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KDM Unit-1
KDM Unit-1
Course Content:
Introduction: Links-types, Kinematics pairs-classification, Kinematic Chain, Constrained
Motions-types, Degrees of freedom of planar mechanism, linkage mechanisms, inversions of
four bar chain, slider crank chain and double slider crank chain.
Fig 1.1 (a) Binary link, (b) Ternary link, and (c) Quaternary link
Fig 1.2 (a) square bar in a square hole, (b) shaft in circular hole
Fig 1.3 (a) Circular shaft in a circular hole, (b) shaft in foot step bearing
1) Nature of contact.
2) Nature of mechanical constraint.
3) Nature of relative motion.
1.2.2.1 Kinematic pairs according to nature of contact:
a) Lower Pair:
• It is a pair of links have a surface or area contact between the links.
• The contact surfaces of the two links are similar as shown in Fig. 1.4 (a).
• Examples: Nut turning on a screw, shaft rotating in a bearing, sliding pairs, turning
pairs and screw pairs, universal joint, etc.
b) Higher Pair:
• It is a pair has a point or line contact between the links.
• The contact surfaces of the two links are dissimilar as shown in Fig. 1.4 (b).
• Examples: Wheel rolling on a surface, pair of friction discs, toothed gearing, belt and
rope drives, ball and roller bearings and cam and follower, etc.
• Prismatic pair allows only a relative translation between elements 1 and 2, which can
be expressed by a single coordinate ‘s’ shown in Fig 1.5
• Examples: The piston and cylinder, cross-head and guides of a reciprocating steam
engine, ram and its guides in shaper, tail stock on the lathe bed etc.
d) Cylindrical pair:
• This pair allows both rotation and translation parallel to the axis of rotation between
elements 1 and 2.
• These relative movements can be expressed by two independent coordinates ‘ϴ’ or ‘s’
because they are not related with each other shown in Fig 1.8
Dr. Venkatesh B K, School of ME, REVA University, Bangalore
1.4 Mechanism
• When one of the links of a kinematic chain is fixed, the chain is known as
mechanism.
• It is used for transmitting or transforming motion.
• Examples: Engine indicators, typewriter etc.
✓ Simple mechanism: A mechanism with four links
✓ Compound mechanism: A mechanism with more than four links
1.5 Machine
Dr. Venkatesh B K, School of ME, REVA University, Bangalore
• For example, a cricket ball when it is in air, six independent coordinates are required
to define its motion. Three independent translational displacements coordinates along
Dr. Venkatesh B K, School of ME, REVA University, Bangalore
the three axes (x, y, z) and three independent rotations coordinates about these axes
are required to describe its motion in space. Therefore, DOF = 6.
• Degrees of freedom = 6 – no. of restraints.
• The DOF of various joints found in planar mechanism are given table.
1.8 Linkage
• It is obtained if one of the links of kinematic chain is fixed to the ground.
• A mechanism, which contains only lower pairs is called a linkage.
Dr. Venkatesh B K, School of ME, REVA University, Bangalore
Grashoff’s Law
Statement: It states that for a four bar mechanism, “the sum of the lengths of the
longest and the shortest links should be less than or equal to the sum of the lengths of the
other links”. i.e., (L + S) ≤ (P + Q)
Where L, S are the lengths of the longest & shortest links respectively
P, Q are the lengths of other two links
There are 4 possible linkages:
➢ Crank-rocker (input rotates 360°),
➢ Rocker-crank-rocker (coupler rotates 360°),
➢ Rocker-crank (follower rotates 360°);
➢ Double crank (all links rotate 360°).
Non Grashoff 4 bar mechanism:
No link can rotate 360°; i.e., (L + S) > (P + Q)
Example: Triple rocker mechanism
2 Inversions of mechanism
2.1 Inversions of four bar chain mechanism:
There are three inversions:
1) Beam Engine or Crank and lever mechanism.
2) Coupling rod of locomotive or double crank mechanism.
