures.
2.13 Transportation and Storage

WELL FLUID!
WARNING!
Refer to Section 2.2.1, Well Fluid.

IRRITANT!
Refer to Section 2.6.1, Liquid-O-Ring® type 101 Lubricant.
Where the equipment is supplied in a carry tube and/or flight case, GE Oil & Gas recommends the
equipment is stored and transported in that carry tube and/or flight case for protection.
The tool must be stored and transported with the threads and O-Rings lightly greased with
Liquid-O-Ring® (P/N: LOR101) and the Thread Protectors fitted.
DO NOT subject the equipment to excessive shock and/or vibration.
RBT003
Radial Bond Tool Chapter 3. Theory of Operation
3 THEORY OF OPERATION
The RBT003 operates on the principle of Sonic Wavetrain Attenuation.
The acoustic source - the transmitter’s piezoelectric crystal - converts the electrical energy of the trigger
pulse into acoustic energy. The energy radiates out from the transmitter in all directions as a wavefront
of compressional waves. The wavefront travels at different speeds through various media and is
attenuated during travel. When the wavefront reaches the tool’s sensors, the generated acoustic energy
is captured and transduced into electrical signals.
The signals are processed at the surface against the RBT calibration, an ideal of zero (or near zero)
wavetrain attenuation, to generate full wave sonic information as follows:
• First arrival amplitude of the wavefront at the Rx1 Receiver and the Rx2 Receiver.
• Travel time of the wavefront at the Rx1 Receiver.
• Variable Density Log (VDL) information based on the full wavetrain at the Rx2 Receiver.
• An amplitude map drawn from the radial data received from the Rx1 Receiver.
3.1 Electronics
SWITCHING POWER SUPPLY

9-4-01-340010A1
+3.3V
+3.3V
LINE -3.3V
SUPPLY
+18V
-3.3V
SUPPLY
ULTRAWIRE CONTROLLER MAIN DIGITAL BOARD TRANSMITTER BOARD

413884 9-4-01-340020A1
MEMORY CONTROL CHARGE 9-4-01-340040A1
TRANSMITTER
MICROPROCESSOR ENABLE
PLD CONTROLLER
SONIC DIGITAL DATA FIRE
MEMORY ADC's PULSE TRANSMITTER

FPGA
HV SUPPLY
9-4-01-340050A1
SONIC ANALOGUE
8 SIGNALS
MAIN ANALOGUE BOARD

9-4-01-340030A1
PREAMPLIFIER
(8 CHANNELS)
1 11/16" SLOTTED SONDE

9-4-03-30S3501
SONIC RECEIVERS SONIC TRANSMITTER

(RADIALS & FAR) CRYSTAL
Figure 3-1 RBT Simplified Tool Diagram
The RBT003 power supply is a switch mode type that provides the tool with +3.3 VDC and -3.3 VDC from
18VDC line voltage. The Ultrawire™ Controller plugs on the back of the power supply. Control and data
signals from and to the Ultrawire™ Controller are routed via the power supply to the rest of the tool.
The Main Analogue board receives and conditions the sonic signal from the radial and far receivers. It
then routes it to the Main Digital board for digitisation.
The Main Digital board performs the tasks listed:
• Digitise the Sonic waveforms.

• Stores the digitised waveforms in memory to be read later by the Ultrawire™ controller.
• Responds to the Ultrawire™ controller commands and transfers the digitised sonic data
to it.
• Sends the firing pulse to the Transmitter circuit.
RBT003
Radial Bond Tool Chapter 3. Theory of Operation
The RBT003 Transmitter circuit board contains two stacked boards (a Control board and a Power board)
which together power and fire the Transmitter Crystal on receipt of the Firing Pulse from the Digital
board.
3.2 Measure Point Details
Transmitter (Tx)
Half way between

Tx & Rx1 Receiver
Rx1 Measure Point
Half way between

Tx & Rx2 Receiver
Rx2 Measure Point
78.58" (199.6cm)
Receiver
(Rx1)
60.58" (153.9cm)
48.58" (123.4cm)
42.58" (108.2cm)
Receiver
(Rx2)
18.58" (47.2cm)
Figure 3-2 Measure Point Details
RBT003
Radial Bond Tool Chapter 4. Operational Procedure
4 OPERATIONAL PROCEDURE
4.1 Pre-Logging: Tool Checks

ELECTRICAL HAZARD!
WARNING!
Refer to Section 2.3, Electrical Hazard.

IRRITANT!
4.1.1 ELECTRICAL
1 Remove the Upper Protective Plug and Bottom End Cap and make sure that the upper and the
lower electrical connectors are clean, dry and undamaged.
2 Use a multimeter to measure the through resistance. The measurement must be <0.5.
3 Use a multimeter to measure the insulation between the line (+ve probe) to chassis (-ve probe)
is >20k.
4.1.2 MECHANICAL
S EAL I NTEGRITY !
C AUTION !
Refer to Section 2.7, Tool Integrity.
Reference: RBT Sonde Assembly AD-9-4-03-30S3501
1 Clean and apply Liquid-O-Ring® (P/N: LOR101) to the two lower O-Ring seals (item 41). Replace
the O-Rings when damaged.
4.1.3 OPERATIONAL
ELECTRICAL HAZARD!
WARNING!
GE Oil & Gas recommend the tool is tested in a RBT Calibration Tank (RCT001) before the site visit.
Software calibration is optional. Refer to RCT001 Manual (MN-RCT001), Warrior Manual (MN-WARRIOR)
and Section 7.1.6, Software Calibration for setup and calibration details.
RBT003
4.2 Connection to the Toolstring

HEAVY TOOLS AND EQUIPMENT
WARNING!
Refer to Section 2.5.1, Weight.

IRRITANT!
B END S TRESSES !
C AUTION !
Refer to Section 2.8.1, Bend Stresses During Rig Up/Rig Down.
Reference: Sonde Assembly AD-9-4-03-30S3501
Note: A nick or dent to the Piston, Tx and Rx Cans (items 2, 4 & 10) will alter acoustic behaviour and skew results
of the RBT003. DO NOT position the Cans over tool stands or put into tool racks without protection.
Replace the Cans if damaged, refer to Section 5, Mechanical Description.
The RBT003 can be inserted in any position below the telemetry controller.
Centralisers MUST be fitted above and below the RBT003. If the tool is not centred, the wave amplitude is
greatly reduced and will provide unreliable data.
An Ultrawire™ Bullnose Terminator (for example BUL013) or a suitable Ultrawire™ bottom end flowmeter
must be fitted to the lower end of the Ultrawire™ toolstring. Toolstrings without Ultrawire™ terminators
fitted are likely to suffer from data loss.
The RBT MUST be rigged-up vertically and in sections. Make sure the toolstring is suitably supported
during rig-up.
4.3 Logging
4.3.1 WELLSITE CALIBRATION
Since the tool transmits waveforms digitally, and the wireline has no effect on the recovered baseline, a
wellsite zero calibration (tool hung in air) is not normally required.
If a free pipe section is available in the well, it is preferable to perform an in situ calibration at this depth.
Note that this will overwrite the master calibration performed in the shop.
If reliable free pipe is not available, then the shop software calibration can be used. This can be less
accurate, due to local differences, for example, well fluid, casing ID.
For calibration details refer to Section 7.1.6.
RBT003
4.3.2 LOGGING SPEED
Table 4-1 is for guidance only and must be used in conjunction with local policy and specific well site
conditions both downhole and at surface. The table below is appropriate for near vertical wells and must
be adjusted when in deviated wells. The use of a Head Tension Unit is highly recommended.
Note: Do not exceed the calculated safe work load of your selected weak point. When in doubt, use a Head
Tension Unit, especially in deviated wells where calculation from surface tension is less accurate.
Table 4-1 Logging guidance

Depth (ft) Speed Pulling Out of Hole Speed Running in Hole
In/out of catcher  Dead slow or manual.
(pressure rig up only)
30 to 150 30ft/min
150 to 400 60ft/min
>400 clear cased hole Surface tension not to exceed Surface tension must not be less
120% of tension when tool than 80% of tension when tool
stationary. Speed not to exceed stationary. Speed not to exceed
150ft/min. 150ft/min.
>400 clear open hole Surface tension not to exceed Surface tension must not be less
130% of tension when tool than 70% of tension when tool
stationary. Speed not to exceed stationary. Speed not to exceed
150ft/min. 150ft/min.
Convergence with 30ft/min
potential obstaclesa
Logging Data Do not exceed the above speeds.
Recommended speed is <30ft/min.
a.
For example: Reduced diameters, Gas Lift Mandrels, fluid levels, Valves, Tubing Shoes, Packers, Cross Overs and other
Downhole equipment.
4.4 Post-Logging: Toolstring Disassembly

WELL FLUID!
WARNING!
TRAPPED PRESSURE!
WARNING!
Refer to Section 2.4.1 Trapped Pressure Safety Precautions.
B END S TRESSES !
C AUTION !
Refer to Section 2.8.1, Bend Stresses During Rig Up/Rig Down.
Replace the Cans if damaged, refer to Section 5, Mechanical Description.
Make sure the outside of the toolstring is cleaned before separation of the tools to avoid well fluid
contamination of the tool electrical connectors.
RBT003
When any of the circumstances that follow are encountered or it is suspected that the tools have leaked,
then you must proceed as if the tools contain trapped, pressurised fluid/gas until otherwise determined.
The characteristics and circumstances of trapped pressure are:
• Telemetry failures downhole.

• Signs of mechanical damage.
• Unusual seepage of fluid, bubbles or gas out of the tool.
• Tools that have been fished.
• Tools that have been downhole for extended periods.
• Hard to undo Housings or Split Nuts.
To relieve the trapped pressure at the tool joint, complete these steps:
1 Place a rag over the tool joint so as to diffuse any jet of gas or fluid that can emerge from the
tool joint.
2 Unscrew SLOWLY the tool joint. If there is trapped pressure inside the tool joint, the tool joint
can well be tighter than usual and require more torque than normal to undo.
3 At some point, well before the threads of the tool joint disengage, fluid or gas release will occur.
As soon as gas seepage is heard or fluid appearance is noted, cease IMMEDIATELY to unscrew
the tool joint and allow the pressure to dissipate before the joint is unscrewed further. This way,
the pressure load on the tool joint can be retained safely by the threads that remain engaged.
4 Once the operator is satisfied that no more fluid or gas seepage is evident, resume to unscrew
SLOWLY the tool joint. When further gas seepage or fluid appearance is noted, cease
IMMEDIATELY to unscrew and allow the pressure to dissipate.
5 Repeat these steps until all trapped pressure within the tool joint is released.
6 The above procedure DOES NOT relieve any pressure that can be trapped within the RBT003.
To relieve any pressure trapped within the RBT003, refer to Section 5.1, Relief of Trapped
Pressure - Tool Disassembly BEFORE disassembly, maintenance or transportation.
7 For other tools, refer to the relevant Section of their Operation & Maintenance Manual.
The RBT MUST be disassembled vertically and in sections wherever possible. Make sure the toolstring is
suitably supported during disassembly.
Fit the upper Protective Plug and the lower End Cap as soon as the RBT003 is separated from the
toolstring to prevent contamination of the electrical connectors and to protect the threads from
accidental damage.
4.5 Transport and Storage

WELL FLUID!
WARNING!

WARNING!
Where the equipment is supplied in a carry tube and/or flight case, GE Oil & Gas recommends the
equipment is stored and transported in that carry tube and/or flight case for protection.
RBT003
The tool must be stored and transported with the threads and O-Rings greased lightly with
Liquid-O-Ring® (P/N: LOR101) and Thread Protectors fitted.
DO NOT subject the tool to excessive shock and/or vibration.
RBT003
Radial Bond Tool Chapter 5. Mechanical Description
5 MECHANICAL DESCRIPTION
WELL FLUID!
WARNING!
D AMAGE TO TRANSMITTER C IRCUITRY

C AUTION !
DO NOT fire the transmitter circuitry when the Electronics Section (item 1) is
separated from the Transmitter in the Sonde Section (item 2).

C AUTION !
Refer to Section 2.9, Sonde Section Solder Types.
Reference: General Assembly AD-3403501
This section details the necessary disassembly and reassembly procedures required to maintain the
RBT003 tool.
The RBT003 has two main sections.
1 Electronics Section (situated at the top of the tool) which consists of:
• Top Sub SX (item 4).

• RBT UW Electronics (item 1).
2 Sonde Section (situated at the bottom of the tool) which consists of:
• Sonde Slotted (item 2).

• Connect Hyper Bottom SX (item 3).
The Top Sub SX (item 4) is connected to the RBT UW Electronics (item 1). The Top Sub contains a Pressure
Relieving Feed Thru to allow any trapped pressure contained within the Electronics Section to safely
escape.
The RBT UW Electronics contains the boards that provide power and telemetry to run the Sonde Section
and communicate with the toolstring Ultrawire™ Telemetry Controller (for example XTU and UMT).
The Sonde Slotted (item 2) is filled with silicone oil to prevent pressure damage during operation
downhole. The Sonde Slotted contains the transmitter, two receivers and the Connect Hyper Bottom SX
(item 3).
The RBT003 must first be separated into the two main parts. The individual sections are then explained in
detail to enable the replacement of damaged seals and parts. Note that once the sections are separated
it does not matter which section, Electronics Section or Sonde Section, is serviced first.
The two receivers are described in this section as Rx1 and Rx2. Refer to Table 1-1 for alternative
descriptions.
5.1 Relief of Trapped Pressure - Tool Disassembly

TRAPPED PRESSURE!
WARNING!
Refer to Section 2.4.1 Trapped Pressure Safety Precautions.
RBT003
Reference: General Assembly AD-3403501

Pressure Relieving Feed Thru Assembly AD-413380
Note: Where tools are fitted either above or below the RBT003, refer to Section 4.4 Post-Logging: Toolstring
Disassembly for instructions on how to remove safely these tools before you proceed.
CHECK the Valve Shaft (item 1, 413380) is fully seated in the Valve Body (item 2, 413380). Where the Valve
Body has been pushed out so that the Valve Shaft is NOT protruded, the tool is likely to have had well fluid
inside and any trapped pressure released through the Pressure Relieving Feed Thru in the Top Sub
(item 4, 3403501). For further information contact GE Oil & Gas Technical Services.
Although trapped pressure will likely have been released through the Pressure Relieving Feed Thru in the
Tob Sub (item 4, 3403501), where trapped pressure is still suspected complete these actions:
1 Place a rag around the joint between the Top Sub (item 4, 3403501) and the Electronics
Housing (item 5, 3403501) of the RBT003 so as to diffuse any jet of fluid/gas that can emerge
from the joint and the upper end of the Top Sub.
2 Unscrew SLOWLY the Top Sub (item 4, 3403501) from the Electronics Housing (item 5,
3403501) of the RBT003. When there is trapped pressure inside the Electronics Housing, the
tool joint can be tighter than usual and require more torque than normal to undo.
3 At some point, well before the threads of the joint have become disengaged, fluid or gas
release will occur. As soon as gas seepage is heard or fluid appearance is noted, the
disconnection process must cease IMMEDIATELY and the pressure inside the Electronics
Housing (item 5, 3403501) allowed to escape before the joint is unscrewed further. This way,
the pressure load on the tool joint can be retained safely by the threads that remain engaged.
4 Once the operator is satisfied that no more fluid or gas seepage is evident, resume to unscrew
SLOWLY the joint. When further gas seepage or fluid appearance is noted, cease IMMEDIATELY
to unscrew and allow the pressure to dissipate.
5 Repeat these steps until all trapped pressure is released.
5.2 Disassembly
of the RBT003. DO NOT clamp the cans into a vice or position the cans over tool stands. Replace the cans
if damaged.
Refer to Section 7.1.3 for recommended seal replacement.
5.2.1 SEPARATION OF ELECTRONIC & SONDE SECTIONS

Pressure Relieving Feed Thru Assembly AD-413380
RBT003 Functional Block Diagram BD-3403501
1 CHECK the Valve Shaft (item 1, 413380) is fully seated in the Valve Body (item 2, 413380). Refer
to Section 5.1, Relief of Trapped Pressure - Tool Disassembly.
2 Support the Sonde Section in suitable stands (for example, V-Blocks).
3 Use a strap wrench on the Electronics Housing (item 5, 3403501) to remove the Electronics
Housing from the Sonde Slotted (item 2, 3403501).
RBT003
4 Remove the Electronic Housing (item 5, 3403501) along with the Top Sub SX (item 4, 3403501).
5 Refer to BD-3403501 and unplug the connectors listed below from the Electronics Section:
• 2-pin connector to the Power Supply Board (PCB9-4-01-340010A1) at J4.

• 10-pin connector to the Main Analogue Board (PCB9-4-01-340030A1) at J1.
• 4-pin connector to the Transmitter Power Board (PCB9-4-01-340050A1) at J3.
6 Mark the Sonde Slotted (item 2, 3403501) top sub and the Electronic Assembly (item 1,
3403501) to make sure of correct orientation upon reassembly.
7 Remove the four Screws (item 6, 3403501) that attach the Electronic Assembly (item 1,
3403501) to the Sonde Slotted (item 2, 3403501) top sub and carefully remove the Electronics
Assembly.
5.2.2 ELECTRONICS SECTION

IRRITANT!

C AUTION !
The Electronics Section must first be removed from the Sonde Section as detailed in Section 5.2.1.
5.2.2.1 Top Sub

Top Sub SX Assembly AD-9-4-03-0000002
1 Place the Electronic Housing (item 5, 3403501) in a vice with soft jaws.
2 Use a spanner on the Top Sub (item 1, 9-4-03-0000002) flats and loosen the joint between the
Electronics Housing (item 5, 3403501) and the Top Sub. Remove the Top Sub.
3 Remove and discard the two O-Rings (item 2, 9-4-03-0000002).
5.2.2.2 Pressure Relieving Feed Thru
Reference: Top Sub SX Assembly AD-9-4-03-0000002

1 Remove the Protective Male Plug (item 4, 9-4-03-0000002) from the Top Sub (item 1,
9-4-03-0000002).
2 Use two box spanners to unscrew the Pressure Shaft (item 6, 9-4-03-0000002) from the
Pressure Relieving Feed Thru (item 5, 9-4-03-0000002).
3 Remove the Pressure Shaft (item 6, 9-4-03-0000002) along with the Multilam Cage, Pressure
Washer and Sleeve (items 9, 8 & 7, 9-4-03-0000002).
4 To remove the Pressure Relieving Feed Thru (item 5, 9-4-03-000002) from the Top Sub (item 1,
9-4-03-0000002):
i. Locate a suitable shaft to fit inside and be as long as or longer than the Top Sub.
RBT003
ii. Place the shaft in the bottom of the Top Sub and push the bottom of the Pressure Feed
Thru to ease it out of the top of the Top Sub.
iii. The Valve Washer (item 3, 413380) will likely separate from the rest of the assembly upon
removal.
5 Remove the Valve Shaft (item 1, 413380) from the Valve Body (item 2, 413380).
5.2.2.3 Relative Bearing Device
Reference: Electronic Assembly AD-9-4-03-34E3501

Wiring Diagram WD-9-4-03-34E3501
1 To make sure the Relative Bearing Device is returned to its correct orientation upon
reassembly, mark one of the HS Rail Caps (item 7) and the Coupling Block (item 5).
2 Unsolder (use SN100C) four wires that connect the Relative Bearing Device (item 1) to
PCB413884 (item 20), refer to WD-9-4-03-34E3501.
3 Unplug the PCB 9-4-01-34008001 (item 22) from the PCB 9-4-02-340010A1 (item 14).
4 Remove the four Screws (item 11) that secure the top of the HS Rail Caps (item 7) to the
Coupling Block (item 5).
5 Remove the electronics upper assembly which contains the Relative Bearing Device (item 1),
see Figure 5-1.
O-Ring (P/N: 4-2-09-V7512300)
Coupling Block Electronics Top Block
Rotation Detector Housing
Figure 5-1 Electronics Upper Assembly
Note: It is not recommended to disassemble the upper assembly unless faulty. It is recommended that the tool
is returned to GE Oil & Gas for repair and re-calibration.
5.2.3 SONDE SECTION

IRRITANT!

IRRITANT!
Refer to Section 2.6.4, Dow Corning® 200® Fluid, 100CST Oil.
RBT003
The Sonde Section contains silicone oil which will drain during disassembly. Therefore, it is advisable to
obtain suitable containers and cleans rags before work is started.
If any part of the Sonde Main Harness (item 52) is damaged, it is recommended that the harness is
replaced. Note that the Sonde Section top connector (part of the Sonde Main Harness) is difficult to
remove and will likely become damaged. Therefore, it is recommended that a replacement harness is
available before the Sonde Section is serviced.
Remove Electronics Section from Sonde Section as detailed in Section 5.2.1.
To service the Sonde Section, GE Oil & Gas recommend that is started at the lower end and worked
through in sections to the upper end. All other methods of disassembly can damage the Sonde Section.
5.2.3.1 Bottom Sub
1 Remove the Lower Thread Protector (item 55) from the Bottom Sub (item 15).
2 Remove and discard the two O-Rings (item 41) located on the Bottom Sub (item 15).
3 Remove the six Cap Head Screws (item 59) that secure the Housing (item 20) to the Bottom Sub
(item 15).
4 Insert a flathead screwdriver through the Housing (item 20) slot and into the groove at the base
of the RX2 to End Hose (item 25), see Figure 5-2.
It is important to maintain the Rx2 to End Hose position. In order to do this exert pressure on
the first Screwdriver whilst a second large flathead screwdriver is inserted between the
Housing (item 20) and the Bottom Sub (item 15) to carefully lever off the Bottom Sub, see Figure
5-2.
Note: The Hose must not be compromised during the removal of the Bottom Sub.
Second screwdriver position

First screwdriver position
Figure 5-2 Position of Screwdrivers to Remove the Bottom Sub
5.2.3.2 Housing and Internal Sonic Assembly
of the RBT003. DO NOT clamp the cans into a vice or position the cans over tool stands during
maintenance. Replace the cans if damaged.
RBT003
1 Remove the 12 Cap Head Screws (item 30) and round bumpers (item 12) that secure the two
Receivers (Rx1 & Rx2) to the Housing (item 20).
2 Remove the six Cap Head Screws (item 59) that secure the Housing (item 20) to the Tx Short
and Piston Mandrels (item 19).
3 Insert a large flathead screwdriver between the base of the Tx Short and Piston Mandrel
(item 19) and the top of the Housing (item 20). Carefully ease the Tx Short and Piston Mandrel
(item 19) free.
4 Position the Tx Short and Piston Mandrel (item 19) with the oil fill port faced upwards in a soft
grip vice on a sufficiently sized workbench.
Note: GE Oil & Gas recommend that the next stage is completed by at least two people.
5 Carefully slide the Housing (item 20) away from the Tx Short and Piston Mandrel (item 19). To
prevent damage to the Receivers (Rx1 & Rx2), make sure the Receivers are suitably supported
on stands or work bench as soon as they are free from the Housing, see Figure 5-3.
Figure 5-3 Support Sonic Sensors when removed from Housing
5.2.3.3 Bottom Inside B
Reference: Sonde Assembly AD-9-4-03-30S3501

Rx2 to End Hose AD-4-1-29-1550534A
1 Extract the Retaining Ring (item 23, 9-4-03-30S3501).
2 Remove the outer Recessed Washer (item 17, 9-4-03-30S3501).
3 Unscrew and remove the terminal from the pin and nut, see Figure 5-4. 
Nut Terminal
Pin
Figure 5-4 Pin Connector Detail
RBT003
4 Remove the inner Recessed Washer (item 17, 9-4-03-30S3501).
5 Gently pull out the pin and leave to one side to allow access to and remove the Screw (item 61,
9-4-03-30S3501) that secures the ground connection.
6 Straighten the solder tag on the Sonde Bottom Harness (item 53, 9-4-03-30S3501).
7 Unscrew the Bottom Inside B (item 16, 9-4-03-30S3501) from the Bottom Inside A (item 1,
4-1-29-1550534A).
8 Carefully free the Bottom Inside B (item 16, 9-4-03-30S3501) and pull through the Cable
Harness (item 53, 9-4-03-30S3501).
5.2.3.4 Drain the Oil From the Tool
COMPRESSED AIR!
WARNING!
Refer to Section 2.4.2, Compressed Air.

