MN-RBT004 En-05

GE Oil & Gas
Drilling & Surface
Sondex* Wireline
Radial Bond Tool

31/8”, Ultrawire™, 20kPSI
Operation & Maintenance Manual
Tool Code: RBT004

Document: MN-RBT004
Revision: 05
Date: 26 November 2014
* Denotes a trademark of the General Electric Company

RBT004
Radial Bond Tool Contents
Contents
0 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-1

0.1 Manual History .....................................................................................................................................0-1
0.2 References used with this Manual ..............................................................................................0-1
0.3 Technical Help ......................................................................................................................................0-1
0.4 Feedback.................................................................................................................................................0-1
1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.1 Applications ...........................................................................................................................................1-1
1.2 Interfacing & Tool Combinations .................................................................................................1-1
1.3 Receiver Names & Signals ..............................................................................................................1-1
1.4 Specifications........................................................................................................................................1-2
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Hazardous Areas and ‘Hot Work’ ................................................................................................2-1
2.2 Hazardous Substances ....................................................................................................................2-1
2.2.1 Well Fluid 2-1
2.2.2 Lead Zirconate Titanate (PZT) 2-2
2.2.3 Disposal of Hazardous Substances 2-2
2.3 Electrical Hazard .................................................................................................................................2-2
2.4 Stored Energy........................................................................................................................................2-3
2.4.1 Trapped Pressure Safety Precautions 2-3
2.4.1.1 REMEMBER 2-4
2.4.1.2 Recommended Precautions to Follow 2-4
2.4.2 Compressed Air 2-5
2.4.3 Compressed Springs 2-5
2.5 Danger from Machinery...................................................................................................................2-5
2.5.1 Weight 2-5
2.6 Irritants and Other Substances ....................................................................................................2-5
2.6.1 Liquid-O-Ring® type 101 Lubricant 2-6
2.6.2 Dow Corning® 3140 RTV Coating 2-6
2.6.3 Dow Corning® 3145 RTV Adhesive/Sealant 2-6
2.6.4 Dow Corning® 200® Fluid, 100CST Oil 2-7
2.7 Tool Integrity..........................................................................................................................................2-7
2.7.1 Greases and Sealants 2-7
2.7.2 Seal Maintenance 2-7
2.7.3 Fluid/Gas Ingress 2-7
2.8 Connection to the Toolstring .........................................................................................................2-8
2.8.1 Bend Stresses During Rig Up/Down of the Tool 2-8
2.9 Sonde Section Solder Types ...........................................................................................................2-8
2.10 Electrostatic Discharge (ESD).........................................................................................................2-8
2.10.1 Charge Build-up 2-9
2.11 WEEE Disposal Information............................................................................................................2-9
2.12 EMC Classification...............................................................................................................................2-9
2.13 Transport and Storage .....................................................................................................................2-9
Copyright © 2004 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.
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RBT004
3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 Electronics ..............................................................................................................................................3-1
3.2 Measure Point Details .......................................................................................................................3-2
4 Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.1 Pre-Logging: Tool Checks................................................................................................................4-1
4.1.1 Electrical 4-1
4.1.2 Mechanical 4-1
4.1.3 Operational 4-1
4.2 Connection to Toolstring .................................................................................................................4-2
4.3 Logging ....................................................................................................................................................4-2
4.3.1 Wellsite Calibration 4-2
4.3.2 Logging Speed 4-3
4.4 Post-Logging: Toolstring Disassembly .....................................................................................4-3
4.5 Transport and Storage .....................................................................................................................4-4
5 Mechanical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.1 Relief of Trapped Pressure - Tool Disassembly .....................................................................5-1
5.2 Disassembly...........................................................................................................................................5-2
5.2.1 Separation of Electronic & Sonde Sections 5-2
5.2.2 Electronics Section 5-3
5.2.2.1 Top Sub 5-3
5.2.2.2 Pressure Relieving Feed Thru 5-3
5.2.2.3 Relative Bearing Device 5-4
5.2.3 Sonde Section 5-4
5.2.3.1 Bottom Sub 5-4
5.2.3.2 Housing and Internal Sonic Assembly 5-5
5.2.3.3 Bottom Inside B 5-6
5.2.3.4 Drain the Oil From the Tool 5-7
5.2.3.5 Sonde Bottom Harness 5-7
5.2.3.6 Far to Bottom Hose 5-8
5.2.3.7 Far Receiver 5-8
5.2.3.8 Near to Far Hose 5-9
5.2.3.9 Near Receiver 5-10
5.2.3.10 Piston to Near Hose 5-11
5.2.3.11 Piston, Transmitter and Hyper Mandrel 5-12
5.3 Reassembly.........................................................................................................................................5-14
5.3.1 Sonde Section 5-14
5.3.1.1 Piston, Transmitter and Hyper Mandrel 5-15
5.3.1.2 Piston to Near Hose 5-19
5.3.1.3 Near Receiver 5-19
5.3.1.4 Near to Far Hose 5-21
5.3.1.5 Far Receiver 5-22
5.3.1.6 Far to Bottom Hose 5-24
5.3.1.7 Bottom Inside B 5-24
5.3.1.8 Sonde Housing 5-25
5.3.1.9 Bottom Sub 5-26
5.3.1.10 Fill the Sonde Section with Oil 5-27
5.3.2 Electronics Section 5-29
5.3.2.1 Relative Bearing Device 5-29
5.3.2.2 Pressure Relieving Feed Thru 5-29
5.3.2.3 Top Sub 5-30
5.3.3 RBT Sections 5-30
6 Electrical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.1 Power Supply Board...........................................................................................................................6-1
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RBT004
6.2 Main Digital Board ..............................................................................................................................6-1

6.3 Main Analogue Board........................................................................................................................6-2
6.4 Transmitter Control & Power Boards .........................................................................................6-2
6.5 Digital Board..........................................................................................................................................6-2
7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7.1 Preventative Maintenance..............................................................................................................7-1
7.1.1 Mechanical 7-1
7.1.2 Electrical 7-2
7.1.3 Seal Replacement Recommendations 7-2
7.1.4 Life Expectancy of the Electronics 7-3
7.1.5 Heat Tests Above 120°C (248°F) 7-3
7.1.6 Software Calibration 7-4
7.1.6.1 Equipment Requirements 7-4
7.1.6.2 Connection & Calibration Details 7-4
7.1.6.3 Disconnection of the Calibration Equipment 7-5
7.2 Extraordinary Maintenance ...........................................................................................................7-6
7.2.1 Hardware Setup 7-6
7.2.1.1 Equipment Requirements 7-6
7.2.1.2 Connection and Hardware Setup Details 7-6
7.2.1.3 Selectable Resistor Details 7-8
7.2.1.4 Procedure for Resistor Value Selection 7-9
7.2.1.5 Disconnection of the Hardware Setup Equipment 7-10
7.3 Troubleshooting................................................................................................................................7-11
Appendix A Equipment & Spares ..............................................................................A-1

A.1 Main Equipment.................................................................................................................................. A-1
A.2 Ancillary Equipment .......................................................................................................................... A-1
A.3 Maintenance Equipment ................................................................................................................ A-1
A.3.1 Consumables A-1
A.3.2 Service Tools A-1
A.4 Recommended Spares .................................................................................................................... A-2
A.5 Items Not to be Repaired/Serviced in the Field.................................................................... A-2
A.6 Kit Details ............................................................................................................................................... A-2
Appendix B Drawings & Parts Lists ..........................................................................B-1

B.1 Mechanical Drawings....................................................................................................................... B-1
B.2 Electrical Drawings ........................................................................................................................... B-1
Appendix C Installation of Anti-Extrusion Rings....................................................C-1
Appendix D RBT004 Calibration Kit......................................................................... D-1

D.1 Overview.................................................................................................................................................D-1
D.2 Maintenance ........................................................................................................................................ D-1
D.2.1 Hyper Software Cal Adapter D-1
D.2.2 Cal Adapter D-1
D.2.3 Clam Shell Centraliser D-2
D.3 Drawing & Parts Lists .......................................................................................................................D-3
D.3.1 Mechanical Drawings D-3
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RBT004
D.3.2 Electrical Drawings D-3
Appendix E Interpretation Chart ..............................................................................E-1
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RBT004
Radial Bond Tool Chapter 0. About This Manual
0 ABOUT THIS MANUAL
0.1 Manual History

Date Issue Description Auth Chk App
27/12/04 - Initial HL
21/12/05 01 Update, including part number change. HL AE
13/06/13 02 New template. New drawings. Draft release. SL MM PR
20/08/13 03 Safety section & drawings updated. SL MM/BS PR
26/02/14 04 Sonde Section harnesses updated with SN100C SL MM/MB PR
solder. Latest safety information in Section 2.
26/11/14 05 Updated oil fill procedure in Section 5, Transit time SL MB PR
tables in Appendix E and CD-82333 in Appendix B.
Added KITT01-RBT to Appendix A and referenced in
Section 5.
0.2 References used with this Manual

• WEEE/RoHS information www.weeerohsinfo.com.
• Tool Safety Clamp manual (MN-TSC001).
• RBT Calibration Tool (RCT001) manual (MN-RCT001).
• Bullnose manual (MN-BUL).
• Ultralink™/Ultrawire™ Crossover (XTU002) manual (MN-XTU002).
• Dummy Logging Cable (DLC007) manual (MN-DLC007).
• Ultralink™ Logging Panel (ULP002) manual (MN-ULP002).
• Warrior Software manual (MN-WARRIOR).
0.3 Technical Help

For further technical help contact GE Oil & Gas Technical Services as follows:
Address: GE Oil & Gas

Building X107
Range Road
Cody Technology Park
Farnborough
Hampshire
GU14 0FG
United Kingdom
Telephone: +44 (0)1252 862200

Fax: +44 (0)1252 862349
Web: www.geoilandgas.com/downholetechnology
0.4 Feedback
To help us improve future issues of this manual, please visit our website www.geoilandgas.com/
downholetechnology, reference the document number and add your comments or corrections.
Thank you.
Photographs and sketches are for illustration purposes only. Dependant on the tool model that you
have, certain features or dimensions can differ from those shown.
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 0-1
RBT004
Radial Bond Tool Chapter 0. About This Manual
Documents from external sources (for example MSDS) supplied with or referenced to in this manual,
are considered the latest version at the time the manual was issued. However, the document can be
altered by the external source without prior notice to Sondex Wireline Ltd.
RBT004
Radial Bond Tool Chapter 1. Overview
1 OVERVIEW
The RBT evaluates cement bond integrity. In addition the RBT radial receiver
generates a map of the cement. This is achieved through the measurement of
the amplitude of the sonic signal passing along the casing.
The RBT is equipped with one transmitter and two receiver sensors
constructed of piezoelectric crystals. The radial receiver (3ft) nearest the
transmitter, is constructed of an eight sector radial receiver. Each sector
provides bond data to cover a 45° section of casing. The primary amplitude is
constructed from radial signals at the radial receiver. The receiver (5ft)
farthest from the transmitter, is used to generate a Variable Density Log (VDL).
The RBT can be deployed in deviated/horizontal wells, is Memory/SRO

capable, and combines readily with any of the complete range of Ultrawire™
tools. The slotted sleeve technology imparts sound isolation, rigidity and tool
strength. The tool is comprised of corrosion resistant materials throughout.
1.1 Applications
• Cement Bond Evaluation.
1.2 Interfacing & Tool Combinations

• Ultrawire™ Controller for toolstring communication.
• Simultaneous operation with other Ultrawire™ Production
Logging tools.
• Bottom end tool or bullnose for Ultrawire™ termination.
1.3 Receiver Names & Signals

In the field, the receiver names and signals can vary. The table below
indicates the names and signals this manual uses and the alternative names
that could be used in the field.
Table 1-1 Receiver Names and Signals

This manual: Alternatives: Signals:
Near 3ft & Rx1 Near & Radial
Far 5ft & Rx2 Far
Figure 1-1 RBT004
RBT004
Radial Bond Tool Chapter 1. Overview
1.4 Specifications
Table 1-2 RBT004 Specifications
Parameter Specification Remarks

Temperature Limits 177ºC (350ºF)
Pressure Limits 20,000psi (137.9MPa)
Diameter 31/8” (79.4mm)
Make-up Length 9.48ft (2.89m)
Measure Pointa:
Radial Receiver (3ft) 61.62” (156.5cm) From bottom of tool
Receiver (5ft) 49.62” (126.0cm) From bottom of tool
Weight 140lbs (63.5kg)
Transportation Length 10.09ft (3.08m) Thread protectors fitted
Operational Voltages:
Nominal +18VDC
Range +12 to +20VDC
Maximum +22VDC
Current Consumption at 18VDC 50mA
Receivers Piezoelectric Crystal
Ultrawire™ Tool Address 27 Factory default address
Maximum Casing Diameter 13.4” (34cm)
End Threads:
Upper 13/16” 12 UN 2B Sondex female
Lower 13/16” 12 UN 2A Sondex male
End Connectors:
Upper 4mm single conductor male pin
Lower 4mm single conductor female
socket
a. Refer to Section 3.2 for measure point details.
RBT004
Radial Bond Tool Chapter 2. Safety
2 SAFETY
In normal use, there are some specific safety instructions to safely handle GE Oil & Gas equipment. The
information in this section must be followed in addition to your specific Company and Local Rules &
Regulations (Directives).
Personnel must be qualified to operate or service this equipment. When the equipment is not installed,
commissioned, used and maintained in accordance with the specifications of GE Oil & Gas, protection will
likely be impaired.
When GE Oil & Gas equipment is incorporated with other equipment into a system, the safety of that
system is then the responsibility of the person who assembles the system.
When the warning symbols or are displayed on the equipment, the manual MUST be
consulted to understand fully any potential hazards and required safety precautions before the
equipment is used or serviced.
2.1 Hazardous Areas and ‘Hot Work’

HAZARDOUS AREAS AND 'HOT WORK'!
WARNING!
Under certain circumstances or failure modes this equipment can become a
potential source of ignition.
It can be used only in Safe Areas and cannot be used in classified Hazardous
Areas ('Zoned' areas) unless a approved system of work is in place (for example,
Hot Work Permit) and applicable precautionary measures have been followed
(for example, monitor for gas leaks, site inspection, equipment to fight fires,
work procedures).
This must be done in accordance with local and national legislation with regard
to the use of electrical equipment in potentially explosive atmospheres.
2.2 Hazardous Substances
2.2.1 WELL FLUID
WELL FLUID!
WARNING!
When the tool has been recovered from the well it could be contaminated with
Well Fluid residues. These Well Fluids can contain irritants and/or poisonous
gases.
Well Fluids could contain:
• Hydrogen Sulphide (H2S).

• Carbon Dioxide (CO2).
Wear protective glasses/goggles.
Wear protective gloves.
DO NOT operate, service or store contaminated tools in an enclosed area.
Consult the Well Operator for the relevant safety information, precautions and
data sheets on the listed or any other contaminants.
Refer to Section 2.2.2, Lead Zirconate Titanate (PZT).
RBT004
TOXIC!
WARNING!
Inhalation of Well Fluid gases can be toxic and can cause breathing difficulties
and effects on the nervous and cardiovascular systems.
Contact with eyes or skin can cause irritation.
FLAMMABLE!
WARNING!
DO NOT use near open flames, sparks or high-heat sources.
DO NOT smoke!
ENVIRONMENTAL HAZARD!
WARNING!
Well Fluid is very dangerous to the environment.
DO NOT release Well Fluid into drains or other aquatic discharges/water

courses.
2.2.2 LEAD Z IRCONATE TITANATE (PZT)
TOXIC!
WARNING!
The crystals contain Lead Zirconate Titanate (PZT).
The inhalation or the consumption of Lead Zirconate Titanate can be toxic.
For further safety information, refer to the Safety Data Sheet (SDS).
Refer to Section 2.2.2 Lead Zirconate Titanate (PZT).
There is no hazard while the Lead Zirconate Titanate (PZT) Crystal is not damaged. However, when the
Lead Zirconate Titanate (PZT) Crystal is cut, ground, filed or crushed, take full precautions detailed in the
SDS.
2.2.3 DISPOSAL OF HAZARDOUS SUBSTANCES
All hazardous substances MUST be disposed of in accordance with the relevant MSDS/SDS, Local Rules &
Regulations (Directives) and International Rules & Regulations (Directives).
2.3 Electrical Hazard

ELECTRICAL HAZARD!
WARNING!
To protect operators during the maintenance and the service of the downhole
tools, make sure the Tool Safety Clamp (P/N: KITB-UW-Earth Clip for Ultrawire™
tools) is attached to the toolstring and correctly grounded. Refer to the Tool
Safety Clamp manual (MN-TSC001).
RBT004
2.4 Stored Energy

STORED ENERGY!
WARNING!
Some GE Oil & Gas logging tools have components/areas that can store energy.
This energy can be release without warning and can present a potential hazard
to personnel.
Read Section 4.4, Post-Logging: Toolstring Disassembly and take the precautions
recommended. When in doubt contact GE Oil & Gas Technical Services for
further advice.
2.4.1 TRAPPED PRESSURE SAFETY PRECAUTIONS
TRAPPED PRESSURE!
WARNING!
Spaces in GE Oil & Gas logging tools can retain trapped pressure after a
downhole leakage. As this pressure can be released without warning, always:
• Follow the instructions in the manual.

• If trapped pressure is suspected, inform GE Oil & Gas Technical Services
IMMEDIATELY of the situation and to obtain additional advice when
required.
• Make sure all trapped pressure has been removed from the tool before it
is transported.
Wear a protective face shield.
Wear a protective apron.
Logging tools are subjected to harsh conditions downhole. High hydrostatic-pressure, high temperature,
shock, vibration and contact with corrosive substances can all contribute to possible leaks into sealed
housings. Leak paths include but are not limited to:
• Permeation through the seals.

• Seal failures.
• Hairline cracks in welds.
During the deployment of a tool downhole, one or more of the above failure conditions can lead to a
fluid/gas leak into the cavities of the tool. The leakage paths are rarely completely reversible and so a
proportion of the fluid/gas is likely to be retained (trapped) inside the tool as it is recovered from the well.
In some cases the quantity, composition and pressure of the trapped fluid/gas will present a significant
safety hazard in terms of stored potential energy.
Trapped pressure in a tool represents a significant hazard as the tool is handled immediately after it is
removed from a well. The hazard continues to exist during the subsequent transportation, storage, repair
and service operations. In extreme conditions, the tool could explode! Therefore all precautions must be
taken to mitigate injury to the operator and nearby personnel.
Listed below are some signs that indicate the tool could contain trapped pressure:
• Telemetry failures downhole.

• Signs of mechanical damage.
• Unusual seepage of fluid, bubbles or gas out of the tool.
• Tools that have been fished.
• Tools that have been downhole for extended periods.
• Hard to undo Housings or Housing Split nuts.
When there are signs of trapped pressure, read first Section 4.4, Post-Logging: Toolstring Disassembly
and then Section 5.1, Relief of Trapped Pressure - Tool Disassembly in the order shown to mitigate
hazards.
RBT004
2.4.1.1 REMEMBER
1 DO NOT point parts of the tool (that can become projectiles) at yourself or others.
2 DO NOT release the pressure by the removal of filler plugs or other small plug items, unless the
tool manual shows different instructions (refer to Section 5.1, Relief of Trapped Pressure - Tool
Disassembly) that this is the correct method to release the trapped pressure.
3 DO NOT ignore the risk of trapped pressure and return the tool to its transport case. The tool
can explode at any time due to sudden mechanical shock or changes in atmospheric pressure.
This could be dangerous with some methods of transport. For example, when the tool is
transported in an aircraft.
4 DO NOT open the tool in a confined or enclosed space. There is a possibility of toxic chemical
release.
5 DO NOT install the Thread Protectors to the ends of the tool.
2.4.1.2 Recommended Precautions to Follow
1 Always wear Personal Protective Equipment (PPE) - hard toe boots, safety glasses and fluid
resistant gloves are a minimum.
2 Always put (in a prominent position) a noticeable warning indicator on the tool (marker pen,
sticky label, etc.) to tell others that the tool could contain trapped pressure.
3 Always let the tool stand in a cordoned-off safe area (outdoors is recommended) with hazard
signs to indicate the potential hazard that can be read from a safe distance, for a minimum of
24hrs (where possible, let the tool stand for a longer period). Pressure can leak out slowly and
(with a sufficient period) the tool pressure will decrease to a less dangerous and more
manageable level.
4 Always make all colleagues and other operators in the area know that the tool could contain
trapped pressure.
5 Always give a sufficient period for the tool to cool down to the ambient temperature. Fluids
(especially gases) have more stored potential energy at a high temperature than at ambient
temperature. When the tool is allowed to cool down, it will decrease this potential energy.
6 Always know that the Well Fluid in the tool could be hazardous or toxic. For example, it could
contain Hydrogen Sulphide (H2S). Take all necessary precautions to prevent harm to operators.
Thus do disassemble the tool outdoors and monitor for toxic chemicals.
7 Always know that the Well Fluid in the tool could be a flammable gas or mist. Disassemble the
tool away from sources of ignition.
8 Always make sure the suspect tool is disassembled until all inner volumes have been made
safe and free of pressure.
9 Refer to Section 4.4, Post-Logging: Toolstring Disassembly.
RBT004
2.4.2 COMPRESSED AIR
COMPRESSED AIR!
WARNING!
Compressed air MUST be used with caution.
Wear protective goggles/glasses.
DO NOT point compressed airline nozzle at your body or other personnel.
All Local Rules & Regulations (Directives) for the correct use of an airline and
compressed air MUST be followed.
2.4.3 COMPRESSED SPRINGS
COMPRESSED SPRINGS!
WARNING!
The RBT004 contains a compressed spring (item 9, AD-9-4-03-40S3501).
Refer to Section 5, Mechanical Description for safe disassembly/reassembly

procedures.
2.5 Danger from Machinery
2.5.1 WEIGHT
HEAVY EQUIPMENT!
WARNING!
The equipment and some associated subassemblies are heavy. Care MUST be
taken when the equipment is lifted, moved or maintained.
GE Oil & Gas recommends the use of correct apparatus to lift the equipment in
accordance with local directives and safety standards.
Make sure all heavy items are supported correctly at all times.
Wear applicable Personal Protective Equipment (PPE) for the task to be

undertaken.
Refer to the specification table in the relevant manual for the equipment weight.
2.6 Irritants and Other Substances

When the disposal of a chemical or other substance is necessary, it MUST be in accordance with all Local
Rules & Regulations (Directives) for the country where the disposal is to occur. When not available, then
International Rules & Regulations (Directives) MUST be followed.
RBT004
2.6.1 LIQUID-O-RING® TYPE 101 LUBRICANT
LIQUID-O-RING® TYPE 101 LUBRICANT

IRRITANT!
Wash hands after use.
For further safety information, refer to the manufacturer’s/supplier’s Material

Safety Data Sheet (MSDS).
2.6.2 DOW CORNING® 3140 RTV COATING
DOW CORNING® 3140 RTV COATING

IRRITANT!
For further safety information, refer to the manufacturer’s/supplier’s Safety

Data Sheet (SDS).
2.6.3 DOW CORNING® 3145 RTV ADHESIVE/SEALANT
DOW CORNING® 3145 RTV ADHESIVE/SEALANT

IRRITANT!

Data Sheet (SDS).
RBT004
2.6.4 DOW CORNING® 200® FLUID, 100CST OIL
DOW CORNING® 200® FLUID, 100CST OIL

IRRITANT!

Data Sheet (SDS).
2.7 Tool Integrity
2.7.1 GREASES AND SEALANTS
G REASES AND S EALANTS !

C AUTION !
Electrical failure can occur when some greases and sealants are used. Those that
contain a volatile content can produce gasses in the tool when heated.
The correct greases and lubricants MUST be used in the maintenance of all GE Oil &
Gas downhole equipment. Some threads are internal and do not stop the ingress of
grease into the tool. DO NOT use too much grease. DO NOT use copper loaded
greases unless specified in the related tool manual.
2.7.2 SEAL MAINTENANCE
S EAL I NTEGRITY!
C AUTION !
Tool function relies on seal integrity.
Remove, discard and replace, when damaged and at recommended service

intervals. Refer to Section 7.1.3, Seal Replacement Recommendations.
2.7.3 FLUID/GAS INGRESS
F LUID /G AS I NGRESS !
C AUTION !
The Split Nuts/Tool Joints MUST be tightened correctly and fully to prevent fluid/gas
ingress.
The tool is designed to be used in a hostile environment. This is only possible when:
• All seals are installed correctly.

