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XPF1214 移动反击式破碎站

XPF1214 Movable Impact Crushing

Station
技术规格书
Technical Specification

徐州徐工矿山机械有限公司
Xuzhou XCMG Mining Machinery Co., Ltd.
 XPF1214 移动反击式破碎站技术规格书
XPF1214 Movable Impact Crushing Station Technical
Specifications

1.产品简介

1. Introduction

XPF1214 移动反击式破碎站是徐工集团集多年研发经验，基于破碎设备的可
移动性比材料的可移动性具有更大的优越性，自主创新研制的移动反击式破碎筛
分设备，可用于中软硬度天然石料的破碎及建筑垃圾的回收利用，具有更稳定、
更灵活、更高效、更智能的特点。
XPF1214 movable impact crushing station is independently developed by
XCMG based on years of experience in research and development and the reality that
the mobility of crushing equipment is more favorable than that of materials. This
equipment is used to crush natural stones with medium and soft hardness and to
recycle construction waste. It is more stable, more flexible, more efficient and more
intelligent.

2. 产品主要技术亮点

2. Main Technical Features

XPF1214 移动反击式破碎站集受料、破碎、筛分和输送于一体，通过工艺流
程的优化使其具有更稳定的天然石料破碎和建筑垃圾回收利用生产工艺。
XPF1214 移动反击式破碎站能直接对物料做第一线的现场破碎，免除物料运离现
场再破碎的中间环节，极大降低了物料的运输费用。同时，相对于固定式设备，
具有以下无可替代的优势：
XPF1214 movable impact crushing station has integrated functions of receiving,
crushing, screening and conveying materials; its technological process has been
optimized in order to obtain more stable performances in crushing natural stones and
recycling construction waste. XPF1214 movable impact crushing station can offer
direct on-field crushing service at the front line, it cuts out the re-crushing process,
and this greatly reduces material transportation expenses. Meanwhile, it has
irreplaceable advantages compared with fixed equipment.
 ➢ 能够快速高效转移工地，适用于多个分散的作业面；
➢ It can be quickly transferred to another jobsite and is applicable to multiple
dispersed working surfaces.
➢ 根据用途不同能够灵活组合配套，提高设备利用率；
➢ It can be flexibly grouped with different machines to make cooperative
operations, which increases the rate of equipment utilization.
➢ 自备动力，随到随施工，无需耗时、耗资、费力的电力审批及配置；
➢ It’s self-powered and can get to work upon arriving at the jobsite, which
eliminates time-consuming, laborious and costly power approval formalities.
➢ 能够根据施工现场需要随意调整设备布置，优化施工管理；
➢ Equipment layout can be adjusted at will according to realities of the
construction site, which can help optimize construction management.
➢ 无需混凝土或钢结构基础及配套设备，能够尽快投入生产。
➢ It can be quickly put to production without supplying concrete or
steel-structure foundation and supporting facilities.
XPF1214 移动反击式破碎站主要有以下部分组成：进料斗、振动给料机、预
筛分机、自然细料输送机、反击式破碎机、振动卸料机、主输送机、筛分机、中
转输送机、返料输送机、筛分输送机、磁选机、机架总成、履带总成、防护总成、
电气系统、液压系统、润滑系统和除尘系统组成。
XPF1214 movable impact crushing station mainly consists of following
components: feeder hopper, vibrating feeder, pre-screener, natural fine material
conveyor, impact crusher, vibration unloader, main conveyor, screener, transfer
conveyor, material return conveyor, screening conveyor, magnetic separator, frame
assembly, crawler assembly, guard assembly, electric system, hydraulic system,
lubrication system and dust removal system.
Feeder hopper; Vibration feeder; pre-screener; impact crusher; material return conveyor; magnetic
separator; main conveyor; screener; screening conveyor;

Frame assembly; natural fine material conveyor; vibration unloader; lubrication system; crawler
chassis; power system; electric system; hydraulic system; de-dusting system