IRRITANT!
1 Make sure the Internal Sonde Assembly is supported correctly, as shown in Figure 5-3.
2 Remove the bottom Fill Port Seal Screw (item 28) located on the RX2 to End Hose (item 25)
bottom connector and discard the O-Ring (item 44) fitted on the Fill Port Seal Screw.
Bottom Fill Port Seal Screw
Figure 5-5 Bottom of Tool
3 Drain oil into a container beneath the bottom of the RX2 to End Hose (item 25).
4 Remove the top Fill Port Seal Screw (item 28) located on the top part of the Tx Short and Piston
Mandrel (item 19). This is the single Seal Screw located at the top of the tool, not one of the
three locking seal screws that secure the transmitter to the piston section. Discard the O-Ring
(item 44) fitted on the Fill Port Seal Screw.
5 To speed oil drainage, periodically elevate the sensors without application of undue strain on
the hoses.
RBT003
5.2.3.5 Sonde Bottom Harness

C AUTION !
1 Carefully pull the connector from the bottom of the RX2 to End Hose (item 25). Make sure no
further oil is in the tool.
2 Unsolder (refer to Section 2.9 for correct solder type) the wires connected to the top of the
connector (part of the Sonde Main Harness (item 52)) that are inside the RX2 to End Hose
(item 30). DO NOT unsolder the Sonde Bottom Harness (item 53 - pin and earth solder tag)
unless damaged. Replace the whole Sonde Bottom Harness if damaged.
5.2.3.6 Rx2 to End Hose

RX2 to End Hose Assembly AD-4-1-29-1550534A
1 Remove and discard the two O-Rings (item 33, 9-4-03-30S3501) on the Bottom Sub Inside A
(item 1, 4-1-29-1550534A).
2 Unscrew the Slide Cover (item 9, 9-4-03-30S3501) from the Hose End Couple (item 13,
9-4-03-30S3501) on Rx2 Receiver Assembly.
3 Pull the Lower Hose End Termination (item 4, 4-1-29-1550534A) from the base of the Rx2 Hose
End Couple (item 13, 9-4-03-30S3501). The lower Hose End Termination is retained by means of
three O-Rings (item 54, 9-4-03-30S3501) and can pull out. DO NOT twist excessively as this can
damage the wires that are inside the hose.
4 Carefully slide the Rx2 to End Hose (item 25, 9-4-03-30S3501) off the Rx2 Receiver Assembly
and pull through the wires.
5 Remove and discard the three O-Rings (item 54, 9-4-03-30S3501) fitted on the Lower Hose End
Termination (item 4, 4-1-29-1550534A).
5.2.3.7 Rx2 Receiver
LEAD ZIRCONATE TITANATE (PZT)!

WARNING!
Refer to Section 2.2.2 Lead Zirconate Titanate (PZT).

C AUTION !

Sonde Main Harness Wiring Diagram WD-9-4-03-30SHAR11
1 Place an absorbent rag beneath the Rx2 Receiver. Oil will spill out when the Rx2 Hose End
Couple (item 13) is removed.
RBT003
2 Unscrew the Rx2 Hose End Couple (item 13) from the Rx Sub Lower Cap (item 14) on the Rx2
Receiver Assembly and pull through the wires.
3 Remove and discard the O-Ring (item 48) fitted on the Hose End Couple (item 13).
4 Carefully remove the Rx Sub Lower Cap (item 14) from the Rx Assembly, held in place with an
O-Ring (item 50), and pull through the wires.
5 Slide off the Rx Can (item 10) from the Receiver Top (item 11), held in place by an O-Ring
(item 50) fitted on the Receiver Top, and pull through the wires.
6 Use a suitable absorbent material to remove residual oil from the Crystals on the Receiver
Crystal Assembly (item 1).
7 Remove the lacing that holds the cables in position around the Crystal Assembly and the
heatshrink that covers the solder joints.
Heatshrink
Lacing
Figure 5-6 Receiver Crystal Assembly Wiring Details
8 Unsolder (refer to Section 2.9 for correct solder type) the wire connections or cut the cables as
close to the soldered joint as possible to allow for re-connection at assembly.
9 Remove the Screw (item 60) from the Receiver Top (item 11) that holds the Receiver Crystal
Assembly (item 1) in position.
10 Slide the Receiver Crystal Assembly (item 1) from the Receiver Top (item 11) and pull through
the wires. The Crystal Assembly will remain whole as shown in Figure 5-7, provided it is not
disassembled further.
Figure 5-7 Receiver Crystal Assembly
Where the Crystal Assembly is damaged (for example a damaged crystal), GE Oil & Gas recommend the
Receiver Crystal Assembly (item 1) is replaced.
RBT003
5.2.3.8 Rx1 to Rx2 Hose

Rx1 to Rx2 Hose Assembly AD-4-1-29-1551347A
1 Unscrew the Slide Cover (item 9, 9-4-03-30S3501) from the Rx2 Receiver Top (item 11,
9-4-03-30S3501).
2 Pull the Rx2 Hose End Termination Top (item 1, 4-1-29-1551347A) from the Receiver Top
(item 11, 9-4-03-30S3501). The Rx2 Hose End Termination Top is retained by means of three
O-Rings (item 38, 9-4-03-30S3501) and can pull out. DO NOT twist excessively as this can
3 Carefully free the Rx2 Hose End Termination Top (item 1, 4-1-29-1551347A) from the Rx2
Receiver Top (item 11, 9-4-03-30S3501) and pull through the wires.
4 Remove and discard the three O-Rings (item 38, 9-4-03-30S3501) fitted on the Rx2 Hose End
Termination Top (item 1, 4-1-29-1551347A).
5 Unscrew the Slide Cover (item 9, 9-4-03-30S3501) from the Rx1 Hose End Couple (item 13,
9-4-03-30S3501).
6 Pull the Lower Hose End Termination (item 2, 4-1-29-1551347A) from the Rx1 Hose End Couple
(item 13, 9-4-03-30S3501). The Lower Hose End Termination is retained by means of three
O-Rings (item 54, 9-4-03-30S3501) and can pull out. DO NOT twist excessively as this can
7 Carefully free the Rx1 to Rx2 Hose (item 27, 9-4-03-30S3501) from the Rx1 Hose End Couple
(item 13, 9-4-02-30S3501) and pull through the wires.
8 Remove and discard the three O-Rings (item 54, 9-4-03-30S3501) fitted on the Lower Hose End

WARNING!

C AUTION !
of the RBT003. DO NOT clamp the Cans into a vice or position the Cans over tool stands. Replace the Cans
if damaged.
Repeat Section 5.2.3.7, Rx2 Receiver, to disassemble the Rx1 Receiver Assembly. The only difference is
seven wires must be detached on Rx1 Receiver (see Figure 5-7), where Rx2 Receiver has only two wires.
Where the Crystal Assembly is damaged (for example a damaged crystal), GE Oil & Gas recommend the
Receiver Crystal Assembly (item 1) is replaced.
RBT003
5.2.3.10 Tx to Rx1 Hose

Tx to Rx1 Hose Assembly AD-4-1-29-1550798A
1 Unscrew the Slide Cover (item 9, 9-4-03-30S3501) from the Rx1 Receiver Top (item 11,
9-4-03-30S3501).
2 Pull the Upper Hose End Termination (item 1, 4-1-29-1550798A) from the Receiver Top (item 11,
9-4-03-30S3501). The Upper Hose End Termination is retained by means of three O-Rings
(item 38, 9-4-03-30S3501) and can pull out. DO NOT twist excessively as this can damage the
wires that are inside the hose.
3 Carefully free the Rx1 Receiver Top (item 11, 9-4-03-30S3501) from the Tx to Rx1 Hose (item 26,
9-4-03-30S3501) and pull through the wires.
4 Remove and discard the three O-Rings (item 38, 9-4-03-30S3501) fitted on the Upper Hose End
5 Unscrew the Slide Cover (item 9, 9-4-03-30S3501) from the base of the Piston Shaft (item 5,
9-4-03-30S3501).
6 Pull the Upper Hose End Termination (item 1, 4-1-29-1550798A) from the Piston Shaft (item 5,
9-4-03-30S3501). The Upper Hose End Termination is retained by means of three O-Rings
(item 38, 9-4-03-30S3501) and can pull out. DO NOT twist excessively as this can damage the
wires that are inside the hose.
7 Carefully free the Tx to Rx1 Hose (item 26, 9-4-03-30S3501) free of the Piston Shaft (item 5,
9-4-03-30S3501) and pull through the wires.
8 Remove and discard the three O-Rings (item 38, 9-4-03-30S3501) fitted on the Upper Hose End
5.2.3.11 Tx Short and Piston Mandrel

WARNING!
COMPRESSED SPRING!
WARNING!
Refer to Section 2.4.3, Compressed Springs.
SHOCK HAZARD!
WARNING!
Refer to Section 2.10.1, Charge Build-up.

C AUTION !
RBT003
M AIN H ARNESS AND C ONNECTOR D AMAGE

C AUTION !
The removal of the Sonde Main Harness (item 52) top connector from the Pressure
Nut will irrevocably damage the Sonde Main Harness and the whole Sonde Main
Harness will need to be replaced. Contact GE Oil & Gas Technical Services for
further information.
It is recommended that a Sonde Main Harness (item 52) is acquired before the tool is
serviced.

1 Place absorbent rags beneath the piston sub-assembly.
2 Unscrew the Piston Shaft (item 5) from the Tx Short and Piston Mandrel (item 19) and remove
the Inconel Spring (item 22).
3 Remove the Piston Can (item 4) and remove any excess oil.
4 Remove and discard the O-Ring (item 49) fitted to the inside the lower end of the Piston Can
(item 4), see Figure 5-8.
Back-up Rings
O-Ring
Figure 5-8 Piston Can Inner Seals
5 Remove and discard the O-Ring (item 42) fitted on the lower end of the Tx Short and Piston
Mandrel (item 19).
6 Detach the Retaining Ring (item 24) and remove the two Tx Can Collars (item 8).
7 Remove and discard the lower O-Ring (item 47) and slide off the Transmitter Can (item 2) over
the lower end of the Tx Short and Piston Mandrel (item 19) held in position with the two O-rIngs
(item 43).
RBT003
Note: The Tx Short and Piston Mandrel (item 19) consists of three parts, refer to Figure 5-9. The parts will be
referred to as ‘Top Sub’, ‘Transmitter’ and ‘Piston’ for the remainder of this section.
Top Sub Transmitter Piston
Figure 5-9 Tx Short and Piston Mandrel Parts
8 Remove three Cap Head Screws (item 58) that secures the ‘Transmitter’ and ‘Piston’ parts of
the Tx Short and Piston Mandrel (item 19).
9 Loosen the joint between the ‘Piston’ and ‘Transmitter’ parts on the Tx Short and Piston
Mandrel (item 19). DO NOT damage the wires threaded though the tool. Use a spanner on the
‘Top Sub’ and a C-Spanner on the ‘Piston’.
10 Carefully unscrew the ‘Piston’ from the ‘Transmitter’ by hand and pull through the wires.
Remove excessive oil with clean rags.
11 Remove and discard the two O-Rings (item 43) and two O-Ring (item 47).
12 Remove and discard the two O-Rings (item 35) on the ‘Top Sub’ part of the Tx Short and Piston
Mandrel (item 19).
Note: Further disassembly should only be carried out when access is required to:
• The Transmitter Crystal (item 51).

• The three O-Rings (item 46) and two O-Rings (item 45) fitted around the Transmitter
Crystal (item 51).
• The Sonde Main Harness (item 52) top connector.
13 Disconnect the crystal wiring. Remove any lacing cord that secures the wiring and the
heatshrink that covers the wire connections, see Figure 5-14.
14 Unsolder (refer to Section 2.9 for correct solder type) the wire connections or cut each wire as
close as possible to the solder joint.
15 Carefully remove the items listed below from the ‘Transmitter’ part of the Tx Short and Piston
Mandrel (item 19). Make sure wires are not damaged in this operation. Remove items:
i. O-Ring (item 46).

ii. Tx Crystal Filler (item 7).
iii. Two O-Rings (items 46 & 45).
iv. Transmitter Crystal (item 51).
v. Two O-Rings (items 45 & 46).
vi. Tx Crystal Hanger (item 6).
16 To remove the Sonde Main Harness (item 52) top connector:
i. Remove the three Screws (item 57) that secure the ‘Top Sub’ part to the ‘Transmitter’ part
of the Tx Short and Piston Mandrel (item 19).
ii. Unscrew the ‘Transmitter’ part from the ‘Top Sub’ part of the Tx Short and Piston Mandrel
(item 19). DO NOT damage the Tx Wires and through wires.
iii. Remove the Set Screw (item 31) that secures the Sonde Main Harness (item 52) Pressure
Nut to the ‘Top Sub’ part of the Tx Short and Piston Mandrel (item 19).
RBT003
iv. Unscrew the Sonde Main Harness (item 52) Pressure Nut from the ‘Top Sub’ part of the Tx
Short and Piston Mandrel (item 19).
v. The Sonde Main Harness (item 52) top connector can now be removed. Make sure the ‘Top
Sub’ is cleaned of swarf before reattachment.
vi. DIscard the two O-Rings (P/N: 99016) on the 19-pin connector part of the Sonde Main
Harness (item 52).
It is recommended to replace the whole Sonde Main Harness (item 52) if damaged.
5.3 Reassembly
Refer to Section 7.1.3 for recommended seal replacement.
5.3.1 SONDE SECTION

IRRITANT!

IRRITANT!
The order of reassembly is from top to bottom of the Sonde Section.
5.3.1.1 Tx Short and Piston Mandrel

WARNING!
COMPRESSED SPRING!
WARNING!
Refer to Section 2.4.3, Compressed Springs.
SHOCK HAZARD!
WARNING!

C AUTION !
RBT003
M AIN H ARNESS AND C ONNECTOR D AMAGE

C AUTION !
The removal of the Sonde Main Harness (item 52) top connector from the Pressure
Nut will irrevocably damage the Sonde Main Harness and the whole Sonde Main
Harness will need to be replaced. Contact GE Oil & Gas Technical Services for
further information.
It is recommended that a Sonde Main Harness (item 52) is acquired before the tool is
serviced.
Note: The Tx Short and Piston Mandrel (item 19) consists of three parts, refer to Figure 5-9. The parts will be
referred to as ‘Top Sub’, ‘Transmitter’ and ‘Piston’ for the remainder of this section.
1 To assemble the Sonde Main Harness (item 52) top connector:
i. Check the condition of the Sonde Main Harness (item 52). In particular the 19-pin
connector (P/N: 8-1-00-BULK19PI). Replace if damaged.
ii. Fit new the two O-Rings (P/N: 99016) located on the 19-pin connector 
(P/N: 8-1-00-BULK19PI). Apply Liquid-O-Ring (P/N: LOR101).
iii. Thread the Sonde Main Harness (item 52) through the ‘Top Sub’ part of the Tx Short and
Piston Mandrel (item 19).
iv. Install the Sonde Main Harness (item 52) top connector into the ‘Top Sub’ part of the Tx
Short and Piston Mandrel (item 19) with the use of the Harness Insertion Tool 
(P/N: 416163).
Figure 5-10 Harness Top Connector Installation
v. Carefully thread the Sonde Main Harness (item 52) Pressure Nut into the ‘Top Sub’ part of
the Tx Short and Piston Mandrel (item 19). DO NOT damage the Sonde Main Harness
wires.
vi. Fit the Set Screw (item 31) to hold the Sonde Main Harness (item 52) Pressure Nut in
position.
vii. Screw together the ‘Top Sub’ and ‘Transmitter’ parts of the Tx Short and Piston Mandrel
(item 19).
RBT003
viii. Fit the three Screws (item 57) to hold the ‘Top Sub’ and ‘Transmitter’ together.
ix. Separate the Tx wires in the Main Harness (item 52) and thread through the hole in the
‘Transmitter’ part of the Tx Short and Piston Mandrel (item 19), see Figure 5-11.
Figure 5-11 Tx Wiring through ‘Transmitter’ part of the Tx Short and Piston Mandrel
2 Check the four Back-up Rings (item 34) on the ‘Top Sub’ part of the Tx Short and Mandrel
(item 19). Replace Back-up Ring if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
3 Install new the two O-Rings (item 35), O-Ring (item 47) and O-Ring (item 43) on the ‘Top Sub’
part of the Tx Short and Mandrel (item 19). Apply Liquid-O-Ring® (P/N: LOR101).
4 Fit new the O-Ring (item 44) on the Screw (item 28). Apply Liquid-O-Ring® (P/N: LOR101).
5 Fit the Screw (item 28) into the ‘Top Sub’ part of the Tx Short and Piston Mandrel (item 19).
6 Tightly wrap the Teflon sheet (item 56) around the ‘Transmitter’ part of the Tx Short and Piston
Mandrel (item 19).
7 Slide the Tx Crystal Hanger (item 6) over the Teflon Sheet (item 56) to the end of the
‘Transmitter’ part of the Tx Short and Piston Mandrel (item 19), make sure that the wire channel
is toward the ‘Top Sub’ part of the Tx Short and Piston Mandrel and aligned with the Screw
(item 57) heads.
8 Check and install the O-Ring (item 46) and O-Ring (item 45),and slide onto the ‘Transmitter’ part
of the Tx Short and Piston Mandrel (item 19) until snug up against the Tx Crystal Hanger (item
6). Replace O-Rings if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
9 Check the condition of the Transmitter Crystal (item 51). GE Oil & Gas recommend to replace
with a new Tx Crystal Assembly if damaged, see Figure 5-12.
Figure 5-12 Transmitter Crystal Assembly
RBT003
10 Slide the Transmitter Crystal (item 51) onto the ‘Transmitter’ part of the Tx Short and Piston
Mandrel (item 19) up to the Tx Crystal Hanger (item 6), make sure the wires are faced toward
the Tx Crystal Hanger (item 6).
11 Check and install the O-Ring (item 45 & 46) just under and up against the Transmitter Crystal
(item 51). Replace O-Rings if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
12 Slide on the Tx Crystal Filler (item 7) and push up against the O-Ring (item 46). Orientate the
Transmitter Crystal (item 51) on the Tx Short and Piston Mandrel (item 19) so that the white wire
is aligned with the fill plug, see Figure 5-13.
Figure 5-13 Tx Crystal Alignment on Tx Short and Piston Mandrel
13 Check and install the O-Ring (item 46) up against the Tx Crystal Filler (item 7). Replace O-RIng if
damaged. Apply Liquid-O-Ring® (P/N: LOR101).
14 Position 2.4mm heatshrink over the Tx Crystal wires. Solder (refer to Section 2.9 for correct
solder type) the Tx Crystal wires to the Sonde Main Harness (item 52) wires. Clean the solder
joints. Locate the heatshrink over the joints with the use of a suitable heat gun.
15 Tuck and tie the wires neatly into the wire channel of the Tx Crystal Hanger (item 6) with
suitable nylon string. Make sure the wires are flush to the lip of the filler to prevent wire
damaged during Tx Can (item 2) installation, see Figure 5-14. Remove the tape around the Tx
Crystal when wiring is complete to prevent a possible obstruction when the Tx Can is installed.
Lacing Cord
Heatshrink
Figure 5-14 Transmitter Crystal Wiring Details
16 Check the two Teflon Rings (item 3) on the bottom part of the Tx Short and Piston Mandrel
(item 19). Replace the Teflon Rings if damaged.
17 Install new the O-Ring (item 43) and O-Ring (item 42) and check the Back-up Rings (item 37)
onto the ‘Piston’ part of the Tx Short and Piston Mandrel (item 19). Replace the Back-up Rings if
18 Feed the harness wiring through the ‘Piston’ part of the Tx Short and Piston Mandrel (item 19).
RBT003
19 Carefully screw together the ‘Transmitter’ and ‘Piston’ parts of the Tx Short and Piston Mandrel
(item 19). Do not damage the Sonde Main Harness (item 52) during this operation. Tighten with
the use of a soft grip vice and C-spanner.
20 Fit the three Cap Head Screws (item 58) to secure the ‘Transmitter’ and ‘Piston’ parts of the Tx
Short and Piston Mandrel (item 19) together.
21 Apply Liquid-O-Ring® (P/N: LOR101) to the interior lip of the Tx Can (item 2).
22 Feed the Sonde Main Harness (item 52) wiring through the Tx Can (item 2).
23 Slide the Tx Can (item 2) over the ‘Piston’ and ‘Transmitter’ parts until it is up against the O-Ring
(item 47) fitted on the ‘Top Sub’ part of the Tx Short and Piston Mandrel (item 19).
24 Install new the O-Ring (item 47) under the lower lip of the Tx Can (item 2). Apply Liquid-O-Ring®
(P/N: LOR101).
25 Position the two Tx Can Collars (item 8) and hold in place with the Retaining Ring (item 24).
26 Install new the O-Ring (item 49) and check the two Back-up Rings (item 36) in the neck of the
Piston Can (item 4). Replace the Back-up Rings if damaged. Apply Liquid-O-Ring® (P/N:
LOR101).
27 Apply Liquid-O-Ring® (P/N: LOR101) to the neck of the Piston Can (item 4) and fit the can onto
the Tx Short and Piston Mandrel (item 19).
28 Slide the Inconel Spring (item 22) over the Piston Shaft (item 5).
29 Thread the Piston Shaft (item 5) onto the Tx Short and Piston Mandrel (item 19). Tighten with
two C-spanners.
30 Check the Teflon® Ring (item 3) on the base of the Piston Shaft (item 5). Replace the Teflon Ring
if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
31 Place the Tx Short and Piston Mandrel (item 19) in a soft grip vice with the No 1 alignment
stamp (or fill port) faced upwards.
5.3.1.2 Tx to Rx1 Hose
Reference: Sonde Section Assembly AD-9-4-03-30S3501

Tx to Rx1 Hose Assembly AD-4-1-29-1550798A
1 Pull back the Slide Covers (item 9, 9-4-03-30S3501) and inspect the O-Rings (items 39 & 40,
9-4-03-30S3501) on both ends of the Hose Nut Adaptors (item 21, 9-4-03-30S3501). Replace
O-Rings if damaged:
i. Remove the two Set Screws (item 29, 9-4-03-30S3501).

ii. Unscrew the Hose Nut Adaptors (item 21, 9-4-03-30S3501) from the Upper Hose End
Terminations (item 1, 4-1-29-1550798A).
iii. Replace the two O-Rings (item 40, 9-4-03--30S3501) and four O-Rings (item 39,
9-4-03-30S3501). Apply Liquid-O-Ring® (P/N: LOR101).
iv. Refit the Hose Nut Adaptors (item 21, 9-4-03-30S3501) onto the Upper Hose End
Terminations (item 1, 4-1-29-1550798A).
v. Fit the Set Screws (item 29, 9-4-03-30S3501).
2 Install new the six O-Rings (item 38, 9-4-03-30S3501) on the two Upper Hose End Terminations
(item 1, 4-1-29-1550798A). Apply Liquid-O-Ring® (P/N: LOR101).
RBT003
3 Feed the Sonde Main Harness (item 52, 9-4-03-30S3501) wiring through the Tx to Rx1 Hose
(item 26, 9-4-03-30S3501).
4 Push the Upper Hose End Termination (item 1, 4-1-29-1550798A) into the Piston Shaft (item 5,
9-4-03-30S3501).
5 Screw the Slide Cover (item 9, 9-4-03-30S3501) onto the Piston Shaft (item 5, 9-4-03-30S3501).
Tighten with two C-spanners.
RBT003

WARNING!
SHOCK HAZARD!
WARNING!

