0 ISSUED FOR REVIEW K.S.H K.G 30.Aug.

07
REV. ISSUE OR REVISION DESCRIPTION
ORIG.
BY
CHKD.
BY
APPD.
BY
DATE
Document No. D0OB7706-1
Rev. 0 Date : 2008. 03. 23
USER MANUAL
SH-1000B1 LOAD LIMITER








CONTENT
INTRODUCTION 1
SPECIFICATION 2
EXPLAIN OF MONITOR SURFACE 6
KEYBOARD SETTING 7
CAUTION IN USING 23
CHECKING FOR BREAKDOWN 23
D.W.G PART
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1. INTRODUCTION
This LOAD WEIGHER receives WEIGHT SIGNAL analyzed out from the
LOAD CELL and converts them into DIGITAL SIGNAL and sends to
MICRO-PROCESSOR where to calculates and control them to DISPLAY the
WEIGHT value and finally output 4-20mA ANALOG SIGNAL.
The feature of this device is to secure high reliance and safety by using
the MICRO-PROCESSOR therefore, it can prevent the demage of material
and the loss of man power.
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2. SPECIFICATION
2.1> CONTROLLER
CRANE CAPACITY :
POWER SUPPLY : AC110/220V 10%, 60Hz, 1Phase
POWER CONSUMPTION : APPROX.20W
OPERATING TEMPERATURE RANGE : -20 ~ +60
STORAGE TEMPERATURE RANGE : -30 ~ +80
RELATIVE HUMIDITY : 95%RH
DISPLAY : 4-DIGIT LOAD LIMIT (TOTAL)
4-DIGIT LIMIT (MAIN)
4-DIGIT LIMIT (AUX)
SIGNAL OUTPUT
ALARM (MAIN, AUX, TOTAL) : (DRY CONTACT 1a1b 250V 3A) ADJUSTABLE
MAIN OVER : (DRY CONTACT 1a1b 250V 3A) ADJUSTABLE
AUX OVER : (DRY CONTACT 1a1b 250V 3A) ADJUSTABLE
TOTAL OVER : (DRY CONTACT 1a1b 250V 3A) ADJUSTABLE
MAIN SIG : (DRY CONTACT 1a1b 250V 3A) ADJUSTABLE
AUX SIG : (DRY CONTACT 1a1b 250V 3A) ADJUSTABLE
SYSTEM ACCURACY : 3%
OVERLOAD DETECTION TIME : Within 1Sec
MALFUNCTION PREVENTION :
Crane malfunctioning resulting from instantaneous Moment
and Load upon immediate operation is prevented.
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2-2> LOAD CELL
MODEL NO. : PIN TYPE LOAD CELL
RATED CAPACITY :
RATED OUTPUT : 1.5mV/V
NON LINEARITY : 0.2% R.O
ZERO BALANCE : 1% R.O
TEMP. RANGE, COMPENSATED : -15 +70
TEMP. RANGE, SAFE : -30 +80
TERMINAL RESISTANCE : 3505% (INPUT)
3505% (OUTPUT)
INSULATION RESISTANCE : 1000M
EXCITATION RECOMMENDED : 15V
EXCITATION MAX : 20V
SAFE OVER LOAD : 150% R.C
MAXIMUM OVER LOAD : 300% R.C
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2-3> AUX LOAD CELL
MODEL NO. : PIN TYPE LOAD CELL
RATED CAPACITY :
RATED OUTPUT : 1.5mV/V
NON LINEARITY : 0.2% R.O
ZERO BALANCE : 1% R.O
TEMP. RANGE, COMPENSATED : -15 +70
TEMP. RANGE, SAFE : -30 +80
TERMINAL RESISTANCE : 3505% (INPUT)
3505% (OUTPUT)
INSULATION RESISTANCE : 1000M
EXCITATION RECOMMENDED : 15V
EXCITATION MAX : 20V
SAFE OVER LOAD : 150% R.C
MAXIMUM OVER LOAD : 300% R.C
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2-4> 4-20mA CONVERTER
MODEL NO. : SBCA-1
POWER SUPPLY : AC110/220V, 50/60Hz 1Phase
POWER CONSUMPTION : Approx. 20W
OPERATION TEMPERATURE RANGE : -20 +60
STORAGE TEMPERATURE RANGE : -30 +80
RELATIVE HUMIDITY : 95% Rh
OUTPUT SIGNAL : 4-20mA
PROTECTION : IP 67
2-5> LARGE DISPLAY
Model no. : SLD-604
Power supply : AC 220V 10% 50/60Hz 1Phase
Visibility range : 50M
Relative humidity : 95% RH
Display range : 4-DIGIT
Color : RED
Character height : 152mm
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3. EXPLANATION of
CONTROLLER SURFACE
TOTAL (FND RED COLOR)
Indication of the present TOTAL WEIGHT(MAIN+AUX).
MAIN (FND RED COLOR)
Indication of the present weight of MAIN HOOK load .
AUX (FND RED COLOR)
Indication of the present weight of AUX HOOK load .
TOTAL OVER
This is LED indicated when the weight indication value of the present load is
large than the TOTAL OVER SET value.
MAIN OVER
This is LED indicated when the main weight indication value of the present
load is large than the MAIN OVER SET value.
AUX OVER
This is LED indicated when the aux weight indication value of the present load
is large than the AUX OVER SET value.
AUTO ZERO
This is used to set up the value of the load ZERO voluntarily.
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4. KEY BOARD SETTING
4-1> HOW TO USE KEY BOARD
Adjusting referring to the following.
After confirming the characteristics of the crane to be used, input the setting.
These setting keys can be used as both selection keys and numeral keys, and please
set according to the following :
(1) When inputting numbers, the decimal point is fixed and the number can be
entered on the blinking line. Whenever the number key are pressed, the line will
repeatedly move like upper line lower line upper line making a reenter possible.
(2) All numbers entered are displayed on the WEIGHT instrument panel.
(3) Press a clear key to erase the setting.
(4) Press Input/Completion key (#)to start entering and once again press such key
to complete entering.
(5) On adjusting WEIGHT and 420mA(OPTION), password shall be entered.
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4-2> AUX 4~20mA ADJUSTMENT (OPTION)
PROGRAMMING PROCEDURE
# #

