KENR3609-05 Harness And Wire Electrical Schematic Symbols

April 2012
Wire Description Component Location Symbols
Wire Wire Wire Wire Schematic Machine Schematic Machine
Description Description Component Component
Number Color Number Color Location Location Location Location
Power Circuits Accessory Circuits Action Alarm E-3 3 Processor 2 G-1 C
T
101 RD Battery + 500 BR Front Wiper Motor Park Alternator E-12 4 Pump - As Front/Rear G-8 11
Pressure Temperature Level Flow Circuit Breaker
103 YL Throttle Switch 501 GN Front Wiper Motor (LO) Amplifier - Tachometer E-2 B Regulator E-1 B
Symbol Symbol Symbol Symbol Symbol
104 YL Diagnostic / Thermal Start Relay 502 OR Front Wiper Motor (HI) Arc - Suppressor H-7 25 Relay - Brake P1 / P2 A-8 B
105 RD Fuel Pump Relay Coil / Control / Key Switch 503 BR Rear Wiper Motor Park Arc - Suppressor 2 B-7 B Relay - Fuel Pump E-11 B Symbols and Definitions
106 RD Controller (Datalink) 504 YL Rear Wiper Motor (LO) Arc - Suppressor E F-4 A Relay - Neutral Start P3 / P4 A-7 B
108 RD Fuel Pump 505 BU Rear Wiper Motor (HI) Fuse: A component in an electrical circuit that will open the circuit if too much current flows
Backup Alarm C-11 2 Relay - Start D-11 B
through it.
109 RD Alternator 506 PU Washer Pump Front Battery - LH 12V D-12 5 Relay - Thermal Start B-8 B
110 GN Recording Module 507 WH Washer Pump Rear Battery - RH 12V A-12 2 Resistor B-11 18 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
111 OR Processor 2 513 OR Compressor Solenoid To Pressure Switch Breaker - Alt D-12 13 Resistor - Alternator F-4 B circle indicates that the component has screw terminals and a wire can be disconnected from it.
112 PU Main Power Relay Output 515 GY Blower Switch Breaker - ECM D-12 13 Resistor 3 C-4 B
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
115 PK Flood / Beacon Switch 516 GN Blower Switch Breaker - Fuel Pump E-12 13 Resistor U F-1 B
No circle indicates that the wire cannot be disconnected from the component.
116 BR Flood Switch 517 BU Blower Switch Breaker - Main E-12 13 Rheostat C-4 B
118 GY Wipers 521 YL Compressor Pressure Switch Compressor GP H-7 A Sender - FR Fuel Level C-11 20 Ground (Wired): This indicates that the component is connected to a grounded wire. The
121 YL Backup Alarm 522 WH Compressor Solenoid 1 grounded wire is fastened to the machine.
Conditioner G-11 Sender - RR Fuel Level C-11 20
122 RD Dome Light 567 WH A/C Switch To Blower Switch Control GP F-7 A Sensor - Speed F-3 30
Ground (Case): This indicates that the component does not have a wire connected to ground.
123 WH LED Display / Gauge / Meter Lighting Circuits Controller As C-3 B Sensor - Vib Tach A-8 14 It is grounded by being fastened to the machine.
124 GN Fan 603 PU Beacon (Cab) Converter H-3 C Solenoid - Drum Intlk / Axle Interlock E-9 15
128 RD Hour Meter 607 PK Front Floods Engine - Start Aid B-12 26 Solenoid - Valve Shift / Brake E-9 23 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
143 BR Brake Switch 608 GN Rear Floods Fuse - Fan / Wiper / Dome Lt H-8 B Solenoid - Vib Pump D-9 15
148 WH Thermal Start Relay Control Circuits Gauge - CMV F-2 C Switch - As AC H-9 B
CP-563E, CS-563E, CP-573E, CS-573E Sender: A component that is used with a temperature or pressure gauge. The sender
150 RD ECM 720 BU Neutral Start Relay P4 To Brake Relay P2 Gauge - Fuel G-4 A Switch - As Press H-7 A measures the temperature or pressure. Its resistance changes to give an indication to
T
165 RD Speedometer 751 GN Valve Shift Solenoid Gauge - Frequency F-2 C Switch - Beacon E-6 B the gauge of the temperature or pressure.
177 RD Main Breaker 765 BR Brake Switch (N.C.) Gauge - RMV F-2 C Switch - Blower I-11 A
CS-583E, CP-663E, CS-663E, Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Ground Circuits 776 YL Brake Switch (N.O.) Gauge - Speed F-1 , F-2 A Switch - Brake E-7 B It has a coil that makes an electromagnet when current flows through it. The
200 BK Main Chassis 777 PU Brake Relay P1 Output Ground - Battery A-11 13 Switch - Disconnect A-12 13 and CS-683E electromagnet can open or close the switch part of the relay.
210 BK Meter Group / Processor 1 A701 GY Hydraulic Oil Temperature Indicator Ground - Engine 2 D-12 26 Switch - Flood Light E-6 B