C AUTION !

1 Check the O-Rings (items 46 & 50) on the Receiver Top (item 11). Replace O-RIngs if damaged.
Apply Liquid-O-Ring® (P/N: LOR101).
2 Feed the Sonde Main Harness (item 52) through the Receiver Top (item 11). Thread the Rx1
Crystal wires through the slot in the Receiver Top, see Figure 5-15.
Figure 5-15 Rx Wiring Through Receiver Top
3 Push the Tx to Rx1 Hose (item 26) into the Receiver Top (item 11). Orientate the Receiver Top so
that the No 1 Alignment stamp is faced upwards.
4 Screw the Slide Cover (item 9) onto the Receiver Top (item 11). Tighten with two C-spanners.
5 Check the Crystal Receiver Assembly (item 1) is not damaged. Contact GE Oil & Gas Technical
Services where a replacement is required.
6 Slide the Crystal Receiver Assembly (item 1) onto the Receiver Top (item 11).
7 Check the correct orientation of the Crystal Receiver Assembly (item 1) on the Receiver Top
(item 11) - the cutout should be aligned with the wires that exit the Receiver Top.
RBT003
Note: It is very important to align the Crystal Receiver Assembly (item 1) segment No 1 with the brown wire to
the screw hole on the Receiver Top (item 11), see Figure 5-16.
Figure 5-16 Rx Crystal Alignment
8 To secure the Crystal Receiver Assembly (item 1) into position, locate the Cap Head Screw
(item 60) into the Receiver Top (item 11).
9 Position 2.4mm heatshrink over the Crystal wires. Refer to WD-9-4-03-30SHAR11 and solder
(refer to Section 2.9 for correct solder type) the Crystal wires to the Sonde Main Harness
(item 52). Clean each solder joint. Install the heatshrink over the solder joints with the use of a
suitable heat gun.
10 Tuck and tie the wires neatly into the channel at the Top of the Crystal Receiver Assembly
(item 1). Secure with suitable nylon lacing string. Make sure the wires are flush to the crystal to
prevent wire damage during installation of the Rx Can (item 10), see Figure 5-6.
11 Apply Liquid-O-Ring® (P/N: LOR101) to the interior lip of the Rx Can (item 10).
12 Check the O-Rings (items 50 & 46) on the Rx Sub Lower Cap (item 14). Replace the O-Rings if
13 Fit new the O-Ring (item 48) on the Hose End Couple (item 13). Apply Liquid-O-Ring® (P/N:
LOR101).
14 Feed the Sonde Main Harness (item 52) wiring through the Rx Can (item 10).
15 Carefully slide the Rx Can (item 10) over the crystal until it is against the Receiver Top (item 11).
16 Place the Hose End Couple (item 13) into the Rx Sub Lower Cap (item 14) and feed the Sonde
Main Harness (item 52) wiring through both parts.
17 Screw the Hose End Couple (item 13) onto the base of the Receiver Top (item 11). Tighten with
two C-spanners.
5.3.1.4 Rx1 to Rx2 Hose

Rx1 to Rx2 Hose Assembly AD-4-1-29-1551347A
1 Pull back the Slide Covers (item 9, 9-4-03-30S3501) and inspect the O-Rings (items 39 & 40,
9-4-03-30S3501) on both ends of the Hose Nut Adaptors (item 21, 9-4-03-30S3501). Replace
O-Rings if damaged:
i. Remove the two Set Screws (item 29, 9-4-03-30S3501).

ii. Unscrew the Hose Nut Adaptors (item 21, 9-4-03-30S3501) from the Hose End
Terminations (items 1 & 2, 4-1-29-1551347A).
RBT003
iii. Replace the two O-Rings (item 40, 9-4-03--30S3501) and four O-Rings (item 39,
iv. Refit the Hose Nut Adaptors (item 21, 9-4-03-30S3501) onto the Hose End Terminations
(items 1 & 2, 4-1-29-1551347A).
v. Replace the Set Screws (item 29, 9-4-03-30S3501).
2 Install the three O-Rings (item 54, 9-4-03-30S3501) on the Lower Hose End Termination (item 2,
4-1-29-1551347A). Apply Liquid-O-Ring® (P/N: LOR101).
3 Install the three O-Rings (item 38, 9-4-03-30S3501) on the Top Rx2 Hose End Termination
4 Feed the Sonde Main Harness (item 52, 9-4-03-30S3501) wiring through the Rx1 to Rx2 Hose
(item 27, 9-4-03-30S3501).
5 Push the Lower Hose End Termination (item 2, 4-1-29-1551347A) into the lower end of the
Crystal Receiver Assembly (item 1).
6 Screw the Slide Cover (item 9, 9-4-03-30S3501) onto the Hose End Couple (item 13,
9-4-03-30S3501). Tighten with two C-spanners.

WARNING!
SHOCK HAZARD!
WARNING!

C AUTION !

Repeat Section 5.3.1.3, Rx1 Receiver, to reassemble the Rx2 Receiver with the difference that all the
individual wires (not the black wire) which are connected to the six segments from the Crystal Receiver
Assembly (item 1) along with the white wire from the Sonde Main Harness (item 52) must be soldered
(refer to Section 2.9 for correct solder type) together, see Figure 5-7. The black wire that remains from the
Crystal Receiver Assembly and the black wire from the Sonde Main Harness must also be soldered (refer
to Section 2.9 for correct solder type) together. Refer to WD-9-4-03-30SHAR11.
RBT003
5.3.1.6 Rx2 to End Hose

Rx2 to End Hose Assembly AD-4-1-29-1550534A
1 Pull back the Slide Cover (item 9, 9-4-03-30S3501) and inspect the O-Rings (items 39 & 40,
9-4-03-30S3501) on the Hose Nut Adaptor (item 21, 9-4-03-30S3501). Replace O-Rings if
damaged:
i. Remove the Set Screw (item 29, 9-4-03-30S3501).

ii. Unscrew the Hose Nut Adaptor (item 21, 9-4-03-30S3501) from the Lower Hose End
iii. Replace the O-Ring (item 40, 9-4-03--30S3501) and two O-Rings (item 39,
iv. Refit the Hose Nut Adaptor (item 21, 9-4-03-30S3501) onto the Lower Hose End
Termination (items 4, 4-1-29-1550534A).
v. Replace the Set Screw (item 29, 9-4-03-30S3501).
2 Install new the three O-Rings (item 54, 9-4-03-30S3501) on the Lower Hose End Termination
3 Install new the two O-Rings (item 33, 9-4-03-30S3501) and check the four Back-up Rings
(item 32, 9-4-03-30S3501) on the Bottom Sub Inside A (item 1, 4-1-29-1550534A). Apply
Liquid-O-Ring® (P/N: LOR101).
4 Feed the Sonde Main Harness (item 52, 9-4-03-30S3501) wiring through the Rx1 to Rx2 Hose
(item 27, 9-4-03-30S3501).
5 Push the Lower Hose End Termination (item 4, 4-1-29-1550534A) into the lower end of the Rx2
Assembly.
6 Screw the Slide Cover (item 9, 9-4-03-30S3501) onto the Hose End Couple (item 13,
9-4-03-30S3501). Tighten with two C-spanners.
5.3.1.7 Bottom Inside B

C AUTION !

Rx2 to End Hose Assembly AD-4-1-29-1550534A
Sonde Main Harness Wiring Diagram WD-9-4-03-30SHAR11
Sonde Bottom Harness Wiring Diagram WD-9-4-03-40SHAR21
1 Check the Spring Coil (item 62, 9-4-03-30S3501) located on the Bottom Inside B (item 16,
9-4-03-30S3501). Replace when damaged.
2 Fit new the O-Ring (item 44, 9-4-03-30S3501) onto the Screw (item 28, 9-4-03-30S3501). Apply
Liquid-O-Ring® (P/N: LOR101). Fit the Screw (item 28, 9-4-03-30S3501) into the Bottom Inside A
(item 1, 4-1-29-1550534A).
3 Position 2.4mm heatshrink over each wire from the Sonde Main Harness (item 52,
9-4-03-30S3501).
4 Check the condition of the Sonde Bottom Harness (item 53, 9-4-03-30S3501). Replace where
damaged.
RBT003
5 Check the O-Ring (P/N: 4-2-09-V9001500) on the 3-pin connector part of the Sonde Bottom
Harness (item 53, 9-4-03-30S3501). Replace if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
6 Refer to wiring diagrams (WD-9-4-03-30SHAR11 & WD-9-4-03-40SHAR21) and solder (refer to

Section 2.9 for correct solder type) the two wires on the Sonde Main Harness (item 52,
9-4-03-30S3501) onto the 3-pin connector (part of the Sonde Bottom Harness (item 53,
9-4-03-30S3501)). Clean all solder joints.
7 Install the heatshrink over the solder joints with the use of a suitable heat gun.
8 Fit the 3-pin connector part of the Sonde Bottom Harness (item 53, 9-4-03-30S3501) into the
Bottom Sub Inside A (item 1, 4-1-29-1550534A).
9 Feed the pin and solder tag parts of the Sonde Bottom Harness (item 53, 9-4-03-30S3501)
through the Bottom Inside B (item 16, 9-4-03-30S3501).
10 Screw the Bottom Inside B (item 16, 9-4-03-30S3501) onto Bottom Sub Inside A (item 1,
4-1-29-1550534A). Tighten with a spanner.
11 Bend the solder tag part of the Bottom Harness (item 53, 9-4-03-30S3501) to enable it to fit
inside of the Bottom Inside B (item 16, 9-4-03-30S3501).
12 Reassemble the nut and contact onto the pin as shown in Figure 5-4.
13 Feed the solder tag and pin parts of the Sonde Bottom Harness (item 53, 9-4-03-30S3501)
through the Recessed Washer (item 17, 9-4-03-30S3501) with the recess faced outward and fit
into the Bottom Inside B (item 16, 9-4-03-30S3501).
14 Insert the pin part of the Sonde Bottom Harness (item 53, 9-4-03-30S3501) into the Contact
(item 18, 9-4-03-30S3501).
15 Insert the Contact (item 18, 9-4-03-30S3501) into the neck of Bottom Inside B (item 16,
9-4-03-30S3501). Push down into position.
16 Install the second Recessed Washer (item 17, 9-4-03-30S3501) with the recessed faced
inwards.
17 Fit the Retaining Ring (item 23, 9-4-03-30S3501) to secure the Contact (item 18,
9-4-03-30S3501) into position.
5.3.1.8 Sonic Housing
Reference: Sonde Section Assembly AD-9-4-03-30S3501
1 Orientate the Housing (item 20) with the engraved “No. 1” stamp faced up and clamp the
Housing loosely with a vice near the centre.
2 Find the engraved “No. 1” stamp that corresponds on the Tx Short and Piston Mandrel (item 19).
Orientate the Sonde Section with the mark and the transmitter fill port faced upwards.
3 Slide the Sonde Section into the Housing (item 20). Guide and support the sensors into position
with a flat blade screwdriver, or similar implement. Align the “No. 1” marks.
4 Fit the six Screws (item 59) to secure the Housing (item 20) with the Tx Short and Piston Mandrel
(item 19).
5 Fit the six Round Bumpers (item 12) and Screws (item 30) to secure the Housing (item 20) with
the Crystal Receiver Rx1 Assembly (item 1).
RBT003
6 Fit the six Round Bumpers (item 12) and Screws (item 30) to secure the Housing (item 20) with
the Crystal Receiver Rx2 Assembly (item 1).
5.3.1.9 Bottom Sub

Sonde Section Assembly AD-9-4-03-30S3501
Connect Hyper Bottom SX AD-9-4-03-HBTMSXC1
1 Install new the two O-Rings (item 41, 9-4-03-30S3501) on the Bottom Sub (item 15,
2 Check the three Teflon® Rings (item 3, 9-4-03-30S3501) on the Bottom Sub (item 15,
9-4-03-30S3501). Replace the Teflon® Rings if damaged.
3 Check the Connect Hyper Bottom SX (item 3, 3403501). Where the Connect Hyper Bottom SX is
damaged, access can be gained by:
i. Remove the Retaining Ring (item 6, 9-4-03-HBTMSXC1) to allow the UW Small Washer, SX
Brass Socket, Spring, Pin Adaptor and Insulator Go Pin (items 2, 1, 5, 3 & 4, 
9-4-03 HBTMSXC1) to be removed.
ii. Replace damaged parts.
iii. Fit the Insulator GO Pin (item 4, 9-4-03-HBTMSXC1), bevelled edge faced inwards, into the
neck of the Bottom Sub (item 15, 9-4-03-30S3501).
iv. Fit the Pin Adaptor (item 3, 9-4-03-HBTMSXC1) into one end of the Spring (item 5, 
9-4-03-HBTMSXC1).
v. Fit the SX Brass Socket (item 1, 9-4-03-HBTMSXC1) into the other end of the Spring (item 5,
9-4-03-HBTMSXC1).
vi. Install the Spring along with the SX Brass Socket and Pin Adaptor into the Insulator GO Pin
(item 4, 9-4-03-HBTMSXC1). Make sure the SX Brass Socket (item 1, 9-4-03-HBTMSXC1) is
faced outwards.
vii. Install the Washer (item 2, 9-4-03-HBTMSXC1) in the neck of the Bottom Sub (item 15, 
9-4-03-30S3501).
viii. Use a screwdriver to push against the UW Small Washer to compress the Spring and
install the Retaining Ring (item 6, 9-4-03-HBTMSXC1). Carefully ease off the pressure and
remove the screwdriver.
4 Insert a screwdriver into a slot in the housing and support the Rx2 to End Hose (item 25,
9-4-03-30S3501) as shown in Figure 5-2.
5 Push the Bottom Sub (item 15, 9-4-03-30S3501) over the Rx2 to End Hose (item 25,
9-4-03-30S3501) and inside the Housing (item 20, 9-4-02-30S3501) until the Bottom Sub is
positioned against the Rx2 to End Hose bottom connector.
6 Install the six Screws (item 59, 9-4-03-30S3501) to secure the Housing (item 20,
9-4-03-30S3501) to the Bottom Sub (item 15, 9-4-03-30S3501).
7 Fit the Bottom End Cap (item 55, 9-4-03-30S3501) onto the Bottom Sub (item 15,
9-4-03-30S3501).
5.3.1.10 Fill The Sonde Section With Oil
DOW CORNING® 200® FLUID, 100CST OIL!

IRRITANT!
RBT003
Reference: Sonde Section Assembly AD-9-4-03-30S3501
The RBT requires to be filled with oil to protect the tool from the effects of temperature and pressure. It is
important to remove all the air within the tool to prevent inaccurate results and/or damage to the tool.
These instructions are for single port filling. However the RBT tool is suitable for dual port filling, contact
GE Oil & Gas Technical Services for more information.
To fill the tool with oil is very specific to the equipment available and the start condition of the tool (for
example part filled and empty). The procedure and guidance supplied is for use with generic oil fill
equipment and provides suggested methods to achieve optimal fill.
A vacuum pump that can provide a vacuum of 24” Hg (610mm Hg) is required to evacuate the air from
the tool. A pressure of at least 60psi is required to fill the tool with oil.
1 Remove the Screw (item 28) along with the O-Ring (item 44) located on the Tx Short and Piston
Mandrel (item 19).
2 Fill the tool with Dow Corning 200® 100CST Oil (P/N: 415574) and use recommendations listed
below:
• Prepare the RBT003 Sonde Section vacuum set up and the ancillary equipment as shown
in Figure 5-17.
• Make sure the RBT003 Sonde Section is properly supported on V Blocks (or similar) during
this process. DO NOT position the V-Blocks on the Piston, Tx and Rx Cans (items 2, 4 & 10).
• Position the tool 30 to 45 degrees.
• Connect the Oil Fill Port Adaptor (P/N: 4-1-35-10010001) to the upper end of the tool.
• Vacuum completely and maintain a vacuum whilst oil is allowed to flow into the tool.
Oil Fill Equipment
Connect via the

Oil Fill Port Adaptor
(P/N 4-1-35-10010001)
C-Spanner RBT003 Sonde Section

Angle to be between (width 4mm) location
30 and 45 degrees.
V Block
Figure 5-17 Vacuum/Oil Fill Set Up
3 Once the RBT Sonde Section has been filled with oil satisfactorily, the Piston Can (item 4) can be
set with the use of a C-Spanner (width 4mm) in the second slot from the from the top of the
RBT003
Housing, see Figure 5-18.
Figure 5-18 Piston Can Position
4 When the Oil Fill Adaptor (P/N: 4-1-35-10010001) is removed, the Piston Can (item 4) will
endeavour to return to its retracted position and force oil out of the RBT003 Sonde Section via
the fill port. Therefore make sure the C-Spanner remains fitted so that the Piston Can stays in
position while the Oil Fill Adaptor is removed and the Screw (item 28) is fitted into the Tx Short
and Piston Mandrel (item 19) without loss of oil.
5 Remove the C-Spanner from the Housing. If the Piston Can (item 4) moves more than 4mm, it is
likely that air is present in the oil and it is recommended that the RBT003 Sonde Section is
refilled with oil.
5.3.2 ELECTRONICS SECTION

IRRITANT!

C AUTION !
5.3.2.1 Relative Bearing Device
Reference: Electronic Assembly AD-9-4-03-34E3501

Electronic Section Wiring Diagram WD-9-4-03-34E3501
1 Orientate the electronics upper assembly, as shown in Figure 5-1, so that the marks made on
disassembly are matched to the HS Rail Cap (item 7).
2 Feed the wires through the Relative Bearing Device (item 1).
3 Refer to WD-9-4-03-34E3501 and connect the PCB 9-4-03-34008001 (item 22) to

PCB 9-4-01-340010A1 (item 14).
4 Solder (use SN100C) the four wires from the Relative Bearing Device (item 1) to the PCB 413884
(item 20), refer to WD-9-4-03-34E3501. Clean any flux from the board.
5 Thread four Screws (item 11) to secure the top of the HS Rail Caps (item 7) to the Coupling Block
(item 5).
RBT003
6 Check the O-Ring (P/N: 4-2-09-V7512300) on the Electronics Top Block (item 21). Replace if
damaged. Apply Liquid-O-Ring® (P/N: LOR101). See Figure 5-1.
5.3.2.2 Pressure Relieving Feed Thru
Reference: Top Sub SX Assembly AD-9-4-03-0000002

1 Check the O-Ring (item 4, 413380). Replace if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
2 Fit the Valve Shaft (item 1, 413380) into the Valve Body (item 2, 413380).
3 Check the two O-Rings (item 5, 413380). Replace if damaged. Apply Liquid-O-Ring® (P/N:
LOR101).
4 Place the Valve Washer (item 3, 413380) into position and push into the Top Sub (item 1,
9-4-03-0000002).
5 Push in the rest of the Pressure Relieving Feed Thru (item 5, 413380).
6 Fit the Washer (item 8, 9-4-03-0000002) and the Sleeve (item 7, 9-4-03-0000002) onto the
Pressure Shaft (item 6, 9-4-03-0000002).
7 Thread the Pressure Shaft (item 6, 9-4-03-0000002) through the bottom of the Top Sub (item 1,
9-03-0000002) into the Pressure Relieving Feed Thru (item 5, 423380).
8 Fit the Protective Male Plug (item 4, 9-4-03-0000002) onto the Top Sub (item 1,
9-4-03-0000002).
5.3.2.3 Top Sub

Electronic Assembly AD-9-4-03-34E3501
Top Sub SX Assembly AD-9-4-03-0000002
1 Fit new the two O-Rings (item 2, 9-4-03-0000002) and check the four Back-up Rings (item 4,
9-4-03-0000002). Replace the Back-up Rings if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
2 Place the Electronic Housing (item 5, 3403501) in a vice with soft jaws.
3 Screw the Top Sub (item 1, 9-4-03-34E3501) into the top of the Electronic Housing (item 5,
3403501). Tighten with the use of a spanner on the Top Sub (item 1, 9-4-03-0000002).
5.3.3 RBT SECTIONS

RBT003 Block Diagram BD-3403501
1 Support the Sonde Section in suitable stands (for example, V-blocks), see Figure 5-3.
2 Orientate the Electronics Assembly (item 1) to the Sonde Slotted (item 2) so that the marks
made during disassembly are matched.
3 Support the Electronics Assembly (item 1) and install the Screws (item 6) into the Sonde Slotted
(item 2) top sub.
RBT003
4 Refer to the wiring diagram (BD-3403501) and plug-in the wires that emerge from the Sonde
Section to the internal electronics assembly as follows:
• 2-pin connector to the Power Supply Board (PCB9-4-01-34001001) at J4.