XPF1214 移动反击式破碎站具有以下主要技术特点：
XPF1214 movable impact crushing station has following main technical features:
NO.1
更先进的破碎筛分技术
More advanced crushing and screening technologies
➢ 破碎机进料口和一级反击板无线遥控液压升降，降低破碎机进料堵塞风险；
➢ Hydraulic lifting and lowering movements of feeder inlet, as well as primary
counter-attack board, are under wireless remote control, which reduces the risk of
feedstock blockage.
➢ 弧形板锤设计，长时间保证反击破碎性能，提高成品粒型；
➢ The curved board hammer design offers long-term guarantee of impact crushing
performance and improves finished particle size.
➢ 板锤、反击板和耐磨板等寿命设计，耐冲击性及抗磨性更高，经济性更高。
➢ Lifespan extension designs are used on board hammer, counter-attacking board
and anti-wear plate to improve impact-resistance and anti-wear performances,
which increases economical efficiency.
➢ 先进的破碎机负载检测技术，排料口自动设定，提高破碎产能和开工率；
➢ Advanced crusher load detection technology, discharge opening is automatically
configured in order to improve crushing capacity and operating rate.
➢ 一体式激振器及更大筛分面积的筛分机设计，提升筛分效率。
➢ The one-piece type vibration exciter, along with a screener that has a larger
screening area, improves screening efficiency.
NO.2
更高效的动力驱动技术
More efficient power-driven technology
➢ 搭载斯堪尼亚发动机，一缸一盖和每杠四气门结构，大大提高燃油经济性；
➢ The machine carries a Scania engine; each cylinder has one head and four valves.
This structure greatly increases fuel economy.
➢ 燃油喷射系统采用电子控制整体式喷油器，实现良好的燃油经济性和高扭矩；
➢ Fuel injection system owns an electronic control integral injector, which helps
realize good fuel economy and gain high torques.
➢ 破碎机采用液力耦合器直驱，起动平稳，同时实现冲击和过载保护功能；
➢ A fluid coupling directly drives the crusher and starts it up in a stable way;
meanwhile, it achieves impact protection and overloading protection.
➢ 振动设备、输送设备均为电驱动，驱动更高效，维护更方便。
➢ Vibration device and transmission device are both electrically driven, which is
more efficient and easier for maintenance.
NO.3
更可靠的机架结构技术
More reliable frame structure
➢ 基于高可靠性、等强度理念设计，机架全工况仿真计算与测试，可靠性更高；
➢ Based on a design concept of high reliability and high strength, the frame has
received full-work-condition simulating calculation and testing, which improves
the reliability.
➢ 底盘与机架一体式设计理念，整机重心更低，有效降低整机振动；
➢ The design concept of an integrated chassis and frame structure lowers the center
of gravity and thus reduces machine vibration.
➢ 料斗、返料和细料输送机可折叠式，设计转场、运输更方便。
➢ Hopper, material return conveyor and fine material conveyor are foldable,
convenient for site transfer and transport.

NO.4
更理想的物料流动技术
More ideal material flow technology
➢ 物料流动从进料至出料，逐渐宽度扩大，流动更顺畅；
➢ From material feeding to discharging, the flow passage gradually widens to
accelerate material flow.
➢ 配置双层独立预筛分机，实现细料的预筛分，通过量更高；
➢ The double-layer separate pre-screener can pre-screen fine materials and has
increased through-put capacity.
➢ 搭配筛分机和旋转返料输送机，快速实现闭式和开式破碎工艺；
➢ Coupled with screener and rotary material return conveyor, the machine can
quickly achieve closed/open-circuit crushing processes.
➢ 基于防抛、磨、滴、漏设计理念的料斗结构，生产更连续。
➢ Based on a design concept of an anti-toss, anti-wear, anti-drop and anti-leak
structure, the hopper achieves more continuous production.

NO.5
更环保的除尘降噪技术
More environmental de-dusting and de-noising technologies
➢ 配置低压除尘系统，各支路流量独立控制，除尘效果更好；
➢ The low-pressure dust removal system, whose branch flow is under independent
control, achieves a better de-dusting effect.
➢ 控制柜正压除尘，辅以匹配性减振设计，可靠性更高；
➢ The control cabinet has a positive pressure dust removal system and an auxiliary
 anti-vibration design, which makes it more reliable.
➢ 配套重灰度滤清器，有效防止粉尘进入，工况适应性更强；
➢ The adoption of a heavy-dust filter efficiently prevents dust from entering the
machine and makes the machine more adaptable to different working conditions.
➢ 发动机、散热器、破碎机等专业性振动设计，噪音更低，振动更小；
➢ Professional vibration designs have been introduced into the engine, radiator and
crusher, resulting in lower noise and weaker vibration.
➢ 清扫器、筛分机采用 ROSTA 弹性模块设计，部件运行更平稳，免于维护。
➢ Cleaner and screener both have ROSTA elastic module designs that create a more
stable and smoother operating environment and both are maintenance free.