220 BK Meter Group / Processor 1 A702 PU Hydraulic Oil Pressure Indicator A Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Ground - Frame 2 A-9 7 Switch - Horn In Steering Wheel H-4 Vibratory Compactor coil that makes an electromagnet when current flows through it. The electromagnet
230 BK Meter Group / Processor 1 A710 GY Hydraulic Temperature Switch Ground - Frame LH C-12 2 Switch - Hyd Oil Temp B-12 16 can open or close a valve or move a piece of metal that can do work.
277 BK Vibrator Charge To Propel Charge Pressure SW A782 YL RH Vibrator Pump Status Ground - Platform G-1 C Switch - Key F-4 A
Basic Machine Circuits A784 YL RH Vibrator Pump Status Ground - Platform H-2 C Switch - Main Power B-3 B
Electrical System Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
304 WH Start Relay Output E798 PK Engine Coolant Temperature Indicator 22 23
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Ground - Platform G-9 Switch - Neutral Start On Propel B-11
that make electromagnet when current flows through them. It also has an internal switch that places
306 GN Start Relay Coil F701 BR Engine Oil Pressure Indicator Ground - Platform 2 B-3 22 Switch - Propel Charge Press B-12 15 CP-563E: CS-563E: CP-573E: CS-573E: the latch coil circuit open at the time the coil latches.
307 OR Key Switch Start F705 PK Action Alarm Heater GP G-11 1 Switch - Speed Select H-4 A BWE1-225 ASA1-251 ASY1-109 CEB1-192
308 YL Key Switch On F706 PU Action Alarm Return Horn - Forward E-4 A Switch - Throttle H-4 A Harness and Wire Symbols
309 GY Alternator To Alternator Resistor F707 WH Check Engine Indicator Hour Meter G-4 A Switch - VB/Backup Alarm In Propel Handle D-3 B
CNT1-518 CNG1-631 ASZ1-UP CNN1-213
Wire, Cable, or Harness Harness Identification Letter(s):
321 BR Backup Alarm F708 YL Start Aid Indicator Jump Stud D-12 13 Switch - Vib Charge Press B-12 19 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
322 GY Horn Switch (Steering Wheel) F709 BU Action Lamp B Harness Connector Serialization Code:
Lamp - Dome F-9 A Switch - Vib Select D-3 Harness Connector Serialization
The "C" stands for "Connector" and the
323 WH Fuel Pump + F710 BR Air Temperature Indicator A B CS-583E: CP-663E: CS-663E: CS-683E: Codes (see sample).
LED Display G-4 Switch - Wiper FR H-11 number indicates which connector in the
325 PK Fuel Pump Relay Coil F715 PU Charge Pressure Switch AG-C4 L-C12 harness (C1, C2, C3, ...).
Motor - 24V Starter D-11 12 Switch - Wiper RR H-11 B ASF1-204 ASB1-104 DAD1-310 L-C12
DAJ1-325 111-7898 3E-5179 3E-5179
330 YL Neutral Start Relay Coil F716 WH Throttle Switch Motor - Front Wiper E-9 8 Tachometer D-1 B
373 GN Thermal Start Relay Output F729 GN Throttle Switch Return CNX1-315 DAF1-206 DAG1-323 ASG1-304 Part Number: for Connector Plug 1
Motor - Rear Wiper F-10 9 VPM Tach G-4 A Part Number: for Connector Receptacle
375 GN Thermal Start Relay Coil J726 YL Controller Datalink Power Processor 1 F-3 C 2
377 OR Start Aid Engine 892 BR Cat Data Link - Machine locations are repeated for components located close together.
Plug Receptacle
396 PK E Arc Suppressor To Alternator Resistor 893 GN Cat Data Link + A = Located inside of dash. Pin or Socket Number
Monitoring Circuits
5A
A892 OR LH Vibrator Pump Status B = Located inside of right console.
1 Deutsch connector: Typical representation
Component
403 GN Alternator ( R ) Terminal C850 GN Vibrator Sensor Signal C = Located inside of Compaction Indicator Module of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
447 PK Fuel Level T825 YL Vibrator Select Switch To Rheostat
325-AG135 PK-14
449 BU Speed Sensor Signal A990 BU Vibrator Select Switch To Rheostat Sure-Seal connector: Typical representation Harness identification code:
1
450 YL Vibrator Tach Sensor Signal B919 GN Vibrator Select Switch To Rheostat of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
451 BR Tach Sensor Power Return B920 GN Vibrator Select SW HI/LO To Processor 2
463 YL Tach Data Signal I/O C905 OR Throttle Switch To Speed Select switch
469 GN FR To RR Fuel Level Sender C906 YL Throttle Switch Select
497 BU Tach Sensor Power C924 YL Vibrator Select Switch To Vibrator Control
© 2012 Caterpillar All Rights Reserved Printed in U.S.A.
C483 BU Speed Gauge Signal C925 GN Rheostat To Resistor 3 Vibrator Control
C934 BU Rheostat Wiper

