AHYUNDAI S HEAVY INGUSTRIES CO.LTD. \ - pocument no: 2320-G2P-20-A2_ + ENG'G DEP'T- ISSUED pepT: BER & POW SLANT PERFORMANCE TEST PROCEDURE FOR AUXILIARY BOILER cpp mT PROSE PROJECT NAME: i 080701 Re W/O NO. [OWNER RONAS GAS SDN. BHD PROJECT TITLE PENINSULAR GAS UTILIZATION PROJECT STAGE 11 SYSTEM 2 JOWNER’S JOB NO. 3024 = lePcc JOB NO. + 90004 cep - HIT ITEM NO. 1 £3 781.791 SERFORRANCE TEST” PROCEDU SERVICE {RUXTEIARY BOTEER INITIAL ISSUE 1991 a They oo prepahes | REVIEWED PROVED OATE j adil t i 3 © | nore peeve iecrved = | | RENSION AUSERS INSTRUCT 6: MFG'S DESIGN CHANGE: DRAFT'G ERROR Fs COUNTERMEASRUE TO i a wove AFG OMISSION HVERIENC =—— _ 0: DRAFTS OMISSION —_E. MFG'S CONVENIENCE GPa, ERROR cael G: MATL CONVEMENCE —-H: OTHERS. Ji RESULT OF-.. CONTENTS Seer ee coL 1. PURPOSE ~~. P.2 2. APPLICABLE TEST METHOD — Pz 3. OPERATION OF AUXILIARY BOILER -: P.2 3.1” STABILITY OF TEST CONDITIONS ~ P.2 os 3.2 CALIBRATION AND ADJUSTMENT FOR INSTRUMENTS ~ Pa 3.9. FREQUENCY OF OBSERVATIONS — Pa 3.4 DURATION OF TEST RUNS ~ Pd 7 4, GASEOUS FUEL SAMPLING AND ANALYSIS 5. GUARANTEED PERFORMANCE 5.1 STEAM GENERATION 5.2 STEAM PURITY AT STEAM DRUM OUTLET 5.8 FUEL GAS CONSUMPTION RATE FOR BURNER FIRING ~~: PS 5.4 THE CONDITIONS FOR GUARANTS! 6. ALK EMISSION LIMITS FROM BOILER STACK - Ps APPENDIX 1. FORM FOR OPERATION DATA OF PERFORMANCE: 7 APPENDIX 2. AN ABBREVIATED EFFICIENCY TEST FORM = -- bo ~ APPENDIX 3. EFPICLENCY CALCULATION SIBETS AND ASC DATA CURVES. Paul002° ‘THE PURPOSE OF THIS PROCEDURE 1S TO ESTABLISH THE CONDUCT AND REPORT OF ‘TESTS OF GAS FIRED AUXILIARY BOILER (AUX. BLR). ‘THE PURPOSE OF TESTING UNDER THIS PROCEDURE ARE THE DETERMINATION OF a) EFFICIENCY AT SPECIFIED OPERATING ; b) CAPACITY AT SPECIFIED OPERATING CONDITION ; c) STEAM TEMPERATURE AND PRESSURE ; d) OTHER RELATED OPERATING CHARACTERISTICS SUCH AS CONTROL RANGE, EXIT GAS TEMPERATURE, DRAFT LOSS, PURITY IN STEAM AND PRESSURE DROPS IN STEAM, WATER, FUEL GAS AND AIR, APPLICABLE TEST METHOD WE WILL GUARANTEE AUX. BLR PERFORMANCE USING HEAT LOSS METHOD BASED ON AN ABBREVIATED EFFICIENCY TEST AT 100% MCR LOAD WITH C2REC LP FUEL GAS FIRING BASED ON THE LHV IN ACCORDANCE WITH THE TEST CODE FOR STEAN GENERATING UNITS-ASME