3) Watt’s straight line mechanism or double lever mechanism.
Dr. Venkatesh B K, School of ME, REVA University, Bangalore
• The end E of the lever CDE is connected to a piston rod which reciprocates due to the
rotation of the crank.
• This is used to convert rotary motion to reciprocating motion and vice versa.
Hence this is also an example for the approximate straight line mechanism.
Application: The displacement of the link BCD is directly proportional to the pressure of gas
or steam which acts on the indicator plunger.
• The ratio between the time taken during the cutting and return strokes is given by
Application – The mechanism is used in shaping machine, slotting machines and in rotary
internal combustion engines.
Construction:
• This mechanism is an inversion of Single slider crank chain, obtained by fixing the
crank.
• In this mechanism, crank is fixed.
• It has three turning pairs & one Sliding pair.
• As shown in diagram it has 5 or 7 cylinders and connecting rods of all pistons are
connected to one point which is another end of crank.
Working:
• As pistons start reciprocating inside cylinders, whole frame starts rotating about fixed
point 'O' the crank remains at its place.
• The rotation of frame causes suction, compression, expansion & exhaust strokes in
different cylinders at same time.
Application –
It was used in airplane engines in past, now days it is not used.
• This mechanism is an inversion of single slider crank chain, obtained by fixing the
crank (link 2).
• It has three turning pairs and one sliding pair. It has driving crank (link3) CA turning
about point C. Other end of crank carries a slider, connected with turning pair. The
slide fits inside the slotted lever ADP.
• The slider is free to slide inside the slotted lever. The lever is pivoted at point P. The
lever rotates about the point D.
• End P of this lever is connected to the Ram of the shaper machine.
Working:
• When the driving crank CA moves from the position CA1 to CA2 through an angle ‘α’
in the clockwise direction, the tool moves from the left hand end of its stroke to the
right hand end through a distance 2 PD known as cutting stroke.
• Now, when the driving crank moves from the position CA2 to CA1 through an angle
‘β’ in the clockwise direction, the tool moves back from right hand end of its stroke to
the left hand end known as return stroke.
• Since the crank link CA rotates at uniform angular velocity, therefore time taken
during the cutting stroke (or forward stroke) is more than the time taken during the
return stroke.
• The ratio between the time taken during the cutting and return strokes is given by
Construction:
• This mechanism is an inversion of Single slider crank chain it is obtained by fixing
the slider of the basic chain. It has three turning pairs & one Sliding pair.
• As shown in figure the first link is piston and piston rod, second is connecting rod
which is extended beyond its connection to crank, the third link is crank and fourth
link is cylinder which is placed vertically and is fixed.
Working: When the upward motion is given to connecting rod, it causes downward motion
of piston & vice versa.
Application: The mechanism is used in duplex pump in boilers, and also in manual hand
pumps fitted on bore well.
• When the links 1 and 3 slide along their respective grooves, any point on the link 2
such as P traces out an ellipse on the surface of link 4, as shown in Fig (a)
Working: As the crank starts rotating about point 'O' it causes the slider to slide inside Yoke.
As the crank changes it's position it pulls or pushes the Yoke. Thus Rotary motion of crank is
converted into Reciprocating motion of Yoke.
Construction:
• This mechanism is inversion of Double slider Chain. It has two turning & two Sliding
pair.
• Two flanges with respective shafts are free to rotates with respect to frame both
flanges have rectangular slots.
• Intermediate piece has two rectangular projections on both sides, both projections are
perpendicular to each other, each projection fits inside the slot of flange.
Dr. Venkatesh B K, School of ME, REVA University, Bangalore
Working: When one shaft is given rotary motion, it is transmitted to another shaft the
intermediate piece. The intermediate piece slides & adjusts itself, to keep both shafts running.
The centre of the intermediate piece traces the path of a circle with radius equal to offset
between shafts.