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
92 ± 1.5ºC 85ºC A-B Normally Open
110-0514 Hyd Oil Temp
(197.6 ± 2.7ºF) (185ºF MIN) B-C Normally Closed
275 to 1750 kPa1 -
114-5333 AS Pressure (A/C) Normally Open2
(40 to 255 psi) -
1400 kPa MAX 1100 ± 75 kPa A-C Normally Closed
165-2521 Vib Charge Press / Propel Charge Press
(203 psi) (160 ± 11 psi) A-B Normally Open
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi). 26
² Contact postion at the contacts of the harness connector. 13 4
5 12
3

Resistor, Sender and Solenoid Specifications 9 23 8

19 15 A 24
Part No. Component Description Resistance (Ohms)¹ 1
137-1761 Resistor - Resistor 3 130 ± 6.5 30
159-9453 Solenoid - Vibratory Pump 24 18
177-6820 Solenoid - Axle Interlock / Drum Interlock 24.6
2 3
220-4133 Solenoid - Brake / Valve Shift 31.4 - 32 20
Empty 155-160 16 B
223-4945 Sender - FR Fuel Level 21 C
Full 0-4
Empty 148 7 16 22
226-2052 Sender - RR Fuel Level
Full 0-4 11
228-4982 Resistor - Alternator 150 ± 5%
14
¹ At room temperature unless otherwise noted.

Connector Location
Schematic Machine
Connector Number
Location Location
CONN 1 F-12 21
CONN 2 G-11 21
CONN 3 A-9 14
CONN 4 H-8 B
(Dimensions: 34 inches x 28 inches)

CONN 5 E-8 21
CONN 6 D-8 11
CONN 7 B-8 11
CONN 8 E-7 21
KENR3609-05

CONN 9 E-6 24
CONN 10 E-5 24
CONN 11 E-5 24
CONN 12 Diagnostic Conn E-4 B
CONN 13 D-4 B
CONN 14 C-4 B
24 Page,

CONN 15 E-3 B
9
CONN 16 F-3 C
CONN 17 G-3 C A
CONN 18 H-3 C
CONN 19 G-2 C 8
CONN 20 F-2 A 26 B
CONN 21 E-2 A 4 19 C
CONN 22 D-4 , I-3 C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the 18
component. See the Component Location Chart. 1
21
12
16 11 3 22 24

7 23
2 13 15
20
5

30 14

Related Electrical Service Manuals

Title Form Number
Alternator: 9W-3043 SENR3685
Electric Starting Motor: SENR3828
Starting and Charging: KEBU7509

Machine Harness Connector and Component Locations