NO.6
更安全的智能控制技术
Safer intelligent control technology
➢ 智能故障检测，实时监控、存储运行状态，轻松找出故障部位，省时省力；
➢ Intelligent fault detection function that real time monitors and saves machine
running state, easily detects and locates the fault, saves both time and effort.
➢ 无线遥控、人机界面、一键启停操作模式，用户使用更方便；
➢ User friendly new operation modes, like wireless remote control, human-machine
interactive interface, and one-button start & stop operation.
➢ 配置转子锁定控制和多处急停，全方位覆盖整机，安全性更高；
➢ The machine has a rotor lockout control mechanism and many emergency stop
switches covering the whole machine, which increases safety performance.
➢ 破碎机负载智能检测，结合给料、预筛分独立互锁控制，连续给料性更强。
➢ Crusher load intelligent detection, coupled with feedstock and pre-screener
interlocking control, enhances feeding continuity.
NO.7
辅以：
Supplemented by:
更完美的细节设计 Perfect detail design
更安全的设计理念 Safer design concept
更贴心的人机交互 More intimate human-machine interaction
更专业的技术细节 More professional technical details
更便捷的维修保养 Easier repair and maintenance
更舒适的使用体验 More comfortable use experience

3.主要技术参数

3. Main Technical Parameters

XPF1214 移动反击式破碎站性能参数
序号 一级部件 名称 单位 技术参数

重量（含与筛分模块） kg 62670

1 整机参数 重量（不含与筛分模块） kg 53633

最大理论处理能力 t/h 450

序号 一级部件 名称 单位 技术参数

最大爬坡角度 ° 30

最大倾斜角度 ° 17

行驶速度 km/h 1.4

柴油箱容量 L 800

液压油箱容量 L 220

运输尺寸（含与筛分模块） mm 22069*3191*3750

运输尺寸（不含与筛分模块） mm 18550*3191*3750

工作尺寸（含与筛分模块） mm 21761*7576*5195

工作尺寸（不含与筛分模块） mm 18242*7576*4572

标准容积 m³ 4
2 进料斗
扩展容积 m³ 6

槽宽 mm 1000

3 振动给料机 槽长 mm 2600

驱动功率 kW 2*3.8

筛网面积 ㎡ 2.78

上层筛面角度 ° 7
4 预筛分机
下层筛面角度 ° 17

驱动功率 kW 2*5.6

中心距 mm 4000

皮带宽度 mm 650
5 细料皮带输送机
驱动功率 kW 5.5

皮带速度 m/s 2.0

进料口宽度 mm 1300

进料口高度 mm 900

转子宽度 mm 1280

6 反击式破碎机 转子直径 mm 1200

转子线速度 m/s 4 级，32~40

上部开口宽度 mm 50~450

下部开口宽度 mm (-100~100)

槽宽 mm 1400
7 卸料机
槽长 mm 2700
序号 一级部件 名称 单位 技术参数

驱动功率 kW 2*3.8

工作电压 V 400

驱动、改向滚筒间距 mm 9700

皮带宽度 mm 1400
8 主输送机
驱动功率 kW 11

皮带速度 m/s 1.31

筛分机宽度 mm 1550

筛分机长度 mm 4550
9 筛分机
上层筛面角度 ° 20

驱动功率 kW 2*3.6

驱动、改向滚筒间距 mm 6900

皮带宽度 mm 1200
10 筛分输送机
驱动功率 kW 11

皮带速度 m/s 1.31

驱动、改向滚筒间距 mm 1600

皮带宽度 mm 500
11 中转输送机
驱动功率 kW 3.0

皮带速度 m/s 1.25

驱动、改向滚筒间距 mm 9750

摆动幅度 ° 0~90

12 返料输送机 皮带宽度 mm 500

驱动功率 kW 7.5

皮带速度 m/s 1.6

13 除铁器 驱动功率 kW 2.2

功率 kW 371

汽缸数量 \ 6缸
14 发动机
排量 L 12.7

额定转速 rpm 1500~1800

带宽 mm 400
16 底盘总成
中心距 mm 4052
 XPF1214 Movable Impact Crushing Station Performance Parameters
First-level
No. Name Unit Parameter
components
Weight (including pre-screening kg
62670
module)
Weight (not including kg
53633
pre-screening module)
Max. theoretical handling t/h
450
capacity
Max. grade angle ° 30