• All Split Nuts/Tool Joints have been tightened correctly and fully.
Failure to complete the above can result in the ingress of fluids or corrosive gases that could damage the
tool. Where there is fluid/gas ingress the tool could contain trapped pressure. This trapped pressure can
be dangerous when not released in a procedure approved for the tool. Refer to the Section 4.4, Post-
Logging: Toolstring Disassembly for the correct procedure to release trapped pressure and to Section
2.4.1, Trapped Pressure Safety Precautions.
RBT004
2.8 Connection to the Toolstring
2.8.1 BEND STRESSES DURING RIG UP/DOWN OF THE TOOL
B END S TRESSES !
C AUTION !
When the tool is not supported correctly, it can be subjected to bend stresses that
exceed its design limit.
To prevent damage to the tool/toolstring:
• GE Oil & Gas recommends the tool/toolstring is assembled/disassembled

with the use of a riser or lubricator. When not possible, Rig Up/Rig Down the
toolstring vertically.
• DO NOT move an assembled long or heavy toolstring between the
horizontal and the vertical positions.
• DO NOT lift long or heavy tools/toolstring by the cable head to manoeuvre
it or for transportation purposes.
• Make sure the tool is supported sufficiently when serviced.
2.9 Sonde Section Solder Types

S ONDE S ECTION S OLDER T YPES
C AUTION !
HMP solder is used in the Sonde Section manufactured prior to September 2013 and
will have a tool serial number less than 10013454 unless the harnesses have been
replaced refer to Harness Identification below.
SN100C solder is used in the Sonde Section manufactured on or after September

2013 and will have tool serial number 10013454 or above.
Harness Identification. Harnesses (items 46 & 66) fitted with number ‘9’ cable
identifiers are manufactured with SN100C solder.
A mixture of solder types will result in tool failure downhole.
Where maintenance requires one harness to be replaced, make sure both

harnesses (items 46 & 66) are replaced and the Tx and Rx Crystal wire joints
soldered with HMP solder are cleanly cut back to remove any HMP solder then
remade and soldered with SN100C to prevent solder contamination.
Make sure that the soldering iron and the materials to be soldered are clean and
free from other solder types.
Make sure that the correct solder is used for the assembly to be soldered.
2.10 Electrostatic Discharge (ESD)

E LECTROSTATIC D ISCHARGE !
C AUTION !
The tool contains electronic circuits and devices that can suffer permanent damage
when exposed to electrostatic discharge (ESD).
ALL ESD precautions must be taken to prevent electrostatic discharge damage to

the electronics during tool maintenance.
RBT004
2.10.1 CHARGE BUILD-UP
SHOCK HAZARD!
WARNING!
Some stresses can induce charge build-up in the crystal.
GE Oil & Gas recommends the crystal connections are shorted.
2.11 WEEE Disposal Information

E LECTRICAL E QUIPMENT D ISPOSAL !
C AUTION !
Disposal of electrical equipment must be in accordance with Local/International
Rules and Regulations. They will recommend the collection framework available to
return, recycle and treatment of electrical wire and components.
For more information refer to: www.weeerohsinfo.com.
2.12 EMC Classification

EMC C LASSIF ICATION
C AUTION !
This is a Class A product. In a domestic environment this product can cause radio
interference in which case the user can be required to take adequate measures.
2.13 Transport and Storage

WELL FLUID!
WARNING!
Refer to Section 2.2.1, Well Fluid.

IRRITANT!
Refer to Section 2.6.1, Liquid-O-Ring® type 101 Lubricant.
Where the equipment is supplied in a carry tube and/or flight case, GE Oil & Gas recommends the
equipment is stored and transported in that carry tube and/or flight case for protection.
The tool must be stored and transported with the threads and O-Rings lightly greased with
Liquid-O-Ring® (P/N: LOR101) and Thread Protectors fitted.
DO NOT subject the equipment to excessive shock and/or vibration.
RBT004
Radial Bond Tool Chapter 3. Theory of Operation
3 THEORY OF OPERATION
The RBT004 operates on the principle of Sonic Wavetrain Attenuation.
The acoustic source - the transmitter’s piezoelectric crystal - converts the electrical energy of the trigger
pulse into acoustic energy. The energy radiates out from the transmitter in all directions as a wavefront
of compressional waves. The wavefront travels at different speeds through various media and is,
attenuated during travel. When the wavefront reaches the tool’s sensors, the generated acoustic energy
is captured and transduced into electrical signals.
The signals are processed at the surface against the RBT calibration, an ideal of zero (or near zero)
wavetrain attenuation, to generate full wave sonic information as follows:
• First arrival amplitude of the wavefront at the Radial Receiver (3ft) and Receiver (5ft).
• Travel time of the wavefront at the Radial Receiver (3ft) receiver.
• Variable Density Log (VDL) information based on the full wavetrain at the Receiver (5ft).
• An amplitude map drawn from the radial data received from the Radial Receiver (3ft).
3.1 Electronics
SWITCHING POWER SUPPLY

9-4-01-440010A2
+3.3V
+3.3V
LINE -3.3V
SUPPLY
+18V
-3.3V
SUPPLY
ULTRAWIRE CONTROLLER MAIN DIGITAL BOARD TRANSMITTER BOARD

413894 9-4-01-440020A2
MEMORY CONTROL CHARGE 9-4-01-440040A1
TRANSMITTER
MICROPROCESSOR ENABLE
PLD CONTROLLER
SONIC DIGITAL DATA FIRE
MEMORY ADC's PULSE TRANSMITTER

FPGA
HV SUPPLY
9-4-01-440050A1
SONIC ANALOGUE
8 SIGNALS
MAIN ANALOGUE BOARD

9-4-01-440030A2
PREAMPLIFIER
(8 CHANNELS)
3 1/8" SLOTTED SONDE

9-4-03-40S3501
SONIC RECEIVERS SONIC TRANSMITTER

(RADIALS & FAR) CRYSTAL
Figure 3-1 RBT Simplified Tool Diagram
The RBT004 power supply is a switch mode type that provides the tool with +3.3VDC and -3.3VDC from
18VDC line voltage. The Ultrawire™ Controller plugs on the back of the power supply. Control and data
signals from and to the Ultrawire™ Controller are routed via the power supply to the rest of the tool.
The Main Analogue board receives and conditions the sonic signal from the radial and far receivers. It
then routes it to the Main Digital board for digitisation.
The Main Digital board performs these tasks:
• Digitise the Sonic waveforms.

• Stores the digitised waveforms in memory to be read later by the Ultrawire™ controller.
• Responds to the Ultrawire™ controller commands and transfers the digitised sonic data
to it.
• Sends the Firing Pulse to the Transmitter circuit.
RBT004
Radial Bond Tool Chapter 3. Theory of Operation
The RBT004 Transmitter circuit board contains two stacked boards (a Control board and a Power board)
which together power and fire the Transmitter Crystal on receipt of the Firing Pulse from the Digital
board.
3.2 Measure Point Details
Transmitter (Tx)
Half way between

Tx & 3ft Receiver
3ft Measure Point
Half way between

Tx & 5ft Receiver
5ft Measure Point
79.62" (202.2cm)
3ft Receiver
61.62" (156.5cm)
49.62" (126.0cm)
43.63" (110.8cm)
5ft
Receiver
19.63" (49.9cm)
Figure 3-2 Measure Point Details
RBT004
Radial Bond Tool Chapter 4. Operation Procedure
4 OPERATION PROCEDURE
4.1 Pre-Logging: Tool Checks

ELECTRICAL HAZARD!
WARNING!
Refer to Section 2.3, Electrical Hazard.

IRRITANT!
4.1.1 ELECTRICAL
1 Remove the Upper Protective Plug and Bottom End Cap and make sure that the upper and the
lower electrical connectors are clean, dry and undamaged.
2 Use a multimeter to measure the through resistance. The measurement must be <0.5.
3 Use a multimeter to measure the insulation between the line (+ve probe) to chassis (-ve probe)
is >20k.
4.1.2 MECHANICAL
S EAL I NTEGRITY !
C AUTION !
Refer to Section 2.7, Tool Integrity.
Reference: RBT Sonde Assembly AD-9-4-03-40S3501
1 Clean and apply Liquid-O-Ring® (P/N: LOR101) to the two lower O-Ring seals (item 88). Replace
the O-Rings when damaged.
4.1.3 OPERATIONAL
ELECTRICAL HAZARD!
WARNING!
GE Oil & Gas recommend the tool is tested in an RBT Calibration Tank (RCT001) before the site visit.
Software calibration is optional. Refer to RCT001 Manual (MN-RCT001), Warrior Manual (MN-WARRIOR)
and Section 7.1.6, Software Calibration for setup and calibration details.
RBT004
4.2 Connection to Toolstring

HEAVY TOOLS AND EQUIPMENT!
WARNING!
Refer to Section 2.5.1, Weight.

IRRITANT!
B END S TRESSES !
C AUTION !
Refer to Section 2.8.1, Bend Stresses During Rig Up/Down of the Tool.
Note: A nick or dent to the Piston, Tx and Rx Cans (items 68, 69 & 70) will alter acoustic behaviour and skew
results of the RBT004. DO NOT position the Cans over tools stands or put into tool racks without
protection. Replace the Cans if damaged, refer to Section 5, Mechanical Description.
The RBT004 can be inserted in any position below the telemetry controller.
Centralisers MUST be fitted above and below the RBT004. If the tool is not centred, the wave amplitude is
greatly reduced and will provide unreliable data.
An Ultrawire™ Bullnose Terminator (for example BUL013) or suitable Ultrawire™ bottom end flowmeter
must be fitted to the lower end on the Ultrawire™ toolstring. Toolstrings without Ultrawire™ terminators
fitted are likely to suffer from data loss.
The RBT MUST be rigged-up vertically and in sections. Make sure the toolstring is suitably supported
during rig-up.
4.3 Logging
In extreme conditions, for example when logging in large diameter pipes and oil based muds, the sample
period can be changed to accommodate the increased transit time. The necessary files and instructions
can be downloaded from the GE Oil & Gas website. Contact GE Oil & Gas Technical Services for further
information.
4.3.1 WELLSITE CALIBRATION
Since the tool transmits waveforms digitally, and the wireline has no effect on the recovered baseline, a
wellsite zero calibration (tool hung in air) is not normally required.
If a free pipe section is available in the well, it is preferable to perform an in situ calibration at this depth.
Note that this will overwrite the existing master calibration performed in the shop.
If reliable free pipe is not available, then the shop software calibration can be used. This can be less
accurate, due to local differences, for example, well fluid, casing ID.
For calibration details refer to Section 7.1.6.
RBT004
4.3.2 LOGGING SPEED
Table 4-1 is for guidance only and must be used in conjunction with local policy and specific well site
conditions both downhole and at surface. The table below is appropriate for near vertical wells and must
be adjusted when in deviated wells. The use of a Head Tension Unit (HTU) is highly recommended.
Note: Do not exceed the calculated safe working load of your selected weak point. When in doubt, use a Head
Tension Unit, especially in deviated wells where calculation from surface tension is less accurate.
Table 4-1 Logging guidance

Depth (ft) Speed Pulling Out of Hole Speed Running in Hole
In/out of catcher  Dead slow or manual.
(pressure rig up only)
30 to 150 30ft/min
150 to 400 60ft/min
>400 clear cased hole Surface tension not to exceed Surface tension must not be less
120% of tension when tool than 80% of tension when tool
stationary. Speed not to exceed stationary. Speed not to exceed
150ft/min. 150ft/min.
>400 clear open hole Surface tension not to exceed Surface tension must not be less
130% of tension when tool than 70% of tension when tool
stationary. Speed not to exceed stationary. Speed not to exceed
150ft/min. 150ft/min.
Convergence with  30ft/min
potential obstaclesa
Logging Data Do not exceed the above speeds.
Recommended speed is <30ft/min.
a.
For example: Reduced diameters, gas lift mandrels, fluid levels, valves, tubing shoes, packers, cross overs and other
downhole equipment.
4.4 Post-Logging: Toolstring Disassembly

WELL FLUID!
WARNING!
TRAPPED PRESSURE!
WARNING!
Refer to Section 2.5.1 Trapped Pressure Safety Precautions.
B END S TRESSES !
C AUTION !
Refer to Section 2.8.1, Bend Stresses During Rig Up/Down of the Tool.
protection. Replace the Cans if damaged, refer to Section 5, Mechanical Description.
Make sure the outside of the toolstring is cleaned before separation of the tools to avoid Well Fluid
contamination of the tool electrical connectors.
RBT004
When any of the circumstances that follow are encountered or it is suspected that the tools have leaked,
then you must proceed as if the tools contain trapped, pressurised fluid/gas until otherwise determined.
The characteristics and circumstances of trapped pressure are:
• Telemetry failures downhole.

• Signs of mechanical damage.
• Unusual seepage of fluid, bubbles or gas out of the tool.
• Tools that have been fished.
• Tools that have been downhole for extended periods.
• Hard to undo Housings or Split Nuts.
To relieve the trapped pressure at the tool joint, complete these steps:
1 Place a rag over the tool joint. This will diffuse any jet of gas or fluid that can emerge from the
tool joint.
2 Unscrew SLOWLY the tool joint. If there is trapped pressure inside the tool joint, the tool joint
can well be tighter than usual and require more torque than normal to undo.
3 At some point, well before the threads of the tool joint disengage, fluid or gas release will occur.
As soon as gas seepage is heard or fluid appearance is noted, cease IMMEDIATELY to unscrew
the tool joint and allow the pressure to dissipate before the joint is unscrewed further. This way,
the pressure load on the tool joint can be retained safely by the threads that remain engaged.
4 Once the operator is satisfied that no more fluid or gas seepage is evident, resume to unscrew
SLOWLY the tool joint. When further gas seepage or fluid appearance is noted, cease
IMMEDIATELY to unscrew and allow the pressure to dissipate.
5 Repeat these steps until all trapped pressure within the tool joint is released.
6 The above procedure DOES NOT relieve any pressure that can be trapped within the RBT004.
To relieve any pressure trapped within the RBT004, refer to Section 5.1, Relief of Trapped
Pressure - Tool Disassembly BEFORE disassembly, maintenance or transportation.
7 For other tools, refer to the relevant Section of their Operation & Maintenance Manual.
The RBT MUST be disassembled vertically and in sections wherever possible. Make sure the toolstring is
suitably supported during disassembly.
Fit the upper Protective Plug and the lower End Cap as soon as the RBT004 is separated from the
toolstring to prevent contamination of the electrical connectors and to protect the threads from
accidental damage.
4.5 Transport and Storage

WELL FLUID!
WARNING!

WARNING!
protection.
RBT004
Where the equipment is supplied in a carry tube and/or flight case, GE Oil & Gas recommends the
equipment is stored and transported in that carry tube and/or flight case for protection.
The tool must be stored and transported with the threads and O-Rings greased lightly with
Liquid-O-Ring® (P/N: LOR101) and Thread Protectors fitted.
DO NOT subject the tool to excessive shock and/or vibration.
RBT004
Radial Bond Tool Chapter 5. Mechanical Description
5 MECHANICAL DESCRIPTION
WELL FLUID!
WARNING!
D AMAGE TO TRANSMITTER C IRCUITRY

C AUTION !
DO NOT fire the transmitter circuitry when the Electronics Section (item 2) is
separated from the Transmitter in the Sonde Section (item 1).

C AUTION !
Refer to Section 2.9, Sonde Section Solder Types.
Reference: RBT004 General Assembly AD-4403501
This section details the necessary disassembly and reassembly procedures required to maintain the
RBT004 tool.
The RBT004 has two main sections.
1 Electronics Section (situated at the top of the tool) which consists of:
• Top Sub (item 8).

• RBT UW Electronics (item 2).
2 Sonde Section (situated at the bottom of the tool) which consists of:
• Sonde Slotted (item 1).

• Connect Hyper Bottom SX (item 3).
The Top Sub (item 8) is connected to the RBT UW Electronics (item 2). The Top Sub contains a Pressure
Relieving Feed Thru (item 4) to allow any trapped pressure contained within the Electronics Section to
safely escape.
The RBT UW Electronics contains the boards that provide power to run the Sonde Section and telemetry
to communicate with the toolstring Ultrawire™ Telemetry Controller (for example XTU and UMT).
The Sonde Slotted (item 1) is filled with silicone oil to prevent pressure damage during operation
downhole. The Sonde Slotted contains the transmitter, two receivers and the Connect Hyper Bottom SX
(item 3).
The RBT004 must first be separated into the two main parts. The individual sections are then explained in
detail to enable the replacement of damaged seals and parts. Note that once the sections are separated
it does not matter which section, Electronics Section or Sonde Section, is serviced first.
The two receivers are described in this section as Near and Far. Refer to Table 1-1 for alternative
descriptions.
5.1 Relief of Trapped Pressure - Tool Disassembly

TRAPPED PRESSURE!
WARNING!
Refer to Section 2.4.1 Trapped Pressure Safety Precautions.
RBT004
Reference: RBT004 General Assembly AD-4403501

Pressure Relieving Feed Thru Assembly AD-413380
Note: Where tools are fitted either above or below the RBT004, refer to Section 4.4 Post-Logging: Toolstring
Disassembly for instructions on how to remove safely these tools before you proceed.
CHECK the Valve Shaft (item 1, 413380) is fully seated in the Valve Body (item 2, 413380). Where the Valve
Body has been pushed out so that the Valve Shaft is NOT protruded, the tool is likely to have had well fluid
inside and any trapped pressure released through the Pressure Relieving Feed Thru (item 4, 4403501) in
the Top Sub (item 8, 4403501). For further information contact GE Oil & Gas Technical Services.
Although trapped pressure will likely have been released through the Pressure Relieving Feed Thru
(item 4, 4403501) in the Top Sub (item 8, 4403501), where trapped pressure is still suspected complete
these actions:
1 Place a rag around the joint between the Top Sub (item 8, 4403501) and the Electronics
Housing (item 9, 4403501) of the RBT004 so as to diffuse any jet of fluid/gas that can emerge
from the joint and the upper end of the Top Sub.
2 Unscrew SLOWLY the Top Sub (item 8, 4403501) from the Electronics Housing (item 9, 4403501)
of the RBT004. When there is trapped pressure inside the Electronics Housing the tool joint can
be tighter than usual and require more torque than normal to undo.
3 At some point, well before the threads of the joint have become disengaged, fluid or gas
release will occur. As soon as gas seepage is heard or fluid appearance is noted, the
disconnection process must cease IMMEDIATELY and the pressure inside the Electronics
Housing (item 9, 4403501) allowed to escape before the joint is unscrewed further. This way,
the pressure load on the tool joint can be retained safely by the threads that remain engaged.
4 Once the operator is satisfied that no more fluid or gas seepage is evident, resume to unscrew
SLOWLY the joint. When further gas seepage or fluid appearance is noted, cease IMMEDIATELY
to unscrew and allow the pressure to dissipate.
5 Repeat these steps until all trapped pressure is released.
5.2 Disassembly
results of the RBT004. DO NOT clamp the cans into a vice or position the cans over tool stands during
maintenance. Replace the cans if damaged.
Refer to Section 7.1.3 for recommended seal replacement.
5.2.1 SEPARATION OF ELECTRONIC & SONDE SECTIONS

Pressure Relieving Feed Thru Assembly AD-413380
RBT004 Functional Block Diagram BD-4403501
1 CHECK the Valve Shaft (item 1, 413380) is fully seated in the Valve Body (item 2, 413380). Refer
to Section 5.1, Relief of Trapped Pressure - Tool Disassembly.
2 Support the Sonde Section in suitable stands (for example, V-Blocks).
3 Use a strap wrench on the Electronics Housing (item 9, 4403501) to remove the Electronics
Housing from the Sonde Section (item 1, 4403501).
RBT004
4 Remove the Electronic Housing (item 9, 4403501) along with the Top Sub (item 8, 4403501).
5 Refer to BD-4403501 and unplug the connectors from the Electronics Section as follows:
• 2-pin connector to the Power Supply Board (PCB 9-4-01-440010A2) at J1.

• 10-pin connector to the Main Analogue Board (PCB 9-4-01-440030A2) at J1.
• 4-pin connector to the Transmitter Power Board (PCB 9-4-01-440050A1) at J3.
6 Mark the Sonde Section (item 1, 4403501) top sub and the Electronic Section (item 2, 4403501)
to make sure of the correct orientation upon reassembly.
7 Remove the four Screws (item 16, 4403501) that attach the Electronic Section (item 2, 4403501)
to the Sonde Section (item 1, 4403501) top sub and carefully remove the Electronics Section.
5.2.2 ELECTRONICS SECTION

IRRITANT!

C AUTION !
The Electronics Section must first be removed from the Sonde Section as detailed in Section 5.2.1
5.2.2.1 Top Sub
1 Place the Electronic Housing (item 9) in a vice with soft jaws.
2 Use a spanner on the Top Sub (item 8) flats and loosen the joint between the Electronics
Housing and the Top Sub. Remove the Top Sub.
3 Remove and discard the one T-Seal (item 11).
5.2.2.2 Pressure Relieving Feed Thru

1 Remove the Male End Plug (item 12, 4403501) from the Top Sub (item 8, 4403501).
2 Use two box spanners to unscrew the Valve Pin (item 13, 4403501) from the Pressure Relieving
Feed Thru (item 4, 4403501).
3 Remove the Valve Pin (item 13, 4403501) along with the Multilam Cage, Pressure Washer and
Bush (items 15, 7 & 14, 4403501).
4 To remove the Pressure Relieving Feed Thru (item 4, 4403501) from the Top Sub (item 8,
4403501):
i. Locate a suitable shaft to fit inside and be as long as or longer than the Top Sub.
ii. Place the shaft in the bottom of the Top Sub and push the bottom of the Pressure Feed
Thru to ease it out of the top of the Top Sub.
RBT004
iii. The Valve Washer (item 3, 413380) will likely separate from the rest of the assembly upon
removal.
5 Remove the Valve Shaft (item 1, 413380) from the Valve Body (item 2, 413380).
5.2.2.3 Relative Bearing Device
Reference: RBT Electronic Assembly AD-9-4-03-44E3501

RBT004 Electronic Assembly WIring Diagram WD-9-4-03-44E3501
Note: It is not recommended to disassemble the Relative Bearing Device (item 27) unless faulty. It is
recommended that the Relative Bearing Device is returned to GE Oil & Gas for repair and re-calibration.
To remove the Relative Bearing Device (item 27):
1 Refer to the wiring diagram (WD-9-4-03-44E3501) and unsolder (use SN100C) the four wires for
the Relative Baring Device (item 27) at the Digital Board PCB413894 (item 41).
2 Remove the eight Screws (item 17) that hold the Rotation Sensor Mount (item 11) in position
and pull free from the RBT Electronics Assembly.
3 Remove the four Screws (item 6) from the Rotation Sensor Mount (item 11) and remove the
Relative Bearing Sensor (item 27).
5.2.3 SONDE SECTION

IRRITANT!

IRRITANT!
Refer to Section 2.6.4, Dow Corning® 200® Fluid, 100CST Oil.
Reference: Sonde Assembly AD-9-4-03-40S3501
The Sonde Section contains silicone oil that will drain during disassembly. Therefore, it is advisable to
obtain suitable containers and clean rags before work is started.
If any part of the Sonde Main Harness (item 66) is damaged, it is recommended that the harness is
replaced. Note that the Sonde Section top connector (part of the Sonde Main Harness) is difficult to
remove and will likely become damaged. Therefore, it is recommended that a replacement harness is
available before the Sonde Section is serviced.
Remove the Electronics Section from the Sonde Section as detailed in Section 5.2.1.
To service the Sonde Section, GE Oil & Gas recommend that it is started at the lower end and worked
through in sections to the upper end. All other methods of disassembly can damage the Sonde Section.
5.2.3.1 Bottom Sub
1 Remove the Thread Protector (item 1) from the Bottom Sub (item 71).
2 Remove and discard the two O-Rings (item 88) on the Bottom Sub (item 71).
RBT004
3 Remove the six Cap Head Screws (item 16) that secure the Sonde Housing (item 54) to the
Bottom Sub (item 71).
4 Insert a flathead Screwdriver through the Sonde Housing (item 54) slot and into the groove at
the base of the Far to Bottom Hose (item 13), see Figure 5-1.
It is important to maintain the Far to Bottom Hose position. In order to do this exert pressure on
the first Screwdriver whilst a second large flathead screwdriver is inserted between the Sonde
Housing (item 54) and the Bottom Sub (item 71) to carefully lever off the Bottom Sub, see Figure
5-1.
Note: The Hose must not be compromised during the removal of the Bottom Sub.
Second screwdriver position
First screwdriver position
Figure 5-1 Position of Screwdrivers to Remove the Bottom Sub
5.2.3.2 Housing and Internal Sonic Assembly
1 Remove the 16 Cap Head Screws (item 19) and Round Bumpers (item 51) that secures the two
Receivers (3ft & 5ft) to the Sonde Housing (item 54).
2 Remove the eight Cap Head Screws (item 50) that secures the Sonde Housing (item 54) to the
Hyper Mandrel (item 72).
3 Insert a large flathead screwdriver between the base of the Hyper Mandrel (item 72) and the
top of the Sonde Housing (item 54). Carefully ease the Hyper Mandrel free.
4 Position the Hyper Mandrel (item 72) with the oil fill port faced upwards in a soft grip vice on a
sufficiently sized workbench.
Note: GE Oil & Gas recommend that the next stage is completed by at least two people.
5 Carefully slide the Sonde Housing (item 54) away from the Hyper Mandrel (item 72). To prevent
damage to Receivers, make sure the Receivers are suitably supported on stands or work bench
as soon as they are free from the Sonde Housing, see Figure 5-2.
RBT004
Figure 5-2 Support Sonic Sensors when removed from Housing
5.2.3.3 Bottom Inside B
Reference: Sonde Assembly AD-9-4-03-40S3501

Far to Bottom Hose Assembly AD-4-1-29-HST6594A
1 Extract the Retaining Ring (item 10, 9-4-03-40S3501).
2 Remove the outer Recessed Washer (item 48, 9-4-03-40S3501).
3 Unscrew and remove the terminal from the pin and nut, see Figure 5-3.
Nut Terminal
Pin
Figure 5-3 Pin Connector Detail
4 Remove the inner Recessed Washer (item 48, 9-4-03-40S3501).
5 Gently pull out the pin and leave to one side to allow access to and remove the Screw (item 18,
9-4-03-40S3501) that secures the ground connection.
6 Straighten the solder tag on the Sonde Bottom Harness (item 46, 9-4-03-40S3501).
7 Unscrew the Bottom Inside B (item 47, 9-4-03-40S3501) from the Bottom Hose End (item 1,
4-1-29-HST6594A).
8 Carefully free the Bottom Inside B (item 47, 9-4-03-40S3501) and pull through the Cable
Harness (item 46, 9-4-03-40S3501).
RBT004
5.2.3.4 Drain the Oil From the Tool
COMPRESSED AIR
WARNING!
Refer to Section 2.4.2, Compressed Air.