# #

# #
PROGRAMMING METHOD
ex) If when a weight price is 5.0Ton, I adjust 4mA, a weight price is 25.0Ton, I
adjust 20mA
Press key.

Press # key.

Input the Password.

e.g.) In case of inputting 1234 of the PASSWORD value. input in the order of
.

Press # key to start setting.

I input SET numerical value of a weight price about the minimum electric current
that I am going to adjust.
e.g) To input 5.0Ton, input in the order of ..

Press # key.

I input SET numerical value of the minimum electric current that I am going to
adjust.
e.g) To input 4mA, input in the order of ..

Press # key.

I input SET numerical value of a weight price about the maximum electric current
that I am going to adjust.
e.g) To input 25.0Ton, input in the order of ..

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Press # key.

I input SET numerical value of the maximum electric current that I am going to
adjust.
e.g) To input 20mA, input in the order of ..

Press # key to complete setting.

REFERENCE
Instrument
panel
SIDE "A" SIDE "B"
Display

: When establishing an item , it display that it is in a state of setting a
weight with regard to the minimum current.

: When establishing an item , it displays that it is a state of setting the
minimum current value.

: When establishing an item , it display that it is in a state of setting a
weight with regard to the maximum current.

: When establishing an item , it displays that it is a state of etting the
maximum current value.
DESCRIPTION OF ERROR CODE




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4-3> MAIN 4~20mA ADJUSTMENT (OPTION)

PROGRAMMING PROCEDURE
# #

# #

# #

PROGRAMMING METHOD
) If when a weight price is 10.0Ton, I adjust 4mA, a weight price is 40.0Ton, I
adjust 20mA
Press key.

Press # key.

Input the Password.

e.g.) In case of inputting 1234 of the PASSWORD value. input in the order of

Press # key to start setting.