Maximum sliding velocity = (Angular velocity of shaft) x (distance between shafts)
2πN
= ω x d = ( 60 ) x d --- m/sec
Where N is the speed of driving shaft, rpm, d is the distance between two parallel shafts.
Application: This coupling is used to connect two shaft having some eccentricity (offset).
Dr. Venkatesh B K, School of ME, REVA University, Bangalore
3. When the two points have a sliding contact, the instantaneous center lies on the
common normal at the point of contact.
a. When the link 2 (slider) moves on fixed link 1 having straight surface as
shown in Fig. (c), the instantaneous centre lies at infinity and each point on the
slider have the same velocity.
b. When the link 2 (slider) moves on fixed link 1 having curved surface as shown
in Fig. (d), the instantaneous centre lies on the centre of curvature of the
curvilinear path in the configuration at that instant.
c. When the link 2 (slider) moves on fixed link 1 having constant radius of
curvature as shown in Fig. (e), the instantaneous centre lies at the centre of
curvature.
Kennedy’s Theorem
Statement: If three bodies move relatively to each other, they have three instantaneous
centres and lie on a straight line.
Consider three kinematic links A, B and C having relative
plane motion. The number of instantaneous centres is given by
N= n (n-1)/2 -------------(1), where n = Number of links = 3
N= 3(3-1)/2= 3
The two instantaneous centres at the pin joints of B with A, and C with
A (i.e. Iab and Iac) are the permanent instantaneous centres.
According to Aronhold Kennedy’s theorem, the third instantaneous
centre Ibc must lie on the line joining Iab and Iac.
3. Locate the fixed and permanent instantaneous centres by inspection. These centres are
I12,I23, I34 and I14 as shown in Fig. (a).
4. Locate the remaining neither fixed nor permanent instantaneous centres by Aronhold
Kennedy’s theorem. This is done by circle diagram as shown in Fig. (b). Mark four
points (equal to the number of links in a mechanism) 1, 2, 3, and 4 on the circle.
5. Join points 1 to 2, 2 to 3, 3 to 4 and 4 to 1 to indicate the instantaneous centres already
located i.e. I12, I23, I34 and I14.
6. Join 1 to 3 to form two triangles 1 2 3 and 3 4 1. The side 13, common to both
triangles, is responsible for completing the two triangles. Therefore the instantaneous
centre I13 lies on the intersection of the lines joining the points I12 I23 and I34 I14. Thus
centre I13 is located. Mark number 5 (because four instantaneous centres have already
been located) on the dotted line 1 3.
7. Now join 2 to 4 to complete two triangles 2 3 4 and 1 2 4. The side 2 4, common to
both triangles, is responsible for completing the two triangles. Therefore centre I24 lies
on the intersection of the lines joining the points I23 I34 and I12 I14. Thus centre I24 is
located. Mark number 6 on the dotted line 2 4.
3. Locate the fixed and permanent instantaneous centres by inspection. These centres are
I12, I23, and I34 as shown in Fig. (a). Since the slider (link 4) moves on a straight
surface (link 1), therefore the instantaneous centre I14 will be at infinity
4. Locate the remaining neither fixed nor permanent instantaneous centres by Aronhold
Kennedy’s theorem. This is done by circle diagram as shown in Fig. (b). Mark four
points (equal to the number of links in a mechanism) 1, 2, 3, and 4 on the circle.
5. Join points 1 to 2, 2 to 3, 3 to 4 and 4 to 1 to indicate the instantaneous centres already
located i.e. I12, I23, I34 and I14.
6. Join 1 to 3 to form two triangles 1 2 3 and 3 4 1. The side 13, common to both
triangles, is responsible for completing the two triangles. Therefore the instantaneous
centre I13 lies on the intersection of the lines joining the points I12 I23 and I34 I14. Thus
centre I13 is located. Mark number 5 (because four instantaneous centres have already
been located) on the dotted line 1 3.