IRRITANT!
1 Make sure the Internal Sonde Assembly is supported correctly, as shown in Figure 5-2.
2 Remove the bottom Fill Port Seal Screw (item 14) located on the Far to Bottom Hose (item 13)
bottom connector and discard the O-Ring (item 28).
Bottom Fill Port Seal Screw
Figure 5-4 Bottom Fill Port Seal Screw
3 Drain the oil into a container located under the bottom of the Far to Bottom Hose (item 13).
4 Remove the top Fill Port Seal Screw (item 14) located on the Hyper Mandrel (item 72). This is the
single Seal Screw located at the top of the tool, not one of the three locking seal screws that
secure the transmitter to the piston section. Discard the O-Ring (item 28) fitted on the Fill Port
Seal Screw.
5 To speed the oil drainage, periodically elevate the sensors without application of undue strain
on the hoses.
5.2.3.5 Sonde Bottom Harness

C AUTION !
1 Carefully pull the connector from the bottom of the Far to Bottom Hose (item 13). Make sure no
further oil is in the tool.
2 Unsolder (refer to Section 2.9 for correct solder type) the wires connected to the top of the
connector (part of the Sonde Main Harness (item 66)) that is fitted inside the Far to Bottom
RBT004
Hose (item 13). DO NOT unsolder the Sonde Bottom Harness (item 46 - pin and earth solder
tag) unless damaged. Replace the whole Sonde Bottom Harness if damaged.
5.2.3.6 Far to Bottom Hose

1 Remove and discard the O-Ring (item 22, 9-4-03-40S3501) on the Hose End Bottom (item 1,
4-1-29-HST6594A).
2 Unscrew the Hose Adaptor Collar (item 6, 9-4-03-40S3501) from the Rx Lower Sub (item 8,
9-4-03-40S3501) on the Far Receiver Assembly.
3 Pull the Hose End B (item 5, 4-1-29-HST6594A) from the base of the Rx Lower Sub (item 8,
9-4-03-40S3501). The Hose End B is retained by means of three O-Rings (item 40,
9-4-03-40S3501) and can pull out. DO NOT twist excessively as this can damage the wires that
are inside the hose.
4 Carefully slide the Far to Bottom Hose (item 13, 9-4-03-40S3501) off the Far Receiver Assembly
and pull through the wires.
5 Remove and discard the three O-Rings (item 40, 9-4-03-40S3501) fitted on the Hose End B
(item 5, 4-1-29-HST6594A).
5.2.3.7 Far Receiver
LEAD ZIRCONATE TITANATE (PZT)!

WARNING!
Refer to Section 2.2.1 Well Fluid.

C AUTION !

Sonde Main Harness Wiring Diagram WD-9-4-03-40SHAR11
1 Remove the Centring Ring (item 53) from the Rx Lower Sub (item 8).
2 Place an absorbent rag beneath the Far Receiver Assembly. Oil will spill out when the Rx Lower
Sub (item 8) is removed.
3 Unscrew the Rx Lower Sub (item 8) from the Rx Mandrel (item 62) on the Far Assembly and pull
through the Sonde Main Harness (item 66) wires.
4 Remove and discard the O-Rings (item 34 & 37) located on the Rx Lower Sub (item 8).
5 Slide off the Rx Can (item 70) from the Rx Mandrel (item 62). Pull through the Sonde Main
Harness (item 66).
6 Use a suitable absorbent material to remove residual oil from the Receiver Crystal (item 75).
RBT004
7 Remove the Far Hanger (item 3) from the Receiver Crystal (item 75).
8 Remove and discard the O-Rings (item 34 & 37) located on the Rx Mandrel (item 62).
9 Remove the lacing that holds the cables in position around the Far Receiver Assembly and the
heatshrink that covers the solder joints.
Figure 5-5 Far Crystal Assembly Wiring Details
10 Unsolder (refer to Section 2.9 for correct solder type) the wire connections or cut the cables as
close to the soldered joint as possible to allow for re-connection at reassembly.
11 Remove the Screw (item 15) from the Rx Mandrel (item 62) that holds the Receiver Crystal
(item 75) in position.
12 Slide the Receiver Crystal (item 75) from the Rx Mandrel (item 62) and pull through the wires.
.
Figure 5-6 Receiver Crystal
Where the Receiver Crystal (item 75) is damaged, GE Oil & Gas recommend the Crystal Receiver is
replaced.
5.2.3.8 Near to Far Hose

Near to Far Hose Assembly AD-4-1-29-HST1353A
1 Unscrew the Hose Adaptor Collar (item 6, 9-4-03-40S3501) from the Far Mandrel Rx (item 62,
9-4-03-40S3501).
2 Pull the Hose End B (item 1, 4-1-29-HST1353A) from the Far Mandrel Rx (item 62,
9-4-03-40S3501) and can pull out, DO NOT twist excessively as this can damage the wires that
3 Carefully free the Hose End B (item 1, 4-1-29-HST1353A) from the Far Mandrel Rx (item 62,
9-4-03-40S3501) and pull through the wires.
RBT004
(item 1, 4-1-29-HST1353A).
5 Unscrew the Hose Adaptor Collar (item 6, 9-4-03-40S3501) from the Rx Lower Sub (item 8,
9-4-03-40S3501).
6 Pull the Hose End B (item 1, 4-1-29-HST1353A) from the Rx Lower Sub (item 8, 9-4-03-40S3501).
The Hose End B is retained by means of three O-Rings (item 40, 9-4-03-40S3501) and can pull
out. DO NOT twist excessively as this can damage the wires that are inside the hose.
7 Carefully free the Near to Far Hose (item 12, 9-4-03-40S3501) from the Rx Lower Sub (item 8,
9-4-03-40S3501) and pull though the wires.
(item 1, 4-1-29-HST1353A).
5.2.3.9 Near Receiver

WARNING!

C AUTION !

results of the RBT003. DO NOT clamp the Cans into a vice or position the Cans over tool stands. Replace
the Cans if damaged.
1 Remove the Centring Ring (item 53) from the Rx Lower Sub (item 8).
2 Place an absorbent rag beneath the Near Receiver Assembly. Oil will spill out when the Rx
Lower Sub (item 8) is removed.
3 Unscrew the Rx Lower Sub (item 8) from the Rx Mandrel (item 62) on the Near Assembly and
pull through the Sonde Main Harness (item 66) wires.
4 Remove and discard the O-Rings (item 34 & 37) located on the Rx Lower Sub (item 8).
5 Slide off the Rx Can (item 70) from the Rx Mandrel (item 62). Pull through the Sonde Main
Harness (item 66).
6 Use a suitable absorbent material to remove residual oil from the Radial Crystal (item 76).
7 Remove the Radial Hanger Ring (item 55) from the Radial Crystal (item 76).
8 Remove and discard the O-Rings (item 34 & 37) located on the Rx Mandrel (item 62).
RBT004
9 Remove the PTFE Tape and the lacing that holds the cables in position around the Radial
Assembly and the heatshrink that covers the solder joints.
Figure 5-7 Radial Crystal Assembly Wiring Details
10 Unsolder (refer to Section 2.9 for correct solder type) the wire connections or cut the cables as
close to the soldered joint as possible to allow for re-connection at reassembly.
11 Remove the Screw (item 15) from the Rx Mandrel (item 62) and slide the Radial Crystal
Assembly (item 76) from the Rx Mandrel.
Figure 5-8 Radial Crystal Assembly
5.2.3.10 Piston to Near Hose

Piston to Near Hose Assembly AD-4-1-29-HST1130A
1 Unscrew the Hose Adaptor Collar (item 6, 9-4-03-40S3501) from the Far Mandrel Rx (item 62,
9-4-03-40S3501).
2 Pull the Hose End A (item 1, 4-1-29-HST1130A) from the Far Mandrel Rx (item 62,
9-4-03-40S3501) and can pull out. DO NOT twist excessively as this can damage the wires that
3 Carefully free the Hose End A (item 1, 4-1-29-HST1130A) from the Far Mandrel Rx (item 62,
9-4-03-40S3501) and pull through the wires.
4 Remove and discard the three O-Rings (item 39, 9-4-03-40S3501) fitted on the Hose End A
(item 1, 4-1-29-HST1130A).
5 Unscrew the Hose Adaptor Collar (item 6, 9-4-03-40S3501) from the Piston Shaft (item 5,
9-4-03-40S3501).
RBT004
6 Pull the Hose End A (item 1, 4-1-29-HST1130A) from the Piston Shaft (item 5, 9-4-03-40S3501).
The Hose End B is retained by means of three O-Rings (item 39, 9-4-03-40S3501) and can pull
out. DO NOT twist excessively as this can damage the wires that are inside the hose.
7 Carefully free the Near to Far Hose (item 11, 9-4-03-40S3501) from the Piston Shaft (item 5,
9-4-03-40S3501) and pull though the wires.
8 Remove and discard the three O-Rings (item 39, 9-4-03-40S3501) fitted on the Hose End A
(item 1, 4-1-29-HST1130A).
5.2.3.11 Piston, Transmitter and Hyper Mandrel

WARNING!
COMPRESSED SPRING
WARNING!
Refer to Section 2.4.3, Compressed Springs.
SHOCK HAZARD!
WARNING!
Refer to Section 2.10.1, Charge Build-up.

C AUTION !
M AIN H ARNESS AND C ONNECTOR D AMAGE

C AUTION !
The removal of the Sonde Main Harness (item 66) top connector from the Pressure
Nut will irrevocably damage the Sonde Main Harness and the whole Sonde Main
Harness will need to be replaced. Contact GE Oil & Gas Technical Services for
further information.
It is recommended that a Sonde Main Harness (item 66) is acquired before the tool is
serviced.

Note: A nick or dent to the Piston, Tx and Rx Cans (items 68, 69 & 70)will alter acoustic behaviour and skew
1 Place absorbent rags beneath the piston sub-assembly.
2 Unscrew the Piston Shaft (item 5) from the Hyper Mandrel (item 72) and remove the Inconel
Spring (item 9).
3 Remove the Piston Can (item 68) and remove any excess oil.
RBT004
4 Remove and discard the O-Ring (item 27) fitted to the inside of the lower end of the Piston Can
(item 69), see Figure 5-9.
O-Ring Back-up Rings
Figure 5-9 Piston Can Inner Seals
5 Remove and discard the O-Ring (item 37) fitted on the Hyper Mandrel (item 72).
6 Detach the Retaining Ring (item 58) and remove the two Hyper Collars (item 65).
7 Remove and discard the lower O-Ring (item 35) and slide off the Tx Can (item 69) over the lower
end of the Hyper Mandrel (item 72) held in position with the two O-Rings (item 42).
Note: The Hyper Mandrel (item 72) consists of two parts, see Figure 5-10. The parts will be referred to as
‘Transmitter’ and ‘Piston’ for the remainder of this section.
Transmitter Piston
Figure 5-10 Hyper Mandrel Parts
8 Remove the three Cap Head Screws (item 59) that secure the ‘Transmitter’ and ‘Piston’ parts of
the Hyper Mandrel (item 72).
9 Loosen the joint between the ‘Piston’ and ‘Transmitter’ parts on the Hyper Mandrel (item 72).
DO NOT damage the wires that are threaded through the tool.
10 Carefully unscrew the ‘Piston’ from the ‘Transmitter’ by hand and pull through the wires.
Remove excessive oil with clean rags.
11 Remove and discard the two O-Rings (item 42) and the O-Ring (item 35).
12 Remove and discard the O-Ring (item 24) located on the ‘Transmitter’ part of the Hyper
Mandrel (item 72).
RBT004
Note: Further disassembly must only be carried out when access is required to:
• The Transmitter Crystal (item 77).

• The four O-Rings (item 61) and the two O-Rings (item 33) fitted around the Transmitter
Crystal (item 77).
• The Sonde Main Harness (item 66) top connector.
13 Disconnect the crystal wiring. Remove lacing cord that secures the wiring and the heatshrink
that covers the wire connections, see Figure 5-14.
14 Unsolder (refer to Section 2.9 for correct solder type) the wire connections or cut each wire as
close as possible to the solder joint.
15 Remove Screw (item 20) from the ‘Transmitter’ part of the Hyper Mandrel (item 72).
16 Carefully slide the Tx Spacer (item 64), Transmitter Crystal (item 77) and Tx Spacer Alignment
(item 63) from the ‘Transmitter’ part of the Hyper Mandrel (item 72). Make sure the wires are not
damaged in this operation.
17 To remove the Sonde Main Harness (item 66) top connector:
i. Remove the Screw (item 15) from the Pressure Nut (item 52).
ii. Unscrew the Pressure Nut (item 52) from the ‘Transmitter’ part of the Hyper Mandrel
(item 72).
iii. Remove the Sonde Main Harness (item 66) top connector from the ‘Transmitter’ part of
the Hyper Mandrel (item 72).
iv. Discard the two O-Rings (P/N: 99016) on the 19-pin connector part of the Sonde Main
Harness (item 66).
It is recommended to replace the whole Sonde Main Harness (item 66) if damaged.
5.3 Reassembly
Note: A nick or dent to the Piston, Tx and Rx Cans(items 68, 69 & 70) will alter acoustic behaviour and skew
Refer to Section 7.1.3 for recommended seal replacement.
5.3.1 SONDE SECTION

IRRITANT!

IRRITANT!
The order of reassembly is from top to bottom of the Sonde Section.
RBT004
5.3.1.1 Piston, Transmitter and Hyper Mandrel

WARNING!
COMPRESSED SPRING!
WARNING!
Refer to Section 2.4.3, Compressed Springs.
SHOCK HAZARD!
WARNING!

C AUTION !
M AIN H ARNESS AND C ONNECTOR D AMAGE

C AUTION !
The removal of the Sonde Main Harness (item 66) top connector from the Pressure
Nut will irrevocably damage the Sonde Main Harness and the whole Sonde Main
Harness will need to be replaced. Contact GE Oil & Gas Technical Services for
further information.
It is recommended that a Sonde Main Harness (item 66) is acquired before the tool is
serviced.
Note: The Hyper Mandrel (item 72) consists of two parts, refer to Figure 5-10. The parts will be referred to as
‘Transmitter’ and ‘Piston’ for the remainder of this section.
1 To assemble the Sonde Main Harness (item 66) top connector:
i. Check the condition of the Sonde Main Harness (item 66). In particular the 19-pin
connector(P/N: 8-1-00-BULK19PI). Replace if damaged.
ii. Fit new the two O-Rings (P/N: 9901 6) located on the 19-pin connector 
(P/N: 8-1-00-BULK19PI). Apply Liquid-O-Ring (P/N: LOR101).
iii. Slide the Tx Spacer Alignment (item 63) onto the ‘Transmitter’ part of the Hyper Mandrel
(item 72) and align parts with the wire slot and Screw (item 20) position.
RBT004
iv. Separate the Transmitter wires and feed through the slot in the ‘Transmitter’ part of the
Hyper Mandrel (item 72), see Figure 5-11. Feed the rest of the wires of the Sonde Main
Harness through the Hyper Mandrel.
Figure 5-11 Transmitter wiring
v. Install the Sonde Main Harness (item 66) top connector into the ‘Transmitter’ part of the
Hyper Mandrel (item 72).
Figure 5-12 Harness Top Connector Installation
vi. Locate the Pressure Nut (item 25) into the ‘Transmitter’ part of the Hyper Mandrel (item 72)
and secure in place with the Screw (item 15).
2 Check the four O-Rings (item 61) located inside the Transmitter Crystal (item 77). Replace if
damaged. Apply Liquid-O-Ring® (P/N: LOR101).
3 Check and install the O-Ring (item 33) onto the upper edge of the Hyper Mandrel (item 72)
(where the Transmitter Crystal (item 77) meets the ‘Transmitter’ part of the Hyper Mandrel).
Replace if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
4 Slide the Transmitter Crystal (item 77) and Tx Spacer (item 64) onto the ‘Transmitter’ part of the
Hyper Mandrel (item 72) until is positioned up against the O-Ring (item 33). Orientate the
RBT004
Transmitter Crystal as shown in Figure 5-13.
Figure 5-13 Orientation of the Transmitter Crystal
5 Position 2.4mm heatshrink over the Transmitter Crystal wires. Solder (refer to Section 2.9 for
correct solder types) the Transmitter Crystal wires to the Sonde Main Harness (item 66) wires.
Clean the solder joints. Locate the heatshrink over the solder joints with the use of a suitable
heat gun.
6 Tuck and tie the wires neatly into the wire channel of the Tx Alignment Spacer (item 63) with
suitable nylon string. Make sure wires are flush to the lip of the Tx Alignment Spacer to prevent
wire damage during Tx Can (item 69) installation, see Figure 5-14.
Figure 5-14 Transmitter Crystal wiring details
7 Check and install the O-Ring (item 33) onto the lower edge of the Hyper Mandrel (item 72)
(where the Transmitter Crystal (item 77) meets the ‘Piston’ part of the Hyper Mandrel). Replace
the O-Ring if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
8 Feed the harness wiring through the ‘Piston’ part of the Hyper Mandrel (item 72).
9 Carefully screw together the ‘Transmitter’ and ‘Piston’ parts of the Hyper Mandrel (item 72). Do
not damage the Sonde Main Harness (item 66) during this operation. Use C-spanners to
tighten.
10 Fit the three Screws (item 59) to secure the two parts of the Hyper Mandrel (item 72) together.
11 Fit new the two O-Rings (item 42) onto the Hyper Mandrel (item 72).
12 Check and install the O-Ring (item 35) onto the upper position on the ‘Transmitter’ part of the
Hyper Mandrel (item 72). Replace the O-Ring if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
13 Apply Liquid-O-Ring® (P/N: LOR101) the interior lip of the Tx Can (item 69).
14 Feed the Sonde Main Harness (item 66) wiring through the Tx Can (item 69).
RBT004
15 Slide the Tx Can (item 69) over the ‘Piston’ and ‘Transmitter’ parts until it is up against the
O-Ring (item 35) fitted on the (‘Transmitter’ part of the Hyper Mandrel (item 72)).
16 Install new the O-Ring (item 35) up against the lower edge of the Tx Can (item 69). Apply
Liquid-O-Ring® (P/N: LOR101).
17 Position the two Tx Hyper Collars (item 65) around the Hyper Mandrel (item 72) and hold in
place with the Retaining Ring (item 58).
18 Fit new the Seal (item 24) and check the two Back-up Seals (item 23) located on the top of the
Hyper Mandrel (item 72). Replace Back-up Seals if damaged. Apply Liquid-O-Ring® (P/N:
LOR101).
19 Install new the O-Ring (item 28) onto the Sealing Screw (item 14). Apply Liquid-O-Ring® (P/N:
LOR101).
20 Fit new the O-Ring (item 38) onto the Fill Port Screw (item 57). Apply Liquid-O-Ring® (P/N:
LOR101).
21 Install the Sealing Screw (item 14) and Fill Port Screw (item 57) into the Hyper Mandrel (item 72).
22 Check the three Teflon® Rings (item 4) on ‘Piston’ part of the Hyper Mandrel (item 72). Replace if
damaged.
23 Fit new the O-Ring (item 37) and check the two Back-up Rings (item 26) located on the Hyper
Mandrel (item 72). Make sure the Back-up Rings are orientated correctly, see Figure 5-15.
Replace Back-up Rings if damaged. Apply Liquid-O-Ring (P/N: LOR101).
Back-up Rings O-Ring
Back-up Ring chamfers to

be in the corner
Figure 5-15 Back-up Ring Orientation
24 Fit new the O-Ring (item 27) and check the two Back-up Rings (item 25) inside the neck of the
Piston Can (item 68). Replace Back-up Rings if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
25 Apply Liquid-O-Ring® (P/N: LOR101) the neck of the Piston Can (item 68) and fit onto the Hyper
Mandrel (item 72).
26 Slide the Inconel Spring (item 9) onto the Piston Shaft (item 5).
27 Install the Piston Shaft (item 5) onto the Hyper Mandrel (item 72). Tighten with two C-spanners.
28 Check the Teflon® Ring (item 4) located on the Piston Shaft (item 5). Replace if damaged.
29 Place the Hyper Mandrel (item 72) into a soft grip vice with the No 1 alignment stamp (or the fill
port) faced upwards.
RBT004
5.3.1.2 Piston to Near Hose

Piston to Near Hose Assembly AD-4-1-29-HST1130A
1 Pull back the Hose Adapter Collars (item 6, 9-4-03-40S3501) and inspect the O-Rings
(item 31 & 41, 9-4-03-40S3501) on both ends of the Piston to Near Hose Assembly (item 11,
9-4-03-40S3501). Replace O-Rings if damaged:
i. Remove the two Set Screws (item 17, 9-4-03-40S3501).

ii. Unscrew the two Hose Adapter Collars (item 6, 9-4-03-40S3501) from the two Hose End A
(item 1, 4-1-29-HST1130A).
iii. Replace the two O-Rings (item 41, 9-4-03-40S3501) and the four O-Rings (item 31,
9-4-03-40S3501). Apply Liquid-O-Ring® (P/N: LOR101).
iv. Fit the two Hose Adapter Collars (item 6, 9-4-03-40S3501) onto the two Hose End A
(item 1, 4-1-29-HST1130A).
v. Fit the two Set Screws (item 17, 9-4-03-40S3501).
2 Install new the six new O-Rings (item 39, 9-4-03-40S3501) onto the two Hose End A (item 1,
4-1-20-HST1130A). Apply Liquid-O-Ring® (P/N: LOR101).
3 Feed the Sonde Main Harness (item 66, 9-4-03-40S3501) wiring through the Piston to Near
Hose (item 11, 9-4-03-40S3501).
4 Push the upper Hose End A (item 1, 4-1-20-HST1130A) into the Piston Shaft (item 5,
9-4-03-40S3501).
5 Screw the Hose Adapter Collar (item 6, 9-4-03-40S3501) onto the Piston Shaft (item 5,
9-4-03-40S3501). Tighten with two C-spanners.
5.3.1.3 Near Receiver

WARNING!
SHOCK HAZARD!
WARNING!

C AUTION !