• 10-pin connector to the Main Analogue (PCB9-4-01-34003001) at J1.
• 4-pin connector to the Transmitter Power (PCB9-4-01-34005001) at J3.
5 Place the Electronics Housing (item 5) along with the Top Sub (item 4) over the Electronics
Assembly (item 1) and thread onto the Sonde Slotted (item 2).
6 Use a strap wrench on the Electronic Housing (item 5) to tighten onto the Sonde Slotted
(item 2).
RBT003
Radial Bond Tool Chapter 6. Electrical Description
6 ELECTRICAL DESCRIPTION
Reference: RBT003 Functional Block Diagram BD-3403501

RBT Electronic Assembly Wiring Diagram WD-9-4-03-34E3501
Note: The signal descriptions used to describe the RBT003 receiver operation in this section are detailed in
Table 1-1 Receiver Names and Signals.
6.1 Power Supply Board

Reference: Circuit Diagram CD-9-4-01-340010A1
The RBT003 power supply is a switch mode type that provides the tool with +3.3VDC and -3.3VDC from
18VDC line voltage (or battery). The Ultrawire™ Controller (PCB 413884) plugs on the back of the power
supply. Control and data signals from and to the Ultrawire™ Controller are routed via the power supply to
the rest of the tool.
For simplicity, the +3.3VDC supply is explained and the components that correspond with the -3.3VDC are
shown in brackets.
U1 (U3) is a DC-DC converter controller IC. The pulse-width modulated output from U1 (U3) drives a
MOSFET power switch, Q10 (Q30). The MOSFET with associated components, L10 (L30) and D10 (D30)
perform the voltage step-down operation. C15 (C35) is a filter capacitor to smooth the output voltage.
Voltage reference U4 (U5) provides external reference to the controller IC.
Fine adjustment to the +3.3VDC can be achieved with the replacement of R3. Similarly, -3.3VDC supply
can be adjusted with R5.
Zener diode D1 protects against reverse or over voltage. U6 and U7 buffer the Ultrawire™ control signals.
P3 routes the Ultrawire™ bus to the bottom of the tool for connection to other Ultrawire™ tools.
6.2 Main Digital Board

The Main Digital board performs:
• Digitise the Sonic waveforms.

• Stores the digitised waveforms in memory to be read later by the Ultrawire™ controller.
• Responds to the Ultrawire™ controller commands and transfers the digitised sonic data
to it.
• Sends a pulse to fire the Transmitter circuit.
When a “XMIT” pulse is received from the Ultrawire™ controller, U30 controls a set of eight ADCs to
convert the Sonic signals to digital format. A handshake signal, “MEM_BUSY”, is asserted during the
conversion process. U33, a static RAM memory, stores the digital data output from the ADCs. The
Ultrawire™ controller sends a read pulse “MEM_START” followed by a series of clock pulses “MEM_CLK” to
read the data from memory for later reconstruction at surface.
Q3, U7 and associated components form a +2.5VDC power supply to provide U30 with power. U31 resets
the circuit when power is first applied. X1 and U32 form a 20MHz clock circuit for timing purposes. U35
buffer the serial data to the Ultrawire™ controller. U34 carries the Fire and Charge control pulses to the
Transmitter board.
RBT003
6.3 Main Analogue Board

The Main Analogue board receives and conditions the sonic signal from the radial and far receivers. It
then routes it to the Main Digital board for digitization.
The Main Analogue board has eight analogue channels: six identical channels for radial signals plus a
channel for the far signal and a channel for the near signal. It is possible to adjust the gain of each
channel independently with a single, selectable resistor. Gain adjustment is usually done as part of the
harware setup, refer to Section 7.2.1. The locations of gain setting resistors are shown in Figure 7-3.
Radial and Far sonic signals (see Table 1-1) are fed to the board via J1. For simplicity, radial channel #1 is
described and the same operation principal applies to the rest.
U10 is an adjustable-gain instrumentation amplifier. The gain is set with selectable resistor R10. U11 is
configured as a level-shift drive stage, which drives the Analogue-to-Digital converter on the Main Digital
board (PCB9-4-01-340020A1). R17 and C17 form a simple RC anti-alias filter.
U80A is an amplifier that sums all the Radial signals to produce the Near signal.
6.4 Transmitter Control & Power Boards

Reference: Circuit Diagram CD-9-4-01-340040A1
Circuit Diagram CD-9-4-01-340050A1
Note: DO NOT fire the transmitter circuitry when the Electronics Section is separated from the Transmitter in
the Sonde Section.
The RBT003 Transmitter consists of two boards stacked together, a Control board and a Power board.
Both boards are explained here as a unit.
Q1 with associated components, D2, D3 and L2 charge a capacitor bank C30, C31 and C32 to ~ 130VDC.
U15A compares the capacitor bank voltage with a constant reference and feeds the result to a
microprocessor, U16, on the control board. U16 issues charge pulses as needed to maintain the capacitor
charge. A pulse from the Main Digital board switches Q2 on and consequently fires the transmitter
crystal. Q3 with U3 generate a +5V reference voltage for U15. U19 is a gate drive IC to drive Q1 and Q2. X1
and U18 generate an 8MHz clock for the microprocessor. The voltage that fires the crytstal can be
adjusted with the selectable resistor R112.
6.5 Digital Board

Reference: Digital Board (PCB413884) CD-82333
The Digital Board contains three main functional blocks. These are the Switched Mode Power Supplies
(SMPS), the Ultrawire™ bus interface and the system control electronics. The SMPS takes DC power from
the Ultrawire™ tool bus and generates 3.3V rail that powers all the analogue and digital circuitry on the
Ultrawire™ PCB. A nominally, unfiltered, 1.6V rail is also generated, for use in some tool (refer to Wiring
Diagram). The SMPS is isolated from the Ultrawire™ toolbus by an active choke which consists of Q5 and
associated circuitry. The filter formed by this active choke, together with capacitor C6, prevents
corruption of the Ultrawire™ toolbus by current fluctuations within the SMPS and makes sure the tool
takes a steady DC current. The tool is protected against over voltage and reverse connection by the fuse
(F1) and the Zener diode (D1).
The SMPS is controlled by the SMPS controller (U1). The MOSFET (Q4) and the transformer (L1) form the
core of the power supply. U8 provides a 2.048V reference for the supply and the inductor (L2) and the
capacitor (C7) form an output filter on the 3.3V output.
RBT003
The SMPS operates on a variable frequency which increases with increased demand on the output rails.
This design of power supply is inherently protected against a short circuit on either output rail, to make it
extremely robust.
System control is performed by the microprocessor (U7), which (in addition to communication with the
Ultrawire™ bus via PLD U5), controls the acquisition of data from the various sensors.
Control lines D3, D4, TX, RX and CLK communicate with the Analogue Board over SPI protocol.
U3 is a voltage monitor and system reset generator that only allows the tool to operate when the 3.3V
power rail is stable.
X1 is a crystal oscillator generates the system clock for the sensor section. Under normal operation this is
an 8MHz clock signal, but can be switched down to 64kHz by the microprocessor (via PLD U5
CPU_CLK_SPD line) to save power while the tool is idle. Op-amp U6 and the associated components
condition the signal from the temperature probe, but this is currently unused. The output of this op-amp
is connected to the microprocessor (U7) where it is converted into a digital quantity by the processor's
internal analogue to digital converter.
RBT003
Radial Bond Tool Chapter 7. Extended Checks
7 EXTENDED CHECKS
7.1 Preventative Maintenance

IRRITANT!
DOW CORNING® 3140 RTV COATING

IRRITANT!
Refer to Section 2.6.2, Dow Corning® 3140 RTV Coating.
DOW CORNING® 3145 RTV ADHESIVE/SEALANT

IRRITANT!
Refer to Section 2.6.3, Dow Corning® 3145 RTV Adhesive/Sealant.
S EAL I NTEGRITY !
C AUTION !
Refer to Section 2.7, Tool Integrity.

C AUTION !
7.1.1 MECHANICAL
1 Remove dirt and old grease from pressure housing threads and the seals.
2 Seals that have become hardened or damaged MUST be replaced. Apply fresh grease to the
threads and seals as required. Refer to Section 7.1.3, Seal Replacement Recommendations.
3 Carry out a general inspection, check the points listed below as a minimum:
• Replace or repair damaged wires.

• Wires that are loose or likely to be damaged during reassembly must be secured.
• Damaged components must be replaced.
• Heat or chemical damage (discoloured components) must be replaced.
• Incorrect thread grease or excessive quantity must be removed, refer to Section 2.7.
• Connectors must be clean and damaged/loose pins must be replaced.
• Screws/nuts/components/connectors must be secure.
Note: When RTV3140 (P/N: T006-03140) or RTV3145 (P/N: T006-03145) is used to secure loose components, it
must be fully cured before the Pressure Housing is replaced.
RBT003
7.1.2 ELECTRICAL
ELECTRICAL HAZARD!
WARNING!
1 Check continuity of through line resistance with a multimeter is <0.5.
2 The RBT003 must be connected to a suitable Telemetry controller (for example UMT or XTU)
and to a data acquisition or Logging System (for example DRS or ULP & PC) via a Logging Cable
or Dummy Logging Cable (DLC). Make sure a bottom end tool or suitable Bullnose (BUL) with
Ultrawire™ termination is fitted to the bottom of the toolstring and that the Tool Safety Clamp
(TSC001) is fitted to the tools connected to a suitable ground point.
3 Power the tool and measure the tool current at 18VDC. The measurement must be between
35mA and 60mA.
7.1.3 SEAL REPLACEMENT RECOMMENDATIONS
Reference: Top Sub Assembly AD-9-4-03-0000002

RBT Electronic Assembly AD-9-4-03-34E3501
RBT Sonde Assembly AD-9-4-03-30S3501
Refer also: Section 4.4, Post-Logging: Toolstring Disassembly.
Note: GE Oil & Gas recommends that all the Primary Pressure Barrier Seals are replaced after every run or six
months when the tool is not in use:
• Primary Pressure Barrier Seals are those seals that are either in contact with well fluid/
gas or that are required to withstand well pressures. Generally, these consist of a pair of
seals mounted one behind the other. Sometimes, these seals will be fitted with associated
Anti-Extrusion Rings (Back-up Rings).
• Secondary Pressure Barrier Seals are internal to the tool and do not (under normal
operation) see well fluid or well pressure. Generally, these consist of a single seal.
Secondary Pressure Barrier Seals must be replaced under these situations:
• 25 runs or sooner when damaged.

• One year when not in use.
• When the tool has been exposed to H2S or CO2.
• When the tool is run in a well with temperatures >150°C (302°F).
Anti-Extrusion Rings (Back-up Rings) must be cleaned and checked every time the seals are replaced. It is
recommended that they are replaced every 25 runs or sooner when damaged. Refer to Appendix C for
instructions to fit the Anti-Extrusion Rings.
Table 7-1 Primary Pressure Barrier Seals

Qty Type Item No Drawing No
2 O-Rings 2 AD-9-4-03-0000002
2 O-Rings 33 AD-9-4-03-30S3501
2 O-Rings 35 AD-9-4-03-30S3501
2 O-Rings 41 AD-9-4-03-30S3501
RBT003
Table 7-2 Secondary Pressure Barrier Seals and Anti-Extrusion Rings (Back-up Rings)
Qty Type Item No Drawing No
4 Back-up rings 3 AD-9-4-03-0000002
1 O-Ring 4 AD-413380
2 O-Ring 5 AD-413380
4 Back-up rings 32 AD-9-4-03-30S3501
4 Back-up rings 34 AD-9-4-03-30S3501
2 Back-up rings 36 AD-9-4-03-30S3501
2 Back-up rings 37 AD-9-4-03-30S3501
9 O-Rings 38 AD-9-4-03-30S3501
10 O-Rings 39 AD-9-4-03-30S3501
5 O-Rings 40 AD-9-4-03-30S3501
1 O-Rings 42 AD-9-4-03-30S3501
2 O-Rings 43 AD-9-4-03-30S3501
2 O-Rings 44 AD-9-4-03-30S3501
2 O-Rings 45 AD-9-4-03-30S3501
7 O-Rings 46 AD-9-4-03-30S3501
2 O-Rings 47 AD-9-4-03-30S3501
2 O-Rings 48 AD-9-4-03-30S3501
1 O-Rings 49 AD-9-4-03-30S3501
4 O-Rings 50 AD-9-4-03-30S3501
6 O-Ring 54 AD-9-4-03-30S3501
1 O-Ring P/N: 4-2-09-V7512300 Fitted on Electronics Top Block
(item 21, AD-9-4-03-34E3501)
2 O-Rings P/N: 99016 Fitted on 19-pin connector (part of
item 52, AD-9-4-03-30S3501)
1 O-Ring P/N: 4-2-09-V9001500 Fitted on 3-pin connector (part 
of item 53, AD-9-4-03-30S3501)
7.1.4 LIFE EXPECTANCY OF THE ELECTRONICS
At 150°C (302°F), significant electronic failures are expected after 4000hrs typical use, hence PCB
replacement must be considered at this point. Every additional 10°C (18°F) halves the time. The life
expectancy of the electronics is also reduced by vibration and corrosive gas inside the chassis. Visual
inspection and logs of previous history is recommended, but is unlikely to predict premature failure. Tools
that are suspected of reliability problems due to age or unusual log response can be heated to 120°C
(248°F), which would not normally age the electronics, and afterwards subjected to moderate vibration. A
moderately hard blow from a wooden hammer is recommended.
Note: DO NOT USE METAL HAMMERS!
7.1.5 HEAT TESTS ABOVE 120°C (248°F)
Generally this is not recommended since it shortens tool life expectancy. A heat test can be required for
contractual reasons, because the tool has been out of use for a long period or is for a job with an
unusually high well temperature. The test must be carried out slightly above expected well temperature
only and the tool must not be kept at temperature for more than one hour. Do not exceed the maximum
rated temperature for the tool.
RBT003
7.1.6 SOFTWARE CALIBRATION
ELECTRICAL HAZARD!
WARNING!

C AUTION !
It is recommended that software calibration is carried out every 5 runs or more frequently where
possible.
7.1.6.1 Equipment Requirements
• RCT001 - RBT Calibration Tool (refer to MN-RCT001).

• BUL006 - Bullnose with Ultrawire™ Termination (refer to MN-BUL).
• XTU002 - Ultralink™/Ultrawire™ Crossover Tool (refer to MN-XTU002).
• DLC007 - Dummy Logging Cable (refer to MN-DLC007).
• ULP002 - Ultralink™ Logging Panel (refer to MN-ULP002).
• PC with Warrior Software installed (refer to MN-WARRIOR).
• RBT003 Calibration Kit (P/N: 3400006).
• Various connection cables.
7.1.6.2 Connection & Calibration Details

Top Sub Assembly AD-9-4-03-0000002
Sonde Assembly AD-9-4-03-30S3501
Hyper Software Cal Adaptor AD-9-5-03-000200A1
1 Check the RBT Calibration Tank (RCT001) is correctly assembled, fully operational and
maintained. Refer to the RCT001 manual (MN-RCT001).
2 Check the items in the RBT003 Calibration Kit (P/N: 3400006) have been maintained. Refer to
Appendix D, RBT003 Calibration Kit.
3 Remove the Lower Thread Protector (item 55, 9-4-03-30S3501) and fit a Bullnose with
Ultrawire™ Termination (BUL006) onto the bottom of the RBT003 to be tested.
4 Fit the four Sonic Clam Shells (P/N: 9-5-03-000215A2) onto the RBT003. The Clam Shells should
be located equidistantly and roughly in the positions:
• Bottom of tool.
• Between Rx1 and Rx2.
• Between Tx and Rx1.
• Top of tool.
Note: DO NOT place the Clam Shells over the Transmitter or Receiver Cans.
5 Make sure the Connect Hyper Bottom SX (item 13, 9-5-03-000200A1) is fitted in Hyper Software
Cal Adaptor (P/N: 9-5-03-000200A1).
RBT003
6 Remove the upper Protective Male Plug (item 4, 9-4-03-0000002) and attach the Hyper
Software Cal Adapter (P/N: 9-5-03-000200A1) on to the Top Sub (item 4, 3403501) of the
RBT003.
7 Carefully locate the RBT003 into the RBT Calibration Tank (RCT001). Refer to RCT001 manual
(MN-RCT001) for instructions.
8 Make sure the Hyper Software Cal Adaptor is secure and sealed at the top of the RCT001, refer
to MN-RCT001.
9 Connect the rest of the equipment as shown in Figure 7-1. Refer to the relevant manuals for
individual equipment information. Make sure the Tool Safety Clamp (P/N: KITB-UW-Earth Clip)
is fitted to the XTU002 before power is applied to the setup.
DLC to Adaptor Cable Safety Clamp

(P/N: KITB-UW-Earth Clip supplied with DLC007)
(P/N: 87426 supplied with DLC007)
PC with Warrior
Software installed
DLC007
XTU002
Connect to
Lemo to Sondex Adaptor Mains Earth
USB
Cable
ULP002
RCT001 with RBT fitted inside
Figure 7-1 RBT Software Calibration Setup
10 Follow the RBT calibration procedure in the Warrior software. Refer to the Warrior manual
(MN-WARRIOR) for further information.
7.1.6.3 Disconnection of the Calibration Equipment

Sonde Assembly AD-9-4-03-30S3501
Hyper Software Cal Adaptor AD-9-5-03-000200A1
1 Turn the power off to the equipment and unplug the cables. Refer to relevant manuals for
individual equipment instructions.
2 Drain the RBT Calibration Tank (RCT001) as detailed in the RCT001 manual (MN-RCT001).
RBT003
3 Carefully remove the RBT003 from the RCT001 and dry the RBT003 thoroughly. Refer to the
RCT001 manual (MN-RCT001).
4 Unscrew the Hyper Software Cal Adaptor (P/N: 9-5-03-000200A1) from the Top Sub (item 4,
3403501) of the RBT003.
5 Replace the upper Protective Male Plug (item 4, 9-4-03-0000002) onto the Top Sub (item 4,
3403501) of the RBT003.
6 Remove the four Sonic Clam Shells (P/N: 9-5-03-000215A2) from the RBT003.
7 Unscrew the Bullnose from the bottom of the RBT003 and fit the Lower Thread Protector
(item 55, 9-4-03-30S3501).
7.2 Extraordinary Maintenance
7.2.1 HARDWARE SETUP
ELECTRICAL HAZARD!
WARNING!

C AUTION !
The RBT003 requires a hardware setup when any of the parts listed are replaced or modified:
• Receiver Crystals.
• Transmitter Crystals.
• Analogue Board in the Electronics Section.
This section explains how to adjust the amplitude of the amplifiers on the Analogue Board so that the
signal strength is 1.0V ±0.02V.
To setup the hardware the RBT003 must be connected to enable adjustment of the resistors on the
Analogue Board.
The setup of Receiver Rx1 is a calculated sum and the integrity of its value depends upon proper
calibration of Radial R1 through to Radial R6. Therefore the setup sequence detailed must be followed.
7.2.1.1 Equipment Requirements
Refer to Section 7.1.6.1, Equipment Requirements.
7.2.1.2 Connection and Hardware Setup Details

Electronics Assembly AD-9-4-03-34E3501
Sonde Assembly AD-9-4-03-30S3501
1 Check the RBT Calibration Tank (RCT001) is correctly assembled, fully operational and
maintained. Refer to the RCT001 manual (MN-RCT001).
RBT003
2 Check the items in the RBT003 Calibration Kit (P/N: 3400006) have been maintained. Refer to
Appendix D, RBT003 Calibration Kit.
3 Separate the RBT Electronics section from the Sonde section, refer to Section 5.2.1, Separation
of Electronic & Sonde Sections.
4 Remove the Lower Thread Protector (item 55, 9-4-03-30S3501) and fit a Bullnose with
Ultrawire™ Termination (BUL006) onto the bottom of the Sonde section to be tested.
5 Slide three Sonic Clam Shells (P/N: 9-5-03-000215A2) onto the Sonde section. The Clam Shells
should be located equidistantly and roughly in the positions:
• Bottom of Sonde section.