7. Now join 2 to 4 to complete two triangles 2 3 4 and 1 2 4. The side 2 4, common to
both triangles, is responsible for completing the two triangles. Therefore centre I24 lies
on the intersection of the lines joining the points I23 I34 and I12 I14. Thus centre I24 is
located. Mark number 6 on the dotted line 2 4.
Locate all the instantaneous centres for a four bar mechanism as shown in Fig.
In a four bar chain ABCD, AD is fixed and is 150 mm long. The crank AB is 40 mm
long and rotates at 120 r.p.m. clockwise, while the link CD = 80 mm oscillates about D.
BC and AD are of equal length. Find the angular velocity of link CD when angle BAD =
60°.
The velocity of B with respect to A or velocity of B, vBA = vB = ωBA x A B
= 12.568 x 0.04 = 0.503 m/sec
PQRS is a four bar chain with link PS fixed. The lengths of the links are PQ = 62.5 mm;
QR = 175 mm ; RS = 112.5 mm ; and PS = 200 mm. The crank PQ rotates at 10 rad/s
clockwise. Draw the velocity and acceleration diagram when angle QPS = 60° and Q
and R lie on the same side of PS. Find the angular velocity of links QR and RS.
Questions
INTRODUCTION
1) Define the following terms with examples: i) Kinematic Link ii) Kinematic pair
iii) Kinematic chain iv) Mechanism v) Inversions vi) Degrees of freedom
vii) Machine
2) Differentiate between:
i) Kinematic chain and kinematic pair ii) Higher pair and lower pair
iii) Completely and incompletely constrained motion
iv) Closed and unclosed pairs v) Degree of freedom and mobility of mechanism
vi) Machine and Mechanism vii) Machine and structure
3) What do you mean by inversion? What is its importance?
4) Sketch and explain any two inversions of four bar chain.
5) Explain with a neat sketch, the single slider mechanism and its three inversions
6) Sketch and explain the inversions of double slider mechanism
7) Sketch and explain the working of an elliptical trammel. Prove that it traces an ellipse.
8) Determine the mobility of four bar linkage.
9) Sketch and explain the following i) Beam engine ii) Elliptical trammel
10) Explain with a neat sketch, crank and slotted lever quick return motion mechanism
11) Explain with a neat sketch, Whitworth quick return motion mechanism
8) In a pin jointed four bar mechanism, length of link AB=300 mm, link BC = CD =360
mm, and fixed link AD = 600 mm. The angle BAD = 45°. The crank AB rotates
uniformly at 100 rpm. Locate all the instantaneous centres and evaluate the angular
velocity of the link BC.
9) In a slider crank chain mechanism, the length of crank OA is 240mm, and connecting
rod AB is 800mm long. Crank OA is turned 45° from inner dead centre. Locate all the
instantaneous centre. If the crank rotates at 10 rad/sec in clockwise direction.
Determine the velocity of slider B and Angular velocity of the connecting rod AB.
10) In a slider crank chain mechanism, the length of crank OA is 300mm, and connecting
rod AB is 1200mm long. Crank OA is turned 30° from inner dead centre. Locate all
the instantaneous centre. If the crank rotates at 15 rad/sec in clockwise direction.
Determine the velocity of slider B and Angular velocity of the connecting rod AB.
11) Locate all the instantaneous centres of the slider crank mechanism as shown in Figure.
The lengths of crank OB and connecting rod AB are 100 mm and 400 mm
respectively. If the crank rotates clockwise with an angular velocity of 10 rad/s, find
(i) Velocity of the slider A, and (ii) Angular velocity of the connecting rod AB.
crank has turned 45° from inner dead center position. Determine the angular
acceleration of the connecting rod.
7) The crank of a slider crank mechanism rotates clockwise at a constant speed of 300
rpm. The crank is 150 mm and the connecting rod is 600 mm long. Determine (i)
linear velocity and acceleration of the midpoint of the connecting rod, and (ii) angular
velocity and angular acceleration of the connecting rod, at a crank angle of 45° from
inner dead center position.