I input SET numerical value of a weight price about the minimum electric current
that I am going to adjust.
e.g) To input 10.0Ton, input in the order of ..

Press # key.

I input SET numerical value of the minimum electric current that I am going to
adjust.
e.g) To input 4mA, input in the order of ..

Press # key.

I input SET numerical value of a weight price about the maximum electric current
that I am going to adjust.
e.g) To input 40.0Ton, input in the order of ..

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Press # key.

I input SET numerical value of the maximum electric current that I am going to
adjust.
e.g) To input 20mA, input in the order of ..

Press # key to complete setting.

REFERENCE
Instrument
panel
SIDE "A" SIDE "B"
Display

: When establishing an item , it display that it is in a state of setting a
weight with regard to the minimum current.

: When establishing an item , it displays that it is a state of setting the
minimum current value.

: When establishing an item , it display that it is in a state of setting a
weight with regard to the maximum current.

: When establishing an item , it displays that it is a state of etting the
maximum current value.
DESCRIPTION OF ERROR CODE




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4-4> AUTO ZERO SETTING
PROGRAMMING PROCEDURE

PROGRAMMING METHOD
Press key.
his is used to set up the value of the load Zero voluntarilly.

" display on the weight.

Press # key.

[0]:MAIN & AUX, [1]:MAIN, [2]:AUX

Press # key to complete setting.

4-5> INITIAL
PROGRAMMING PROCEDURE

PROGRAMMING METHOD
Press key.
This is used to formal the value of display weight.

" display on the weight.

Press # key.

[0]:MAIN & AUX, [1]:MAIN, [2]:AUX

Press # key to complete setting.

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4-6> AUX WEIGHT SETTING
PROGRAMMING PROCEDURE
# # #
PROGRAMMING METHOD
Press key.

Press # key to start setting.

Input the Password.

e.g.) In case of inputting 1234 of the PASSWORD value. input in the order of
.

Press # key.

Input the Gain Set value of load aux weight.

First put weights (more than a half weight which the crane can lift ) on the
hook. lift them more than 30cm above ground and set the load value.
e.g.) In case of inputting 20,0Ton of the GAIN SET value, input in the
order of ..

Press # key to complete setting.

REFERENCE
MAIN AUX

DESCRIPTION OF ERROR CODE



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4-7> POINT & FILTER & DISPLAY DIVISION & HYSTERESIS
PROGRAMMING PROCEDURE
# # #
# #
#
PROGRAMMING METHOD
Press key.

Press # key to start setting.

Input position of MAIN POINT.

e.g.) In case of indicate 0.0Ton
* : : :

Press # key.

Input position of AUX POINT.

e.g.) In case of indicate 0.0Ton
* : : :

Press # key.

Input the division value number key of the Display.

For the stabilization of indicating value, input the initial value number key of the
display.
e.g.) To input 2, enter . (Input range : 1,2,5)
*Other values are recognized as [1]

Press # key.

Input the numerical value of Filters.

Having a function to decrease vibration due to outside noises, It is operated
stable in higher value. (input range : 1 9)
e.g) To input 1, input in the order of .

Press # key.

Input the HYSTERESIS set value.

e.g) To input 3, input in the order of . ( Input range : 0 99% )

Press # key to complete setting.

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REFERENCE
MAIN & AUX

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4-8> TOTAL SIG & TOTAL 4~20mA ADJUSTMENT (OPTION)
PROGRAMMING PROCEDURE



PROGRAMMING METHOD
[1]: TOTAL SIGNAL
Press key.

Press # key to start setting.

Select of : TOTAL SIGNAL

Press # key

Input the TOTAL ALARM SET value.

e.g) To input 95.0Ton, input in the order of ..
* I input 95% of crane capacity or a load about 100%.

Press # key

Input the TOTAL OVER SET value.

e.g) To input 105.0Ton, input in the order of ..
* I input 100% of crane capacity or a load about 105%.

Press # key

Input the TOTAL SIG1 SET value.(OPTION)

e.g) To input 3.0Ton, input in the order of ..

Press # key to complete setting.