• Between Rx1 and Rx2.
• Top of Sonde section.
Note: DO NOT place the Clam Shells over the Transmitter or Receiver Cans.
6 Attach connectors J1 (10-pin) and J2 (4-pin) on the Calibration Harness (P/N: 414193) to the
appropriate flying leads from the Sonde section. Make sure the shorter cable supplied in the
RBT003 Calibration Kit (P/N: 3400006) is used. If the wrong cable is used it will affect the results.
7 Fit the rest of the Sonic Clam Shells (P/N: 9-5-03-000215A2) onto the Cal Adapter (P/N:
9-5-03-000301A1).
8 Slide the Calibration Harness through the Cal Adapter (P/N: 9-5-03-000301A1) and carefully
screw the Cal Adapter to the Sonde section.
9 Carefully locate the Sonde section into the RBT Calibration Tank (RCT001). Refer to RCT001
manual (MN-RCT001) for instructions.
10 Make sure the Cal Adapter is secure and sealed at the top of the RCT001, refer to MN-RCT001.
11 Remove the Top Sub (item 4, 3403501) from the Electronics Housing (item 6, 9-4-03-34E3501)
and carefully slide the internal Electronics Chassis from the Electronics Housing (to gain access
to the Main Analogue Board (PCB9-4-01-340020A1) - particularly the Selectable Resistors
shown in Figure 7-3. Refer to Section 5.2.2.1, Top Sub.
12 Refer to the RBT003 Functional Block Diagram (BD-3403501) and attach the Calibration
Harness (P/N: 414193) connectors:
i. P1 to the 10-pin connector on the Main Analogue Board (PCB9-4-01-340030A1) at J1.

ii. P2 to the 4-pin connector on the Transmitter Power Board (PCB9-4-01-340050A1) at J3.
13 Connect the rest of the equipment as shown in Figure 7-2. Refer to the relevant manuals for
individual equipment information. Make sure the Tool Safety Clamp (P/N: KITB-UW-Earth Clip)
is fitted to the XTU002 before power is applied to the setup.
RBT003
DLC to Adaptor Cable Safety Clamp

(P/N: KITB-UW-Earth Clip supplied with DLC007)
PC with Warrior
Software installed
DLC007
XTU002
Connect to
Lemo to Sondex Adaptor Mains Earth
USB
Cable
RBT003 Calibration Cable
(P/N: 414193 supplied in
Calibration Kit P/N: 3400006)
ULP002
RBT003 Electronics Section

With access to the Analogue Board
RCT001
Figure 7-2 RBT Hardware Setup
7.2.1.3 Selectable Resistor Details

C AUTION !
The resistor values listed below are suggested values and can vary.
Table 7-1 Typical Resistor Values

Sensor Resistor Value Install Location on the Main Analogue Board
Radials R1 - R6 ~3.3k R10 through R60
Receiver Rx2 ~470 R70
Receiver Rx1 ~75k R80
Make sure the Analogue Board is accessible for resistor adjustments. The selectable resistor locations are
shown in Figure 7-3.
Radial Radial Radial Radial Radial Radial Receiver Receiver
R1 R2 R3 R4 R5 R6 Rx2 Rx1
Figure 7-3 Selectable Resistor Locations on the Analogue Board
RBT003
7.2.1.4 Procedure for Resistor Value Selection

C AUTION !
1 Within the Warrior software, open the screen shown in Figure 7-4. Refer to the Warrior manual
(MN-WARRIOR) for further details.
Figure 7-4 Warrior Screen Required
2 Select the resistor values so that the signal response is 1.0V (±0.02V) when the amplitude gate
is set to the maximum peak of E1. Make sure SN100C is used. The resistors MUST be adjusted in
the order listed:
i. Radial R1.
ii. Radial R2.
iii. Radial R3.
iv. Radial R4.
v. Radial R5.
vi. Radial R6.
vii. Receiver Rx2.
viii. Receiver Rx1.
3 Clean any flux residue around solder joints before the reassembly of the Electronics section.
7.2.1.5 Disconnection of the Hardware Setup Equipment

Electronics Assembly AD-9-4-03-34E3501
Sonde Assembly AD-9-4-03-30S3501
1 Turn the power off to the equipment and unplug the cables. Refer to relevant manuals for
individual equipment instructions.
RBT003
2 Carefully slide the Electronic Housing (item 6, 9-4-03-34E3501) over the Electronics Chassis and
fit the Top Sub (item 4, 3403501) on to the Electronic Housing.
3 Drain the RBT Calibration Tank (RCT001). Refer to MN-RCT001.
4 Carefully remove the Sonde section and Cal Adaptor (P/N: 9-5-03-000301A1) from the RCT001
and dry the Sonde section thoroughly. Refer to MN-RCT001.
5 Remove the four Sonic Clam Shells (P/N: 9-5-03-000215A2) from the Sonde section and Cal
Adaptor (P/N: 9-5-03-000301A1).
6 Unscrew the Bullnose from the bottom of the Sonde Section and fit the Lower Thread Protector
(item 55, 9-4-03-30S3501).
7 Reassemble the Electronics Section onto the Sonde Section. Refer to Section 5.3.3, RBT
Sections.
8 Perform a Software Calibration. Refer to Section 7.1.6.
7.3 Troubleshooting
C AUTION !
Refer to Section 5, Mechanical Description, Section 6, Electrical Description and Appendix B, Drawings
& Parts Lists.
An oscilloscope, multimeter and other basic test equipment will be required.
Table 7-1 Troubleshooting checklist
Symptom Check Assembly

Initial inspection Check for:
• Damaged wires.
• Damaged components.
• Electrical shorts to chassis.
• Heat or chemical damage (discoloured
components).
• Incorrect thread grease or excessive
quantity.
• Loose screws, nuts etc.
Tool does not Check the fuse on Digital Board. PCB413884
respond
Make sure that the Digital Board is properly 
programmed.
Check +3.3VDC power, J2 of Power Supply Board. PCB9-4-01-340010A1
RBT003
Table 7-1 Troubleshooting checklist (continued)
Symptom Check Assembly

Transmitter not firing Check the function of U6 and U7 on the Power PCB9-4-01-340010A1
Supply Board.
Check the oscillator pin 4 of U32 on Main Digital PCB9-4-01-340020A1

Board.
PCB9-4-01-340040A1
Check the signals on J1 pins 3 and 4 of Transmitter
Controller Board.

Check the oscillator pin 4 of U18 on Transmitter
Controller Board.
PCB9-4-01-340050A1
Check the high voltage (130V) present on R112 of
Transmitter Power Board.
Received signal Make sure the calibration tank is full and pressured 
strength is low to 500PSI.
Make sure the tool is properly centralized in 

calibration tank.
Make sure R10, R20, R30, R40, R50, R60 are properly PCB9-4-01-340030A1
inserted on the Main Analogue Board.
Check the high voltage (130V) present on R112 of PCB9-4-01-340050A1

Transmitter Power Board.
Make sure the tool is properly filled with Oil.

Signal on one radial Make sure R10, R20, R30, R40, R50, R60 are properly PCB9-4-01-340030A1.
channel is inserted on the Main Analogue Board.
significantly lower
than the other Remove J1 connector from the Main Analogue
channels. Board and check capacitance between RC (pin 1)
and each radial receiver R1-6. Values should be
approximately 5.5nF, Where very different, radial
receiver is cracked or damaged, tool must be torn
down for inspection.
Tool exhibits Check that electrical shield in harness in sonde PCB9-4-01-340030A1
significant noise on section is connected to tool ground on the Main
receiver channels Analogue Board.
Make sure zero metal to metal contact between

hoses and receiver sections in the sonde. Use
electrical meter to measure resistance between
sections, should be >1M.
RBT003
Radial Bond Tool Appendix A. Equipment & Spares
APPENDIX A EQUIPMENT & SPARES
A.1 Main Equipment
Part No Description Qty Remarks

RBT003 Radial Bond Tool 1 111/16”, Ultrawire™
A.2 Ancillary Equipment

RCT001 RBT Calibration Tank 1 Required for the calibration of
the RBT.
A.3 Maintenance Equipment
A.3.1 CONSUMABLES

LOR101 Liquid-O-Ring® type 101 Lubricant 1 5oz pot
LOR101L Liquid-O-Ring® type 101 Lubricant 1 16oz pot
T006-03140 Dow Corning® 3140 RTV 1 90ml tube
T006-03145 Dow Corning® 3145 RTV 1 90ml tube
415574 Dow Corning 200® 100CST Silicone Oil 1 1ltr bottle
T004-00092 Kapton Tape (25mm Width) 1 Roll (length 33m)
412939 SN100C Flux Cored Solder Wire N/A 0.5kg reel. Refer also to Section
2.9, Sonde Section Solder Types.
A006-MM005 HMP Flux Cored Solder Wire N/A 0.5kg reel. Refer also to Section
2.9, Sonde Section Solder Types.
A.3.2 SERVICE TOOLS

91050 Tool Kit for 111/16” tools 1
KITB-UW-Earth Clip Tool Safety Clamp 1 Refer to the Tool Safety Clamp
manual (MN-TSC001)
3400006 Calibration Kit 1 Refer to Appendix D for
maintenance requirements.
KITT01-RBT RBT Tooling 111/16” Kit 1 Supplied with the RBT003.
4-1-35-10010001 Oil Fill Port Adaptor 2 Size 7/16”
Document: MN-RBT003 Revision: 04 Created: 26 November 2014 A-1
RBT003
A.4 Recommended Spares

KITB-RBT003 Basic Spares Kit 1 For After Each Run
KITR-RBT003 Recommended Spares Kit 1 For Every 25 Runs
KITO-RBT003 O-Ring Spares Kit 1
A.5 Items Not to be Repaired/Serviced in the Field

11517 Relative Bearing Device 1
416662 Transmitter Crystal Assembly 1
414780 Crystal Receiver Assembly 2
RBT003
A.6 Kit Details
PARTS LISTING
Part Revision
91050 C
Description
Tool Kit for all 1 11/16 Tools SX and GO

PARTS LIST
Item Part No Description Qty Units
0001 91005 Spanner Open Ended 42mmx38mm 2 EA
0002 91019 Spanner C 50mm 35mm 2 EA
0003 10038 Spanner Box 3/8 x 5/16 Modified 2 EA
0004 91028 Spanner O/E 3/8x5/16 1 EA
0005 93876 Spanner Single Open End 18mm 1 EA
0006 91029 Key, Hex Metric (Set) 1 EA
0007 91030 Punch Pin Parallel set 1 EA
0008 00615 Assy Spanner PKJ 1 EA
0009 91293 Screwdriver Parallel tip (3 0 x 75) 1 EA
0010 91105 Toolroll With SX Badge Large Black 1 EA
0011 91104 Screwdriver Parallel tip (5 5 x 200) 1 EA
0012 91103 Pliers Circlip 812 Chrome/Van 1 EA
0013 91102 Pliers Mini Flat Nose 5 Inch 1 EA
0014 10037 Bar Tommy 2 EA
0015 10051 Kemlon tool Sondex - 4BA Hex Socket 1 EA
0016 91280 Hammer, 4oz ball pein 1 EA
0017 91130 Pin C Spanner 35-50mm 1 EA
0018 91822 Medium Flat Blade Screwdriver, 5mm 1 EA
0019 91255 T15 Torx driver, Sandvik Belzer 8915 2 EA
PARTS LISTING
Part Revision
KITT01-RBT A
Description
Kit RBT Tooling 1 11/16

PARTS LIST
0001 416160 Tool, Piston Setting Assy 1 11/16 1 EA
0002 416163 Tool, harness insertion 1 EA
RBT003
PARTS LISTING
Part Revision
3400006 02
Description
KIT - 1 11/16 HYPER CALIBRATION

PARTS LIST
0001 9-4-03-30SHAR31 1 11/16 TEST HARNESS 1 EA
0002 9-5-03-000215A2 ASSY SONIC CLAM SHELL 1 11/16 4 EA
0003 9-5-03-000301A1 1 11/16 CAL ADAPTER 1 EA
0004 414193 RBT003 1 11/16" Calibration Cable 1 EA
0005 9-5-03-000200A1 ADAPTER HYPER SOFTWARE CAL 1 EA
PARTS LISTING
Part Revision
KITB-RBT003 05
Description
KIT - SPARES, BASIC, RBT003

PARTS LIST
0002 4-2-03-044014PS SCREW PAN PHIL SS 4-40 X 1/4 2 EA
0003 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 5/16 6 EA
0004 4-2-03-25631600 SCREW PAN PHIL SS 2-56 X 3/16 6 EA
0005 94075 Cage,Multilam,4mm,AUd (LAIIIS/4/0.15AU) 4 EA
0006 2-2-09-15521081 1 11/16 HS RING TEFLON 2 EA
0007 2-2-09-15531101 1 11/16 HS ROUND BUMPER 4 EA
0008 3-1-01-WS150INX Ring Retaining Ext 1.500" INX 2T MD 1 EA
0009 4-2-03-01032FBT SCREW SLOTTED SEALING 1/4 10-32 2 EA
0010 4-2-03-142814SS SCREW HEX SOCK CAP SS 1/4-28 X 1/4 4 EA
0011 4-2-03-SHS31618 SCREW SLOT SHLDR SS 3/16 X 1/8" 4 EA
0012 4-2-03-SPSS2032 SCREW SET HEX SCK CUP SS 10-32 3/16 1 EA
0013 93900 SPRING CANTED COIL 12.5MM ID 1 EA
0014 9-4-03-HBTMSXC1 SASM CONNECT HYPER BOTTOM SX 1 EA
0015 413953 ADAPTER 10-32 FILL PORT TO HOSETAIL 2 EA
0016 4-2-09-GT218SEA SEAL GT 218 V90^ 4 EA
0017 4-2-09-GT113SEA SEAL GT 113 V90^ 2 EA
0018 99982 SEAL L TYPE 1.062" BORE^ 2 EA
RBT003
PARTS LISTING
Part (Sheet 1 of 2) Revision
KITR-RBT003 05
Description
KIT - SPARES, 25 RUN, RBT003

PARTS LIST
0003 2-2-09-15521031 1 11/16 HS TRANSMITTER CAN 1 EA
0004 2-2-09-15531031 1 11/16 HS RX CAN 2 EA
0005 4-1-29-1550534A HOSE RX2 TO END 1 11/16 1 EA
0006 4-1-29-1550798A HOSE TX TO RX1 TO END 1 11/16 1 EA
0007 4-1-29-1551347A HOSE RX1 TO RX2 TO END 1 11/16 1 EA
0008 2-2-09-15521081 1 11/16 HS RING TEFLON 4 EA
0009 2-2-09-15531101 1 11/16 HS ROUND BUMPER 8 EA
0010 3-1-01-WH56S021 Ring Retaining Int 0.560" SS 2T MD 1 EA
0011 4-2-03-06320250 SCREW HEX SOCK CAP SS 6-32 X1/4" 3 EA
0012 4-2-03-142814SS SCREW HEX SOCK CAP SS 1/4-28 X 1/4 8 EA
0013 4-2-03-1032025S SCREW HEX SOCK CAP SS 10-32 X0.25 3 EA
0014 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 5/16 6 EA
0015 4-2-09-TFE81121 BACKUP RING SPLIT TEFLON 112 2 EA
0016 4-2-09-TFE82141 BACKUP RING SPLIT TEFLON 214 2 EA
0017 4-2-09-V01290SL O-RING VITON 90 012 9 EA
0019 4-2-09-V117OHTS O-RING VITON 75 117 10 EA
0022 4-2-09-V2189000 O-RING VITON 90 218 2 EA
0023 4-2-09-V7502300 O-RING VITON 75 023 2 EA
0024 4-2-06-332X316SP 3/32" DIA X 3/16" LENGTH SPRING PIN 4 EA
0025 4-2-09-V7512100 O-RING VITON 75 121 7 EA
0026 4-2-09-V7512400 O-RING VITON 75 124 2 EA
0027 4-2-09-V9001400 O-RING VITON 90 014 2 EA
0028 4-2-09-V9001500 O-RING VITON 90 010 7 EA
0030 4-2-09-V9011300 O-RING VITON 90 113 1 EA
0031 4-2-09-V9021500 O-RING VITON 90 215 4 EA
0032 4-2-06-116X14SP 1/16" DIA X 1/4" LENGTH SPRING PIN 8 EA
0033 4-2-03-440X18SS SET SCREW 4-40 X 1/8", SS 4 EA
0034 99016 O-ring 016 Viton 90 2 EA
0035 413953 ADAPTER 10-32 FILL PORT TO HOSETAIL 2 EA
0036 4-2-09-GT113BAC BACKUP GT 113^ 4 EA
0037 4-2-09-GT218BAC BACKUP GT 218^ 8 EA
0038 94075 Cage,Multilam,4mm,AUd (LAIIIS/4/0.15AU) 4 EA
0039 99012 O-ring 012 Viton 90 1 EA
0040 99211 O-RING 211 VITON 90 2 EA
0041 4-2-09-V7512300 O-RING VITON 75 123 1 EA
RBT003
PARTS LISTING
Part (Sheet 2 of 2) Revision
KITR-RBT003 05
Description
KIT - SPARES, 25 RUN, RBT003

PARTS LIST
0042 414006 O-RING VITON 90 4MM X 1.5MM 2 EA
0043 3-1-01-WS150INX Ring Retaining Ext 1.500" INX 2T MD 1 EA
0044 9-4-03-HBTMSXC1 SASM CONNECT HYPER BOTTOM SX 1 EA
0045 4-2-03-25631600 SCREW PAN PHIL SS 2-56 X 3/16 6 EA
0046 4-2-03-044014PS SCREW PAN PHIL SS 4-40 X 1/4 2 EA
0047 4-2-03-SPSS2032 SCREW SET HEX SCK CUP SS 10-32 3/16 1 EA
0048 4-2-03-SHS31618 SCREW SLOT SHLDR SS 3/16 X 1/8" 4 EA
0049 4-2-03-01032FBT SCREW SLOTTED SEALING 1/4 10-32 2 EA
0050 4-2-09-GT113SEA SEAL GT 113 V90^ 50 EA
0051 4-2-09-GT218SEA SEAL GT 218 V90^ 100 EA
0053 93900 SPRING CANTED COIL 12.5MM ID 1 EA
RBT003
PARTS LISTING
Part Revision
KITO-RBT003 C
Description
Kit, spares, o-rings, RBT003

PARTS LIST
0002 4-2-09-GT218SEA SEAL GT 218 V90^ 4 EA
0004 99211 O-RING 211 VITON 90 2 EA
0005 99012 O-ring 012 Viton 90 1 EA
0006 4-2-09-V7512300 O-RING VITON 75 123 1 EA
0007 414006 O-RING VITON 90 4MM X 1.5MM 2 EA
0009 4-2-09-GT113SEA SEAL GT 113 V90^ 2 EA
0010 95114 O-ring 114 Viton 75 2 EA
0011 99010 O-ring 010 Viton 90 1 EA
0012 99016 O-ring 016 Viton 90 2 EA
0014 4-2-09-V01290SL O-RING VITON 90 012 9 EA
0019 4-2-09-V2189000 O-RING VITON 90 218 2 EA
0020 4-2-09-V7502300 O-RING VITON 75 023 2 EA
0021 4-2-09-V7512100 O-RING VITON 75 121 7 EA
0022 4-2-09-V7512400 O-RING VITON 75 124 2 EA
0023 4-2-09-V9001400 O-RING VITON 90 014 2 EA
0024 4-2-09-V9001500 O-RING VITON 90 010 6 EA
0025 4-2-09-V9001900 O-RING VITON 90 019 2 EA
0026 4-2-09-V9011300 O-RING VITON 90 113 1 EA
0027 4-2-09-V9021500 O-RING VITON 90 215 4 EA
RBT003
Radial Bond Tool Appendix B. Drawings & Parts Lists
APPENDIX B DRAWINGS & PARTS LISTS
B.1 Mechanical Drawings
Description Drawing Parts List

RBT003 General Assembly AD-3403501-06 See drawing
Top Sub Assembly AD-9-4-03-0000002-03 See drawing
Feed Thru Pressure Relieving Assembly AD-413380-A See drawing
RBT Electronic Assembly (2 sheets) AD-9-4-03-34E3501-04 See drawing
RBT Sonde Assembly (5 sheets) AD-9-4-03-30S3501-10 See drawing
RBT Hose Tx to Rx1 Assembly AD-4-1-29-1550798A-02 See drawing
RBT Hose Rx1 to Rx2 Assembly AD-4-1-29-1551347A-02 See drawing
RBT Hose Rx2 to End Assembly AD-4-1-29-1550534A-02 See drawing
Hyper Bottom SX Connector Assembly AD-9-4-03-HBTMSXC1-01 See drawing
B.2 Electrical Drawings
Description Type Drawing

RBT003 Functional Block Diagram Block Diagram BD-3403501-01
RBT003 Electronic Assembly Wiring Diagram WD-9-4-03-34E3501-C
Power Supply Board Circuit Diagram CD-9-4-01-340010A1-06
Main Digital Board Circuit Diagram CD-9-4-01-340020A1-02
Main Analogue Board Circuit Diagram CD-9-4-01-340030A1-03
Transmitter Control Board Circuit Diagram CD-9-4-01-340040A1-02
Transmitter Power Board Circuit Diagram CD-9-4-01-340050A1-02
Digital Board MIT2 (PCB413884) (2 sheets) Circuit Diagram CD-82333-Nx
Sonde Main Harness Wiring Diagram WD-9-4-03-30SHAR11-08
Sonde Bottom Harness Wiring Diagram WD-9-4-03-40SHAR21-03
Document: MN-RBT003 Revision: 04 Created: 26 November 2014 B-1

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Document: MN-RBT003 Revision: 04 Created: 26 November 2014 Copyright © 2005 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.

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B-4
1 2 3 4 5 6 7 8 9 10 11 12
DO NOT SCALE
A A
ITEM NO. QTY. PART NUMBER DESCRIPTION
1 1 11517 Assy Relative$Bearing Device
2 5 2-2-01-15021352 Slimline Rail Block
3 1 7-5-10-81557510 Slim Transformer Bobin
4 1 2-2-09-15520041 HOUSING ROTATION DETECTOR
5 1 2-2-09-15520051 COUPLING BLOCK
6
7 2 2-2-09-15521171 HS Rail Caps
8 1 2-2-09-15561081 TRANSFOMER MOUNT
B B
9 2 4-2-03-044014PS Screw,Pan Head SS #4-40 X 1/4"
10 1 4-2-03-044034SS Screw,Pan Head SS #4-40 X 3/4"
11 32 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 X 5/16"
12 4 4-2-03-FPSSM3X6 Screw,Flat Phil SS M3 X 6MM
13 1 9-4-01-150380A1 EBRD SLIM 8-PIN JUMPER SHORT
14 1 9-4-01-340010A1 EBRD URB 1 11/16 POWER SUPPLY
15 1 9-4-01-340020A1 EBRD URB UW 1 11/16 MAIN DIGITAL
16 1 9-4-01-340030A1 EBRD URB 1 11/16 MAIN ANALOG
17 1 9-4-01-340040A1 EBRD URB1 11/16 TRANSMITTER CONTROLLER
C C
18 1 9-4-01-340050A1 EBRD URB UW 1 11/16 TRANSMITTER POWER
19 1 9-4-01-340070A2 EBRD URB 1 11/16 INTERPCB 10PIN CON
20 1 413884 Assy RBT003 82333 Programmed
21 1 9-4-03-340TOPA1 SASM BLOCK ELECTRONICS TOP
22 1 9-4-01-34008001 PCB URB 1 11/16 2PIN CONN
23 2 8-1-05-06722151 PIN GOLD FEMALE
24 1 9-4-01-12131501 PCB 4 PIN CONNECTOR
25 4 8-1-10-31302001 CONN PIN PC GOLD 0.179L
D D
7 9 2 12 21
17 13 15 19 14 5 4 1
2 2 5 4
A
E E
A
11 16
8 10 3 18 20
32
F F
UNLESS OTHERWISE STATED ALL DIMENSIONS

ON THIS DRAWING SHOULD CONFORM TO
G THE FOLLOWING TOLERANCES. G
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE 0.5°
Rev Date Approver ECR Comments
04 12/02/2013 SS ECR 5-98260 UNLESS OTHERWISE STATED: THIRD ANGLE TITLE
PROJECTION MODEL'D DRAWN CHECK'D APPV'D
03 27/02/12 TG ECR 5-91586 DRAWN TO BS 8888 & LOCAL STANDARDS PS-166
02 28/11/11 NPB ECR 5-88321 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DP SASM ELECT ASSY URB - 1
01 INITIAL RELEASE UNDERCUTS TO BS1936
08/11/04
Copyright © 2011 Sondex Wireline Ltd.
All rights reserved. 11/16"
SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 ALL DIMENSIONS INCHES 20/10/09 20/10/09 This document contains proprietary information
belonging to Sondex Wireline Ltd and its affiliates and
may not be reproduced without direct written permission
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL of Sondex Wireline Ltd or an affiliate.
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT N/A SCALE DRAWING No. REVISION SHEET
DOES NOT REQUIRE MARKING AND SHOULD BE IDENTIFIED
BY BAGGING & LABELLING. ALL TO PROCESS SPEC: PS-075
REMOVE ALL BURRS & SHARP EDGES.
MASS
kg
HEAT TREATMENT
1:2 AD-9-4-03-34E3501 04 1 OF
2
A2
A2

B-5
1 2 3 4 5 6 7 8 9 10 11 12
DO NOT SCALE
A A
B B
9
2
19
C C
2
5
13
14
D 7 D
2
20
10
15
21
E E
16
11
32 12
4
17
1
18 4
F F
3
11
32
8