RBT004
1 Feed the Sonde Main Harness (item 66) through the Rx Mandrel (item 62). Extract the Radial
Crystal wires through the slot in the Rx Mandrel, see Figure 5-16.
Figure 5-16 Radial Crystal wiring
2 Push the Piston to Near Hose (item 11) into the top of the Rx Mandrel (item 62).
3 Screw the Hose Adapter Collar (item 6) onto the Rx Mandrel (item 62). Tighten with two
C-spanners.
4 Check the condition of the Radial Crystal (item 76). Contact GE Oil & Gas where replacement is
required.
5 Check and install the two O-Rings (item 29) located inside the Radial Crystal (item 76). Replace
if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
6 Slide the Radial Crystal (item 76) onto the Rx Mandrel (item 62) and orientate so that the cutout
on the Radial Crystal is aligned with the Radial Crystal wires from Sonde Main Harness (item 66)
that come out of the Rx Mandrel (item 62).
Note: It is very important to align the Rx Mandrel (item 62) locator marked ‘1’ with the Radial Crystal (item 76)
segment 1 with the brown wire, see Figure 5-17.
Rx Mandrel
Locator marked ‘1’ Brown wire

(segment 1)
Figure 5-17 Radial Receiver Alignment
7 To secure the Radial Crystal (item 76) into position, locate the Screw (item 15) into the Rx
Mandrel (item 62).
8 Position 2.4mm heatshrink over the Radial Crystal wires. Refer to WD-9-4-03-40SHAR11 and
solder (refer to Section 2.9 for correct solder type) the Radial Crystal wires to the Sonde Main
Harness (item 66) wires. Clean the solder joints thoroughly to make sure all flux is removed.
Install the heatshrink over the solder joints with the use of a suitable heat gun.
9 Tuck and tie the wires neatly into the wire channel of the top of the Radial Crystal (item 76) with
suitable nylon string. Make sure wires are flush to the outer edge of the Radial Crystal to
RBT004
prevent wire damage during Rx Can (item 70) installation, see Figure 5-18.
Figure 5-18 Radial Receiver tidy wires
10 Wrap a layer of PTFE tape around the channel to protect the wires, see Figure 5-7.
11 Locate the Radial Hanger (item 55) onto the bottom of the Radial Crystal (item 76).
12 Fit new the O-Ring (item 34) and O-Ring (item 37) onto the Rx Mandrel (item 62). Apply
13 Fit new the O-Ring (item 34) and O-Ring (item 37) onto the Rx Lower Sub (item 8). Apply
14 Apply Liquid-O-Ring® (P/N: LOR101) the interior lip of the Rx Can (item 70).
15 Feed the Sonde Main Harness (item 66) wires through the Rx Can (item 70), the Rx Lower Sub
(item 8) and the Centring Ring (item 53). Make sure the Rx Lower Sub is correctly orientated.
16 Carefully slide the Rx Can (item 70) over the Radial Hanger (item 55) and the Radial Crystal
(item 6) until it rests against the O-Ring (item 34) located on the Rx Mandrel (item 62).
17 Screw together the Rx Lower Sub (item 8) into the Rx Mandrel (item 62). Tighten with two
C-spanners.
18 Locate the Centring Ring (item 53) onto the Rx Lower Sub (item 8).
5.3.1.4 Near to Far Hose

Near to Far Hose Assembly AD-4-1-29-HST1353A
1 Pull back the Hose Adapter Collars (item 6, 9-4-03-40S3501) and inspect the O-Rings
(item 31 & 41, 9-4-03-40S3501) on both ends of the Near to Far Hose Assembly (item 12,
i. Remove the two Set Screws (item 17, 9-4-03-40S3501).

ii. Unscrew the two Hose Adapter Collars (item 6, 9-4-03-40S3501) from the two Hose End B
(item 1, 4-1-20-HST1353A).
iii. Replace the two O-Rings (item 41, 9-4-03-40S3501) and the four O-Rings (item 31,
iv. Fit the two Hose Adapter Collars (item 6, 9-4-03-40S3501) onto the two Hose End B
(item 1, 4-1-29-HST1353A).
v. Fit the two Set Screws (item 17, 9-4-03-40S3501).
2 Install new the six new O-Rings (item 40, 9-4-03-40S3501) onto the two Hose End B (item 1,
RBT004
3 Feed the Sonde Main Harness (item 66, 9-4-03-40S3501) wiring through the Near to Far Hose
(item 12, 9-4-03-40S3501).
4 Push the upper Hose End B (item 1, 4-1-29-HST1353A) into the near Rx Lower Sub (item 8,
9-4-03-40S3501).
5 Screw the Hose Adapter Collar (item 6, 9-4-03-40S3501) onto the near Rx Lower Sub (item 8,
5.3.1.5 Far Receiver

WARNING!
SHOCK HAZARD!
WARNING!

C AUTION !
1 Feed the Sonde Main Harness (item 66) through the Rx Mandrel (item 62). Extract the Far
Crystal wires through the slot in the Rx Mandrel, see Figure 5-16.
2 Push the Near to Far Hose (item 12) into the top of the Rx Mandrel (item 62).
3 Screw the Hose Adapter Collar (item 6) onto the Rx Mandrel (item 62). Tighten with two
C-spanners.
4 Check the condition of the Far Crystal (item 75). Contact GE Oil & Gas where replacement is
required.
5 Check the two O-Rings (item 29) located inside the Far Crystal (item 75). Apply Liquid-O-Ring®
(P/N: LOR101). Replace if damaged.
6 Slide the Far Crystal (item 75) onto the Rx Mandrel (item 62) and orientate so that the cutout on
the Far Crystal is aligned with the Far Crystal wires from the Sonde Main Harness (item 66) that
come out of the Rx Mandrel (item 62).
RBT004
Note: It is very important to align the Rx Mandrel (item 62) locator marked ‘1’ with the Far Crystal (item 75) as
shown in Figure 5-19.
Figure 5-19 Far Receiver Alignment
7 To secure the Far Crystal (item 75) into position, locate the Screw (item 15) into the Rx Mandrel
(item 62).
8 Position the 2.4mm heatshrink over the Far Crystal wires. Solder (refer to Section 2.9 for correct
solder type) the Far Crystal wires to the Sonde Main Harness (item 66) wires. Clean the solder
joints thoroughly to make sure all flux is removed. Install the heatshrink over the solder joints
with the use of a suitable heat gun.
9 Tuck and tie the wires neatly into the wire channel at the top of the Far Crystal (item 75) with
suitable nylon string. Make sure wires are flush to the outer edge of the Far Crystal to prevent
wire damage during Rx Can (item 70) installation, see Figure 5-18.
Figure 5-20 Far Receiver tidy wires
10 Wrap a layer of PTFE tape around the channel to protect the wires, see Figure 5-7.
11 Locate the Far Hanger (item 3) onto the bottom of the Far Crystal (item 75).
12 Fit new O-Ring (item 34) and new O-Ring (item 37) onto the Rx Mandrel (item 62). Apply
13 Fit new O-Ring (item 34) and new O-Ring (item 37) onto the Rx Lower Sub (item 8). Apply
14 Apply Liquid-O-Ring® (P/N: LOR101) the interior lip of the Rx Can (item 70).
15 Feed the Sonde Main Harness (item 66) wires through the Rx Can (item 70), the Rx Lower Sub
(item 8) and the Centring Ring (item 53). Make sure the Rx Lower Sub is correctly orientated.
16 Carefully slide the Rx Can (item 70) over the Far Hanger (item 3) and the Far Crystal (item 77)
until it rests against the O-Ring (item 34) located on the Rx Mandrel (item 62).
17 Screw the Rx Lower Sub (item 8) into the Rx Mandrel (item 62). Tighten with two C-spanners.
RBT004
18 Locate the Centring Ring (item 53) onto the Rx Lower Sub (item 8).
5.3.1.6 Far to Bottom Hose

1 Pull back the Hose Adapter Collar (item 6, 9-4-03-40S3501) and inspect the O-Rings
(item 31 & 41, 9-4-03-40S3501) on upper end of the Far to Bottom Hose Assembly (item 13,
i. Remove the Set Screws (item 17, 9-4-03-40S3501).

ii. Unscrew the Hose Adapter Collar (item 6, 9-4-03-40S3501) from the Hose End B (item 5,
4-1-20-HST6594A).
iii. Replace the O-Ring (item 41, 9-4-03-40S3501) and the two O-Rings (item 31,
iv. Fit the Hose Adapter Collar (item 6, 9-4-03-40S3501) onto the Hose End B (item 5,
4-1-20-HST6594A).
v. Fit the Set Screws (item 17, 9-4-03-40S3501).
2 Install new the three new O-Rings (item 40, 9-4-03-40S3501) onto the Hose End B (item 5,
3 Feed the Sonde Main Harness (item 66, 9-4-03-40S3501) wiring through the Far to Bottom
Hose (item 13, 9-4-03-40S3501).
4 Push the Hose End B (item 5, 4-1-20-HST6594A) into the far Rx Lower Sub (item 8,
9-4-03-40S3501).
5 Screw the Hose Adapter Collar (item 6, 9-4-03-40S3501) onto far the Rx Lower Sub (item 8,
5.3.1.7 Bottom Inside B

C AUTION !

Far to Bottom Hose AD-4-1-29-HST6594A
Sonde Main Harness Wiring Diagram WD-9-4-03-40SHAR11
Sonde Bottom Harness Wiring Diagram WD-9-4-03-40SHAR21
1 Check the Canted Coil Spring (item 74, 9-4-03-40S3501) located on the Bottom Inside B
(item 47, 9-4-03-40S3501). Replace if damaged.
2 Fit a new Seal (item 22, 9-4-03-40S3501) and check the two Back-up Seals (item 21,
9-4-03-40S3501) located on the Hose End Bottom (item 1, 4-1-29-HST6594A). Apply
3 Install the new O-Ring (item 28, 9-4-03-40S3501) onto the Screw (item 14, 9-4-03-40S3501) and
apply Liquid-O-Ring® (P/N: LOR101). Fit the Screw (item 14, 9-4-03-40S3501) into the Hose End
Bottom (item 1, 4-1-29-HST6594A).
4 Position 2.4mm heatshrink over each wire from the Sonde Main Harness (item 66,
9-4-03-40S3501).
RBT004
5 Check the condition of the Sonde Bottom Harness (item 46, 9-4-03-40S3501). Replace if
damaged.
6 Check the O-Ring (P/N: 4-2-09-V9001500) located on the 3-pin connector (part of the Sonde
Bottom Harness (item 46, 9-4-03-40S3501). Apply Liquid-O-Ring® (P/N: LOR101). Replace if
damaged.
7 Refer to the wiring diagrams (WD-9-4-03-40SHAR11 & WD-9-4-03-40SHAR21) and solder (refer
to Section 2.9 for correct solder type) the two wires from the Sonde Main Harness (item 66,
9-4-03-40S3501) onto the 3-pin connector (part of the Sonde Bottom Harness (item 46,
9-4-03-40S3501)). Clean all solder joints.
8 Install the heatshrink over the joints with the use of a suitable heat gun.
9 Locate the 3-pin connector (part of the Sonde Bottom Harness (item 46, 9-4-03-40S3501)) into
the Hose End Bottom (item 1, 4-1-29-HST6594A).
10 Feed the pin and solder tag parts of the Sonde Bottom Harness (item 46, 9-4-03-40S3501)
through the Bottom Inside B (item 47, 9-4-03-40S3501).
11 Screw the Bottom Inside B (item 47, 9-4-03-40S3501) onto the Hose End Bottom (item 1,
4-1-29-HST6594A). Tighten with a spanner.
12 Bend the solder tag and pin parts of the Sonde Bottom Harness (item 46, 9-4-03-40S3501) to
enable it to fit inside of the Bottom Inside B (item 47, 9-4-03-40S3501).
13 Reassemble the nut and contact onto the pin as shown in Figure 5-3.
14 Feed the solder tag and pin parts of the Sonde Bottom Harness (item 46, 9-4-03-40S3501)
through the Recessed Washer (item 48, 9-4-03-40S3501) with the recess faced outwards and
fit into the Bottom Inside B (item 47, 9-4-03-40S3501).
15 Insert the pin part of the Sonde Bottom Harness (item 46, 9-4-03-40S3501) into the Contact
(item 49, 9-4-03-40S3501).
16 Insert the Contact (item 49, 9-4-03-40S3501) into the neck of the Bottom Inside B (item 47,
9-4-03-40S3501). Push down into position.
17 Install the second Recessed Washer (item 48, 9-4-03-40S3501) with the recess faced inwards
into the Bottom Inside B (item 47, 9-4-03-40S3501).
18 Fit the Retaining Ring (item 10, 9-4-03-40S3501) to secure the Contact and Recessed Washers
(items 49 & 48, 9-4-03-40S3501) into position.
5.3.1.8 Sonde Housing
1 Orientate the Sonde Housing (item 54) with the engraved “No. 1” stamp faced up and clamp
the Sonde Housing loosely with a vice near the centre.
2 Find the engraved “No 1” stamp on the Hyper Mandrel (item 72). Orientate the Sonde Section
with the mark and the transmitter fill port faced upwards.
3 Slide the Sonde Section into the Sonde Housing (item 54). Guide and support the sensors into
position with a flat blade screwdriver or similar tool. Align the “No 1” marks.
RBT004
4 Fit the eight Screws (item 50) that secure the Sonde Housing (item 54) to the Hyper Mandrel
(item 72).
5 Fit the eight Round Bumpers (item 16) and Screws (item 19) that secure the Sonde Housing
(item 54) to the Near Receiver Assembly.
6 Fit the eight Round Bumpers (item 16) and Screws (item 19) that secure the Sonde Housing
(item 54) to the Far Receiver Assembly.
5.3.1.9 Bottom Sub
Reference: General Assembly AD-4403501

Sonde Assembly AD-9-4-03-40S3501
Connector Hyper Bottom SX AD-9-4-03-HBTMSXC1
1 Fit two new Seals (item 88, 9-4-03-40S3501) on the Bottom Sub (item 71, 9-4-03-40S3501) and
apply Liquid-O-Ring® (P/N: LOR101).
2 Check the three Teflon® Rings (item 4, 9-4-03-40S3501) on the Bottom Sub (item 71,
9-4-03-40S3501). Replace the Teflon® Rings if damaged.
3 Check the Connect Hyper Bottom SX (item 3, 4403501). Where the Connect Hyper Bottom SX is
damaged, access can be gained by:
i. Remove the Retaining Ring (item 6, 9-4-03-HBTMSXC1) to allow the UW Small Washer, SX
Brass Socket, Spring, Pin Adaptor and Insulator Go Pin (items 2, 1, 5, 3 & 4,
9-4-03-HBTMSXC1) to be removed.
ii. Replace the damaged parts.
iii. Fit the Insulator GO Pin (item 4, 9-4-03-HBTMSXC1), bevelled edge facing inwards, into the
neck of the Bottom Sub (item 71, 9-4-03-40S3501).
iv. Fit the Pin Adaptor (item 3, 9-4-03-HBTMSXC1) into one end of the Spring (item 5,
9-4-03-HBTMSXC1).
v. Fit the SX Brass Socket (item 1, 9-4-03-HBTMSXC1) into the other end of the Spring (item 5,
9-4-03-HBTMSXC1).
vi. Install the Spring along with the SX Brass Socket and Pin Adaptor into the Insulator GO Pin
(item 4, 9-4-03-HBTMSXC1). Make sure the SX Brass Socket (item 1, 9-4-03-HBTMSXC1)
faces outwards.
vii. Install the Washer (item 2, 9-4-03-HBTMSXC1) in the neck of the Bottom Sub (item 71,
9-4-03-40S3501).
viii. Use a Screwdriver to push against the UW Small Washer to compress the Spring and
install the Retaining Ring (item 6, 9-4-03-HBTMSXC1). Carefully ease off the pressure and
remove the Screwdriver.
4 Insert a screwdriver into a slot in the housing and support the Far to Bottom Hose (item 13,
9-4-03-40S3501) as shown in Figure 5-1.
5 Push the Bottom Sub (item 71, 9-4-03-40S3501) over the Far to Bottom Hose (item 13,
9-4-03-40S3501) and inside the Sonde Housing (item 54, 9-4-03-40S3501) until the Bottom Sub
is positioned against the Far to Bottom Hose lower connector.
6 Install the seven Screws (item 16, 9-4-03-40S3501) that secure the Sonde Housing (item 54,
9-4-03-40S3501) to the Bottom Sub (item 71, 9-4-03-40S3501).
7 Fit the Lower Thread Protector (item 1, 9-4-03-40S3501) onto the Bottom Sub (item 71,
9-4-03-40S3501).
RBT004
5.3.1.10 Fill the Sonde Section with Oil
COMPRESSED AIR!
WARNING!
Refer to Section 2.4.2, Compressed Air.

IRRITANT!
The RBT requires to be filled with oil to protect the tool from the effects of temperature and pressure. It is
important to remove all the air within the tool to prevent inaccurate results and/or damage to the tool.
These instructions are for single port filling. However the RBT tool is suitable for dual port filling, contact
GE Oil & Gas Technical Services for more information.
To fill the tool with oil is very specific to the equipment available and the start condition of the tool (for
example part filled and empty). The procedure and guidance supplied is for use with generic oil fill
equipment and provides suggested methods to achieve optimal fill.
A vacuum pump that can provide a vacuum of 24” Hg (610mm Hg) is required to evacuate the air form
the tool. A pressure of at least 60psi is required to fill the tool with oil.
1 Remove the Screw (item 14) along with the O-Ring (item 28) located on the Hyper Mandrel
(item 72).
RBT004
2 Fill the tool with Dow Corning 200® 100CST Oil (P/N: 415574) and use recommendations listed
below:
• Prepare the RBT004 Sonde Section vacuum set up and the ancillary equipment as shown
in Figure 5-21.
• Make sure the RBT004 Sonde Section is properly supported on V Blocks (or similar) during
this process. DO NOT position the V Blocks on the Piston, Tx and Rx Cans (items 68, 69 &
70).
• Position the tool 30 to 45 degrees.
• Connect the Oil Fill Port Adaptor (P/N: 4-1-35-10010001) to the upper end of the tool.
• Vacuum completely and maintain a vacuum whilst oil is allowed to flow into the tool.
Oil Fill Equipment
Connect via the

Oil Fill Port Adaptor
(P/N 4-1-35-10010001)
C-Spanner or Screwdriver
(width 4mm) location
RBT004 Sonde Section
Angle to be between
30 and 45 degrees.
V Blocks
Figure 5-21 Vacuum/Oil FIll Set Up
3 Once the RBT Sonde Section has been filled with oil satisfactorily, the Piston Can (item 68) can
be set with the use of a C-Spanner or Screwdriver (width 4mm) in the second slot from the top
of the Housing, see
Figure 5-22 Piston Can Position
4 When the Oil Fill Adaptor (P/N: 4-1-35-10010001) is removed, the Piston Can (item 68) will
endeavour to return to its retracted position and force oil out of the RBT003 Sonde Section via
RBT004
the fill port. Therefore make sure the C-Spanner or Screwdriver remains fitted so that the Piston
Can stays in position while the Oil Fill Adaptor is removed and the Screw (item 14) is fitted into
the Hyper Mandrel (item 72) without loss of oil.
5 Remove the C-Spanner or Screwdriver from the Housing. If the Piston Can (item 68) moves
more than 4mm, it is likely that air is present in the oil and it is recommended that the RBT004
Sonde Section is refilled with oil.
5.3.2 ELECTRONICS SECTION

IRRITANT!

C AUTION !
5.3.2.1 Relative Bearing Device
Reference: RBT Electronic Assembly AD-9-4-03-44E3501

RBT004 Electronic Assembly WIring Diagram WD-9-4-03-44E3501
1 Locate the Relative Bearing Device (item 27) in the Rotation Sensor Mount (item 11) and secure
with the four Screws (item 6). Make sure the Relative Bearing Device is correctly orientated to
the Rotation Sensor Mount.
2 Fit the Rotation Sensor Mount (item 11) in between the Electronic Rails (item 15) and secure with
eight Screws (item 17). Make sure the Relative Bearing Device (item 27) is correctly orientated,
see Figure 5-23
Figure 5-23 Relative Bearing Device fitted in the Electronic Assembly
3 Refer to the wiring diagram (WD-9-4-03-44E3501) and solder (use SN100C) the four wires into
the Digital Board PCB413894 (item 41).
5.3.2.2 Pressure Relieving Feed Thru

1 Check the O-Ring (item 4, 413380). Replace if damaged. Apply Liquid-O-Ring® (P/N: LOR101).
2 Fit the Valve Shaft (item 1, 413380) into the Valve Body (item 2, 413380).
RBT004
3 Check the two O-Rings (item 5, 413380). Replace if damaged. Apply Liquid-O-Ring® (P/N:
LOR101).
4 Place the Valve Washer (item 3, 413380) into position and push into the Top Sub (item 8,
4403501).
5 Push in the rest of the Pressure Relieving Feed Thru (item 5, 413380).
6 Fit the Washer (item 7, 4403501) and the Bush (item 14, 4403501) onto the Valve Pin (item 13,
4403501).
7 Thread the Valve Pin (item 13, 4403501) through the bottom of the Top Sub (item 8, 4403501)
into the Pressure Relieving Feed Thru (item 5, 413380).
8 Fit the Protective Male Plug (item 12, 4403501) onto the Top Sub (item 8, 4403501).
5.3.2.3 Top Sub
1 Fit a new T-Seal (item 11) and check the two Back-up Rings (item 10). Replace Back-up Rings if
damaged. Apply Liquid-O-Ring® (P/N: LOR101).
2 Place the Electronic Housing (item 9) in a vice with soft jaws.
3 Screw the Top Sub (item 8) into the top of the Electronic Housing. Use a spanner on the Top Sub
to tighten.
4 Check the two O-Rings (item 6) on the Thread Protector. Replace O-Rings if damaged. Apply
Liquid-O-Ring® (P/N: LOR101). Fit the Thread Protector onto the Top Sub (item 8).
5.3.3 RBT SECTIONS
Reference: RBT General Assembly AD-4403501

RBT004 Functional Block Diagram BD-4403501
1 Support the Sonde Section in suitable stands (for example, V-blocks).
2 Orientate the internal electronics assembly to the Sonde Section (item 1) so that the marks
made during disassembly are matched.
3 Support the Electronics Section (item 2),and install the four Screws (item 16) that connect the
Electronics Section to the Sonde Section (item 1).
4 With reference to the wiring diagram (BD-4403501), plug-in the wires that emerge from the
Sonde Section to the internal electronics assembly as follows:
• 2-pin connector to the Power Supply Board (PCB 9-4-01-440010A2) at J1.

• 10-pin connector to the Main Analogue Board (PCB 9-4-01-440030A2) at J1.
• 4-pin connector to the Transmitter Power Board (PCB 9-4-01-540050A1) at J3.
5 Place the Electronics Housing (item 9) along with the Top Sub (item 8) over the Electronics
Section (item 2) and thread onto the Sonde Section (item 1).
6 Use a strap wrench on the Electronic Housing (item 9) to tighten onto the Sonde Section
(item 1).
RBT004
Radial Bond Tool Chapter 6. Electrical Description
6 ELECTRICAL DESCRIPTION
Reference: RBT004 Function Block Diagram BD-4403501

RBT Electronic Assembly Wiring Diagram WD-9-4-03-44E3501
Note: The signal descriptions used to describe the RBT004 receiver operation in this section are detailed in
Table 1-1 Receiver Names and Signals.
6.1 Power Supply Board

Reference: Circuit Diagram CD-9-4-01-440010A2
The RBT004 power supply is a switch mode type that provides the tool with +3.3VDC and -3.3VDC from
18VDC line voltage (or battery). The Ultrawire™ Controller (PCB 413894) plugs on the back of the power
supply. Control and data signals from and to the Ultrawire™ Controller are routed via the power supply to
the rest of the tool.
For simplicity, the +3.3VDC supply is explained and the components that correspond with the -3.3VDC are
shown in brackets.
U1 (U3) is a DC-DC converter controller IC. The pulse-width modulated output from U1 (U3) drives a
MOSFET power switch, Q10 (Q30). The MOSFET with associated components, L10 (L30) and D10 (D30)
perform the voltage step-down operation. C15 (C35) is a filter capacitor to smooth the output voltage.
Voltage reference U4 (U5) provides external reference to the controller IC.
Fine adjustment to the +3.3VDC can be achieved with the replacement of R3. Similarly, -3.3VDC supply
can be adjusted with R5.
Zener diode D1 protects against reverse or over voltage. U6 and U7 buffer the Ultrawire™ control signals.
P13 routes the Ultrawire™ bus to the bottom of the tool for connection to other Ultrawire™ tools.
6.2 Main Digital Board

The Main Digital board performs:
• Digitise the Sonic waveforms.

