Gage Repeatability and Reproducibility Spreadsheet ( Using Average and Range Method )

Part Number & Name : Spacer Gage Name :

Characteristics : Height Gage No. : Date : 07/26/23
Specification Limits : 22.5 +/- 0.5mm Gage Type : Performed By :

Appraiser 1 ( Surjeet singh ) Appraiser 2 ( Felix Devasia ) Appraiser 3 ( Amal Johnson )

Part Measurements Measurements Measurements Part
Number 1 2 3 X R 1 2 3 X R 1 2 3 X R Average
1 22.5 22.52 22.52 22.513 0.020 22.52 22.51 22.54 22.523 0.030 22.52 22.53 22.53 22.527 0.010 22.521
2 22.96 22.96 22.97 22.963 0.010 22.93 22.97 22.95 22.950 0.040 22.97 22.95 22.95 22.957 0.020 22.957
3 22.32 22.36 22.37 22.350 0.050 22.39 22.38 22.38 22.383 0.010 22.35 22.34 22.37 22.353 0.030 22.362
4 22.02 22.03 22.05 22.033 0.030 22.05 22.04 22.04 22.043 0.010 22.04 22.01 22.03 22.027 0.030 22.034
5 22.38 22.38 22.38 22.380 0.000 22.39 22.37 22.37 22.377 0.020 22.35 22.36 22.34 22.350 0.020 22.369
6 22.05 22.05 22.01 22.037 0.040 22.04 22.06 22.06 22.053 0.020 22.02 22.01 22.02 22.017 0.010 22.036
7 22.58 22.57 22.56 22.570 0.020 22.58 22.6 22.58 22.587 0.020 22.55 22.56 22.55 22.553 0.010 22.570
8 21.64 21.66 21.7 21.667 0.060 21.65 21.69 21.7 21.680 0.050 21.68 21.61 21.66 21.650 0.070 21.666
9 22.52 22.54 22.52 22.527 0.020 22.53 22.55 22.51 22.530 0.040 22.5 22.51 22.51 22.507 0.010 22.521
10 22.38 22.38 22.35 22.370 0.030 22.38 22.38 22.37 22.377 0.010 22.36 22.36 22.34 22.353 0.020 22.367
Average X1 = 22.3410 X2 = 22.3503 X3 = 22.3293 X = 22.3402
Range R1 = 0.0280 R2 = 0.0250 R3 = 0.0230
R= ( R1 + R2 + R3 ) / No. of Appraisers = 0.0253 Rp = 1.2911
X diff = ( Max. of X1,X2,X3 - Min. of X1,X2,X3 ) = 0.0210
UCLR = R * D4 ( D4 = 3.27 OR 2.58 for 2 and 3 measurements ) = 0.0654
LCLR = R * D3 ( D3 = 0 for up to 7 trials ) = 0.000

If R & R as % of Tolerance is required, enter Tolerance Range ---> 1.0000 Repeatability - Equipment Variation ( EV ) = (R * K1) = 0.0773
( K1 = 4.56 OR 3.05 for 2 and 3 Measurements respectively )

[(X * K 2) - ( EV / n * r ) ]
2 2
Reproducibility - Appraiser ( AV) = % Gage R & R :
diff
Total Process Variation, TPV is determined from Sample Values Variation % of % of Total Process
AV = 0.0549 Tolerance Variation ( TPV )
( K2 = 3.65 OR 2.70 for 2 or 3 Appraisers )
( R& R + PV )
2 2
TPV = n = Number of Parts, r = Number of Measurements EV = 7.73 3.69
Parts K3
TPV = 2.0937 5 2.08 Repeatability & Reproducibility, R &R= ( EV 2
+ AV
2
) AV = 5.49 2.62
6 1.93
7 1.82 R&R= 0.0948 PV = 209.16 99.90
8 1.74
9 1.67 Part Variation ( PV ) = Rp * K3 = 2.0916 R&R= 9.48 4.53
10 1.62 ( Value of K3 taken from the given table )

Note 1 : Data can be entered only in the columns marked 1, 2, 3 and Cell for Tolerance Note 3 : ( % R & R Interpretation - Lower of % Tolerance and % Total Process Variation- TPV )
Range and top header section. ( All those cells which are shaded light blue ) Under 10% error - Measurement system is acceptable;
Between 10 - 30 % error - Marginal ( May be acceptable based upon importance
Note 2 : Study require any combination of 2 or 3 Appraisers, 2 or 3 Measurements and of application, cost of gage, cost of repairs, etc.;
any parts from 5 to 10 . More than 30% error - Needs improvement. Make every effort to identify the
problems and have them corrected

Results of this Gage R & R : MEASUREMENT SYSTEM IS ACCEPTABLE

684593756.xlsx - GR&R Template

Revised - May 2000