G THE FOLLOWING TOLERANCES. G
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE 0.5°
04 12/02/2013 SS ECR 5-98260 UNLESS OTHERWISE STATED: THIRD ANGLE TITLE
03 27/02/12 TG ECR 5-91586 DRAWN TO BS 8888 & LOCAL STANDARDS PS-166
02 28/11/11 NPB ECR 5-88321 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DP SASM ELECT ASSY URB - 1
01 INITIAL RELEASE UNDERCUTS TO BS1936
08/11/04
Copyright © 2011 Sondex Wireline Ltd.
All rights reserved. 11/16"
SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 ALL DIMENSIONS INCHES 20/10/09 20/10/09 This document contains proprietary information
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL of Sondex Wireline Ltd or an affiliate.
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT N/A SCALE DRAWING No. REVISION SHEET
MASS
kg
HEAT TREATMENT
1:2 AD-9-4-03-34E3501 04 2 OF
2
A2
A2
B-6
31 44 28 57 46 45 56 19 7 58 59 3 4 42 37 49 36 5 22 38 40 29 39 26 11 12 30 10 60 48 30 9 29 39 20 40 21 9 3 53 62 16 18 55 41
1 2 2 3 3 2 1 1 1 3 12 2 1 1 2 1 2 1 1 9 2 2 4 1 2 12 6 2 2 2 6 2 3 4 1 1 1 1 3 1 1 1 1 1 2
A B C
52 34 35 19 47 43 6 2 51 8 24 3 21 9 46 50 1 14 54 13 40 21 27 54 39 25 32 33 17 23 15
1 4 2 1 2 2 1 1 1 2 1 1 2 2 4 4 2 2 3 2 2 2 1 3 2 1 4 2 2 1 1
ITEM NO. PART NUMBER DESCRIPTION QTY. ITEM NO. PART NUMBER DESCRIPTION QTY. ITEM NO. PART NUMBER DESCRIPTION QTY.
1 414780 ASSEMBLY CRYSTAL RECEIVER 2 26 4-1-29-1550798A HOSE TX TO RX1 TO END 1 11/16 1 51 5-1-0416662
2-15521041 1 11/16 HS Transmitter Crystal 1
2 2-2-09-15521031 1 11/16 RBT TRANSMITTER CAN 1 27 4-1-29-1551347A HOSE RX1 TO RX2 TO END 1 11/16 1 52 9-4-03-30SHAR11 HARNESS 1 11/16" SONDE MAIN 1 HOSE NUT ADAPTER
ADJUSTMENT LENGHTS
3 2-2-09-15521081 Teflon Ring 6 28 4-2-03-01032FBT SCREW SEALING SLOTTED 10-32 X 1/4" 2 53 9-4-03-40SHAR21 HARNESSES 3 1/8" SONDE BOTTOM 1 DETAIL A, B & C
4 2-2-09-15521091 PISTON CAN 1 29 4-2-03-SCP83218 SCREW, Set Sock Cup Pt SS #8-32x3/16 5 54 4-2-09-V9001500 O-RING VITON 90 010 6
5 2-2-09-15521101 PISTON SHAFT 1 30 4-2-03-SHS31618 SCREW, SHLDR Slot SS 3/16 x 1/8 12 55 01019 Thread Protector, Lower, SX 1
9 7/ 16"
6 2-2-09-15521211 TX Crystal Hanger 1 31 4-2-03-SPSS2032 SCREW SET HEX SCK CUP SS 10-32 3/16 1 56 2-2-09-15520031 Teflon Sheet 4"x6"x.005" 1
7 2-2-09-15521232 TX Crystal Filler RBT 003 1 32 4-2-09-GT113BAC BACKUP GT 113 4 57 4-2-03-06320250 SCREW SKT CAP HD 6-32 X 0.25 SS 3
8 2-2-09-15521241 Collar, TX Can 2 33 4-2-09-GT113SEA SEAL GT 113 V90 2 58 4-2-03-1032025S SCREW SKT CAP HD 10-32 X 0.25Lg SS 3
9 2-2-09-15531011 SLIDE COVER 5 34 4-2-09-GT218BAC BACKUP GT 218 4 59 4-2-03-142814SS SCREW SKT CAP HD 1/4-28 X 0.25Lg SS 12
DETAIL A
SCALE 1 : 1
10 2-2-09-15531031 RX CAN 2 35 4-2-09-GT218SEA SEAL GT 218 V90 2 60 4-2-03-06320316 SCREW SKT CAP HD 6-32 X 0.188Lg SS 2
11 2-2-09-15531041 RECEIVER TOP 2 36 4-2-09-TFE81121 BACKUP RING SPLIT TEFLON 112 2 61 93702 SCREW SKT CAP HD 4-40UNC X 0.250 LG SS 1
12 2-2-09-15531101 ROUND BUMPER 12 37 4-2-09-TFE82141 BACKUP RING SPLIT TEFLON 214 2 62 93900 SPRING CANTED COIL 1
13 2-2-09-15531201 HOSE END COUPLE 2 38 4-2-09-V01290SL O-RING VITON 90 012 9
14 2-2-09-15531211 RX SUB LOWER CAP 2 39 4-2-09-V117OHTS O-RING VITON 75 117 10

1 5 7 /1 6 "
15 2-2-09-15541021 1 11/16 HS BOTTOM SUB MAIN BODY 1 40 4-2-09-V119OHTS O-RING VITON 75 119 5
16 2-2-09-15541031 Bottom Inside B 1 41 99982 SEAL, TOOL JOINT HTHP 2
17 2-2-09-15541051 Washer Recessed 2 42 4-2-09-V214OHTS O-RING VITON 75 214 1
18 2-2-09-15541061 Contact 1 43 4-2-09-V2189000 O-RING VITON 90 218 2 DETAIL B

SCALE 1 : 1
19 2-2-09-15550011 Tx Short and Piston Mandrels 1 44 414006 O RING VITON 90 4mm ID x 1.5mm CS 2
20 2-2-09-15561011 SONIC HOUSING 1 45 4-2-09-V7502300 O-RING VITON 75 023 2
21 2-2-09-15561021 HOSE NUT ADAPTER 5 46 4-2-09-V7512100 O-RING VITON 75 121 7
Spring, Comp Inconel,

22 3-1-00-15512885 1 47 4-2-09-V7512400 O-RING VITON 75 124 2
1.28 OD, 0.125 W, 9.25 L
23 3-1-01-WH56S021 RETAINING RING INT SPIRAL 2T SS 9/16" 1 48 4-2-09-V9001400 O-RING VITON 90 014 2
24 3-1-01-WS150INX Retaining Ring Ext Spiral 2T INX 1.50" 1 49 4-2-09-V9011300 O-RING VITON 90 113 1
25 4-1-29-1550534A HOSE RX2 TO END 1 11/16 1 50 4-2-09-V9021500 O-RING VITON 90 215 4

6 9 /1 6 "
DETAIL C
SCALE 1 : 1
Click on the red box to see the area highlighted enlarged.
Exploded views can be seen on:
• Sheet 2 for Tx and Piston.

• Sheet 3 for Receivers.
• Sheet 4 for Rx2 to End Hose & Bottom Sub.
• Sheet 5 for Tx to Rx1 Hose & Rx1 to Rx2 Hose.
UNLESS OTHERWISE STATED: THIRD ANGLE PROJECTION TITLE

Rev Date Approver ECR Comments MODELLED DRAWN CHECKED APPROVED
DRAWN TO BS 8888 & LOCAL STANDARDS PS-166
09 28 Aug 13 IH ECR 5-116950 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB WO TA SASM SONDE 1 11/16"
ON THIS DRAWING SHOULD CONFORM TO 08 09/07/12 JP ECR 5-93816 UNDERCUTS TO BS1936
10/08/09 Copyright © 2013 Sondex Wireline Ltd. SLOTTED
THE FOLLOWING TOLERANCES. 07 22/10/11 TG ECR 5-88537 SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 ALL DIMENSIONS IN INCHES 08/11/04 08/11/04 10/08/09 All rights reserved.
This document contains proprietary information
06 14/10/11 TG ECR 5-86325 USED ON MATERIAL belonging to Sondex Wireline Ltd and its affiliates and
0.X ±0.020" MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA may not be reproduced without direct written permission
05 10/08/09 WO CHANGED ITEMS 15,16,17,44 of Sondex Wireline Ltd or an affiliate.
0.XX ±0.010" IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT003 SEE PARTS LIST
04 18/05/06 TLS CHANGED BU RING
DOES NOT REQUIRE MARKING AND SHOULD BE IDENTIFIED SCALE DRAWING No. REVISION SHEET
0.XXX ±0.005" BY BAGGING & LABELLING. ALL TO PROCESS SPEC: PS-075 MASS HEAT TREATMENT
ANGLE ±0.5° 1 OF
REMOVE ALL BURRS & SHARP EDGES. kg 1:2 AD-9-4-03-30S3501 09
10 5

B-7
31 44 28 57 46 45 56 19 7 58 59 3 4 42 37 49 36 5 22 38 40 29 39
1 2 2 3 3 2 1 1 1 3 12 2 1 1 2 1 2 1 1 9 2 2 4
52 34 35 19 47 43 6 2 51 8 24 3 21 9
1 4 2 1 2 2 1 1 1 2 1 1 2 2
26 11 12 30 10 60 48 30 9 29 39 20
1 2 12 6 2 2 2 6 2 3 4 1
46 50 1 14 54 13 40 21 27
4 4 2 2 3 2 2 2 1
40 21 9 3 53 62 16 18 55 41
1 1 1 3 1 1 1 1 1 2
B C
54 39 25 32 33 17 23 15
3 2 1 4 2 2 1 1

B-8
HOSE NUT ADAPTER
ADJUSTMENT LENGHTS
DETAIL A, B & C
9 7/16"
DETAIL A
SCALE 1 : 1
15 7/16"
6 9/16"
DETAIL C
SCALE 1 : 1

B-9
ITEM NO. PART NUMBER DESCRIPTION QTY. ITEM NO. PART NUMBER DESCRIPTION QTY. ITEM NO. PART NUMBER DESCRIPTION QTY.
1 414780 ASSEMBLY CRYSTAL RECEIVER 2 26 4-1-29-1550798A HOSE TX TO RX1 TO END 1 11/16 1 51 5-1-0416662
2-15521041 1 11/16 HS Transmitter Crystal 1
2 2-2-09-15521031 1 11/16 RBT TRANSMITTER CAN 1 27 4-1-29-1551347A HOSE RX1 TO RX2 TO END 1 11/16 1 52 9-4-03-30SHAR11 HARNESS 1 11/16" SONDE MAIN 1
3 2-2-09-15521081 Teflon Ring 6 28 4-2-03-01032FBT SCREW SEALING SLOTTED 10-32 X 1/4" 2 53 9-4-03-40SHAR21 HARNESSES 3 1/8" SONDE BOTTOM 1
4 2-2-09-15521091 PISTON CAN 1 29 4-2-03-SCP83218 SCREW, Set Sock Cup Pt SS #8-32x3/16 5 54 4-2-09-V9001500 O-RING VITON 90 010 6
5 2-2-09-15521101 PISTON SHAFT 1 30 4-2-03-SHS31618 SCREW, SHLDR Slot SS 3/16 x 1/8 12 55 01019 Thread Protector, Lower, SX 1
6 2-2-09-15521211 TX Crystal Hanger 1 31 4-2-03-SPSS2032 SCREW SET HEX SCK CUP SS 10-32 3/16 1 56 2-2-09-15520031 Teflon Sheet 4"x6"x.005" 1
7 2-2-09-15521232 TX Crystal Filler RBT 003 1 32 4-2-09-GT113BAC BACKUP GT 113 4 57 4-2-03-06320250 SCREW SKT CAP HD 6-32 X 0.25 SS 3
8 2-2-09-15521241 Collar, TX Can 2 33 4-2-09-GT113SEA SEAL GT 113 V90 2 58 4-2-03-1032025S SCREW SKT CAP HD 10-32 X 0.25Lg SS 3
9 2-2-09-15531011 SLIDE COVER 5 34 4-2-09-GT218BAC BACKUP GT 218 4 59 4-2-03-142814SS SCREW SKT CAP HD 1/4-28 X 0.25Lg SS 12
10 2-2-09-15531031 RX CAN 2 35 4-2-09-GT218SEA SEAL GT 218 V90 2 60 4-2-03-06320316 SCREW SKT CAP HD 6-32 X 0.188Lg SS 2
11 2-2-09-15531041 RECEIVER TOP 2 36 4-2-09-TFE81121 BACKUP RING SPLIT TEFLON 112 2 61 93702 SCREW SKT CAP HD 4-40UNC X 0.250 LG SS 1
12 2-2-09-15531101 ROUND BUMPER 12 37 4-2-09-TFE82141 BACKUP RING SPLIT TEFLON 214 2 62 93900 SPRING CANTED COIL 1
13 2-2-09-15531201 HOSE END COUPLE 2 38 4-2-09-V01290SL O-RING VITON 90 012 9
14 2-2-09-15531211 RX SUB LOWER CAP 2 39 4-2-09-V117OHTS O-RING VITON 75 117 10
15 2-2-09-15541021 1 11/16 HS BOTTOM SUB MAIN BODY 1 40 4-2-09-V119OHTS O-RING VITON 75 119 5
16 2-2-09-15541031 Bottom Inside B 1 41 99982 SEAL, TOOL JOINT HTHP 2
17 2-2-09-15541051 Washer Recessed 2 42 4-2-09-V214OHTS O-RING VITON 75 214 1
18 2-2-09-15541061 Contact 1 43 4-2-09-V2189000 O-RING VITON 90 218 2
19 2-2-09-15550011 Tx Short and Piston Mandrels 1 44 414006 O RING VITON 90 4mm ID x 1.5mm CS 2
20 2-2-09-15561011 SONIC HOUSING 1 45 4-2-09-V7502300 O-RING VITON 75 023 2
21 2-2-09-15561021 HOSE NUT ADAPTER 5 46 4-2-09-V7512100 O-RING VITON 75 121 7
Spring, Comp Inconel,

22 3-1-00-15512885 1 47 4-2-09-V7512400 O-RING VITON 75 124 2
1.28 OD, 0.125 W, 9.25 L
23 3-1-01-WH56S021 RETAINING RING INT SPIRAL 2T SS 9/16" 1 48 4-2-09-V9001400 O-RING VITON 90 014 2
24 3-1-01-WS150INX Retaining Ring Ext Spiral 2T INX 1.50" 1 49 4-2-09-V9011300 O-RING VITON 90 113 1
25 4-1-29-1550534A HOSE RX2 TO END 1 11/16 1 50 4-2-09-V9021500 O-RING VITON 90 215 4

B-10
1 2 3 4 5 6 7 8 9 10 11 12
DO NOT SCALE
56
A A
6
1
46
45
31
51
28 52
B B
45
46 44
7 34
4
57
3
35
2
C
2
C
19 49
4
47 47
2
8 43
2
19 36
1 2
59
D D
6 58
3
22
19
43
37
2
E 24 E
3 5
42
3
F F

G G
THE FOLLOWING TOLERANCES.
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE 0.5°
09 28 Aug 13 IH ECR 5-116950 UNLESS OTHERWISE STATED: THIRD ANGLE
TITLE
08 09/07/12 JP ECR 5-93816 DRAWN TO BS 8888 & LOCAL STANDARDS PS-166
07 22/10/11 TG ECR 5-88537 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB WO TA SASM SONDE 1 11/16" SLOTTED
06 14/10/11 TG ECR 5-86325 UNDERCUTS TO BS1936 Copyright © 2013 Sondex Wireline Ltd.
All rights reserved.
SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 08/11/04 08/11/04 10/08/09 10/08/09 This document contains proprietary information
05 10/08/09 WO CHANGED ITEMS 15,16,17,44 ALL DIMENSIONS INCHES belonging to Sondex Wireline Ltd and its affiliates and
004
4 18/05/06 T
TLL
SS CHANGED BU RING MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL of Sondex Wireline Ltd or an affiliate.
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT003 SEE PARTS LIST SCALE DRAWING No. REVISION SHEET
MASS
kg
HEAT TREATMENT
1:2 AD-9-4-03-30S3501 09
10 2 OF
5
A2
B-11
1 2 3 4 5 6 7 8
DO NOT SCALE
A A
30
12
12
12
11
2
B B
60
2
46
50
C C
1
2
10
2
D 50 D
46
14
2
48
2
E 13 E
UNLESS OTHERWISE STATED ALL DIMENSIONS 2
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE ±0.5°
Rev Date Approver ECR Comments UNLESS OTHERWISE STATED: THIRD ANGLE MODELLED DRAWN CHECKED TITLE
APPR'D
09 28 Aug 13 IH ECR 5-116950 PROJECTION
08 09/07/12 JP ECR 5-93816
DRAWN TO BS 8888 & LOCAL STANDARDS PS-166
METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB WO TA
SASM SONDE 1 11/16"
07 22/10/11 TG ECR 5-88537 UNDERCUTS TO BS1936 Copyright © 2013 Sondex Wireline Ltd. All rights reserved. SLOTTED
06 14/10/11 TG ECR 5-86325 ALL DIMENSIONS INCHES 08/11/04 08/11/04 10/08/09 10/08/09 This document contains proprietary information belonging
SURFACE TEXTURE TO BE 63 ȝIN MAXIMUM INTERNAL RADII 0.02 to Sondex Wireline Ltd and its affiliates and may not be
reproduced without direct written permission of Sondex
05 10/08/09 WO CHANGED ITEMS 15,16,17,44
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL Wireline Ltd or an affiliate.
04 18/05/06 TLS CHANGED BU RING IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT003 SEE PARTS LIST SCALE DRAWING No. REVISION SHEET
M AS S :
kg
HEAT TREATMENT
1:2 AD-9-4-03-30S3501 10
09
3
OF
5
A3

B-12
1 2 3 4 5 6 7 8 9 10 11 12
DO NOT SCALE
29
A A
40
9
21
39
2
54
3
B B
25
28
44
C C
62
32
4
16
33
2
17
53
D 18 D
17
23
3
61 3
E E
59
6
15
F F
41
2
55
G G
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE 0.5°
TITLE
07 22/10/11 TG ECR 5-88537 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB WO TA
SASM SONDE 1 11/16" SLOTTED
10/08/09 10/08/09
05 10/08/09 WO CHANGED ITEMS 15,16,17,44 SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 ALL DIMENSIONS INCHES 08/11/04 08/11/04 This document contains proprietary information
04 18/05/06 TLS CHANGED BU RING MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL of Sondex Wireline Ltd or an affiliate.
MASS
kg
HEAT TREATMENT
1:2 AD-9-4-03-30S3501 09
10 4 OF
5
A2
B-13
1 2 3 4 5 6 7 8 9 10 11 12
DO NOT SCALE
A A
38
3
29
2
B B
21
2
40
26 2
C C
38
3 39
4
9
2
40
2 9
2
29
D D
2
21
54
2
3
E E
39 27
4 1
F F
38
3

G G
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE 0.5°
TITLE
07 22/10/11 TG ECR 5-88537 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB WO TA SASM SONDE 1 11/16" SLOTTED
SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 08/11/04 08/11/04 10/08/09 10/08/09 This document contains proprietary information
05 10/08/09 WO CHANGED ITEMS 15,16,17,44 ALL DIMENSIONS INCHES belonging to Sondex Wireline Ltd and its affiliates and
04 18/05/06 TLS CHANGED BU RING MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL of Sondex Wireline Ltd or an affiliate.
MASS
kg
HEAT TREATMENT
1:2 AD-9-4-03-30S3501 10
09 5 OF
5
A2
B-14

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B-18
1 2 3 4 5 6 7 8
A A
SWITCHING POWER SUPPLY
9-4-01-340010A1
+3.3V
+3.3V
LINE -3.3V
SUPPLY
+18V
-3.3V
SUPPLY
B B
ULTRAWIRE CONTROLLER MAIN DIGITAL BOARD TRANSMITTER BOARD

413884 9-4-01-340020A1
MEMORY CONTROL CHARGE 9-4-01-340040A1
TRANSMITTER
MICROPROCESSOR ENABLE
PLD CONTROLLER
SONIC DIGITAL DATA FIRE

C C
MEMORY ADC's PULSE TRANSMITTER
FPGA
HV SUPPLY
9-4-01-340050A1
SONIC ANALOGUE
8 SIGNALS
MAIN ANALOGUE BOARD

D 9-4-01-340030A1 D
PREAMPLIFIER
(8 CHANNELS)
1 11/16" SLOTTED SONDE

E 9-4-03-30S3501 E
SONIC RECEIVERS SONIC TRANSMITTER

(RADIALS & FAR) CRYSTAL
g
TITLE DRAWN CHECKED APPROVED
A J GRAVES S CAINE S CAINE
F
GE Oil & Gas RBT003 DATE DATE DATE F
Copyright © 2011 Sondex Wireline Ltd

UW RADIAL BOND 1 11/16" 01-10-2012 06-12-2012 06-12-2012
All rights reserved
DRAWING No. REVISION SHEET
This document contains proprietary information belonging to
01 ECR 5 -102031. DOCUMENT UPDATED
REV CHANGE
SC
APPD
06-12-2012
DATE
Sondex Wireline Ltd and its affiliates and may not be
Wireline or an affiliate.
Block Diagram BD-3403501 01 1 of 2
1 2 3 4 5 6 7 8 A3

B-19
1 2 3 4 5 6 7 8
NOTES:
1, x - NO CONNECTION / NOT CONNECTED
TO BOTTOM LINE (+18V)
TOOLS
A A
WE
RD
BK
BK
9-4-01-340070A1 2 1 2 1
9-4-01-150380A1 +3.3V 9-4-01-340080A1 9-4-01-340080A1
1 1
GND -3.3V
LINE
LINE
GND
GND
1 1 2 2
+18V +18V
2 2 3 3
B 3
CHARGE
3 4
XMIT
4 J1 P3 B
FIRE MEM_BSY
TRANSMITTER CONTROL 4 4 MAIN DIGITAL 5 5 POWER SUPPLY
9-4-01-340040A1
J1 +3.3V J7 9-4-01-340020A1
J4 MEM_CLK J2 9-4-01-340010A1
5 5 6 6
MEM_NXT
6 6 7 7
GND MEM_OUT
7 7 8 8
GND MEM_STRT
8 8 9 9
GND
10 10
J2 P2 P3
1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 7 8 9 J12 J11 J10 J9 J8 J7 J5
MEM_STRT
MEM_OUT
MEM_NXT
MEM_CLK
MEM_BSY
C C
/SHDN
BOOST
+3.3V
+3.3V
-3.3V
+18V
XMIT
GND
GND
FIRE
R1
R2
R3
R5
R4
R6
N
F
1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 7 8 9 D7 D6 D5 D4 J29
TP39
TP14
TX CRYSTAL
ASSEMBLY
BK
1 TX+ P2 J2 J3
9-4-01-121315A1
WE
2 TX-
J3
3 GND
4 NC ULTRAWIRE
TRANSMITTER POWER MAIN ANALOGUE CONTROLLER
9-4-01-340050A1 9-4-01-340030A1 413884
D YW
D
1
9-4-01-121315A1
BK
J1
RCOM
2
GND
WE P4
3
R6
R5
R4
R3
R2
R1
+F
-F
RD
4
9-4-01-340060A1
1 2 3 4 5 6 7 8 9 10
BE (7)
GN (7)
RD (7)
BN (7)
GY
BK (7)
BK (2)
WE (2)
WE (7)
YW (7)
RD
E WE
E
BK
YW
NEAR CRYSTAL ASSEMBLY FAR CRYSTAL ASSEMBLY
BE
GN
g
A J GRAVES S CAINE S CAINE
F
GE Oil & Gas RBT003 DATE DATE DATE F