• Stores the digitised waveforms in memory to be read later by the Ultrawire™ controller.
• Responds to the Ultrawire™ controller commands and transfers the digitised sonic data
to it.
• Sends the firing pulse to the Transmitter circuit.
When a “XMIT” pulse is received from the Ultrawire™ controller, U30 controls a set of eight ADCs to
convert the Sonic signals to digital format. A handshake signal, “MEM_BUSY”, is asserted during the
conversion process. U33, a static RAM memory, stores the digital data output from the ADCs. The
Ultrawire™ controller sends a read pulse “MEM_START” followed by a series of clock pulses “MEM_CLK” to
read the data from memory for later reconstruction at surface.
Q3, D7 and associated components form a +2.5VDC power supply to provide U30 with power. U26 resets
the circuit when power is first applied. X1 and U32 form a 20MHz clock circuit for timer purposes. U35
buffer the serial data to the Ultrawire™ controller.
RBT004
6.3 Main Analogue Board

The Main Analogue board receives and conditions the sonic signal from the radial and far receivers. It
then routes it to the Main Digital board for digitization.
The Main Analogue board has ten analogue channels: eight identical channels for radial signals plus a
channel for the far signal and a channel for the near signal. It is possible to adjust the gain of each
channel independently with a single, selectable resistor. Gain adjustment is usually done as part of the
hardware setup, refer to Section 7.2.1. The locations of gain resistors which required setup are shown in
Figure 7-3.
Radial and Far sonic signals (see Table 1-1) are fed to the board via J1. For simplicity, radial channel #1 is
described and the same operation principal applies to the rest.
U1 is an adjustable-gain instrumentation amplifier. The gain is set with selectable resistor R80. U3 is
configured as a level-shift drive stage, which drives the Analogue to Digital converter on the Main Digital
board (PCB 9-4-01-440020A1).
U22A is a sum amplifier that sums all the Radial signals to produce the Near signal.
6.4 Transmitter Control & Power Boards

Reference: Circuit Diagram CD-9-4-01-440040A1
Circuit Diagram CD-9-4-01-440050A1
Note: DO NOT fire the transmitter circuitry when the Electronics Section is separated from the Transmitter in
the Sonde Section.
The RBT004 Transmitter consists of two boards stacked together, a Control board and a Power board.
Both boards are explained here as a unit.
Q1 with associated components, D2, D3 and L2 charge a capacitor bank C30, C31 and C32 to ~ 130VDC.
U15A compares the capacitor bank voltage with a constant reference and feeds the result to a
microprocessor, U16, on the control board. U16 issues charge pulses as needed to maintain the capacitor
charge. A firing pulse from the Main Digital board switches Q2 on and consequently fires the transmitter
crystal. Q3 with U3 generate a +5V reference voltage for U15. U19 is a gate drive IC to drive Q1 and Q2. X1
and U18 generate an 8MHz clock for the microprocessor. The crystal firing voltage can be adjusted with
the selectable resistor R112.
6.5 Digital Board

Reference: Digital Board (PCB413894) CD-82333
The Digital Board contains three main functional blocks. These are the Switched Mode Power Supplies
(SMPS), the Ultrawire™ bus interface and the system control electronics. The SMPS takes DC power from
the Ultrawire™ tool bus and generates 3.3V rail that powers all the analogue and digital circuitry on the
Ultrawire™ PCB. A nominally, unfiltered, 1.6V rail is also generated, for use in some tool (refer to Wiring
Diagram). The SMPS is isolated from the Ultrawire™ toolbus by an active choke which consists of Q5 and
associated circuitry. The filter formed by this active choke, together with capacitor C6, prevents
corruption of the Ultrawire™ toolbus by current fluctuations within the SMPS and makes sure the tool
takes a steady DC current. The tool is protected against over voltage and reverse connection by the fuse
(F1) and the Zener diode (D1).
The SMPS is controlled by the SMPS controller (U1). The MOSFET (Q4) and the transformer (L1) form the
core of the power supply. U8 provides a 2.048V reference for the supply and the inductor (L2) and the
capacitor (C7) form an output filter on the 3.3V output.
RBT004
The SMPS operates on a variable frequency which increases with increased demand on the output rails.
This design of power supply is inherently protected against a short circuit on either output rail, to make it
extremely robust.
System control is performed by the microprocessor (U7), which (in addition to communication with the
Ultrawire™ bus via PLD U5), controls the acquisition of data from the various sensors.
Control lines D3, D4, TX, RX and CLK communicate with the Analogue Board over SPI protocol.
U3 is a voltage monitor and system reset generator that only allows the tool to operate when the 3.3V
power rail is stable.
X1 is a crystal oscillator generates the system clock for the sensor section. Under normal operation this is
an 8MHz clock signal, but can be switched down to 64kHz by the microprocessor (via PLD U5
CPU_CLK_SPD line) to save power while the tool is idle. Op-amp U6 and the associated components
condition the signal from the temperature probe, but this is currently unused. The output of this op-amp
is connected to the microprocessor (U7) where it is converted into a digital quantity by the processor's
internal analogue to digital converter.
RBT004
Radial Bond Tool Chapter 7. Extended Checks
7 EXTENDED CHECKS
7.1 Preventative Maintenance

IRRITANT!
DOW CORNING® 3140 RTV COATING

IRRITANT!
Refer to Section 2.8.16 Dow Corning® 3140 RTV Coating.
DOW CORNING® 3145 RTV ADHESIVE/SEALANT

IRRITANT!
Refer to Section 2.8.17 Dow Corning® 3145 RTV Adhesive/Sealant.
S EAL I NTEGRITY !
C AUTION !
Refer to Section 2.7, Tool Integrity.

C AUTION !
7.1.1 MECHANICAL
1 Remove dirt and old grease from pressure housing threads and the seals.
2 Seals that have become hardened or been damaged MUST be replaced. Apply fresh grease to
the threads and seals as required. Refer to Section 7.1.3, Seal Replacement
Recommendations.
3 Carry out a general inspection, check the points listed below as a minimum:
• Replace or repair damaged wires.

• Wires that are loose or likely to be damaged during reassembly must be secured.
• Damaged components must be replaced.
• Heat or chemical damage (discoloured components) must be replaced.
• Incorrect thread grease or excessive quantity must be removed, refer to Section 2.7.
• Connectors must be clean and damaged/loose pins must be replaced.
• Screws/nuts/components/connectors must be secure.
Note: When RTV3140 (P/N: T006-03140) or RTV3145 (P/N: T006-03145) is used to secure loose components, it
must be fully cured before the Pressure Housing is replaced.
RBT004
7.1.2 ELECTRICAL
ELECTRICAL HAZARD!
WARNING!
1 Check the continuity of the line resistance with a multimeter is <0.5.
2 The RBT004 must be connected to a suitable Telemetry controller (for example UMT or XTU)
and to a data acquisition or Logging System (for example DRS or ULP & PC) via a Logging Cable
or Dummy Logging Cable (DLC). Make sure a bottom end tool or suitable Bullnose (BUL) with
Ultrawire™ termination is fitted to the bottom of the toolstring and that the Tool Safety Clamp
(TSC001) is fitted to the tools and connected to a suitable ground point.
3 Power the tool and measure the tool current at 18VDC. The measurement must be between
35mA and 60mA.
7.1.3 SEAL REPLACEMENT RECOMMENDATIONS

Pressure Relieving Feed Thru Assembly AD-413380
RBT Electronics Assembly AD-9-4-03-44E3501
RBT Sonde Assembly AD-9-4-03-40S3501
Refer also: Section 4.4, Post-Logging: Toolstring Disassembly.
Note: GE Oil & Gas recommend that all the Primary Pressure Barrier Seals are replaced after every run or six
months when the tool is not in use:
• Primary Pressure Barrier Seals are those seals that are either in contact with well fluid/
gas or that are required to withstand well pressures. Generally, these consist of a pair of
seals mounted one behind the other. Sometimes, these seals will be fitted with associated
Anti-Extrusion Rings (Back-up Rings).
• Secondary Pressure Barrier Seals are internal to the tool and do not (under normal
operation) see either well fluid or well pressure. Generally, these consist of a single seal.
Secondary Pressure Barrier Seals must be replaced under these situations:
• 25 runs or sooner when damaged.

• One year when not in use.
• When exposed to H2S or CO2.
• When the tool is run in a well with temperatures >150°C (302°F).
Anti-Extrusion Rings (Back-up Rings) must be cleaned and checked every time the seals are replaced. It is
recommended that they are replaced every 25 runs or sooner when damaged. Refer to Appendix C for
instructions to fit the Anti-Extrusion Rings.
Table 7-1 Primary Pressure Barrier Seals

Qty Type Item No Drawing Number
1 T-Seal 11 AD-4403501
1 T-Seal 22 AD-9-4-03-40S3501
1 T-Seal 24 AD-9-4-03-40S3501
2 O-Ring 88 AD-9-4-03-40S3501
RBT004
Table 7-2 Secondary Pressure Barrier Seals and Anti-Extrusion Rings (Back-up Rings)
Qty Type Item No Drawing Number
2 O-Ring 6 AD-4403501
2 Back-up Ring 10 AD-4403501
1 O-Ring 4 AD-413380
2 O-Ring 5 AD-413380
1 O-Ring 35 AD-9-4-03-44E3501
2 Back-up Ring 21 AD-9-4-03-40S3501
2 Back-up Ring 23 AD-9-4-03-40S3501
2 Back-up Ring 25 AD-9-4-03-40S3501
2 Back-up Ring 26 AD-9-4-03-40S3501
1 O-Ring 27 AD-9-4-03-40S3501
2 O-Ring 28 AD-9-4-03-40S3501
4 O-Ring 29 AD-9-4-03-40S3501
10 O-Ring 31 AD-9-4-03-40S3501
2 O-Ring 33 AD-9-4-03-40S3501
4 O-Ring 34 AD-9-4-03-40S3501
2 O-Ring 35 AD-9-4-03-40S3501
5 O-Ring 37 AD-9-4-03-40S3501
1 O-Ring 38 AD-9-4-03-40S3501
6 O-Ring 39 AD-9-4-03-40S3501
9 O-Ring 40 AD-9-4-03-40S3501
5 O-Ring 41 AD-9-4-03-40S3501
2 O-Ring 42 AD-9-4-03-40S3501
4 O-Ring 61 AD-9-4-03-40S3501
2 O-Ring 73 AD-9-4-03-40S3501
2 O-Ring P/N: 99016 Fitted on 19-pin Connector 
(part of item 66, AD-9-4-03-40S3501)
1 O-Ring P/N: 4-2-09-V9001500 Fitted on 3-pin connector 
(part of item 46, AD-9-4-03-40S3501)
7.1.4 LIFE EXPECTANCY OF THE ELECTRONICS
At 150°C (302°F), significant electronic failures are expected after 4000hrs typical use, hence PCB
replacement must be considered at this point. Every additional 10°C (18°F) halves the time. The life
expectancy of the electronics is also reduced by vibration and corrosive gas inside the chassis. Visual
inspection and logs of previous history is recommended, but is unlikely to predict premature failure. Tools
that are suspected of reliability problems due to age or unusual log response can be heated to 120°C
(248°F), which would not normally age the electronics, and afterwards subjected to moderate vibration. A
moderately hard blow from a wooden hammer is recommended.
Note: DO NOT USE METAL HAMMERS!
7.1.5 HEAT TESTS ABOVE 120°C (248°F)
Generally this is not recommended since it shortens tool life expectancy. A heat test can be required for
contractual reasons, because the tool has been out of use for a long period or is for a job with an
unusually high well temperature. The test must be carried out slightly above expected well temperature
only and the tool must not be kept at temperature for more than one hour. Do not exceed the maximum
rated temperature for the tool.
RBT004
7.1.6 SOFTWARE CALIBRATION
ELECTRICAL HAZARD!
WARNING!

C AUTION !
It is recommended that software calibration is carried out every 5 runs or more frequently where
possible.
7.1.6.1 Equipment Requirements
• RCT001 - RBT Calibration Tool (refer to MN-RCT001).

• BUL013 - Bullnose with Ultrawire™ Termination (refer to MN-BUL).
• XTU002 - Ultralink™/Ultrawire™ Crossover Tool (refer to MN-XTU002).
• DLC007 - Dummy Logging Cable (refer to MN-DLC007).
• ULP002 - Ultralink™ Logging Panel (refer to MN-ULP002).
• PC with Warrior Software installed (refer to MN-WARRIOR).
• RBT004 Calibration Kit (P/N: 4400006).
• Various connection cables.
7.1.6.2 Connection & Calibration Details

RBT Sonde Assembly AD-9-4-03-40S3501
Hyper Software Cal Adapter AD-9-5-03-000200A1
1 Check the RBT Calibration Tank (RCT001) is correctly assembled, fully operational and
maintained. Refer to the RCT001 manual (MN-RCT001).
2 Check the items in the RBT004 Calibration Kit (P/N: 4400006) have been maintained. Refer to
Appendix D, RBT004 Calibration Kit.
3 Remove the Lower Thread Protector (item 1, 9-4-03-40S3501) and fit a Bullnose with
Ultrawire™ Termination (BUL013) onto the bottom of the RBT004 to be tested.
4 Fit the four Sonic Clam Shells (P/N: 9-5-03-000215A1) onto the RBT004. The Clam Shells must be
located at equal distances and approximately in the positions:
• The bottom of the tool.

• Between the 3ft and the 5ft Receivers.
• Between the Transmitter and the 3ft Receiver.
• The top of the tool.
Note: DO NOT place the Clam Shells over the Transmitter or Receiver Cans.
5 Make sure the Connect Hyper Bottom SX (item 13, 9-5-03-000200A1) is fitted in the Hyper
Software Cal Adapter (P/N: 9-5-03-000200A1).
6 Remove the upper Male End Plug (item 12, 4403501) and attach the Hyper Software Cal
Adapter (P/N: 9-5-03-000200A1) on to the Top Sub (item 8, 4403501) of the RBT004.
RBT004
7 Carefully locate the RBT004 into the RBT Calibration Tank (RCT001). Refer to RCT001 manual
(MN-RCT001) for instructions.
8 Make sure the Hyper Software Cal Adaptor is secure and sealed at the top of the RCT001, refer
to MN-RCT001.
9 Connect the rest of the equipment as shown in Figure 7-1. Refer to the relevant manuals for
individual equipment information. Make sure the Tool Safety Clamp (P/N: KITB-UW-Earth Clip)
is fitted to the XTU002 before power is applied to the setup.
DLC to Adaptor Cable Safety Clamp

(P/N: KITB-UW-Earth Clip supplied with DLC007)
(P/N: 87426 supplied with DLC007)
PC with Warrior
Software installed
DLC007
XTU002
Connect to
Lemo to Sondex Adaptor Mains Earth
USB
Cable
ULP002
RCT001 with RBT fitted inside
Figure 7-1 RBT Software Calibration Setup
10 Follow the RBT calibration procedure in the Warrior software. Refer to the Warrior manual
(MN-WARRIOR) for further information.
7.1.6.3 Disconnection of the Calibration Equipment

RBT Sonde Assembly AD-9-4-03-40S3501
Hyper Software Cal Adapter AD-9-5-03-000200A1
1 Turn the power off to the equipment and unplug the cables. Refer to relevant manuals for
individual equipment instructions.
2 Drain the RBT Calibration Tank (RCT001) as detailed in the RCT001 manual (MN-RCT001).
3 Carefully remove the RBT004 from the RCT001 and dry the RBT004 thoroughly. Refer to the
RCT001 manual (MN-RCT001).
4 Unscrew the Hyper Software Cal Adaptor (P/N: 9-5-03-000200A1) from the Top Sub (item 8,
4403501) of the RBT004.
RBT004
5 Replace the upper Male End Plug (item 12, 4403501) onto the Top Sub (item 8, 4403501) of the
RBT004.
6 Remove the four Sonic Clam Shells (P/N: 9-5-03-000215A1) from the RBT004.
7 Unscrew the Bullnose from the bottom of the RBT004 and fit the Lower Thread Protector
(item 1, 9-4-03-40S3501).
7.2 Extraordinary Maintenance
7.2.1 HARDWARE SETUP
ELECTRICAL HAZARD!
WARNING!

C AUTION !
The RBT004 requires a hardware setup when any of the parts listed are replaced or modified:
• Receiver Crystals.
• Transmitter Crystals.
• Analogue Board in the Electronics Section.
This section explains how to adjust the amplitude of the amplifiers on the Analogue Board so that the
signal strength is 1.0V ±0.02V.
To setup the hardware the RBT004 must be connected to enable adjustment of the resistors on the
Analogue Board.
The setup of the Radial Receiver (3ft) is a calculated sum and the integrity of its value depends upon
proper calibration of the Radial R1 through to the Radial R8. Therefore, the setup sequence detailed must
be followed.
7.2.1.1 Equipment Requirements
Refer to Section 7.1.6.1, Equipment Requirements.
7.2.1.2 Connection and Hardware Setup Details

RBT Sonde Assembly AD-9-4-03-40S3501
1 Check the RBT Calibration Tank (RCT001) is correctly assembled, fully operational and
maintained. Refer to the RCT001 manual (MN-RCT001).
2 Check the items in the RBT004 Calibration Kit (P/N: 4400006) have been maintained. Refer to
Appendix D, RBT004 Calibration Kit.
3 Separate the RBT Electronics section from the Sonde section, refer to Section 5.2.1, Separation
of Electronic & Sonde Sections.
RBT004
4 Remove the Lower Thread Protector (item 1, 9-4-03-40S3501) and fit a Bullnose with
Ultrawire™ Termination (BUL013) onto the bottom of the Sonde section to be tested.
5 Slide three Sonic Clam Shells (P/N: 9-5-03-000215A1) onto the Sonde section. The Clam Shells
must be located equidistantly and roughly in the positions:
• The bottom of the Sonde section.

• Between the 3ft and the 5ft Receivers.
• The top of the Sonde section.
Note: DO NOT place the Clam Shells over the Transmitter or Receiver Cans.
6 Attach connectors J1 (12-pin) and J2 (4-pin) on the Calibration Harness (P/N: 414194) to the
appropriate flying leads from the Sonde section. Make sure the shorter cable supplied in the
RBT004 Calibration Kit (P/N: 4400006) is used. The use of the wrong cable will affect the results.
7 Fit the rest of the Sonic Clam Shells (P/N: 9-5-03-000215A1) onto the Cal Adapter (P/N: 9-5-03-
000100A1).
8 Slide the Calibration Harness through the Cal Adapter (P/N: 9-5-03-000100A1) and carefully
screw the Cal Adapter to the Sonde section.
9 Carefully locate the Sonde section into the RBT Calibration Tank (RCT001). Refer to RCT001
manual (MN-RCT001) for instructions.
10 Make sure the Cal Adapter is secure and sealed at the top of the RCT001, refer to MN-RCT001.
11 Remove the Top Sub (item 8, 4403501) from the Electronics Housing (item 9, 4403501) and
carefully slide the internal Electronics Chassis from the Electronics Housing (to gain access to
the Main Analogue Board (PCB 9-4-01-440020A2) - particularly the Selectable Resistors shown
in Figure 7-3.
12 With reference to the RBT004 Functional Block Diagram (BD-4403501), attach the Calibration
Harness (P/N: 414194) connectors:
i. P1 to the 12-pin connector on the Main Analogue Board (PCB 9-4-01-440030A2) at J1.
ii. P2 to the 4-pin connector on the Transmitter Power Board (PCB 9-4-01-440050A1) at J3.
13 Connect the rest of the equipment as shown in Figure 7-2. Refer to the relevant manuals for
individual equipment information. Make sure the Tool Safety Clamp (P/N: KITB-UW-Earth Clip)
is fitted to the XTU002 before power is applied to the setup.
RBT004
DLC to Adaptor Cable Safety Clamp

(P/N: KITB-UW-Earth Clip supplied with DLC007)
PC with Warrior
Software installed
DLC007
XTU002
Connect to
Lemo to Sondex Adaptor Mains Earth
USB
Cable
RBT004 Calibration Cable
(P/N: 414194 supplied in
Calibration Kit P/N: 4400006)
ULP002
RBT004 Electronics Section

With access to the Analogue Board
RCT001
Figure 7-2 RBT Hardware Setup
7.2.1.3 Selectable Resistor Details

C AUTION !
The resistor values listed below are suggested values and can vary.
Table 7-3 Typical Resistor Values

Sensor Resistor Value Install Location on the Main Analogue Board
Radials R1 - R8 ~3.3k R80 through R87
Far Receiver ~470 R88
Near Receiver ~75k R59
Make sure the Analogue Board is accessible for resistor adjustments. The selectable resistor locations are
shown in Figure 7-3.
RBT004
Radial Radial Receiver Radial Radial

R1 R3 Far R5 R7
Radial Radial Receiver Radial Radial

R2 R4 Near R6 R8
Figure 7-3 Selectable Resistor Locations on the Analogue Board
7.2.1.4 Procedure for Resistor Value Selection

C AUTION !
1 Within the Warrior software, open the screen shown in Figure 7-4. Refer to the Warrior manual
(MN-WARRIOR) for further details.
Figure 7-4 Warrior Screen Required
RBT004
2 Select the resistor values so that the signal response is 1.0V (±0.02V) when the amplitude gate
is set to the maximum peak of E1. Make sure SN100C is used. The resistors MUST be adjusted in
this order:
i. Radial R1.
ii. Radial R2.
iii. Radial R3.
iv. Radial R4.
v. Radial R5.
vi. Radial R6.
vii. Radial R7.
viii. Radial R8.
ix. Receiver Far.
x. Receiver Near.
3 Clean any flux residue around solder joints before the Electronics section is reassembled.
7.2.1.5 Disconnection of the Hardware Setup Equipment

Sonde Assembly AD-9-4-03-40S3501
1 Turn the power off to the equipment and unplug the cables. Refer to relevant manuals for
individual equipment instructions.
2 Carefully slide the Electronic Housing (item 9, 4403501) over the Electronics Chassis and fit the
Top Sub (item 8, 4403501) on to the Electronic Housing.
3 Drain the RBT Calibration Tank (RCT001). Refer to MN-RCT001.
4 Carefully remove the Sonde section and Cal Adaptor (P/N: 9-5-03-000100A1) from the RCT001
and dry the Sonde section thoroughly. Refer to MN-RCT001.
5 Remove the four Sonic Clam Shells (P/N: 9-5-03-000215A1) from the Sonde section and Cal
Adaptor (P/N: 9-5-03-000301A1).
6 Unscrew the Bullnose from the bottom of the Sonde Section and fit the Lower Thread Protector
(item 1, 9-4-03-40S3501).
7 Reassemble the Electronics Section onto the Sonde Section. Refer to Section 5.3.3, RBT
Sections.
8 Perform a Software Calibration. Refer to Section 7.1.6.
RBT004
7.3 Troubleshooting
C AUTION !
Refer to Section 5, Mechanical Description, Section 6, Electrical Description and Appendix B, Drawings
& Parts Lists.
An oscilloscope, multimeter and other basic test equipment will be required.
Table 7-1 Troubleshooting checklist
Symptom Check Assembly

Initial inspection Check for:
• Damaged wires.
• Damaged components.
• Electrical shorts to chassis.
• Heat or chemical damage (discoloured
components).
• Incorrect thread grease or excessive
quantity.
• Loose screws, nuts etc.
Tool does not Check the fuse on Digital Board. PCB413894
respond
Make sure that the Digital Board is properly 
programmed.
Check +3.3VDC power, J2 of Power Supply Board. PCB 9-4-01-440010A2

Transmitter not Check the function of U6 and U7 on the Power Supply PCB 9-4-01-440010A2
firing Board.
Check the oscillator pin 4 of U32 on Main Digital PCB 9-4-01-440020A2

Board.
Check the signals on J1 pins 3 and 4 of Transmitter PCB 9-4-01-440040A1

Controller Board.
Check the oscillator pin 4 of U18 on Transmitter 

Controller Board.
Check the high voltage (130V) present on R112 of PCB 9-4-01-440050A1

Transmitter Power Board.
Received signal Make sure the calibration tank is full and pressured to 
strength is low 500PSI.
Make sure the tool is properly centralized in the 

calibration tank.
Make sure R10, R20, R30, R40, R50, R60, R70, R80 are PCB 9-4-01-440030A2
properly inserted on the Main Analogue Board.
Check the high voltage (130V) present on R112 of PCB 9-4-01-440050A1

Transmitter Power Board.
Make sure the tool is properly filled with Oil.
RBT004
Table 7-1 Troubleshooting checklist (continued)
Symptom Check Assembly

Signal on one Make sure R10, R20, R30, R40, R50, R60 are properly PCB 9-4-01-440030A2
radial channel is inserted on the Main Analogue Board.
significantly lower
than the other Remove J1 connector from the Main Analogue Board
channels. and check the capacitance between RC (pin 1) and
each radial receiver R1-6. Values must be
approximately 5.5nF. Where very different, radial
receiver is cracked or damaged, tool must be torn
down for inspection.
Tool exhibits Check that electrical shield in harness in sonde PCB 9-4-01-440030A2
significant noise section is connected to tool ground on the Main
on receiver Analogue Board.
channels
Make sure there is zero metal to metal contact
between hoses and receiver sections in the sonde.
Use electrical meter to measure resistance between
sections, must be >1M.
RBT004
Radial Bond Tool Appendix A. Equipment & Spares
APPENDIX A EQUIPMENT & SPARES
A.1 Main Equipment
Part No Description Qty Remarks

RBT004 Radial Bond Tool 1 31/8”, Ultrawire™
A.2 Ancillary Equipment

RCT001 RBT Calibration Tank 1 Required for the calibration of
the RBT.
A.3 Maintenance Equipment
A.3.1 CONSUMABLES

LOR101 Liquid-O-Ring® type 101 Lubricant 1 5oz pot
LOR101L Liquid-O-Ring® type 101 Lubricant 1 16oz pot
T006-03140 Dow Corning® 3140 RTV 1 90ml tube
T006-03145 Dow Corning® 3145 RTV 1 90ml tube
T004-00092 Kapton Tape (25mm Width) 1 Roll (length 33m)
415574 Dow Corning 200, 100CST Silicone Oil 1 1ltr bottle
412939 SN100C Flux Cored Solder Wire 1 0.5kg reel. Refer also to Section
2.9, Sonde Section Solder Types.
A006-MM005 HMP Flux Cored Solder Wire 1 0.5kg reel. Refer also to Section
2.9, Sonde Section Solder Types.
A.3.2 SERVICE TOOLS

KITB-UW-Earth Clip Tool Safety Clamp 1 Refer to the Tool Safety Clamp
manual (MN-TSC001)
4400006 31/8” Hyper Calibration Kit 1 Refer to Appendix D for
maintenance requirements
KITT02-RBT RBT Tooling 31/8” Kit 1 Supplied with RBT004.
4-1-35-10010001 Oil Fill Port Adapter 1 Size 7/16”
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 A-1
RBT004
A.4 Recommended Spares