PTC 4.1 AND ASME/JSME STEAM TABLE FOR THERMAL PROPERTIES, WE WILL ALSO USE AN ABBREVIATED EFFICIENCY TEST FORM IN EFFICIENCY CALCULATION, REFER TO ATTACHED APPENDIX.2 HERE IN OPERATION OF AUX, BLR 1 STABILITY OF 1 ST CONDITIONS BEFORE PERFORMANCE TES: ‘THAN THI AUX, BLR SHOULD BE OPERATED FOR NOT LESS E HOURS DURATION AT 100% MCR LOAD TO ESTABLISH STEADY STATE CONDITIONS STABILITY WILL BE ACHIEVED WILEN CONTINUOUS MONITORING INDICATES THE READINGS HAVE BEEN WITHIN THE SUGGESTED PROBABLE MEASUREMENT ERRORS AND RESULTING ERRORS SHOWN IN THE TABLE 3.1 FOR A PERLOD OF TINE THAT 1S AGREED UPON BY TUE PART 3 ‘TUE OPERATING CONDITIONS DURING A TEST RUN SHALL NOT VARY PROM TH AMOUNT SHOWN IN TABLE 3.1, EXCEPT BY MUTUAL AGREEMENT Bi PARTIES TO THE TEST.qa) (2) (3) (4) (5) (6) @ (8) «a Go) qu) a2) 3) (a4) TABLE 3.1 003 PROBABLE MEASUREMENT ERRORS AND RESULTING ERRORS IN EFFICIENCY CALCULATIONS MEASUREMENT WEIGH TANKS (CALIBRATED SCALES) VOLUMETRIC TANKS (CALIBRATED) CALIBRATED FLOW NOZZLE OR ORIFICE INCLUDING MANOMETER CALIBRATED FLOW NOZZLE OR ORIFICE INCLUDING RECORDER UNCALIBRATED FLOW NOZZLE OR ORIFICE INCLUDING MANONETER UNCALIBRATED FLOW NOZZLE OR ORIFICE INCLUDING RECORDER FUEL HEATING VALUE (GAS) SUPERMEATER OUTLET TEMPERATURE (CALIBRATED MBASURING DEVICE) SUPERIEATER OUTLET PRESSURE (CALIBRATED MEASURING DEVICE) FEEDWATER TEMPRRATURE (CALIBRATED & ORSAT ANALYS. EXIT CAS 4 SURING DEVICE) URE (CALIBRATED MEASURING DEVICE) INLET ALR TEMPERATURE (CALLURATED MEASURING DEVICE) FUEL MOISTURE MEASUREMENT ERROR IN CALCULATED ERROR, STEAM GENERATOR PER CENT EFFICIENCY,PER CENT £0.10 £0.10 0.25 £0.25 £0.35 +£0.35 £0.55 £0.55 1.25 £1.25 +£1.60 £0.35 0.25 20.15 £0.00 £0.25 +0.10 £0.20 =0.02 0,50 £0.00 221.00 £0.003.2 CALIBRATION AND ADJUSTMENT FOR INSTRUMENTS “O04: ALL THE GAUGES AND INSTRUMENTS FOR MEASUREMENT SHALL BE CALIBRATED/ ADJUSTED/TESTED BY OWNER PRIOR TO AND AFTER THE PERFORMANCE TEST IN ACCORDANCE WITH THE TEST CODE FOR STEAM GENERATING UNITS-ASME PTC 4... 