UW RADIAL BOND 1 11/16" 01-10-2012 06-12-2012 06-12-2012
All rights reserved
01 ECR 5 -102031. DOCUMENT UPDATED
REV CHANGE
SC
APPD
06-12-2012
DATE
Block Diagram BD-3403501 01 2 of 2
1 2 3 4 5 6 7 8 A3
Copyright 2013 Sondex Wireline Ltd All rights reserved This document contains proprietary information belonging to Sondex Wireline Ltd and its affililiates and may not be reproduced without direct written permission of Sondex Wireline Ltd or an affiliate

B-20
1 2 3 4 5 6 7 8
NOTES:- SECTIONAL VIEW OF

1. ALL BOARDS VIEWED AS SIDE 1 RAIL TOP BLOCK
2. ADD TYGAFLOR TAPE TO BACK OF L1 ON 9-4-01-34001002-00
A
3. SOLDER SPECIFICATION PS118 A
3. VERIFY PROGRAMMING SOCKETS ON SIDE 1
LOWER END UPPER END

TO SENSOR SECTION
2 Gold Sockets (Item 23) fitted to side 2 of
9-4-01-34008001. (Side 1 shown)
Cannot open file Board then fitted to J1 on 9-4-01-340010A1
D:\Documents and 9-4-01-340070A2 SIDE 1
Settings\105043137\My BLACK Wire (7/0.2 Type A)
Documents\My J1 on 9-4-01-340040A1 connects
Pictures\Link BOard.bmp
to J2 on 9-4-01-150380A1
RED Wire (7/0.2 Type A)
C1 C2
9-4-01-340040A1 9-4-01-340010A1 RAIL TOP BLOCK

9-4-01-340030A1 SEE FIGURE 1
SEE NOTE 2
B B
SIDE 1 YELLOW Wire (7/0.12 Type A)
GREY Wire (7/0.12 Type A)
SIDE 1 SIDE 1 SIDE 1 RED Wire (7/0.12 Type A)
SIDE 1 SIDE 1
BLACK Wire (7/0.12 Type A) LOWER POT UPPER POT
SIDE 1
SEE FIGURE 2
SEE NOTE 4 SEE NOTE 4
9-4-01-340050A1 9-4-01-340030A1 413884 SK

R7
0V
3V3
TEMP
C12
C2
U4 0V
CS
LK2
K2
DI
L1 DO
C4
A0
A5
C8
R2
C11 LK1 4
R8
U1
R5 R4 5
Q1
3
R9
9
C5
C25
R10
C1
C14
SONDEX
X1
R11 C10 1 2
U2 R3
C6
R12
U5 C3
R6
LK3
DATA
D
D1
R1
U3
TX_S
BHEN
TX
AN2
N2
AN1
N1
UW UW UW 0V
PWM
D3
D4
0V
D5
D6
D7
D1
D2
CK RX
X 0V
C7
8M
/R
0V
0
D0 1V6 3V3
RED Wire (7/0.12 Type A)
C WHITE Wire (7/0.12 Type A) C

WHITE Wire (7/0.12 Type A)
BLACK Wire (7/0.12 Type A) BLUE Wire (7/0.12 Type A)
YELLOW Wire (7/0.12 Type A)
4 male pins (Item 25) fitted to side 2 of

9-4-01-12131501. (Side 1 shown)
Board then fitted to P4 on 9-4-01-340050A1 IN 2 POSITIONS IN 2 POSITIONS IN 2 POSITIONS
SIDE 1 SIDE 1 BOARD EDGE SIDE 1
TRANSFORMER
SIGMA PART
PW-8154
HOLE PAD
PAD HOLE
7-5-10-81557510
RELATIVE BEARING POT WIRING DETAIL ADD KNOT
RED
LOWER POT UPPER POT
BLACK
BLACK
RED
BLUE
WHITE
D D
This document is uncontrolled when printed or transmitted electronically FIGURE 2 FIGURE 1

- - - - - -
- - - - - -
RBT003 I.Musselwhite PS PS
- - - - - - SASM ELECT ASSY URB-1_11-16 DATE DATE DATE
- - - - - - 08/08/2011 10/08/2011 10/08/2011

C ECR5-105193 SC 11/02/13 SC 11/02/13
Wiring Diagram 1 of 1
B
REV
Changes see ECR 5-88321
CHANGES
PS
CHKD
24/11/11 SJC
DATE APPD
28/11/11
DATE © 2011 Sondex Wireline Limited. GE Proprietary Information - All Rights Reserved A2 WD-9-4-03-34E3501 C
1 2 3 4 5 6 7 8

B-21
1 2 3 4 5 6 7 8
UW
J4
1
2
3
L1 3.6mH / 26 AWG
A A
J5 D1
R18
1 MEM_BUSY 1N4748A
100R P3 J1
C18 UW
2200pF 2 2
1 1
LINE OUT LINE IN
1
1 MEM_OUT
J17 J15 J14
J12 GND GND GND
C6
+3.3V 0.1uF
J2 +3.3V
-3.3V U6 J9
1
+18V 6 1 STRT
2 1Y 1A 1 MEM_START
5 2
3 VCC GND
XMIT 4 3 XMT
4 2Y 2A 1 XMIT
MEM_BUSY
5
MEM_CLK NL27WZ16 J10
6
MEM_NEXT
7
MEM_OUT
B 8 B
MEM_START C7
9
+3.3V 0.1uF
10
U7 J8
6 1 NEXT
1Y 1A 1 MEM_NEXT
5 2
VCC GND
4 3 CLK
Note for Installing U4, U5. Part does not match PCB Outline 2Y 2A 1 MEM_CLK
Install as per below NL27WZ16 J11
Install Pin 3 of TL431 into Hole 2 on PCB

Marking on PCB TL431 TL431 Install Pin 2 of TL431 into Hole 1 on PCB
U4 and U5 Hole 3 on PCB remains empty +3.3V
Front Front Apply RTV to TL431 for Stability
1 2 3 J7
U4 and U5
SHDN C30
1 SHDN
Front 1 3 PCB
Top View 2 0.1uF
1
1 2 3 2 3 Top View
Install Heat shrink on Pin 1 TL431 +18V
Solder Pin 1 to Pin 3 U3
R5 1 5
C11 C12 + C19 OUT V+
SEL 33.2K 3
0.1uF 4.7uF 25V SHDN
+18V +18V +3.3V
15uF C16 2 R30
R16 FB
S 100pF 2.2 Ohm
10
1K
8
C U1 G R4 R6 6 C
R1 CS
1.5K 24.9K S
24.9K
IN
VH
7 G
GND
Q10 EXT
7 9 L10 39uH R10 +3.3V 4
SHDN EXT IRFR9024 REF
D
Q30
4 0.27R MAX774ESA
R2 3/5 IRFR9024
5
8
3 6 D D30 -3.3V
24.9K CS
U2 4 2 U5
VL
1
1 5 8
GND
U4 OUT + C15
LM321 3 R33 MURS220T3
REF
2
8 TL431 TL431
R3 1K L30
6
MAX1744AUB D10 120uF C35
C13 100uH
1
SEL 24.9K 120uF

MURS220T3 +
6
4.7uF 25V
C33
100pF
This document is uncontrolled when printed or transmitted electronically

- - - - - -
D D
06 ECR 500000091537 L30 (NEW VALUE) 100uH PS 27/02/12 SC 27/02/12
EBRD URB 1 11/16 AAA CAL CAL
DATE DATE DATE
05 ECR 500000088509 (CAPACITOR UPDATE) AM 05/12/11 SC 05/12/11 POWER SUPPLY
04 U4, U5 TO TL431. Q30 TO IRF9024 CAL - TN 23/07/09 Copyright © 2011 Sondex Wireline Ltd. - - -
01 ECO E340-051005-03, R30 FROM 1R TO 2.2R CAL - AAA - This document contains proprietary information belonging to
00
REV
FIRST RELEASE
CHANGES
CAL
CHKD
-
DATE
AAA
APPD
-
DATE
Wireline Ltd or an affiliate.
Circuit Diagram A3 CD- 9-4-01-340010A1 06 1 of 1
1 2 3 4 5 6 7 8

B-22
1 2 3 4 5 6 7 8
+3.3VD
+3.3VD +2.5V C41

U32
1 5
NC VCC
P2 CON3
C60 C61 C62 C63 C64 C65 C66 C67 C68 2 4
0.1uF
3
2
1
A 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 3 A
GND
-3.3V NC7SU04M5X
P3
X1
1
2
3
4
5
6
7
8
9
20MHZ
+3.3VD
R60
2M
5
C46 C47
CHARGE 6 U34A 1 U31 MCP130T/270 27pF 27pF
+3.3VD
NL27WZ16 2 1
2
VCC RES
GND
C45 +3.3VD
A7 A5 A3 A1
3
FIRE 4 U34B 3
0.1uF A12 A6 XN XF X1 X2 X3 X4 X5 X6 U15
A4 A2 A0 1 6
VDD /CS
J7 NL27WZ16 2 5
GND SDATA
3 4
1 +3.3VD VIN SCLK
2 +18V
ADCS7476
3 +2.5V
U14
4
1 6
5 +3.3V VDD /CS
2 5
6 GND SDATA
+ C43 + C44 3 4
7 VIN SCLK
100
10uF 10uF
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
8
U30 ADCS7476
CHARGE U10
N/C
CLKB
VCCI
TCK, I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
PRA, I/O
GND
VCCA
CLKA
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
FIRE 1 6
VDD /CS
2 5
GND SDATA
1 75 3 4
GND I/O VIN SCLK
2 74
TDI, I/O I/O D2
3 73 ADCS7476
+3.3VD CS I/O I/O D1
4 72 U9
SCLK I/O I/O D0
5 71 1 6
I/O I/O VDD /CS
6 70 2 5
5
I/O I/O GND SDATA
B 7 69 3 4 B
6 U35A 1 TMS GND VIN SCLK
8 68
VCCI GND/LP
9 67 ADCS7476
NL27WZ16 GND VCCA
2
10 66 U5
I/O I/O
11 65 1 6
MEM_START I/O I/O /WE VDD /CS
4 U35B 3 12 64 2 5
MEM_OUT I/O I/O A13 GND SDATA
13 63 3 4
MEM_NEXT I/O I/O A8 VIN SCLK
NL27WZ16 14 62
MEM_CLK I/O I/O A9
15 61 ADCS7476
MEM_BUSY I/O I/O A11
16 60 U4
TRST, I/O I/O /OE
17 59 1 6
XMIT I/O I/O A10 VDD /CS
18 58 2 5
I/O VCCI GND SDATA
19 57 3 4
I/O VCCA VIN SCLK
20 56
VCCI I/O D7
21 55 ADCS7476
I/O I/O D6
22 54 U24
I/O I/O D5
23 53 1 6
I/O I/O D4 VDD /CS
24 52 2 5
I/O I/O D3 GND SDATA
25 51 3 4
I/O GND VIN SCLK
TDO, I/O
PRB, I/O
ADCS7476
VCCA
HCLK
VCCI
GND
U23
N/C
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
1 6 CS1 R66 100R
VDD /CS CS
EX_TQFP_256 2 5
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
C69 GND SDATA
3 4 SCLK1
0.1uF VIN SCLK SCLK
ADCS7476 R67 100R
C C
+3.3VD
D0
+ C42
28
U33 D1
C40 10uF D2
10
VCC
0.1uF A0 A0 D3
9
A1 A1 D4
8
A2 A2 D5
7 11
A3 A3 DQ0 D6
6 12
A4 A4 DQ1 D7
5 13
A5 A5 DQ2
4 15
A6 A6 DQ3
3 16
A7 A7 DQ4
25 17
A8 A8 DQ5
+18V +3.3VD L2 +3.3V 24 18
A9 A9 DQ6
21 19
A10 A10 DQ7
23
600R Bead C1 + A11 A11
R65 + 2
A12 A12
C
10K C3 C2 26
A13 A13
1
C
220uF 0.1uF 220uF A14

Q3 B 20
B CE
22
/OE OE
GND
J4 27
E
ZTX657 /WE WE
1
E
U7 1
+2.5V L3
14
-3.3V 2 AS6C62256-55SIN
8
+18V 3
600R Bead TL431 XMIT 4
+ + C4 R64
6
C6 MEM_BUSY 5
C5 47uF 2.49K
47uF MEM_CLK 6
0.1uF MEM_NEXT 7
MEM_OUT 8
MEM_START 9
10
L1
600R Bead
D D

- - - - - -
- - - - - - Copyright © 2011 Sondex Wireline Ltd.

EBRD URB 1 11/16 CAL CAL CAL
- - - - - -
All Rights Reserved.
MAIN DIGITAL DATE DATE DATE
2 ECR 5-100966 U33 was IS62LV256 DMc 08/11/13 PS 08/11/13

This document contains proprietary
information belonging to Sondex Wireline Ltd
18/04/2005 18/04/2005 18/04/2005
and its affiliates and may not be reproduced DRAWING No. REVISION SHEET
1 ECR 500000088512 (CAPACITOR UPDATE) AM 05/12/11 SC 05/12/11 without direct written permission of Sondex
0 INITIAL RELEASE CAL CAL

18/04/2005 18/04/2005
REV CHANGES CHKD DATE APPD DATE
1 2 3 4 5 6 7 8

B-23
1 2 3 4 5 6 7 8
J2 J3
1
2
3
1
2
3
4
5
6
7
8
9
-3.3V
SN
SF
S1
S2
S3
S4
S5
S6
+3.3V
A A
R10 R50
SELECT C16 47pF SELECT C56 47pF
R13 R53
20K N1 20K N5
+3.3V C11 R16 49.9k C51 R56 49.9k
+3.3V
+3.3V C14 +3.3V C54
0.1uF 0.1uF
R1 R5
5
1 0.1uF 1 0.1uF
7
8 4 8 4
2 C10 1 R17 2 C50 1 R57
U11 U51
U10 6 3 309 R U50 6 3 309 R
3 AD8601 3 AD8601
5 330pF C17 5 330pF C57
2
AD620 R14 R15 AD620 0.01uF
0.01uF
4
R11 R12 C12 10K 4.99K R51 R52 C52 R54 R55
10K 10K 10K 10K 10K 4.99K
1/2V 1/2V
-3.3V 0.1uF -3.3V 0.1uF
C15 C55
0.1uF
0.1uF
R20 R60
SELECT C26 47pF SELECT C66 47pF
B R23 R63 B
20K N2 20K N6
C21 R26 49.9k C61 R66 49.9k
+3.3V +3.3V
+3.3V C24 +3.3V C64
0.1uF 0.1uF
R2 R6
5
1 0.1uF 1 0.1uF
7
8 4 8 4
2 C20 1 R27 2 C60 1 R67
U21 U61
U20 6 3 309 R U60 6 3 309 R
3 AD8601 C27 3 AD8601
5 330pF 0.01uF 5 330pF C67
2
AD620 AD620 R64
4
R21 R22 C22 R24 R25 R61 R62 C62 10K R65 0.01uF
10K 10K 10K 4.99K 10K 10K 4.99K
1/2V 1/2V
-3.3V 0.1uF -3.3V 0.1uF
C25 C65
0.1uF
0.1uF
R30 R70
SELECT C36 47pF SELECT
R33 R73
20K N3 FOR FITTING OF C88 SEE 4.99K R78 22.1K
C31 R36 49.9k MODIFICATION INSTRUCTION C71
MI-9-4-01-340030A1
+3.3V +3.3V
+3.3V C34 +3.3V C74
0.1uF 0.1uF
R3 FAR
5
1 0.1uF 1 0.1uF
7
7
8 4 8 4
2 C30 1 R37 2 C70 C73 1 R77
U31 C88 U71
U30 6 3 309 R 1nF U70 6 3 309 R
3 3 AD8601
5 330pF AD8601 5 1nF 680pF C77
C37
2
AD620 R34 0.01uF AD620 R74 0.01uF
4
4
R31 R32 C32 10K R35 C72 4.22K
10K 10K 4.99K R71 R72
R75
1/2V 10K 10K 1/2V
-3.3V 0.1uF -3.3V 0.1uF 10K R76 20K
C35 C75
0.1uF 0.1uF
C76 47pF
C C
R80
R40
NEAR SELECT
SELECT C46 47pF N6 R81 R82

1 10 1K R88 20K
R43 N5 2 9 N4
20K N4 3 8
C41 R46 49.9k 4 7 N3 +3.3V C84 C85 47pF
5 6
+3.3V N2
+3.3V C44
0.1uF 100K 0.1uF
N1
R4
8
R85 10K
5
1 0.1uF 3
R84
7
8 4 U80A 1 6
2 C40 1 R47 2 7 R87
U41 10K U80B
U40 6 3 309 R 5 309 R
3 AD8601 OP284
4
5 330pF C47 R86 OP284 C87
2
AD620 R44 0.01uF R83 4.99K 0.01uF

4
R41 R42 C42 10K R45 4.99K

10K 10K 4.99K
1/2V 1/2V
1/2V C83 C86
-3.3V 0.1uF
0.1uF 0.1uF
C45
0.1uF
+3.3V
+3.3V C94 0.1uF R91

10K
1/2V
5
+3.3V
4
J1 R93 1 VR9
U90
RC + + + + + + + 10 R 3
1
-F
2
+F AD8601 500 R
2
3 C18 C28 C38 C48 C58 C68 C78
R6 10uF 10uF 10uF 10uF 10uF 10uF 10uF
4
R5
5
R4
6
R3 R92
7
R2 10K
8
R1
9
10
RX IN
D D

- - - - - -
- - - - - - Copyright © 2011 Sondex Wireline Ltd.

EBRD URB 1 11/16 AA CAL TS
All Rights Reserved.
03 ECR5-103028 (MI C88 ADDED) PS 30/01/13 SC 30/01/13
This document contains proprietary
MAIN ANALOGUE DATE
-
DATE
-
DATE
01/01/03
02 ECR 500000088436 (CAPACITOR UPDATE) AM 05/12/11 SC 05/12/11 information belonging to Sondex Wireline Ltd
and its affiliates and may not be reproduced DRAWING No. REVISION SHEET
01 RAD FILTER FREQ, Rx5 (6x 4.99K) AND Rx6 (6x49.9K) AM - TN 27/06/09 without direct written permission of Sondex
00 INITIAL REVISION AA - TS 01/01/03
REV CHANGES CHKD DATE APPD DATE
1 2 3 4 5 6 7 8

B-24
1 2 3 4 5 6 7 8
A A
X1
C42 4MHZ C41

27pf 27pf
R105
2M
+18V
U18 +3.3V
1 5 D8
NC Vout EGP10G
2
IN
3 4
GND /OUT D7
+3.3V NC7SU04M5X EGP10G
B B
C38 U17 MCP130T/270 +3.3V
0.1uF D6
C40
1 2 EGP10G
GND
0.1uF RES VCC
C37 C29 0.1uF C43
J1 U16 0.1uF
3
8 1 0.1uF
1 GND VCC
7 2
2 +18V I/O CLK IN
CHARGE 6 3
3 I/O I/O
FIRE 5 4
4 I/O MCLR
6
U19B C35 470pF NPO
5 +3.3V
PIC12C672 C36
6
V- V+
2 7
7 2 7
8
0.1uF TC427 R102 604 R
R103
3
R90
100K
100K
U19A C34 470pF NPO

C39
FIRE 4 5
4 5
0.1uF R101 604 R +18V +3.3V
R104 TC427 R80
C 100K C
100K
J2
1
2
3
4
5
6
7
8
- - - - - -
D
- - - - - -
D
DATE DATE DATE

- - - - - - Transmitter Control Board
- - - - - - Copyright © 2011 Sondex Wireline Ltd. 01/08/2005 01/08/2005 01/08/2005
- - - - - - This document contains proprietary information belonging to
02
REV
Added C40 & C43 ECR 5-88460
CHANGES
SC
CHKD
05/12/11 SC
DATE APPD
05/12/11
DATE
1 2 3 4 5 6 7 8

B-25
1 2 3 4 5 6 7 8
A A
P2
1
2
3
4
5
6
7
8
R107
+3.3V 750K
+18 +3.3V
+5 C43
R106
0.1uF +18 +5
20K
8
+5 ZTX657
3 R108 R109 4.99K
1 U15A 300k
2 R112
R1
R111 10M SEL (3.3M) 10K Q3
LM393A
4
C44
+3.3V C45 R110
R2
5V 442K
12K
1
+5 1000pF 1000pF +5
3.3V R117 20K
U3
8
R6 D10
+3.3V
20K R4 S1JDICT
4.99K TL431 R3
B B
6
5
10K
7 U15B
6
LM393A
R5
20K
+18 15mH D3 D2
R116
BLU (NC) RED
49.9 R L2
+ C46 EGP10G EGP10G + C32 GRN (NC)
120uF 6.8uF HMP
R100 P4 J4 YLW
10K
Q1 D5 1 1 BLK WHT
+ C31 2
IRF310U 6.8uF HMP 2
3 3
S1JDICT 4 4
+ C30
Q2 6.8uF HMP NOTE: MOUNTED OFF BOARD
IRF730
D11
C C
C33 EGP10G
D4 D1 J3
15uF HMP
S1JDICT EGP10G 1
2
3
4

- - - - - -
D D
- - - - - -
DATE DATE DATE
- - - - - - TRANSMITTER POWER
02 ECR 500000088462 (CAPACITOR UPDATE) AM 06/12/11 SC 06/12/11 Copyright © 2011 Sondex Wireline Ltd. - - -
01 AD+CD VERSION CAL 11/08/05 CAL 11/08/05 This document contains proprietary information belonging to
00
REV
INITIAL RELEASE
CHANGES
CAL
CHKD
-
DATE
CAL
APPD
-
DATE
1 2 3 4 5 6 7 8