max. tilting angle ° 17

Travel speed km/h 1.4

Overall machine
1 Diesel tank capacity L 800
parameters
Hydraulic oil tank capacity L 220
Transport size (including mm
22069*3191*3750
pre-screening module)
Transport dimensions (not mm
18550*3191*3750
including pre-screening module)
Working dimensions (including mm
21761*7576*5195
pre-screening module)
Working dimensions (not mm
18242*7576*4572
including pre-screening module)
Standard capacity m³ 4
2 Feed hopper
Extended capacity m³ 6

Trough width mm 1000

3 Vibrating feeder Trough length mm 2600

Driving power kW 2*3.8

Size of screener mesh ㎡ 2.78

Angle of upper-layer screening °
7
surface
4 Pre-screener
Angle of lower-layer screening °
17
surface
Driving power kW 2*5.6

Center distance mm 4000

Fine material belt Belt width mm 650

5
conveyor Driving power kW 5.5

Belt speed m/s 2.0

 First-level
No. Name Unit Parameter
components
Feeder inlet width mm 1300

Feeder inlet height mm 900

Rotor width mm 1280

6 Impact crusher Rotor diameter mm 1200

Rotor linear speed m/s Fourth-stage, 32~40

Upper opening width mm 50~450

Lower opening width mm (-100~100)

Trough width mm 1400

Trough length mm 2700

7 Unloader
Driving power kW 2*3.8

Working voltage V 400

Drive pulley/bend pulley gap mm 9700

Belt width mm 1400

8 Main conveyor
Driving power kW 11

Belt speed m/s 1.31

Screener width mm 1550

Screener length mm 4550

9 Screener Angle of upper-layer screening °
20
surface
Driving power kW 2*3.6

Drive pulley/bend pulley gap mm 6900

Screening Belt width mm 1200

10
conveyor Driving power kW 11

Belt speed m/s 1.31

Drive pulley/bend pulley gap mm 1600

Belt width mm 500

11 Transfer conveyor
Driving power kW 3.0

Belt speed m/s 1.25

Drive pulley/bend pulley gap mm 9750

Material return
12 Amplitude of swing ° 0~90
conveyor
Belt width mm 500
 First-level
No. Name Unit Parameter
components
Driving power kW 7.5

Belt speed m/s 1.6

De-ironing kW
13 Driving power 2.2
separator
Power kW 371

Number of cylinders \ 6-cylinder

14 Engine
Displacement L 12.7

Rated speed rpm 1500~1800

Belt width mm 400

16 Chassis assembly
Center distance mm 4052

4.主要配置

4. Main Configuration

以下配置为参考配置，以产品实物为准。
序号 名称 公司 国家

1 发动机 斯堪尼亚 瑞典
2 液力耦合器 传斯罗伊 意大利
3 发电机 美奥迪 意大利
4 行走减速机 邦飞利 意大利
5 反击式破碎机 XCMG 中国
6 主泵 丹佛斯 丹麦
7 油缸 XCMG 中国
8 行走电机 西门子 德国
9 空气滤清器 唐纳森 美国
10 蓄能器 贺德克 美国
11 液压油过滤器 贺德克 美国
12 轴承 SKF 美国
13 电气元件 西门子 德国
14 接线端子 WAGO 德国

Following configuration is for reference only; please take the actual product as
final.
No. Name Company State

1 Engine Scania Sweden

 2 Fluid coupling Transfluid Italy
3 Generator Meccalte Italy
4 Travel reducer Bonfiglioli Italy
5 Impact crusher XCMG China
6 Main pump Danfoss Denmark
7 Oil cylinder XCMG China
8 Travel motor Siemens Germany
9 Air filter Donaldson America
10 Accumulator HYDAC America
11 Hydraulic oil filter HYDAC America
12 Bearing SKF America
13 Electrical components Siemens Germany
14 Wiring terminal WAGO Germany

5.应用方案
V. Application Schemes
方案一：
Scheme I:

方案二：
Scheme II:
6.应用案例
VI. Application Cases