KITB-RBT004 Basic Spares Kit 1 For After Each Run
KITR-RBT004 Recommended Spares Kit 1 For Every 25 Runs
KITO-RBT004 O-Ring Spares Kit 1
A.5 Items Not to be Repaired/Serviced in the Field

11517 Relative Bearing Device 1
9-4-03-10041641 Receiver Crystal 1
9-4-03-10041631 Radial Crystal 1
9-4-03-10041591 Transmitter Crystal 1
A.6 Kit Details
PARTS LISTING
Part Revision
4400006 B
Description
KIT - 3 1/8 HYPER CALIBRATION

PARTS LIST
Item Part No Description Qty Units
0001 9-4-03-40SHAR31 3 1/8 TEST HARNESS 1 EA
0002 9-5-03-000215A1 SASM SONIC CLAMSHELL ASSY - 3 1/8 4 EA
0003 9-5-03-000100A1 CAL ADAPTER 1 EA
0004 414194 RBT004 3 1/8" Calibration Cable 1 EA
0005 9-5-03-000200A1 ADAPTER HYPER SOFTWARE CAL 1 EA
RBT004
PARTS LISTING
Part Revision
KITT02-RBT A
Description
Kit RBT tooling 3 1/8

PARTS LIST
0001 416162 Tool, Piston Setting Assy 3 1/8 1 EA
0002 416163 Tool, harness insertion 1 EA
PARTS LISTING
Part Revision
KITB-RBT004 04
Description
KIT - SPARES, BASIC, RBT004

PARTS LIST
0002 4-2-03-044014ZS SCREW PAN PHIL 4-40 X 1/4 2 EA
0003 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 5/16 6 EA
0004 4-2-03-25631600 SCREW PAN PHIL SS 2-56 X 3/16 4 EA
0005 94075 Cage,Multilam,4mm,AUd (LAIIIS/4/0.15AU) 4 EA
0006 2-3-12-12240311 3 1/8 HS BOND TEFLON RING 3 EA
0007 2-3-12-00040291 3 1/8 HS BOND BUSHING, RX CENTERING 6 EA
0008 3-1-01-WS275S16 Ring Retaining Ext 2.750" SS 2 MD 1 EA
0009 4-2-03-01032FBT SCREW SLOTTED SEALING 1/4 10-32 2 EA
0010 2-8-01-00247741 FILL PORT SCREW 1 EA
0011 2-3-00-10046131 ISOLATOR MOUNTING BOLT 3 EA
0012 4-2-03-SHS25187 SCREW HEX SOCK SHLDR SS 1/4 X 3/16" 6 EA
0013 4-2-03-37524625 SCREW HEX SOCK CAP SS 3/8-24 X 5/8 3 EA
0014 93900 SPRING CANTED COIL 12.5MM ID 1 EA
0015 9-4-03-HBTMSXC1 SASM CONNECT HYPER BOTTOM SX 1 EA
0016 413945 ADAPTER RBT004 FILL PORT TO HOSETAIL 1 EA
0017 413953 ADAPTER 10-32 FILL PORT TO HOSETAIL 2 EA
0018 4-2-09-GT332BAC Backup Seal GT 332^ 4 EA
0019 4-2-09-GT210SEA SEAL GT 210 V90^ 1 EA
0020 4-2-09-GT332SEA Seal GT 332 Viton 90 M2^ 2 EA
0021 99982 SEAL L TYPE 1.062" BORE^ 2 EA
RBT004
PARTS LISTING
Part (Sheet 1 of 2) Revision
KITR-RBT004 03
Description
KIT - SPARES, 25 RUN, RBT004

PARTS LIST
0003 2-3-12-12240111 3 1/8 HS BOND CAN TX 1 EA
0004 2-3-12-12240131 3 1/8 HS BOND CAN RX 2 EA
0005 4-1-29-HST6594A HOSE FAR RX - BOTTOM 1 EA
0006 4-1-29-HST1130A HOSE PISTON - NEAR 1 EA
0007 4-1-29-HST1353A HOSE NEAR - FAR 1 EA
0008 2-3-12-12240311 3 1/8 HS BOND TEFLON RING 4 EA
0009 2-3-12-00040291 3 1/8 HS BOND BUSHING, RX CENTERING 10 EA
0010 3-1-01-WH56S021 Ring Retaining Int 0.560" SS 2T MD 1 EA
0011 4-2-03-06320250 SCREW HEX SOCK CAP SS 6-32 X1/4" 3 EA
0012 4-2-03-142814SS SCREW HEX SOCK CAP SS 1/4-28 X 1/4 3 EA
0013 4-2-03-37524625 SCREW HEX SOCK CAP SS 3/8-24 X 5/8 4 EA
0014 2-3-00-10046131 ISOLATOR MOUNTING BOLT 5 EA
0015 4-2-03-SHS31618 SCREW SLOT SHLDR SS 3/16 X 1/8" 1 EA
0016 4-2-03-1032025S SCREW HEX SOCK CAP SS 10-32 X0.25 3 EA
0017 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 5/16 6 EA
0018 4-2-09-TFE82111 BACKUP RING SOLID TEFLON 211 2 EA
0019 4-2-09-TFE82271 BACKUP RING SOLID TEFLON 227 2 EA
0020 4-2-09-V21190SL O-RING VITON 90 211 3 EA
0021 4-2-09-V7502200 O-RING VITON 75 022 4 EA
0022 4-2-09-V7502900 O-RING VITON 75 029 8 EA
0023 4-2-09-V7512100 O-RING VITON 75 121 10 EA
0024 4-2-09-V7512900 O-RING VITON 75 129 6 EA
0025 4-2-09-V7513800 O-RING VITON 75 138 2 EA
0026 4-2-09-V7514000 O-RING VITON 75 140 4 EA
0027 4-2-09-V7514600 O-RING VITON 75 146 2 EA
0028 4-2-09-V7522300 O-RING VITON 75 223 5 EA
0029 4-2-09-V7522700 O-RING VITON 75 227 5 EA
0030 4-2-09-V9001400 O-RING VITON 90 014 6 EA
0031 4-2-09-V9011100 O-RING VITON 90 111 9 EA
0032 4-2-09-V9012300 O-RING VITON 90 123 5 EA
0033 4-2-09-V90230HT O-RING VITON 90 230 2 EA
0034 4-2-09-V7502800 O-Ring Viton 75 028 4 EA
0035 4-2-07-37524SSS 1293K47 PPLE 3/8-24 STRAIGHT SS 1 EA
0036 4-2-09-V7513000 O-RING VITON 75 130 2 EA
0037 4-2-09-V9001500 O-RING VITON 90 010 1 EA
0038 99016 O-ring 016 Viton 90 2 EA
0039 3-1-00-0187XLMF SPRING - COMPRESSION 0.37 L 0.1875" 1 EA
RBT004
PARTS LISTING
Part (Sheet 2 of 2) Revision
KITR-RBT004 03
Description
KIT - SPARES, 25 RUN, RBT004

PARTS LIST
0040 2-0-00-10015091 GROUND PINS 1 EA
0041 93900 SPRING CANTED COIL 12.5MM ID 1 EA
0042 94075 Cage,Multilam,4mm,AUd (LAIIIS/4/0.15AU) 4 EA
0043 99012 O-ring 012 Viton 90 1 EA
0044 99211 O-RING 211 VITON 90 2 EA
0046 413945 ADAPTER RBT004 FILL PORT TO HOSETAIL 1 EA
0047 413953 ADAPTER 10-32 FILL PORT TO HOSETAIL 2 EA
0048 414006 O-RING VITON 90 4MM X 1.5MM 2 EA
0049 414523 RING BACKUP SIZE 227 2 EA
0050 2-8-01-00247741 FILL PORT SCREW 1 EA
0052 4-2-03-01032FBT SCREW SLOTTED SEALING 1/4 10-32 2 EA
0053 4-2-03-044014ZS SCREW PAN PHIL 4-40 X 1/4 2 EA
0054 4-2-03-25631600 SCREW PAN PHIL SS 2-56 X 3/16 4 EA
0055 4-2-03-SHS25187 SCREW HEX SOCK SHLDR SS 1/4 X 3/16" 6 EA
0056 4-2-09-GT210BAC BACKUP GT 210^ 2 EA
0057 4-2-09-GT210SEA SEAL GT 210 V90^ 25 EA
0058 4-2-09-GT332BAC Backup Seal GT 332^ 4 EA
0060 4-2-09-V7513200 O-RING VITON 75 132 1 EA
0061 4-2-09-V9001100 O-RING VITON 90 011 1 EA
0062 9-4-03-HBTMSXC1 SASM CONNECT HYPER BOTTOM SX 1 EA
RBT004
PARTS LISTING
Part Revision
KITO-RBT004 D
Description
Kit, spares, o-rings, RBT004

PARTS LIST
0004 99211 O-RING 211 VITON 90 2 EA
0005 99012 O-ring 012 Viton 90 1 EA
0006 4-2-09-V7513200 O-RING VITON 75 132 1 EA
0008 4-2-09-V9001100 O-RING VITON 90 011 1 EA
0009 4-2-09-GT210SEA SEAL GT 210 V90^ 1 EA
0011 414006 O-RING VITON 90 4MM X 1.5MM 2 EA
0012 95114 O-ring 114 Viton 75 2 EA
0013 99010 O-ring 010 Viton 90 1 EA
0014 99016 O-ring 016 Viton 90 2 EA
0016 4-2-09-V7502200 O-RING VITON 75 022 4 EA
0017 4-2-09-V7502800 O-Ring Viton 75 028 4 EA
0018 4-2-09-V7502900 O-RING VITON 75 029 8 EA
0019 4-2-09-V7512100 O-RING VITON 75 121 10 EA
0020 4-2-09-V7512900 O-RING VITON 75 129 6 EA
0021 4-2-09-V7513000 O-RING VITON 75 130 7 EA
0022 4-2-09-V7513800 O-RING VITON 75 138 2 EA
0023 4-2-09-V7514000 O-RING VITON 75 140 4 EA
0024 4-2-09-V7514600 O-RING VITON 75 146 2 EA
0025 4-2-09-V7522300 O-RING VITON 75 223 5 EA
0026 4-2-09-V7522700 O-RING VITON 75 227 5 EA
0027 4-2-09-V9001400 O-RING VITON 90 014 6 EA
0028 4-2-09-V9011100 O-RING VITON 90 111 9 EA
0029 4-2-09-V9012300 O-RING VITON 90 123 5 EA
0030 4-2-09-V90230HT O-RING VITON 90 230 2 EA
0031 4-2-09-V21190SL O-RING VITON 90 211 3 EA
RBT004
Radial Bond Tool Appendix B. Drawings & Parts Lists
APPENDIX B DRAWINGS & PARTS LISTS
B.1 Mechanical Drawings
Description Drawing Parts List

RBT004 General Assembly AD-4403501-04 See drawing
Feed Thru Pressure Relieving Assembly AD-413380-A See drawing
RBT Electronic Assembly (2 sheets) AD-9-4-03-44E3501-05 See drawing
RBT Sonde Assembly (6 sheets) AD-9-4-03-40S3501-11 See drawing
Piston to Near Hose AD-4-1-29-HST1130A-03 See drawing
Near to Far Hose AD-4-1-29-HST1353A-04 See drawing
Far to Bottom Hose AD-4-1-29-HST6594A-03 See drawing
Hyper Bottom SX Connector Assembly AD-9-4-03-HBTMSXC1-01 See drawing
B.2 Electrical Drawings
Description Type Drawing

RBT004 Functional Block Diagram (2 sheets) Black Diagram BD-4403501-01
RBT004 Electronic Assembly Wiring Diagram WD-9-4-03-44E3501-01
Power Supply Board Circuit Diagram CD-9-4-01-440010A2-04
Main Digital Board Circuit Diagram CD-9-4-01-440020A2-04
Main Analogue Board Circuit Diagram CD-9-4-01-440030A2-04
Transmitter Control Board Circuit Diagram CD-9-4-01-440040A1-04
Transmitter Power Board Circuit Diagram CD-9-4-01-440050A1-02
Digital Board (2 sheets) Circuit Diagram CD-82333-Nx
(PCB413894)
Main Sonde Harness Wiring Diagram WD-9-4-03-40SHAR11-06
Sonde Bottom Harness Wiring Diagram WD-9-4-03-40SHAR21-03
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 B-1
1 2 3 4 5 6 7 8
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ITEM NO. PART NUMBER DESCRIPTION QTY.
1 9-4-03-40S3501 SASM Sonde 3 1/8" Slotted End 1
1 2 9-4-03-44E3501 SASM RBT UW Elec. 3 1/8" 1
3 9-4-03-HBTMSXC1 SASM Connect Hyper Bottom SX 1
4 413380 ASSY FEED THRU PRESSURE RELIEVING 1
5 4-2-03-25631600 Screw Pan Phil SS 2-56 X 3/16 4
6 4-2-09-V21190SL O-RING VITON 90 211 2
7 413363 WASHER PRESSURE 1
8 2-3-12-12210011 TOP SUB, Single Line 1
9 2-3-12-12220021 Housing Electronics 1
10 4-2-09-GT332BAC BACKUP GT 332 2
11 4-2-09-GT332SEA SEAL GT 332 V90 1
12 2-0-00-10010031 SMALL MALE END PLUG 1
E 13 413335 VALVE PIN 1 E
UNLESS OTHERWISE STATED ALL DIMENSIONS 14 413342 BUSH 1
Cage, Multilam, 4mm, Gold Plated
ON THIS DRAWING SHOULD CONFORM TO 15 94075 (LAIIIS/4/0.15AU) 1
THE FOLLOWING TOLERANCES. 16 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 5/16 4
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE ±0.5°
Rev Date Approver ECR Comments UNLESS OTHERWISE STATED: THIRD ANGLE TITLE
MODELLED DRAWN CHECKED APPR'D
04 05 Jul 13 GJD ECR 5-111091 DRAWN TO BS 8888 & LOCAL STANDARDS PS-166 PROJECTION
03 15/02/2013 SS ECR 5-98260 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DP ASSY UW Radial Bond 3 1/8"
02 01/07/11 JP ECR 5-84141 UNDERCUTS TO BS1936 Copyright © 2011 Sondex Wireline Ltd. All rights reserved.
01 INITIAL RELEASE 02/12/04 16/12/04 16/12/04 This document contains proprietary information belonging
SURFACE TEXTURE TO BE 63 ȝIN MAXIMUM INTERNAL RADII 0.02 ALL DIMENSIONS INCHES to Sondex Wireline Ltd and its affiliates and may not be
reproduced without direct written permission of Sondex
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL Wireline Ltd or an affiliate.
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT - SCALE DRAWING No. REVISION SHEET
DOES NOT REQUIRE MARKING AND SHOULD BE IDENTIFIED
BY BAGGING & LABELLING. ALL TO PROCESS SPEC: PS-075
REMOVE ALL BURRS & SHARP EDGES.
MASS:
kg
HEAT TREATMENT
1:8 AD-4403501 04
1
OF
1
A3
Radial Bond Tool RBT004

B-2
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 Copyright © 2004 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.

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ITEM NO. QTY. PART NUMBER DESCRIPTION

1 1 9-4-01-440010A2 EBRD URB 3 1/8 Power Supply
C 2 1 9-4-01-440020A2 EBRD URB 3 1/8 Main Digital C
3 1 9-4-01-440030A2 EBRD URB 3 1/8 Main Analog

4 1 9-4-01-15036301 PCB Slim 2-Pin High Voltage Conn
5 2 8-1-05-06722151 Pin Gold Female
6 4 413993 SCREW CSK HD PHIL M3 X 12mm LG SS-A2
7 1 9-4-01-440070A2 EBRD URB 3 1/8 INTERPCB 15 PIN CONN
8
Click on the red boxes to see the area highlighted enlarged. 9

10 1 2-3-12-12220111 3 1/8 RBT BLOCK RAIL TOP
11 1 2-3-12-12220141 Mount Rotation Sensor
D 12 1 9-4-01-440050A1 EBRD URB 3 1/8 Tx Power D
13
14 4 2-3-12-12220121 X-BLK Rail
15 2 2-3-12-12220131 Rail, Electronics
16 1 3-1-00-0187XLMF Spring, Comp SS, 0.18 OD, 0.022 W, 0.37 L
17 28 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 5/16
18
19
20 1 8-1-18-108074AE CONN JACK NON-INSULATED W/HEX NUT
21 1 9-4-01-150380A1 EBRD SLIM 8-PIN JUMPER SHORT
E 22 1 9-4-01-440040A1 EBRD URB 3 1/8 Tx Control E
23
24 2 2-0-00-10011021 Isolator Washer
25 1 2-0-00-10015091 Ground Pin
26
27 1 11517 Assy Relative$Bearing Device
28
29
30 2 4-2-03-044014ZS SCREW PAN PHIL 4-40 X 1/4
31
F 32 F
33
34
35 1 4-2-09-V7513200 O-RING VITON 75 133
36
37
38
39
40
UNLESS OTHERWISE STATED ALL DIMENSIONS 41 1 413894 ASSY RBT004 82333 PROGRAMMED
ON THIS DRAWING SHOULD CONFORM TO 42 1 8-1-08-250URTAE RING TERM UNINSLTD 22-16 AWG #1/4
G G
THE FOLLOWING TOLERANCES.
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE 0.5°
Rev Date Approver ECR Comments
05 05 Jul 13 GJD ECR 5-111091 UNLESS OTHERWISE STATED: THIRD ANGLE

TITLE
PROJECTION MODEL'D DRAWN CHECK'D APPV'D
04 19/02/2013 SS ECR 5-98260 DRAWN TO BS 8888 & LOCAL STANDARDS PS-166
03 28/11/11NPB ECR 5-88325 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DP
SASM ELECT ASSY URB - 3 1/8"
02 30/06/11 JP ECR 5-84141 UNDERCUTS TO BS1936 Copyright © 2011 Sondex Wireline Ltd.
All rights reserved.
SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 ALL DIMENSIONS INCHES 01/12/2004 01/12/2004 01/12/2004 This document contains proprietary information
01 21/01/09 INITIAL RELEASE belonging to Sondex Wireline Ltd and its affiliates and
may not be reproduced without direct written permission
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL of Sondex Wireline Ltd or an affiliate.
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT -

SCALE DRAWING No. REVISION SHEET
MASS
kg
HEAT TREATMENT
1:2 AD-9-4-03-44E3501 05 1 OF
2
A2
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B-4
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15 17 12 3
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22 30 21 30 7 1 11 42 35 20
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B-5
RBT004
Radial Bond Tool Appendix B. Drawings & Parts Lists

1 1 9-4-01-440010A2 EBRD URB 3 1/8 Power Supply
2 1 9-4-01-440020A2 EBRD URB 3 1/8 Main Digital
3 1 9-4-01-440030A2 EBRD URB 3 1/8 Main Analog
4 1 9-4-01-15036301 PCB Slim 2-Pin High Voltage Conn
5 2 8-1-05-06722151 Pin Gold Female
6 4 413993 SCREW CSK HD PHIL M3 X 12mm LG SS-A2
7 1 9-4-01-440070A2 EBRD URB 3 1/8 INTERPCB 15 PIN CONN
8
9
10 1 2-3-12-12220111 3 1/8 RBT BLOCK RAIL TOP
11 1 2-3-12-12220141 Mount Rotation Sensor
12 1 9-4-01-440050A1 EBRD URB 3 1/8 Tx Power
13
14 4 2-3-12-12220121 X-BLK Rail
15 2 2-3-12-12220131 Rail, Electronics
16 1 3-1-00-0187XLMF Spring, Comp SS, 0.18 OD, 0.022 W, 0.37 L
17 28 4-2-03-044051FS SCREW FLAT PHIL SS 4-40 5/16
18
19
20 1 8-1-18-108074AE CONN JACK NON-INSULATED W/HEX NUT
21 1 9-4-01-150380A1 EBRD SLIM 8-PIN JUMPER SHORT
22 1 9-4-01-440040A1 EBRD URB 3 1/8 Tx Control
23
24 2 2-0-00-10011021 Isolator Washer
25 1 2-0-00-10015091 Ground Pin
26
27 1 11517 Assy Relative$Bearing Device
28
29
30 2 4-2-03-044014ZS SCREW PAN PHIL 4-40 X 1/4
31
32
33
34
35 1 4-2-09-V7513200 O-RING VITON 75 133
36
37
38
39
40
41 1 413894 ASSY RBT004 82333 PROGRAMMED
42 1 8-1-08-250URTAE RING TERM UNINSLTD 22-16 AWG #1/4
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 B-6
1 2 3 4 5 6 7 8 9 10 11 12
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UNLESS OTHERWISE STATED ALL DIMENSIONS

ON THIS DRAWING SHOULD CONFORM TO
G G
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE 0.5°
Rev Date Approver ECR Comments
05 05 Jul 13 GJD ECR 5-111091 UNLESS OTHERWISE STATED: THIRD ANGLE

TITLE
PROJECTION MODEL'D DRAWN CHECK'D APPV'D
04 19/02/2013 SS ECR 5-98260 DRAWN TO BS 8888 & LOCAL STANDARDS PS-166
03 28/11/11NPB ECR 5-88325 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DP
SASM ELECT ASSY URB - 3 1/8"
02 30/06/11 JP ECR 5-84141 UNDERCUTS TO BS1936 Copyright © 2011 Sondex Wireline Ltd.
SURFACE TEXTURE TO BE 63ȝIN MAXIMUM INTERNAL RADII 0.02 ALL DIMENSIONS INCHES 01/12/2004 01/12/2004 01/12/2004 This document contains proprietary information
01 21/01/09 INITIAL RELEASE belonging to Sondex Wireline Ltd and its affiliates and
may not be reproduced without direct written permission
MARK THE COMPONENT WITH ITS PART No & ISSUE IN / ON THE AREA USED ON MATERIAL of Sondex Wireline Ltd or an affiliate.
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT -

SCALE DRAWING No. REVISION SHEET
MASS
kg
HEAT TREATMENT
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Click on the red boxes to see the area highlighted enlarged.
Exploded views can be seen on:
• Sheet 2 for Tx
• Sheet 3 for Piston and Hose (Piston - Far)
• Sheet 4 for Radial Crystal and Hose (Near - Far)
• Sheet 5 for Receiver Crystal
• Sheet 6 for Hose (Far - Bottom) and Bottom Sub
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B-17
1 2 3 4 5 6 7 8
DO NOT SCALE
A A
1 2 2-3-12-12240151 Hose End A

2 2 900568-8C Ferrule Sleeve 8 SS
3 2 1206-8C Collar 8 Hose
4 1 2807-8 PTFE Hose w/SS Braid
B B
17.289
17.039
11.425
11.175
C C
10.875
10.625
D D
3 2 1
4
2 2 2
SECTION A-A
E E
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE ±0.5°
03 15/03/2013 GJD ECR 5-01436 DRAWN TO BS 8888 & LOCAL STANDARDS PS-166 PROJECTION
02 01/08/06 ADDED PART NOs METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DFP HOSE PISTON - NEAR
UNDERCUTS TO BS1936 Copyright © 2011 Sondex Wireline Ltd. All rights reserved.
27/10/04 27/10/04 27/10/04 This document contains proprietary information belonging
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT012 - SCALE DRAWING No. REVISION SHEET
MASS:
kg
HEAT TREATMENT
1:1 AD-4-1-29-HST1130A 03 1 OF
1
A3

B-18
1 2 3 4 5 6 7 8
DO NOT SCALE
A A
1 2 2-3-12-12240161 3 1/8 HS BOND HOSE END B
B B
19.591
19.341
13.656
C 13.406 C
13.156
12.906
D D
4 3
2 1
2 2 2
E
SECTION A-A E
0.X ±0.020"
0.XX ±0.010"
0.XXX ±0.005"
ANGLE ±0.5°
03 01/12/06 TLS M440-011206-01 METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DFP TLS HOSE NEAR - FAR
02 01/08/06 ADDED PART NOs UNDERCUTS TO BS1936 Copyright © 2011 Sondex Wireline Ltd. All rights reserved.
27/10/04 27/10/04 27/10/04 01/12/06 This document contains proprietary information belonging
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT012 SEE PARTS LIST SCALE DRAWING No. REVISION SHEET
MASS:
kg
HEAT TREATMENT
1:1 AD-4-1-29-HST1353A 04 1 OF
1
A3

B-19
1 2 3 4 5 6 7 8
DO NOT SCALE
A A A
ITEM QTY. PART NUMBER DESCRIPTION

NO.
1 1 2-3-12-12240061 3 1/8 HS BOND PLATFORM HOSE END BOTTOM

B B
5 1 2-3-12-12240161 3 1/8 HS BOND HOSE END B
14.312
14.062
C 6.719 C
6.469
6.219
5.969
D D
1 4 3
2 5
E
2 2 E
0.X ±0.020" SECTION A-A
0.XX ±0.010"
0.XXX ±0.005"
ANGLE ±0.5°
02 01/08/06 ADDED PART NOs METRIC THREADS TO BE COARSE SERIES H6/g6 FIT CB CB DFP HOSE FAR RX - BOTTOM
UNDERCUTS TO BS1936 Copyright © 2011 Sondex Wireline Ltd. All rights reserved.
27/10/04 27/10/04 27/10/04 This document contains proprietary information belonging
IDENTIFIED THUS: IF NO SYMBOL IS SHOWN THE COMPONENT RBT004 SEE PARTS LIST SCALE DRAWING No. REVISION SHEET
MASS:
kg
HEAT TREATMENT
1:1 AD-4-1-29-HST6594A 03 1 OF
1
A3