B-26
B-27
B-28
1 2 3 4 5 6 7 8
NOTE: 1.1. POT 19 PIN CONNECTOR BEFORE SOLDERING PCB'S.
Leave TX wires outside of heatshrink Make sure O-Ring is on 1.2. MAXIMUM BUNDLE DIAMETER NOT TO EXCEED 9MM
1.3. FIT 2 OFF "CABLE IDENT, '9', 2mm" - ON EACH WIRE AS
CLOSE TO THE PCB END AS POSSIBLE.
A 3 3 A
Shielding Point 2" (50.8mm)

from Connector
8 4
1" (25.4mm) 1.5" (38mm) Female Sockets
2" (50.8mm) MAX MAX MAX 2" (50.8mm) MAX TX +
1
TX - WHT
B 14" (356mm) 5 11 x4 B
2
BLK
NOTE: ENSURE EXTRACTOR RING IS GRY
TOP VIEW
3
IN POSITION BEFORE POTTING Shielding Point as close
as possible to connector 1" (25.4mm)
4
19 Pin Connector Shielding Point as close NOTE: Release agent is to be used to 1.5" (38mm)
2 9 4 as possible to connector prevent the pressure nut bonding to MAX
the potting compound.
MAX
1" (25.4mm) 1" (25.4mm)
1 9 3 Shielding Point 2" (50.8mm) Female Sockets
TX + WHT 11" (279mm) WHT 17 17 WHT
from Connector
BLK 18 SEE NOTE 1.3
TX - BLK 18 BLK
BLK
F + WHT WHT 8 WHT RC 6
1
68" (1727mm) 8
BLK
F - BLK BLK BLK F-
2
9 9
BLK BWN 1 BWN WHT F+
RCom 1 13" (330mm)
3
BWN RED RED WHT R6
C R1 2 2 C
4
RED YLW 3 YLW BLU TOP VIEW
R2 3 13" (330mm) R5
5
46" (1168mm)
R3 YLW GRN 4 4 GRN GRN
R4
6
R4 GRN BLU 5 5 BLU
YLW R3
7
R5 BLU WHT 6 6 WHT GRY RED
WHT BLK BLK R2
8
R6 7 7 BWN
WHT 86" (2184mm) R1
9
FEED THRU 10 10
24" (609mm) GRY GND
10
11 11
GND BLK WHT 16 16 WHT
GRY 13 13 GRY
12 12 Shielding wires spliced together 2" (50.8mm)MAX
to a grey pigtail 1" (25.4mm)
D Shielding wires spliced 14 14 MAX D
together to a grey pigtail GRY GRY
15 15
19 19 Shielding Point 1.5" (38mm)
ORG ORG from Connector
Female Sockets
2.5" (64MM) 2" (51MM)
BLK
7
1
3" (76MM) 2.5" (64MM)
Shielding Point from Connector Shielding Point from Connector WHT TOP VIEW
4
2
1" (25.4mm)
SONDE SIDE ELECTRONICS SIDE MAX
METAL RING 3/4" (19mm)

1 2 3 3 2 1 WIRE MAX
E 4 5 6 7 7 6 5 4
E
PCB
8 9 10 11 12 12 11 10 9 8
13 14 15 16 16 15 14 13
17 18 19 19 18 17 NOTE: Wires should enter

all PCBs from the TOP.
PINOUT FROM SONDE SIDE PINOUT FROM ELECTRONICS SIDE
g
A.L. M.P. PEJR
F
GE Oil & Gas 1 11/16" SONDE MAIN HARNESS DATE DATE DATE F
08 REF ECR5-109436 SHIELDING CHANGES ETC. SC 15-08-2013 Copyright © 2013 Sondex Wireline Ltd
Wiring Diagram 06-03-2013 06-03-2013 06-03-2013
All rights reserved
07 REF ECR 107339 PEJR 14-03-2013 DRAWING No. REVISION SHEET
06 REF ECR 91412 & UPDATE TO HAMPSHIRE FORMAT. PEJR 06-03-2013

REV CHANGE APPD DATE
WD-9-4-03-30SHAR11 08 1 of 1
1 2 3 4 5 6 7 8 A3

B-29
1 2 3 4 5 6 7 8
A A
NOTES:-
1.1 SOLDERING REFER TO PROCESS SPEC. PS118 AND SOLDERING
SPEC. J-STD-001 (PS118 TAKES PRECEDENCE.
1.2. FIT CABLE IDENT ITEM 9 ON EACH CABLE.
B B
3"
4-2-02-044031BS
NUT HEX BRASS 4-40x3/16" 1/4" OF 1/16" HEATSHRINK SLEEVING
6-4-01-RT555116 (1/16")
SEE NOTE 1.2 METAL RING
1/2" OF 1/8" HEATSHRINK SLEEVING
6-4-01-FI650125 (1/8")
1
C WE 24AWG 6-4-03-24GT1ELS 1 C
2
BK 24AWG 6-4-03-24GT2ELS 2
2-0-00-12215511 8-1-00-BULK3PIN
2"
3/4" OF 1/8" HEATSHRINK SLEEVING

6-4-01-FI650125 (1/8")
8-1-08-4URTX183
D D
E E
NTS - ALL DIMENSIONS IN INCHES
g
DMC MP PEJR
F
GE Oil & Gas SLOTTED SONDE DATE DATE DATE F
03 ECR5-116829 REDRAWN. NOTES ADDED. PEJR 22/08/13
02 E400-240907-01 HEATSHRINK LOC/LENGTH MM 24/09/07 Copyright © 2013 Sondex Wireline Ltd
BOTTOM WIRING 22/08/13 22/08/13 22/08/13
All rights reserved
01 E400-201005-02 LINE LUG REPLACED TS 20/10/05 DRAWING No. REVISION SHEET
00
REV
FIRST RELEASE
CHANGE APPD DATE
WIRING DIAGRAM WD-9-4-03-40SHAR21 03 1 of 1
1 2 3 4 5 6 7 8 A3

B-30
RBT003
Radial Bond Tool Appendix C. Installation of Anti-Extrusion Rings
APPENDIX C INSTALLATION OF ANTI-EXTRUSION RINGS
At high temperatures O-Rings become very soft, this with the addition of high pressures can cause the
O-Rings to extrude into the gap between the Housing and the bore. Eventually this can lead to failure and
a subsequent tool flood. To prevent this, Anti-Extrusion Rings have been added to some Seals on this tool,
both static and dynamic. These rings are made of plastic and have been designed to prevent extrusion of
the O-Ring into the gap.
Note: Anti-Extrusion Rings are often referred to as Back-up Rings, particularly when used with standard
O-Rings.
When a single Anti-Extrusion Ring is used, it must always be fitted on the side AWAY from well pressure
(see Figure C-1 below).
Extrusion of O-Ring into gap Anti-Extrusion Ring Anti-Extrusion Ring
Pressure
1a. Standard O -Ring 1b. L-Seal + Anti-Extrusion 1c. O-Ring + Anti-Extrusion

Ring (wider groove) Ring (wider groove)
Figure C-1 Installation of a single Anti-Extrusion Ring
When two Anti-Extrusion Rings are used, they must be positioned one on each side of the O-Ring (see
Figure C-2 below).
Anti-Extrusion Ring Anti-Extrusion Ring
2b. A T-Seal and two 2a. An O-ring and two

Anti-Extrusion Rings Anti-Extrusion Rings
(wider groove) (wider groove)
Figure C-2 Installation of two Anti-Extrusion Rings
Anti-Extrusion Rings are scarf cut to allow assembly. Make sure the gap between the scarf cut is no more
than 1mm.
Make sure the Anti-Extrusion Rings are concentric in their groove and are seated uniformly.
Note: Due to the increased friction, all joints that contain Anti-Extrusion Rings will be slightly more difficult to
tighten than previously with just the O-Rings. However, do NOT force the joint together. ANY excessive
force indicates that part of the Anti-Extrusion Ring has caught on the bore or the lead-in chamfer and
excessive force can damage the Anti-Extrusion Ring and/or the Seal. Slowly unscrew the joint, check the
Anti-Extrusion Ring is seated correctly and then retighten the joint.
Document: MN-RBT003 Revision: 04 Created: 26 November 2014 C-1
RBT003
Radial Bond Tool Appendix D. RBT003 Calibration Kit
APPENDIX D RBT003 CALIBRATION KIT
D.1 Overview
This section describes the maintenance of the 111/16” Hyper Calibration Kit (P/N: 3400006) equipment
required to set up and calibrate the RBT003.
It is recommended the RBT Calibration Kit equipment is checked before it is used with the RBT Calibration
Tank (RCT001). Refer to the RCT001 manual (MN-RCT001) for further instructions.
Refer to Section 7.1.6 for Software Calibration details and to Section 7.2.1 for Hardware Setup details.
D.2 Maintenance

IRRITANT!
Reference: 111/16” Hyper Calibration Kit 3400006
D.2.1 HYPER SOFTWARE CAL ADAPTER
Reference: Hyper Software Cal Adapter AD-9-5-03-000200A1
1 Unscrew and remove the Software Cal Adapter (item 4) from the Cal Tank Flange (item 5).
2 Inspect the two O-Rings (item 10) on the Cal Tank Flange (item 5). Seals that have become
hardened or damaged MUST be replaced.
3 Lubricate the two O-Rings (item 10) with Liquid-O-Ring® (P/N: LOR101).
4 Screw the Software Cal Adapter (item 4) onto the Cal Tank Flange (item 5).
5 Inspect the two O-Rings (item 9) on the Software Cal Tank Adapter (item 4). Seals that have
become hardened or damaged MUST be replaced.
D.2.2 1 11/16” CAL ADAPTER
Reference: 1 11/16” Cal Adapter AD-9-5-03-000301A1
1 Unscrew and remove the Cal Tank Adapter Housing (item 3) from the Cal Tank Flange (item 1).
2 Inspect the two O-Rings (item 2) on the Cal Tank Flange (item 1). Seals that have become
hardened or damaged MUST be replaced.
4 Screw the Cal Tank Adapter Housing (item 3) onto the Cal Tank Flange (item 1).
Document: MN-RBT003 Revision: 04 Created: 26 November 2014 D-1
RBT003
D.2.3 CLAM SHELL CENTRALISER
Reference: Sonic Clam Shell Assembly AD-9-5-03-000215A2
Check that the six Clam Wheels (item 5) on each Clam Shell Centraliser move freely and are not worn.
Replace any Wheels that are worn or defective as follows:
1 Unscrew and remove the Shoulder Screw (item 2) that secure the Clam Wheel (item 5) to the
Clam Shell (item 1).
2 Remove the Clam Wheel (item 5), fit the replacement Clam Wheel and tighten the Shoulder
Screw (item 2) on the Clam Shell (item 1).
Screw Socket Cap
Figure D-1 Clam Shell Centraliser
3 Unscrew and remove the Socket Cap Screw (item 7) on each Clam Shell Centraliser and check
that the Clam Shell opens and closes freely. If the Clam Shell hinge is stiff, lubricate the Hinge
Plate (item 4).
4 Lubricate the six Clam Wheels (item 5) on each Clam Shell Centraliser.
RBT003
D.3 Drawings & Parts Lists
D.3.1 MECHANICAL DRAWINGS
Description Drawing Parts List

1 11/16” Sonic Clam Shell Assembly AD-9-5-03-000215A2-02 See Drawing
1 11/16” Cal Adapter AD-9-5-03-000301A1-01 See Drawing
Hyper Software Cal Adapter Assembly AD-9-5-03-000200A1-02 See Drawing
D.3.2 ELECTRICAL DRAWINGS
Description Type Drawing

RBT003 Test Harness (8’) Wiring Diagram WD-9-4-03-30SHAR31-02
RBT003 Calibration Cable (27”) Wiring Diagram WD-414193-A

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D-4
Document: MN-RBT003 Revision: 04 Date: 26 November 2014 Copyright © 2005 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A
A
B
B
SECTION A-A
A
C C
ITEM NO. QTY. PART NO. DESCRIPTION 2

D D
1 1 2-5-03-00010041 CAL TANK FLANGE - 1 11/16"
2 2 4-2-09-V2189000 O-RING VITON 90 218
3 1 2-5-00-00010141 Cal Tank Adapter Housing 3
E E
F F
GEN TOL TITLE

DRAWN: CB CHECKED: DP APP'D: - ISS
-01
DESCRIPTION
Initial Release
APPD DATE
- -
Sondex 0.X
0.XX
0.020"
0.010"
-
DATE: 6/Sep/05 DATE: 6/Sep/05 DATE: -
CSS
Tel. 1 403 235 6533
0.XXX 0.005" 1 11/16 Cal Adapter
DIM IN MATERIAL: ANGLE 0.5° USED ON
THIS DRAWING IS THE PROPERTY
INCHES - OF Sondex AND SHALL NOT BE COPIED
MACHINE SHEET -
OR USED WITHOUT PRIOR PERMISSION FINISH
SCALE SIZE HEAT TREATMENT/CONDITION:
63 1 DRAWING No. ISSUES
THIRD ANGLE 1
1:8 A - PROJECTION 9-5-03-000301A1 -01 W
Nov 30, 06 3:42:50 PM dpark V:\Development\Wireline Division\Mechanical DWG\9-5-03\9-5-03-000301A1\OLD REVS\9-5-03-000301A1

D-5

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D-6
1 2 3 4 5 6 7 8
GENERIC DRAWING
(FOR ILLUSTRATION ONLY)
TOP OF PCB
A A
ASSEMBLED LENGTH 2440mm (8')
FITTING OF WIRES TO J1
PCB NOTE 1 NOTE 1
TO SONDE J1 P1 TO ELECTRONICS
BE BLUE 24 AWG BE
RC 1 1 RC
BK BLACK 24 AWG BK
B F- 2 2 F- B
BK BLACK 24 AWG BK
F+ 3 3 F+
GN GREEN 24 AWG GN
R6 4 4 R6
WE WHITE 24 AWG WE
TOP OF PCB R5 5 5 R5
BK BLACK 24 AWG BK
R4 6 6 R4
BK BLACK 24 AWG BK
R3 7 7 R3
YW YELLOW 24 AWG YW
FITTING OF R2 8 8 R2
BK BLACK 24 AWG BK
J1 PINS R1 9 9 R1
GND 10
GY RED 24 AWG GY
10 GND TOP OF PCB
C C
GREY 24 AWG TEFLON GREY 24 AWG TEFLON
9-4-01-34006001 9-4-01-34006001
FITTING OF P1 & P2
J2 P2 SOCKETS
TOP OF PCB RD RED 24 AWG RD

TX+ 4 1 TX+
BK BLACK 24 AWG BK
TX- 3 2 TX-
2 GREY 24 AWG TEFLON GREY 24 AWG TEFLON
3
D 1 4 D
FITTING OF
J2 PINS 9-4-01-12131501 9-4-01-12131501
NOTES:
E 1, SHIELDING POINT 75mm (3") FROM CONNECTOR E
TOP OF PCB
2, DO NOT FIT RESISTORS TO 9-4-01-34006001 PCB's
3, k - NO CONNECTION / NOT CONNECTED
FITTING OF WIRES TO J2,
g
P1 & P2 PCB's
A J GRAVES P SMITH S CAINE
F
GE Oil & Gas RBT003 1 11/16" DATE DATE DATE F

TEST HARNESS 23-04-2012 24-04-2012 25-04-2012
All rights reserved
TOOL JOINT INTERCONNECTION CABLE DRAWING No. REVISION SHEET
02 ECR 500000092765. DOCUMENT UPDATE

REV CHANGE
SC
APPD
25-04-2012
DATE
Wiring Diagram WD-9-4-03-30SHAR31 02 1 of 1
1 2 3 4 5 6 7 8 A3

D-7
1 2 3 4 5 6 7 8
GENERIC DRAWING
(FOR ILLUSTRATION ONLY)
TOP OF PCB
A A
ASSEMBLED LENGTH 686mm (27")
FITTING OF WIRES TO J1
PCB NOTE 1 NOTE 1
TO SONDE J1 P1 TO ELECTRONICS
BE BLUE 24 AWG BE
RC 1 1 RC
BK BLACK 24 AWG BK
B F- 2 2 F- B
BK BLACK 24 AWG BK
F+ 3 3 F+
GN GREEN 24 AWG GN
R6 4 4 R6
WE WHITE 24 AWG WE
TOP OF PCB R5 5 5 R5
BK BLACK 24 AWG BK
R4 6 6 R4
BK BLACK 24 AWG BK
R3 7 7 R3
YW YELLOW 24 AWG YW
FITTING OF R2 8 8 R2
BK BLACK 24 AWG BK
J1 PINS R1 9 9 R1
GND 10
GY RED 24 AWG GY
10 GND TOP OF PCB
C C
GREY 24 AWG TEFLON GREY 24 AWG TEFLON
9-4-01-34006001 9-4-01-34006001
FITTING OF P1 & P2
J2 P2 SOCKETS
TOP OF PCB RD RED 24 AWG RD

TX+ 4 1 TX+
BK BLACK 24 AWG BK
TX- 3 2 TX-
2 GREY 24 AWG TEFLON GREY 24 AWG TEFLON
3
D 1 4 D
FITTING OF
J2 PINS 9-4-01-12131501 9-4-01-12131501
NOTES:
E 1, SHIELDING POINT 25mm (1") FROM CONNECTOR E
TOP OF PCB
2, DO NOT FIT RESISTORS TO 9-4-01-34006001 PCB's
3, k - NO CONNECTION / NOT CONNECTED
FITTING OF WIRES TO J2,
g
P1 & P2 PCB's
A J GRAVES P SMITH S CAINE
F
GE Oil & Gas RBT003 1 11/16" DATE DATE DATE F

TOOL JOINT CALIBRATION CABLE 27-02-2012 28-02-2012 29-02-2012
All rights reserved
27" CALIBRATION HARNESS DRAWING No. REVISION SHEET
REV CHANGE APPD DATE

Wiring Diagram WD-414193 A 1 of 1
1 2 3 4 5 6 7 8 A3

D-8
RBT003
Radial Bond Tool Appendix E. Interpretation Chart
APPENDIX E INTERPRETATION CHART

111/16" RBT003
11
PIPE 1 /16" RBT003
WEIGHT AMP RADIAL &
OD ID (nominal) 5 FT
LB/FT (mV) 3 FT
2.875 6.5 2.441 204 318
7.9 2.323 202 316
8.7 2.259 201 315
106.5
9.5 2.195 199 313
10.7 2.091 197 311
11 2.065 197 311
3.5 9.3 2.992 215 329
10.3 2.922 214 328
12.8 2.764 211 325
94.5
12.95 2.750 210 324
15.8 2.548 206 320
16.7 2.480 205 319
4 11.85 3.476 225 339
87.2
14 3.340 222 336
4.5 9.5 4.090 237 351
10.5 4.052 236 350
11.6 4.000 81.2 235 349
13.5 3.920 233 347
15.1 3.826 231 345
5 11.5 4.560 246 360
13 4.494 245 359
15 4.408 243 357
18 4.276 76.0 240 354
20.3 4.184 238 352
23.2 4.044 236 350
24.2 4.000 235 349
5.5 13 5.004 255 369
14 5.012 255 369
15.5 4.950 253 367
17 4.892 71.9 252 366
20 4.778 250 364
23 4.670 248 362
26 4.548 246 360
6 15 5.524 265 379
18 5.424 263 377
20 5.352 68.2 261 375
23 5.240 259 373
26 5.132 257 371
6.625 17 6.135 277 391
20 6.047 275 389
24 5.921 64.2 273 387
28 5.791 270 384
32 5.675 268 382
7 17 6.538 285 399
20 6.456 283 397
23 6.366 281 395
26 6.276 280 394
62.2
29 6.184 278 392
32 6.094 276 390
35 6.004 274 388
38 5.920 273 387
Document: MN-RBT003 Revision: 04 Created: 26 November 2014 E-1
GE Oil & Gas
Drilling & Surface
GE Oil & Gas
Building X107
Range Road
Cody Technology Park
Farnborough
Hampshire
GU14 0FG
United Kingdom
Tel: +44 (0)1252 862200

Fax: +44 (0)1252 862349
For complete contact information, please refer to our website:
www.geoilandgas.com/downholetechnology
Customer Support: +44 (0)1252 862200
www.ge.com/oilandgas
GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation.
Copyright © 2005 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.

MN-RBT003 En-04

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MN-RBT003 En-04

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GE Oil & Gas

Drilling & Surface

Radial Bond Tool

Tool Code: RBT003

* Denotes a trademark of the General Electric Company

0 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-1

3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

4 Operational Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

5 Mechanical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

6 Electrical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 Main Digital Board ..............................................................................................................................6-1

7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Appendix A Equipment & Spares ..............................................................................A-1

Appendix B Drawings & Parts Lists ..........................................................................B-1

Appendix C Installation of Anti-Extrusion Rings....................................................C-1

Appendix D RBT003 Calibration Kit......................................................................... D-1

D.3.2 Electrical Drawings D-3

Appendix E Interpretation Chart ..............................................................................E-1

0 ABOUT THIS MANUAL

0.1 Manual History

0.2 References used in this Manual

0.3 Technical Help

Address: GE Oil & Gas

Telephone: +44 (0)1252 862200

The RBT can be deployed in deviated/horizontal wells, is Memory/SRO

1.2 Interface & Tool Combinations

1.3 Receiver Names & Signals

Table 1-1 Receiver Names and Signals

This manual: Alternatives: Signals:

Figure 1-1 RBT003

Parameter Specification Remarks

a. Refer to Section 3.2 for measure point details.

2.1 Hazardous Areas and ‘Hot Work’

2.2 Hazardous Substances

2.2.1 WELL FLUID

Well Fluids could contain:

• Hydrogen Sulphide (H2S).

Wear protective glasses/goggles.

Wear protective gloves.

DO NOT operate, service or store contaminated tools in an enclosed area.

Refer to Section 2.2.3, Disposal of Hazardous Substances.

Contact with eyes or skin can cause irritation.

DO NOT release Well Fluid into drains or other aquatic discharges/water

2.2.2 LEAD Z IRCONATE TITANATE (PZT)

The inhalation or the consumption of Lead Zirconate Titanate can be toxic.

Wear protective gloves.

For further safety information, refer to the manufacturer’s/supplier’s Safety

Refer to Section 2.2.3 Disposal of Hazardous Substances.

2.2.3 DISPOSAL OF HAZARDOUS SUBSTANCES

2.3 Electrical Hazard

2.4 Stored Energy

2.4.1 TRAPPED PRESSURE SAFETY PRECAUTIONS

• Follow the instructions in the manual.

Wear a protective face shield.

Wear a protective apron.

• Permeation through the seals.

• Telemetry failures downhole.

5 DO NOT install the Thread Protectors to the ends of the tool.

2.4.1.2 Recommended Precautions to Follow

9 Refer to Section 4.4, Post-Logging: Toolstring Disassembly.

2.4.2 COMPRESSED AIR

Wear protective goggles/glasses.

Wear protective gloves.