Press key.

Press # key to start setting.

Select of : TOTAL 4~20mA ADJUSTMENT

Press # key

Input the PASSWORD.

e.g.) In case of inputting 1234 of the PASSWORD value. input in the order of

Press # key

I input SET numerical value of a weight price about the minimum electric current
that I am going to adjust.
e.g) To input 10.0Ton, input in the order of ..

Press # key

I input SET numerical value of the minimum electric current that I am going to
adjust.
e.g) To input 4mA, input in the order of ..

Press # key

I input SET numerical value of a weight price about the maximum electric current
that I am going to adjust.
e.g) To input 40.0Ton, input in the order of ..

Press # key

I input SET numerical value of the maximum electric current that I am going to
adjust.
e.g) To input 20mA, input in the order of ..

Press # key to complete setting.

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REFERENCE
MAIN & AUX

[2]: TOTAL 4~20mA ADJUSTMENT

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REFERENCE
Instrument
panel
SIDE "A" SIDE "B"
Display

: When establishing an item , it display that it is in a state of setting a
weight with regard to the minimum current.

: When establishing an item , it displays that it is a state of setting the
minimum current value.

: When establishing an item , it display that it is in a state of setting a
weight with regard to the maximum current.

: When establishing an item , it displays that it is a state of etting the
maximum current value.
DESCRIPTION OF ERROR CODE




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4-9> MAIN WEIGHT SETTING
PROGRAMMING PROCEDURE
# # #

PROGRAMMING METHOD
Press key.

Press # key to start setting.

Input the Password.

e.g.) In case of inputting 1234 of the PASSWORD value. input in the order of
.

Press # key.

Input the Gain Set value of load main weight.

First put weights (more than a half weight which the crane can lift ) on the
hook. lift them more than 30cm above ground and set the load value.
e.g.) In case of inputting 80,0Ton of the GAIN SET value, input in the
order of ..

Press # key to complete setting.

REFERENCE
MAIN AUX

DESCRIPTION OF ERROR CODE



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4-10> MAIN SIG
PROGRAMMING PROCEDURE

PROGRAMMING METHOD
Press key.

Press # key to start setting.

Input the value of MAIN ALARM SET.

e.g) To input 45.0Ton, input in the order of ..
* I input 95% of crane capacity or a load about 100%.

Press # key

Input the value of MAIN OVER SET.

e.g) To input 55.0Ton, input in the order of ..
* I input 100% of crane capacity or a load about 105%.

Press # key

Input the value of MAIN SIG1 SET.

e.g) To input 3.0Ton, input in the order of ..

Input the value of MAIN SIG2 SET. (OPTION)

e.g) To input 3.0Ton, input in the order of ..

Press # key to complete setting.

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REFERENCE
MAIN & AUX




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4-11> AUX SIG
PROGRAMMING PROCEDURE

PROGRAMMING METHOD
Press key.

Press # key to start setting.

Input the AUX ALARM SET value.

e.g) To input 20.0Ton, input in the order of ..
* I input 95% of crane capacity or a load about 100%.

Press # key

Input the AUX OVER SET value.

e.g) To input 30.0Ton, input in the order of ..
* I input 100% of crane capacity or a load about 105%.

Press # key

Input the AUX SIG1 SET value

e.g) To input 3.0Ton, input in the order of ..

Press # key to complete setting.

REFERENCE
MAIN & AUX



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5. CAUTION IN USING
As this device treats infinitesimal signal, voluntary alteration and handling are
not permissible. Check the contact state of each TERMINAL BLOCK regularly.
Also, beware of a mechanical or electrical shock for it is the main cause of
breakdown.
Emit the heat well around the device.
When taking out the substrate wafer from the device or any other cable
connection, make sure the power SWITCH "OFF".
6. CHECKING FOR BREAKDOWN
FUSE CHECK
ELECTRIC POWER AND VOLTAGE(10%)
The contact state of the TERMINAL BLOCK
CHECK the supplied voltage of the LOAD CELL
( The voltage of the terminals of +EXC, -EXC : DC 10V (5))