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B-21
1 2 3 4 5 6 7 8
A A
SWITCHING POWER SUPPLY
9-4-01-440010A2
+3.3V
+3.3V
LINE -3.3V
SUPPLY
+18V
-3.3V
SUPPLY
B B
ULTRAWIRE CONTROLLER MAIN DIGITAL BOARD TRANSMITTER BOARD

413894 9-4-01-440020A2
MEMORY CONTROL CHARGE 9-4-01-440040A1
TRANSMITTER
MICROPROCESSOR ENABLE
PLD CONTROLLER
SONIC DIGITAL DATA FIRE

C C
MEMORY ADC's PULSE TRANSMITTER
FPGA
HV SUPPLY
9-4-01-440050A1
SONIC ANALOGUE
8 SIGNALS
MAIN ANALOGUE BOARD

D 9-4-01-440030A2 D
PREAMPLIFIER
(8 CHANNELS)
3 1/8" SLOTTED SONDE

E 9-4-03-40S3501 E
SONIC RECEIVERS SONIC TRANSMITTER

(RADIALS & FAR) CRYSTAL
g
TITLE DRAWN CHECKED APPROVED
A J GRAVES S CAINE S CAINE
F
GE Oil & Gas RBT004 DATE DATE DATE F
Copyright © 2011 Sondex Wireline Ltd

UW RADIAL BOND 3 1/8" 01-10-2012 06-12-2012 06-12-2012
All rights reserved
DRAWING No. REVISION SHEET
This document contains proprietary information belonging to
01 ECR 5 -102031. DOCUMENT UPDATED
REV CHANGE
SC
APPD
06-12-2012
DATE
Sondex Wireline Ltd and its affiliates and may not be
Wireline or an affiliate.
Block Diagram BD-4403501 01 1 of 2
1 2 3 4 5 6 7 8 A3

B-22
1 2 3 4 5 6 7 8
TO BOTTOM LINE (+18V)

NOTES:
TOOLS
1, x - NO CONNECTION / NOT CONNECTED
A A
WE
RD
BK
BK
9-4-01-440070A1 1 2 1 2
GND 9-4-01-150363A1 9-4-01-150363A1
1 1
+3.3V
LINE
LINE
GND
GND
2 2
-3.3V
9-4-01-150380A1 3 3
GND 4 4 J1 P13
1 1
B +18V 5 5 B
2 2 +18V
CHARGE 6 6
3 3
FIRE 7 7
TRANSMITTER CONTROL 4 4 MAIN DIGITAL POWER SUPPLY
9-4-01-440040A1
J1 +3.3V J7 9-4-01-440020A2
J4 8 8 J2 9-4-01-440010A2
5 5 XMIT
+18V 9 9
6 6 MEM_BSY
GND 10 10
7 7 MEM_CLK
GND 11 11
8 8 MEM_NXT
12 12
MEM_OUT
13 13
MEM_STRT
14 14
C 15
GND
15
C
J2 P2 P3
1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 7 8 9 10 11 J12 J11 J10 J9 J8 J7 J5
MEM_STRT
MEM_OUT
MEM_NXT
MEM_CLK
MEM_BSY
/SHDN
BOOST
+3.3V
+3.3V
+18V
+18V
-3.3V
XMIT
GND
GND
GND
FIRE
R3
R1
R2
R5
R6
R7
R8
R4
FB
N
F
1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 7 8 9 10 11 D7 D6 D5 D4 J29
TP39
TP14
P2 J2 P2
D D
TX CRYSTAL
ASSEMBLY
BK
1 TX+
9-4-01-121315A1
WE MAIN ANALOGUE
2 TX- TRANSMITTER POWER 9-4-01-440030A2 ULTRAWIRE CONTROLLER
3 GND 9-4-01-440050A1 413894
RCOM
4 J1
GND
R1
R3
R5
R7
R8
R6
R4
R2
+F
-F
J3
9-4-01-440060A1
1 2 3 4 5 6 7 8 9 10 11 12
BN (7)
BE (7)
YW (7)
WE (2)
WE (2)
WE (7)
RD (7)
BK (7)
BK (2)
BK (2)
GY
GN (7)
E E
NEAR CRYSTAL ASSEMBLY FAR CRYSTAL ASSEMBLY
g
A J GRAVES S CAINE S CAINE
F
GE Oil & Gas RBT004 DATE DATE DATE F

UW RADIAL BOND 3 1/8" 01-10-2012 06-12-2012 06-12-2012
All rights reserved
01 ECR 5 -102031. DOCUMENT UPDATED
REV CHANGE
SC
APPD
06-12-2012
DATE
Block Diagram BD-4403501 01 2 of 2
1 2 3 4 5 6 7 8 A3

B-23
1 2 3 4 5 6 7 8
NOTES:- 1. 11off PROGRAMMING PINS TO BE MOVED TO SIDE 2 OF BOARD.

2. ADD TYGAFLOR TAPE TO BACK OF L10 ON 9-4-01-44001002-00
A A
LOWER END UPPER END

TO SENSOR SECTION SIDE 1
BLACK Wire (7/0.2 Type A)
SEE NOTE 2
RED Wire (7/0.2 Type A)
B B
SIDE 1 YELLOW Wire (7/0.12 Type A)

GREY Wire (7/0.12 Type A) RED Wire (7/0.12 Type A)
SIDE 1 SIDE 1 SIDE 1
LOWER POT UPPER POT RAIL TOP BLOCK

SIDE 1 SIDE 1 SIDE 1
SEE FIGURE 2 SEE FIGURE 1
BLACK Wire (7/0.12 Type A)
SEE NOTE 1 SEE NOTE 1
R7 SK
SECTIONAL VIEW OF
0V
3V3
TEMP
C12
C2
0V
U4
RAIL TOP BLOCK
CS
K2
LK2
DI
L1 DO
C4
A0
A5
C8
R2
C11 LK1 4
R8
U1
R5 R4 5
Q1
C R9
R
3 C
C5
C25
R10
C1
C14
SONDEX
X1
R11
C10 1 2
U2 R3
C6
R12
U5 C3
R6
LK3
DATA
D
D1
R1
U3
TX_S
BHEN
TX
AN2
N2
AN1
1
UW UW UW 0V
D3
D4
PWM
0V
D5
D6
D7
D1
D2
CK RX
X 0V
C7
0V
8M
/R
D0 1V6 3V3
WHITE Wire (7/0.12 Type A)

BLUE Wire (7/0.12 Type A)
IN 2 POSITIONS IN 2 POSITIONS IN 2 POSITIONS
SIDE 1 SIDE 1 BOARD EDGE SIDE 1

RELATIVE BEARING POT WIRING DETAIL ADD KNOT
RED
LOWER POT UPPER POT
HOLE PAD BLACK
PAD HOLE
BLACK
RED
BLUE
D WHITE D
This document is uncontrolled when printed or transmitted electronically FIGURE 2 FIGURE 1
- - - - - -
- - - - - -
RBT004 I.Musselwhite PS PS
- - - - - - SASM RBT UW ELEC.3_1-8 DATE DATE DATE
- - - - - - 08/08/2011 08/08/2011 08/08/2011

- - - - - -
Wiring Diagram 1 of 1
-
REV
-
CHANGES
-
CHKD
-
DATE
-
APPD
-
DATE © 2011 Sondex Wireline Limited. GE Proprietary Information - All Rights Reserved A2 WD-9-4-03-44E3501 1
1 2 3 4 5 6 7 8

B-24
1 2 3 4 5 6 7 8
J4
1
2
3
L1 3.6mH / 26 AWG
J5
R18
1 MEM_BUSY
A 100R A
D1
C18
1N4748A
2200pF P13 J1
UW UW
1 1
2 2
1 MEM_OUT UW OUT LINE IN
1
R19 J12
0 Ohm J17 J15 J14
GND GND GND
J2
+3.3V C6
1 C19
-3.3V +3.3V 0.1uF
2 27pF
3
4
+18V
5
U6 J10
6
BOT TOOL 6 1 XMT
7 1Y 1A 1 XMIT
5 2
8 VCC GND
XMIT 4 3 CLK
9 2Y 2A 1 MEM_CLK
MEM_BUSY
10
MEM_CLK 74LVC2G34 J11
11
MEM_NEXT
12
MEM_OUT
13
MEM_START C7
14
+3.3V 0.1uF
15
B B
U7 J8
6 1 NEXT
1Y 1A 1 MEM_NEXT
Note for Installing U4, U5. Part does not match PCB Outline 5
VCC GND
2
Install as per below 4
2Y 2A
3 STRT
1 MEM_START
Install Pin 3 of TL431 into Hole 2 on PCB 74LVC2G34 J9

Marking on PCB TL431 TL431 Install Pin 2 of TL431 into Hole 1 on PCB
Hole 3 on PCB remains empty +3.3V
U4 and U5
Front Front Apply RTV to TL431 for Stability
1 23 C31 +
U4 and U5 C30
Front 1 3 PCB J7
2 SHDN 0.1uF 15uF
Top View 1 1 SHDN
1 2 3 2 3 Top View
Install Heat shrink on Pin 1 TL431
Solder Pin 1 to Pin 3 U3
+18V R5 1 5
OUT V+
SEL 3
SHDN
C11 C10 +3.3V 33.2K
+ +
2 R30
0.47uF C12 FB
+18V 2.2 Ohm
15uF 15uF C16 R4 R6 6
R16 CS
S 100pF 1.5K 24.9K S
10
1K
8
U1 G 7 G
GND
R1 EXT
4
24.9K REF
IN
VH
C +18V C
Q10 Q30
7 9 L10 39uH R10 +3.3V MAX774ESA
SHDN EXT IRFR9024 IRFR9024
8
D D D30 -3.3V
C14 U5
4 0.27R
R2 3/5 TL431
6 8
24.9K CS
8
0.1uF 2 R33 MURS220T3

VL
3 5
GND
OUT + C15 1K L30

1
6
1 3 C35
U4 U2A REF 100uH 120uF
2
TL431 D10 120uF +
8 R3 OP284 MAX1744AUB C33
+
1
4
C13 MURS220T3
SEL 100pF
6
24.9K 15uF
5
7
U2B
6
OP284
This document is uncontrolled when printed or transmitted electronically

- - - - - -
D D
04 ECR 500000091537, L30 (NEW VALUE) 100uH PS 27/02/12 SC 27/01/12
EBRD URB 3 1/8 AAA CAL CAL
DATE DATE DATE
03 ECR 500000088384 AM 30/11/11 SC 30/11/11 POWER SUPPLY
02 U4, U5 - TL431. Q30 - IRF9024 AM 30/07/09 TN 30/07/09 Copyright © 2011 Sondex Wireline Ltd. - - -
01 SELL OFF PACK AAA - CAL - This document contains proprietary information belonging to
00
REV
FIRST RELEASE
CHANGES
AAA
CHKD
-
DATE
CAL
APPD
-
DATE
Wireline Ltd or an affiliate.
Circuit Diagram A3 CD- 9-4-01-440010A2 04 1 of 1
Copyright 2013 Sondex
1 Wireline Ltd. All rights reserved.
2 This document contains3proprietary information belonging
4 to Sondex Wireline Ltd and5 its affililiates and may not be reproduced
6 without direct written
7 permission of Sondex Wireline
8 Ltd or an affiliate.

B-25
1 2 3 4 5 6 7 8
P3
10
11
1
2
3
4
5
6
7
8
9
GND
C90 R90
0.01uF 402 OHM
C91 R91
0.01uF 402 OHM
C92 R92
0.01uF 402 OHM
A A
C93 R93
0.01uF 402 OHM
C94 R94
0.01uF 402 OHM
C95 R95
P2
0.01uF
3
2
1
402 OHM
+3.3 +3.3 +3.3 +3.3 +3.3
R78 C96 R96
3 U36B 4 CS_C
CS_B
100R 0.01uF 402 OHM
C64 C63 C62 C61 C60 74LVC2G34 R76
-3.3 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF C97 R97
+3.3 0 Ohm
GND
0.01uF 402 OHM
C98 R98
5
CS_C
1 U36A 6 R79 SCLK_C C76 0.01uF
SCLK_B 402 OHM
100R 47pF
C99 R99
74LVC2G34 R77 SCLK_C
2
0 Ohm 0.01uF 402 OHM
+3.3 U4
1 6
VDD /CS
2 5
C77 GND SDATA
3 4
27pF VIN SCLK
A5 A4
D10 A6 A3 A2 ADCS7476
D9 A7 A1 U5
CHARGE A12 A0 1 6
VDD /CS
J7 FIRE 2 5
GND SDATA
3 4
1 +3.3 VIN SCLK
VCCA_B
2 +18V
ADCS7476
3
+3.3 C80 C79 U9
4
+ C43 C72 C71
C70 1 6
5 0.1uF 0.1uF C69 VDD /CS
+ C44 2 5
6 TOOL_POWER 10uF 0.1uF 0.1uF 0.1uF GND SDATA
3 4
7 0.1uF 10uF VIN SCLK
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
8
U30 ADCS7476
B U10 B
GND
VCCA
N/C
VCCI
TCK, I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
PRA, I/O
CLKB
CLKA
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CON8 1 6
VDD /CS
2 5
GND SDATA
4 U35B 3 1 75 3 4
MEM_OUT GND I/O VIN SCLK
2 74
74LVC2G34 TDI, I/O I/O D3
3 73 ADCS7476
CS_B I/O I/O D2
4 72 U14
SCLK_B I/O I/O D1
+3.3 5 71 1 6
C40 C41 MEM_START I/O I/O VDD /CS
+ C42 6 70 2 5
0.1uF 0.1uF MEM_NEXT I/O I/O GND SDATA
7 69 3 4
TMS GND /WE VIN SCLK
5
10uF 8 68
VCCI GND/LP
6 U35A 1 9 67 ADCS7476
MEM_BUSY GND VCCA
10 66 U15
74LVC2G34 MEM_CLK I/O I/O A13
11 65 1 6
2
XMIT I/O I/O A8 VDD /CS

12 64 2 5
I/O I/O A9 GND SDATA
13 63 3 4
I/O I/O A11 VIN SCLK
14 62
I/O I/O /OE
U26 MCP130T/270 15 61 ADCS7476
I/O I/O A10
16 60 U20
TRST, I/O I/O D8
2 1 17 59 1 6
+3.3 VCC RES I/O I/O D7 VDD /CS
GND
18 58 2 5
I/O VCCI GND SDATA
19 57 3 4
C45 I/O VCCA VIN SCLK
20 56
3
0.1uF VCCI I/O D6

21 55 ADCS7476
I/O I/O D5
22 54 U19
I/O I/O D4
23 53 1 6
I/O I/O VDD /CS
24 52 2 5
I/O I/O GND SDATA
25 51 3 4
I/O GND VIN SCLK
+18V
TDO, I/O
PRB, I/O
ADCS7476
VCCA
HCLK
VCCI
GND
U24
N/C
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
1 6
VDD /CS
EX_TQFP_256 2 5
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
GND SDATA
R65 3 4
VIN SCLK
C
10K
ADCS7476
C
Q3 B U23
B
1 6
VDD /CS
U32 2 5
E
ZTX657 GND SDATA

1
C 1 5 +3.3 3 4 C
E
D7 NC Vout VIN SCLK

2.5V 8 2 ADCS7476
VCCA_B IN
R64 TL431 3 4
6
GND /OUT C81 C82 C83 C84 C85

2.49K
NC7SU04M5X 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
X1
D1
20MHZ U33
28
28
D2 U34
D3
10 10
VCC
VCC
R60 A0 A0 D4 A0 A0
J4 9 9
A1 A1 D5 A1 A1
2M 8 8
1 A2 A2 D6 A2 A2
7 11 7 11
C46 C47 +3.3 2 A3 A3 DQ0 D7 A3 A3 DQ0
6 12 6 12
27PF 27PF -3.3 3 A4 A4 DQ1 D8 A4 A4 DQ1
5 13 5 13 R1 10K
4 A5 A5 DQ2 D9 A5 A5 DQ2
4 15 4 15 R2 10K
5 A6 A6 DQ3 D10 A6 A6 DQ3
3 16 3 16 R3 10K
+18V 6 A7 A7 DQ4 A7 A7 DQ4
25 17 25 17 R4 10K
TOOL_POWER 7 A8 A8 DQ5 A8 A8 DQ5
24 18 24 18 R5 10K
8 A9 A9 DQ6 A9 A9 DQ6
21 19 21 19 R6 10K
XMIT 9 A10 A10 DQ7 A10 A10 DQ7
23 23
MEM_BUSY 10 A11 A11 A11 A11
2 2
MEM_CLK 11 A12 A12 A12 A12
26 26
MEM_NEXT 12 A13 A13 A13 A13
1 1
MEM_OUT 13 A14 A14
20 20
MEM_START 14 CE CE
R73 R74 22 22
15 /OE OE /OE OE
GND
GND
0 Ohm 0 Ohm 27 27
R75 /WE WE /WE WE
CON15
0 Ohm
AS6C62256-55SIN AS6C62256-55SIN
14
14
C73 TO POWER SUPPLY
C74
27pF
27pF C75
27pF
D D

- - - - - -
04 ECR 5-100966 U33 & U34 were IS62LV256 Dmc 08/11/13 PS 08/11/13 Copyright © 2011 Sondex Wireline Ltd.
EBRD URB 3 1/8 CAL CAL CAL
03 ECR 500000088380 (CAPACITOR UPDATE) AM 06/12/11 SC 06/12/11
All Rights Reserved.
MAIN DIGITAL DATE DATE DATE
02 - - 31/10/11 - 31/10/11
This document contains proprietary
information belonging to Sondex Wireline Ltd
29/12/04 29/12/04 29/12/04
and its affiliates and may not be reproduced DRAWING No. REVISION SHEET
01 ECR 500000087368. MOD INSTRUCTIONS (MI-9-01-440020A2 Rev 1) SC 14/10/11 SC 14/10/11 without direct written permission of Sondex
00 INITIAL RELEASE CAL 29/12/04 CAL 29/12/04

REV CHANGES CHKD DATE APPD DATE
1 2 3 4 5 6 7 8

B-26
1 2 3 4 5 6 7 8
R59
R80
SELECT +3.3V
SELECT R56 R58
R3 C37 C80
1K 49.9K 0.1uF
249K
C1
47PF
+3.3V +3.3V
C4 R72
A 0.1uF A
0.1uF
R1 1
8
N5 NEAR 10K
4
2 C50 N7 R55 2
5
6 3 1 10 1 R70 4
U22A
3 U3A 1 N8 2 9 N3 3 10K 1
5 4.7nF R4 2 3 8 OP284 3 U27
R2 N6 N1
8
R1 AD620 10K OP284 4 7
10K AD8601
2
10K U1 C2 5 6 R57
N2 4.99K
R71
100K
N4 4.99K
-3.3V 0.1uF R5
20K
1/2V 1/2V
C3 R6 N1 C39 1/2V
0.1uF 20K 0.1uF
R88
R81 C71 SELECT
SELECT R51
R9 47PF 49.9K
249K C33
C5
+3.3V
+3.3V FOR FITTING OF C81 SEE
MODIFICATION INSTRUCTION 0.1uF
0.1uF MI-9-4-01-440030A2 FAR 1
R2 1 8
7
8 2 C58
7
2 C51 C81 6 R89 5
6 5 1nF 3 7
1K U22B
3 U3B 7 5 220nF C89 R52 6
4
5 4.7nF R10 6 AD620 10K OP284
R8
4
R7 AD620 10K OP284 U21 C34
10K R49 5.6nF
10K U2 C6 C88
10K R50 L1
-F 10K -3.3V 0.1uF 4700 UH 10nF 1/2V R53
-3.3V 0.1uF R11 20K
20K 1/2V R54
1/2V C35
R12 N2 10K
C7 20K R87 0.1uF
0.1uF C79
R82 C72 SELECT
SELECT R45 47PF
R15 47PF 249K
249K +F C29
C9
+3.3V
+3.3V +3.3V
0.1uF
0.1uF C12
0.1uF
R3 1 R8 1
8
7
8 2 C57
7
2 C52 6 5
8
B 6 3 3 U18B 7 B
3 U8A 1 5 4.7nF R46 6
R44
4
5 4.7nF R16 2 R43 AD620 10K
R14 10K
4
R13 AD620 10K OP284 10K U17 C30 OP284
10K
4
10K U6 C10
-3.3V 0.1uF R47

-3.3V 0.1uF R17 20K
1/2V R48 N8
20K
1/2V R18 N3 C31 20K
C11 20K 0.1uF
0.1uF C78
C73 R86
R83
SELECT
SELECT 47PF
47PF R39
R21
249K
249K C25
C13
+3.3V +3.3V
+3.3V C28
0.1uF
0.1uF 0.1uF
R4 1 R8 R7 1
8
7
8 2 C56
7
8
2 C53 6 3
6 5 3 U18A 1
3 U8B 7 5 4.7nF R40 2
R38
4
5 4.7nF R22 6 R37 AD620 10K
R20 10K
4
4
R19 AD620 10K 10K U16 C26 OP284
10K U7
10K C14 OP284
-3.3V 0.1uF R41

-3.3V 0.1uF R23 20K
1/2V R42 N7
20K
1/2V R24 N4 C27 20K
C15 20K 0.1uF
0.1uF R85 C77
R84 C74 SELECT
SELECT R33 47PF
R27 47PF 249K
249K C21
C17
+3.3V
+3.3V +3.3V
0.1uF
0.1uF C20
0.1uF R7
R5 1 R6 1
8
7
8 2 C55
7
2 C54 6 5
8
6 3 3 U13B 7
3 U13A 1 5 4.7nF R34 6
R32
4
5 4.7nF R28 2 R31 AD620 10K
R26 10K
4
R25 AD620 10K 10K U12 C22 OP284

10K S5
4
10K U11 C18 OP284

C C
S4 R6 -3.3V 0.1uF R35
-3.3V 0.1uF R29 20K
S3 1/2V R36 N6 SF
20K
1/2V R30 N5 C23 20K
C19 20K S2 0.1uF SN
0.1uF C76
R1 R2 R3 R4 R5 C75 S1 S8
47PF S7
47PF
S6
RC
J1
1
2
3
4 R7
5
6 +F R6
7
8 R8 +3.3V
9
1
2
3
4
5
6
7
8
9
10
11
10 -F J3
11
R62
12
2.49K
CON12
+3.3V
+3.3V
C38
8
-3.3V
0.1uF 3 VR9
1 U25A 5
2 R61 7
1/2V U25B
10 OHM 6 500 OHM
4
OP284
OP284
R63
2.49K
3
2
1
J2
D D

- - - - - -
04 ECR5-103028 PS 31/01/13 SC 31/01/13 Copyright © 2011 Sondex Wireline Ltd.