3.3 FREQUENCY OF OBSERVATIONS 3.3.1 THE FLOW INDICATING ELEMENT SHALL BE READ AT_FIV. INTERVALS OR MORE FREQUENTLY WHEN DEEMED NECESSARY. OTHER PRIMARY MEASUREMENTS SHOULD BE MADE AT_NO MORE THAN FIRTEEN-MINUTE INTERVALS. INUTE 8.8.2 ALL THE READINGS SHALL BE TAKEN/RECORDED BY OWNER AS OBSERVED NO LESS THAN FIVE TIMBS FOR DETERMINING THE PERFORMANCE OF THE AUX BLR IN ACCORDANCE WITH FORM FOR OPERATION DATA OF PERFORMANCE TEST, REFER TO ATTACHED APPENDIX 1 HERE IN THE GUARANTEED PERFORMANCE DATA AT THE REQUIRED LOAD WILL BE THE ARITHMETIC AVERAGE OF MEASUREMENT READINGS WHICH PALL WITHIN THE PROBABLE MEASUREMENT ERRORS AND RESULTING ERRORS 1N EFFICIENCY CALCULATION 3.4 DURATION P TEST RUNS TUB TEST RUN SUALL BE OF_NOT_L BSS THAN 1WO HOURS GASEOUS FUEL SAMPLING AND ANALYSIS ” FUEL GAS YOR BURNER FIRING SUALL BE SAMPLED/ANALYZED_BY OWNER iN LABORATORY IN ACCORDANCE WITH TIE TEST CODE FOR GASEOUS FUELS, PIC 3.35. ~ GUARANTEED PERFORMANCE (BASED ON 100KMCR LOAD) 5.1 STEAM GENERATION ~ STEAM PRODUCTION AT ATTEMPERATOR OUTLET - STEAM TEMPERATURE AT ATTEMPERATOR OUTLET ~ STEAM PRESSURE AT ATTEMPERATOR OUTLET ~ CONTROL RANGE OF STEAM PRODUCTION RATE - THERMAL EFFICIENCY (BASED ON THE LHV) STEAM PURITY AT ATTEMPERATOR OUTLET FUEL GAS CONSUMPTION RATE FOR BURNER FIRING - F2-781 AND F3-781 AUX. BLR - F2-791 AND F3~791 AUX, BLR THE CONDITIONS FOR GUARANTEE ~ AMBIENT ATR TEMPERATURE - RELATIVE HoMEDITY BAROMEERIC PRESSURE - PEEDWATER TEMPERATURE ‘ION 40.0 TON/HR 38545 DEG.C 4102 KPaG 20% TO 100% MCR J 90% 0,06 PPM Z\ 2304 KG/HR 2304 KG/HR 25 DBG.C 80% 101.3 KPaA 195 DEG.c 0.0% (ONLY FoR A EFFICIENCY GUARANTEE) C2 REC. LP (KoRMAL) 36180 KJ/nNs SEE TABLE 8.1TABLE 5.1 FUEL GAS COMPOSITION ETHANE RECOVERY LP FUEL GAS NORMAL START-UP WoL & MOL & cl 97.20 80.51 cz 2.02 10.54 ca 0.05 4.52 I-c4 - 1.93 Neca = 0.84 1-5 = 0.24 N-cs 7 0.13 cor - 0.10 ya 0.42 0.35 coz ou 184 Hes 25 PPiy 10 PPiy cuss 0,09 3 PEM i“ C2HSSH 0.07 1 PPM H20 0.04 0.10 TOTAL 100.00 200.00 AIR EMISSION LIMITS FROM BOILER STACK 2/378) SOx (PPMYd) 5.95 5.95 Nox (Pema) 259OPERATION DATA OF PERFORMANCE TEST co? APPENDIX. 1 TOCKTION OF 7 10, 1s TAG NO, | uni | measureawcneT 1( 2 PI7810/ PRESS IN SiuAM DRUM | PI7910_|_KPaG | CCR FLOW RATE OF MAIN STEAN PQ7812/ | AT ATTEN, OUTLET 1) | FQ7912_| TON/HR | CCR a PRESS, OF WAIN STEAM | PC7812/ } 3 AT ATMA, OVLET 1) | PC7912_| KPaG | OCR | © TEMP. OF MAIN STEAM | T17810/ A| AT ATTEM, OUTLET 1) | T7910 | _‘C cer I