EBRD URB 3 1/8 AAA CAL CAL
All Rights Reserved.
03 ECR 500000088418 AM 06/12/11 SC 06/12/11 MAIN ANALOGUE DATE DATE DATE
02 C58 NOW 220nF (PREVENTS FAR OFFSET) AM 30/07/09 TN 30/07/09

This document contains proprietary
information belonging to Sondex Wireline Ltd
- - -
and its affiliates and may not be reproduced DRAWING No. REVISION SHEET
01 C89 NOW 5600pF, C58 REMOVED AAA - CAL - without direct written permission of Sondex
00 FIRST RELEASE AAA - CAL -

REV CHANGES CHKD DATE APPD DATE
Copyright 2013 Sondex Wireline Ltd. All rights reserved. This document contains proprietary information belonging to Sondex Wireline Ltd and its affililiates and may not be reproduced without direct written permission of Sondex Wireline Ltd or an affiliate.
1 2 3 4 5 6 7 8

B-27
1 2 3 4 5 6 7 8
A A
X1
C42 4MHZ C41

27pf 27pf
R105 +18V
2M
D8
U18 VCC EGP10G
1 5
NC Vout
2
IN D7
C16 to be added for next PCB Rev 3 4 EGP10G
GND /OUT
B B
VCC NC7SU04M5X
D6
C38 U17 MCP130T/270 VCC EGP10G
C16 0.1uF C29 0.1uF
0.1uF
1 2
GND
RES VCC
C37
J1 U16 0.1uF
3
8 1
1 GND VCC
7 2 C17 0.1uF C17 to be added for next PCB Rev
2 +18V I/O CLK IN
CHARGE 6 3
3 I/O I/O
FIRE 5 4
4 I/O MCLR
6
U19B C35 470pF
5 VCC
BOT TOOL PIC12C672 C36
6
V- V+
2 7
7 2 7
8
0.0R TC427 R102 604 R
C36 to be removed from next PCB Rev R103
3
R90
100K
100K
C34 470pF
C39
FIRE 4 5
U19A
C 0.1uF TC427 R101 604 R +18V VCC C
R104
R80
100K
100K
J2
1
2
3
4
5
6
7
8
- - - - - -
D D
- - - - - -
DATE DATE DATE
04 ECR 500000088385 (CAPACITOR UPDATE) AM 05/12/11 SC 05/12/11 TRANSMITTER CONTROL
03 ECR 500000087365 MP 14/10/11 PS 14/10/11 Copyright © 2011 Sondex Wireline Ltd. - - -
02 E440-1580606-01. ADDED C16 FOR NOISE KWR 15/06/06 CAL 15/06/06 This document contains proprietary information belonging to
00
REV
INITIAL RELEASE
CHANGES
CAL
CHKD
-
DATE
CAL
APPD
-
DATE
1 2 3 4 5 6 7 8

B-28
1 2 3 4 5 6 7 8
A A
P2
1
2
3
4
5
6
7
8
R107
+V 750K
+18 +V
+5 C43
R106
0.1uF +18 +5
20K
8
+5 ZTX657
3 R108 R109 4.99K
1 U15A 300k
2 R112
R1
R111 10M SEL (3.3M) 10K Q3
LM393A
4
C44
+V C45 R110
R2
5V 442K
12K
1
+5 1000pF 1000pF +5
3.3V R117 20K
U3
8
R6 D10
+V
20K R4 S1JDICT
4.99K TL431 R3
6
5
B 10K B
7 U15B
6
LM393A
R5
20K
+18 15mH D3 D2
R116
10 R L2
+ C46 EGP10G EGP10G + C32
120uF 6.8uF HMP
R100
10K
Q1 D5 + C31
IRF310U S1JDICT 6.8uF HMP
+ C30
Q2 6.8uF HMP
FIRE IRF730
NU T1 RED
NU D11
YEL
C C33 EGP10G C
D4 D1 J3
15uF HMP
S1JDICT EGP10G 1
BLK WHT
2
3
4

- - - - - -
D D
- - - - - -
DATE DATE DATE
- - - - - - TRANSMITTER POWER
2 ECR 500000088420 (CAPACITOR UPDATE) AM 06/12/11 SC 06/12/11 Copyright © 2011 Sondex Wireline Ltd. 23/08/05 23/08/05 23/08/05
1 COMPONENT UPDATE SC 19/07/11 SC 19/07/11 This document contains proprietary information belonging to
0
REV
INITIAL RELEASE
CHANGES
CAL
CHKD
23/08/05 CAL
DATE APPD
23/08/05
DATE
1 2 3 4 5 6 7 8

B-29
B-30
B-31
1 2 3 4 5 6 7 8
NOTE: 1.1. POT 19 PIN CONNECTOR BEFORE SOLDERING PCB'S.

1.2. MAXIMUM BUNDLE DIAMETER NOT TO EXCEED 10MM
1.3. FIT 2 OFF "CABLE IDENT, '9', 2mm" - ON EACH WIRE AS
CLOSE TO THE PCB END AS POSSIBLE.
A 8 8 A
5 Shielding Point 2" (50.8mm)

2" (50.8mm) MAX 1" (25.4mm) 1.5" (38mm) 2" (50.8mm) MAX 12
from Connector
MAX MAX Female Sockets

TX +
B B
1
WHT 2 1 x4
TX -
2
BLK
Shielding Point as close GRY TOP VIEW
Shielding Point as close
3
NOTE: ENSURE EXTRACTOR RING IS as possible to connector as possible to connector
4
1" (25.4mm) 1.5" (38mm)
IN POSITION BEFORE POTTING.
19 Pin Connector 14" (356mm) MAX MAX
9 11 12 1" (25.4mm) MAX 11
Shielding Point 2" (50.8mm)
1" (25.4mm)
8 Female Sockets
TX + WHT 11" (279mm) WHT 17 17 WHT from Connector
BLK
BLK SEE NOTE 1.3 RC
TX - BLK 18 18 BLK
1 2
BWN R1
F + WHT 68" (1727mm) WHT 8 8 WHT
YLW
F - BLK BLK 9 9 BLK R3 4
3
BLK BWN BWN 13" (330mm) BLU
C RCom 1 1 R5 C
4 5 6 7
R1 BWN RED 2 2 RED 13" (330mm) WHT R7
R2 RED YLW 3 3 YLW BLK F- TOP VIEW
YLW 46" (1168mm) GRN GRN
R3 4 4 WHT F+
R4 GRN BLU 5 5 BLU
BLK R8
BLU R7 WHT 46" (1168mm) WHT WHT
8 9 10 11 12
R5 6 6 WHT
R6 WHT R8 BLK BLK 7 7 BLK R6
WHT 86" (2184mm) GRN R4
FEED THRU WHT 10 10 WHT 24" (609mm)
RED R2
BLK 11 11 BLK 7
BLK GRY GND
WHT 16 16 WHT
GND
GRY 13 13 GRY
Shielding wires spliced
12 12 Shielding wires spliced together 2" (50.8mm) MAX 1" (25.4mm)
D together to a grey pigtail
14 14 to a grey pigtail
D
MAX
GRY GRY
15 15
19 19
ORG ORG Shielding Point 1.5" (38mm)
from Connector
2.5" (64MM) 2" (51MM)
Female Sockets
3" (76MM) 2.5" (64MM)
WHT 3 1 x2
Shielding Point from Connector
1
Shielding Point from Connector
BLK TOP VIEW
2
SONDE SIDE ELECTRONICS SIDE 12 1" (24.5mm)
MAX
E METAL RING 3/4" (19mm) E
1 2 3 3 2 1
WIRE MAX
4 5 6 7 7 6 5 4
8 9 10 11 12 12 11 10 9 8 PCB
13 14 15 16 16 15 14 13
17 18 19 19 18 17 NOTE: Wires should enter

all PCBs from the TOP.
PINOUT FROM SONDE SIDE PINOUT FROM ELECTRONICS SIDE
g
A.L. M.P. PEJR
F
GE Oil & Gas 3 1/8" SONDE MAIN HARNESS DATE DATE DATE F

Wiring Diagram 06-03-2013 06-03-2013 06-03-2013
All rights reserved
06 REF ECR5-109436 SHIELDING CHANGES ETC. SC 15-08-2013 DRAWING No. REVISION SHEET
05 REF ECR 91412 & UPDATE TO HAMPSHIRE FORMAT PEJR 06-03-2013

REV CHANGE APPD DATE
WD-9-4-03-40SHAR11 06 1 of 1
1 2 3 4 5 6 7 8 A3

B-32
1 2 3 4 5 6 7 8
A A
NOTES:-
1.1 SOLDERING REFER TO PROCESS SPEC. PS118 AND SOLDERING
SPEC. J-STD-001 (PS118 TAKES PRECEDENCE.
1.2. FIT CABLE IDENT ITEM 9 ON EACH CABLE.
B B
3"
4-2-02-044031BS
NUT HEX BRASS 4-40x3/16" 1/4" OF 1/16" HEATSHRINK SLEEVING
6-4-01-RT555116 (1/16")
SEE NOTE 1.2 METAL RING
1/2" OF 1/8" HEATSHRINK SLEEVING
6-4-01-FI650125 (1/8")
1
C WE 24AWG 6-4-03-24GT1ELS 1 C
2
BK 24AWG 6-4-03-24GT2ELS 2
2-0-00-12215511 8-1-00-BULK3PIN
2"
3/4" OF 1/8" HEATSHRINK SLEEVING

6-4-01-FI650125 (1/8")
8-1-08-4URTX183
D D
E E
NTS - ALL DIMENSIONS IN INCHES
g
DMC MP PEJR
F
GE Oil & Gas SLOTTED SONDE DATE DATE DATE F
03 ECR5-116829 REDRAWN. NOTES ADDED. PEJR 22/08/13
02 E400-240907-01 HEATSHRINK LOC/LENGTH MM 24/09/07 Copyright © 2013 Sondex Wireline Ltd
BOTTOM WIRING 22/08/13 22/08/13 22/08/13
All rights reserved
01 E400-201005-02 LINE LUG REPLACED TS 20/10/05 DRAWING No. REVISION SHEET
00
REV
FIRST RELEASE
CHANGE APPD DATE
WIRING DIAGRAM WD-9-4-03-40SHAR21 03 1 of 1
1 2 3 4 5 6 7 8 A3

B-33
RBT004
Radial Bond Tool Appendix C. Installation of Anti-Extrusion Rings
APPENDIX C INSTALLATION OF ANTI-EXTRUSION RINGS
At high temperatures O-Rings become very soft, this with the addition of high pressures can cause the
O-Rings to extrude into the gap between the Housing and the bore. Eventually this can lead to failure and
a subsequent tool flood. To prevent this, Anti-Extrusion Rings have been added to some Seals on this tool,
both static and dynamic. These rings are made of plastic and have been designed to prevent extrusion of
the O-Ring into the gap.
Note: Anti-Extrusion Rings are often referred to as Back-up Rings, particularly when used with standard
O-Rings.
When a single Anti-Extrusion Ring is used, it must always be fitted on the side AWAY from well pressure
(see Figure C-1 below).
Extrusion of O-Ring into gap Anti-Extrusion Ring Anti-Extrusion Ring
Pressure
1a. Standard O -Ring 1b. L-Seal + Anti-Extrusion 1c. O-Ring + Anti-Extrusion

Ring (wider groove) Ring (wider groove)
Figure C-1 Installation of a single Anti-Extrusion Ring
When two Anti-Extrusion Rings are used, they must be positioned one on each side of the O-Ring (see
Figure C-2 below).
Anti-Extrusion Ring Anti-Extrusion Ring
2b. A T-Seal and two 2a. An O-ring and two

Anti-Extrusion Rings Anti-Extrusion Rings
(wider groove) (wider groove)
Figure C-2 Installation of two Anti-Extrusion Rings
Anti-Extrusion Rings are scarf cut to allow assembly. Make sure the gap between the scarf cut is no more
than 1mm.
Make sure the Anti-Extrusion Rings are concentric in their groove and are seated uniformly.
Note: Due to the increased friction, all joints that contain Anti-Extrusion Rings will be slightly more difficult to
tighten than previously with just the O-Rings. However, do NOT force the joint together. ANY excessive
force indicates that part of the Anti-Extrusion Ring has caught on the bore or the lead-in chamfer and
excessive force can damage the Anti-Extrusion Ring and/or the Seal. Slowly unscrew the joint, check the
Anti-Extrusion Ring is seated correctly and then retighten the joint.
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 C-1
RBT004
Radial Bond Tool Appendix D. RBT004 Calibration Kit
APPENDIX D RBT004 CALIBRATION KIT
D.1 Overview
This section describes the maintenance of the 31/8” Hyper Calibration Kit (P/N: 4400006) equipment
required for the setup and calibration of the RBT004.
It is recommended the RBT Calibration Kit equipment is checked before it is used with the RBT Calibration
Tank (RCT001). Refer to the RCT001 manual (MN-RCT001) for further instructions.
Refer to Section 7.1.6 for Software Calibration details and to Section 7.2.1 for Hardware Setup details.
D.2 Maintenance

WARNING!
Reference: 31/8” Hyper Calibration Kit 4400006
D.2.1 HYPER SOFTWARE CAL ADAPTER
Reference: Hyper Software Cal Adapter Assembly AD-9-5-03-000200A1
1 Unscrew and remove the Software Cal Adapter (item 1) from the Cal Tank Flange (item 5).
2 Inspect the two O-Rings (item 10) on the Cal Tank Flange (item 5). Seals that have become
hardened or damaged MUST be replaced.
3 Lubricate the two O-Rings (item 10) with Liquid-O-Ring® (P/N: LOR101).
4 Screw the Software Cal Adapter (item 1) onto the Cal Tank Flange (item 5).
5 Inspect the two O-Rings (item 9) on the Software Cal Tank Adapter (item 1). Seals that have
become hardened or damaged MUST be replaced.
D.2.2 CAL ADAPTER
Reference: 31/8” Cal Adaptor AD-9-5-03-000100A1
1 Unscrew and remove the Cal Tank Adapter Housing (item 3) from the Cal Tank Flange (item 1).
2 Inspect the two O-Rings (item 2) on the Cal Tank Flange (item 1). Seals that have become
hardened or damaged MUST be replaced.
4 Screw the Cal Tank Adapter Housing (item 3) onto the Cal Tank Flange (item 1).
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 D-1
RBT004
D.2.3 CLAM SHELL CENTRALISER
Reference: 31/8” Sonic Clam Shell Assembly AD-9-5-03-000215A1
Check that the six Clam Wheels (item 2) on each Clam Shell Centraliser move freely and are not worn.
Replace any Wheels that are worn or defective as follows:
1 Unscrew and remove the Shoulder Screw (item 4) that secures the Clam Wheel (item 2) to the
Clam Shell (item 1).
2 Remove the Clam Wheel (item 2), fit the replacement Clam Wheel and tighten the Shoulder
Screw (item 4) on the Clam Shell (item 1).
Screw Socket Cap
Figure D-1 Calm Shell Centraliser
3 Lubricate the six Clam Wheels (item 2) on each Clam Shell Centraliser.
RBT004
D.3 Drawing & Parts Lists
D.3.1 MECHANICAL DRAWINGS

31/8” Sonic Clam Shell Assembly AD-9-5-03-000215A1-01 See drawing
31/8” Cal Adaptor AD-9-5-03-000100A1-02 See drawing
Hyper Software Cal Adapter Assembly AD-9-5-03-000200A1-02 See drawing
D.3.2 ELECTRICAL DRAWINGS

RBT004 Test Harness (8’) Wiring Diagram WD-9-4-03-40SHAR31-01
RBT004 Calibration Cable (27”) Wiring Diagram WD-414194-A

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Copyright 2013 Sondex Wireline Ltd. All rights reserved. This document contains proprietary information belonging to Sondex Wireline Ltd and its affiliates and may not be reproduced without direct written permission of Sondex Wireline Ltd or an affiliate.

D-4

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Copyright 2013 Sondex Wireline Ltd. All rights reserved. This document contains proprietary information belonging to Sondex Wireline Ltd and its affiliates and may not be reproduced without direct written permission of Sondex Wireline Ltd or an affiliate.

D-6
1 2 3 4 5 6 7 8
A A
ASSEMBLED LENGTH 2440mm (8')
NOTE 1 NOTE 1
TO SONDE J1 P1 TO ELECTRONICS
BE BLUE 24 AWG BE
RC 12 1 RC
BK BLACK 24 AWG BK
B R1 11 2 R1 B
BK BLACK 24 AWG BK
R3 10 3 R3
GN GREEN 24 AWG GN
R5 9 4 R5
WE WHITE 24 AWG WE
R7 8 5 R7
BK BLACK 24 AWG BK
F- 7 6 F-
BK BLACK 24 AWG BK
F+ 6 7 F+
YW YELLOW 24 AWG YW
R8 5 8 R8
BK BLACK 24 AWG BK
R6 4 9 R6
TOP OF PCB RD RED 24 AWG RD TOP OF PCB
R4 3 10 R4
BK BLACK 24 AWG BK
C R2 2 11 R2 C
GY RED 24 AWG GY
GND 1 12 GND
GREY 24 AWG TEFLON GREY 24 AWG TEFLON
FITTING OF 9-4-01-44006002 9-4-01-44006002 FITTING OF P1 & P2
J1 & J2 PINS SOCKETS
J2 P2
RD RED 24 AWG RD
TX+ 4 1 TX+
BK BLACK 24 AWG BK
D TX- 3 2 TX- D
2 3
1 4
9-4-01-12131501 9-4-01-12131501
NOTES: TOP OF PCB

E 1, SHIELDING POINT 75mm (3") FROM CONNECTOR E
2, DO NOT FIT RESISTORS TO 9-4-01-44006002 PCB's
3, k - NO CONNECTION / NOT CONNECTED
4, WIRES TO ENTER PCB's FROM TOP, AS SHOWN (RIGHT)
FITTING OF WIRES
TO PCB's
g
A J GRAVES P SMITH S CAINE
F
GE Oil & Gas EBRD URB 3 1/8 DATE DATE DATE F

TEST HARNESS 23-04-2012 24-04-2012 25-04-2012
All rights reserved
TOOL JOINT INTERCONNECTION CABLE DRAWING No. REVISION SHEET
01 ECR 500000092765. DOCUMENT UPDATE

REV CHANGE
SC
APPD
25-04-2012
DATE
Wiring Diagram WD-9-4-03-40SHAR31 01 1 of 1
1 2 3 4 5 6 7 8 A3
Copyright 2013 Sondex Wireline Ltd. All rights reserved. This document contains proprietary information belonging to Sondex Wireline Ltd and its affililiates and may not be reproduced without direct written permission of Sondex Wireline Ltd or an affiliate.

D-7
1 2 3 4 5 6 7 8
A A
ASSEMBLED LENGTH 152mm (6")
NOTE 1 NOTE 1
TO SONDE J1 P1 TO ELECTRONICS
BE BLUE 24 AWG BE
RC 12 1 RC
BK BLACK 24 AWG BK
B R1 11 2 R1 B
BK BLACK 24 AWG BK
R3 10 3 R3
GN GREEN 24 AWG GN
R5 9 4 R5
WE WHITE 24 AWG WE
R7 8 5 R7
BK BLACK 24 AWG BK
F- 7 6 F-
BK BLACK 24 AWG BK
F+ 6 7 F+
YW YELLOW 24 AWG YW
R8 5 8 R8
BK BLACK 24 AWG BK
R6 4 9 R6
TOP OF PCB RD RED 24 AWG RD TOP OF PCB
R4 3 10 R4
BK BLACK 24 AWG BK
C R2 2 11 R2 C
GY RED 24 AWG GY
GND 1 12 GND
GREY 24 AWG TEFLON GREY 24 AWG TEFLON
FITTING OF 9-4-01-44006002 9-4-01-44006002 FITTING OF P1 & P2
J1 & J2 PINS SOCKETS
J2 P2
RD RED 24 AWG RD
TX+ 4 1 TX+
BK BLACK 24 AWG BK
D TX- 3 2 TX- D
2 3
1 4
9-4-01-12131501 9-4-01-12131501
NOTES: TOP OF PCB

E 1, SHIELDING POINT 25mm (1") FROM CONNECTOR E
2, DO NOT FIT RESISTORS TO 9-4-01-44006002 PCB's
3, k - NO CONNECTION / NOT CONNECTED
4, WIRES TO ENTER PCB's FROM TOP, AS SHOWN (RIGHT)
FITTING OF WIRES
TO PCB's
g
A J GRAVES P SMITH S CAINE
F
GE Oil & Gas RBT004 3 1/8" DATE DATE DATE F

TOOL JOINT INTERCONNECTION CABLE 27-02-2012 28-02-2012 29-02-2012
All rights reserved
6" CALIBRATION HARNESS DRAWING No. REVISION SHEET
REV CHANGE APPD DATE

Wiring Diagram WD-414194 A 1 of 1
1 2 3 4 5 6 7 8 A3

D-8
RBT004
Radial Bond Tool Appendix E. Interpretation Chart
APPENDIX E INTERPRETATION CHART

31/8" RBT004 (Sheet 1 of 2)
PIPE 31/8" RBT004
WEIGHT AMP RADIAL &
OD ID (nominal) 5 FT
LB/FT (mV) 3 FT
9.5 4.090 208 322
10.5 4.052 207 321
4.5 11.6 4.000 81.2 206 320
13.5 3.920 205 319
15.1 3.826 203 317
11.5 4.560 217 331
13 4.494 216 330
15 4.408 214 328
5 18 4.276 76.0 212 326
20.3 4.184 210 324
23.2 4.044 207 321
24.2 4.000 206 320
13 5.004 226 340
14 5.012 226 340
15.5 4.950 225 339
5.5 17 4.892 71.9 224 338
20 4.778 222 336
23 4.670 220 334
26 4.548 217 331
15 5.524 236 350
18 5.424 234 348
6 20 5.352 68.2 233 347
23 5.240 231 345
26 5.132 229 343
17 6.135 248 362
20 6.047 247 361
6.625 24 5.921 64.2 244 358
28 5.791 241 355
32 5.675 239 353
17 6.538 256 370
20 6.456 255 369
23 6.366 253 367
26 6.276 251 365
7 62.2
29 6.184 249 363
32 6.094 247 361
35 6.004 246 360
38 5.920 244 358
20 7.125 268 382
24 7.025 266 380
26.4 6.969 265 379
7.625 29.7 6.875 59.0 263 377
33.7 6.765 261 375
39 6.625 258 372
45.3 6.435 254 368
24 8.097 287 401
28 8.017 285 399
32 7.921 283 397
8.625 36 7.825 54.7 281 395
40 7.725 279 393
44 7.625 277 391
49 7.511 275 389
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 E-1
RBT004
Radial Bond Tool Appendix E. Interpretation Chart
31/8" RBT004 (Sheet 2 of 2)

PIPE 31/8" RBT004
WEIGHT AMP RADIAL &
OD ID (nominal) 5 FT
LB/FT (mV) 3 FT
29.3 9.063 306 420
32.3 9.001 304 418
36 8.921 303 417
40 8.835 301 415
43.5 8.755 300 414
9.625 51.3
47 8.681 298 412
53.5 8.535 295 409
58.4 8.435 293 407
61.1 8.375 292 406
71.8 8.125 287 401
32.75 10.192 328 442
40.5 10.05 325 439
45.5 9.95 323 437
51 9.85 321 435
10.75 47.9
55.5 9.76 319 433
60.7 9.66 317 431
65.7 9.56 315 429
71.1 9.45 313 427
38 11.15 347 461
42 11.084 345 459
11.75 47 11 45.4 344 458
54 10.88 341 455
60 10.772 339 453
48 12.715 377 491
54.5 12.615 375 489
61 12.515 373 487
68 12.415 371 485
13.375 41.9
72 12.347 370 484
77 12.275 369 483
85 12.159 366 480
98 11.937 362 476
Document: MN-RBT004 Revision: 05 Created: 26 November 2014 E-2
This page is blank intentionally
GE Oil & Gas
Drilling & Surface
GE Oil & Gas
Building X107
Range Road
Cody Technology Park
Farnborough
Hampshire
GU14 0FG
United Kingdom
Tel: +44 (0)1252 862200

Fax: +44 (0)1252 862349
For complete contact information, please refer to our website:
www.geoilandgas.com/downholetechnology
Customer Support: +44 (0)1252 862200
www.ge.com/oilandgas
GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation.
Copyright © 2004 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.

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GE Oil & Gas

Drilling & Surface

Radial Bond Tool

Tool Code: RBT004

* Denotes a trademark of the General Electric Company

0 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-1

3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

4 Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

5 Mechanical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

6 Electrical Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 Main Digital Board ..............................................................................................................................6-1

7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Appendix A Equipment & Spares ..............................................................................A-1

Appendix B Drawings & Parts Lists ..........................................................................B-1

Appendix C Installation of Anti-Extrusion Rings....................................................C-1

Appendix D RBT004 Calibration Kit......................................................................... D-1

D.3.2 Electrical Drawings D-3

Appendix E Interpretation Chart ..............................................................................E-1

0 ABOUT THIS MANUAL

0.1 Manual History

0.2 References used with this Manual

0.3 Technical Help

Address: GE Oil & Gas

Telephone: +44 (0)1252 862200

The RBT can be deployed in deviated/horizontal wells, is Memory/SRO

1.2 Interfacing & Tool Combinations

1.3 Receiver Names & Signals

Table 1-1 Receiver Names and Signals

Figure 1-1 RBT004

Parameter Specification Remarks

a. Refer to Section 3.2 for measure point details.

2.1 Hazardous Areas and ‘Hot Work’

2.2 Hazardous Substances

2.2.1 WELL FLUID

Well Fluids could contain:

• Hydrogen Sulphide (H2S).

Wear protective glasses/goggles.

Wear protective gloves.

DO NOT operate, service or store contaminated tools in an enclosed area.

Refer to Section 2.2.2, Lead Zirconate Titanate (PZT).

Contact with eyes or skin can cause irritation.

DO NOT release Well Fluid into drains or other aquatic discharges/water

2.2.2 LEAD Z IRCONATE TITANATE (PZT)

The inhalation or the consumption of Lead Zirconate Titanate can be toxic.

Wear protective gloves.

Refer to Section 2.2.2 Lead Zirconate Titanate (PZT).

2.2.3 DISPOSAL OF HAZARDOUS SUBSTANCES

2.3 Electrical Hazard

2.4 Stored Energy

2.4.1 TRAPPED PRESSURE SAFETY PRECAUTIONS

• Follow the instructions in the manual.

Wear a protective face shield.

Wear a protective apron.

• Permeation through the seals.

• Telemetry failures downhole.

5 DO NOT install the Thread Protectors to the ends of the tool.

2.4.1.2 Recommended Precautions to Follow

9 Refer to Section 4.4, Post-Logging: Toolstring Disassembly.