FLOW RATE OF FW, ¥97810/ 7 5 | 10 STEAM DRUM FQ7910_| TONAR | COR L I PRESS, OF F.W, . PI7801/ | 6 | AT ECON. INLET PI7901 KPaG_| OCR as | TAP. OF FW, 7178017 aid 7 | AT BOON, INLET 17901_|_‘C OCR, L TOP, OF FH, T17802/ a 8 | AT ECON, OUTLET TI7902 a CCR FLOW RATE OF SPRAY FI7811/ | oe 9 | WATER AT ATTEMP. FI7911_| TON/HR | CCR | | ‘CONSUMPTION RATE OF | FQ7B15/ Peer ee 10 | FUEL GAS TO BURNER 1} FQ7915_|_KG/IR | CCK PRESS, OF FUEL GAS PC7813/ 11 | AT HDR OUTLET PC7913_| KPaG_| CCR PROSS. OF FUEL GAS PI7835/ 12 | AT BURNER INLET P17935_| KPaG | coR FLOW RATE OF COMBUSTION TC7814/ 13 | AIR TO BURNER Re7gi4a_[nwsie |_CCR NOTE : CCR : CENTRAL CONTROL ROOM ‘Ay 1) TO BE GUARANTEED Le008 OPERATION DATA OF PERFORMANCE TEST DATE TIME APPENDIX, 1 SIGNATURE LOCATION Of] NO. (TNE) OF NEASORENENT aie No ms TAG NO. |_UNIT | MEASUREMENT) 1( 2 36 5 6 J Rewark | TEMP. OF COMBUSTION ~ | 117831/ an | v4] ate AT BURNER INLET | 17931 | ‘c__| Local | Eee re Pe PRESS, OF COMBUSTION | P17831/ 15 | AiR AT BURNER INLET | pr7931_| KPaG | CCR PRESS. OF FLUE GAS | P17832/ 16 | IN AUX, BLR pr7gs2_| KPaG | ccR i ‘TaP, OF FLUE GAS T17831/ al 12] AT AUX, BLR EXIT t79a1_| “C__| CCR 7803471 18 | Coz OF FLUE GAS on | & BY | LOCAL AT AUX, BLR EXIT $79034/H_VOL. a = 7803/8 Fe 19 | 02 OF FLUE GAS or | % BY | LOCAL ‘A AUX, BLR EXIT S79034/H VOL. S78034/1 20 |'SOx OF AIR EMISSION on | Prva} LocaL 7903/8, see He ‘S78034/H 7 21 | NOx OF AIR EMISSION oR | Ped) LOCAL | S7903A/i1 | I i | | 22| RELATIVE MUMIDITY - [% LOCAL | tH 23 | AMBIENT AIR TEMP. =| tc | tocar, seen eee Screen | | {009 APPDIL. 2 ASME TEST FORM a 7 "FOR ABBREVIATED EFFICIENCY TEST 7 SUMMARY SHEET FIC 4,)-2 (1954) TSI, BOILER WO. DIE “ANER_OF PLANT LOCATION EST CONDUCTED BY OBJECTIVE OF TEST DERALION [HOILER MAKE & TYPE RATED CAPACITY STOR TYPE & SIZE PLOVERIZER, TYPE & SIZE BR, WE EE FUEL, USED MIE ONY SIME IZE_AS FIRED. pe FEL DATA ‘STEAM PRESSURE IN BOILER COAL AS FIRED al pam KPaA ySIS__| & wt OL ‘STEAM PRESOURE AT SH OR 2} ATTEMP, OUTLET ‘EPaA 37. MOISTURE, N/A __| 511 FLASH POINT ‘c+ | ava Sp, GRAVITY TE | | STEAM PRESSURE AT RH. INLET | KPaA N/A | 38.1 VOL MATTER N/A APIs WAL VISODSITY AT SSU4 41 STES PRESSURE Kpad_| wa {391 Rive canpon | wva_| 69 | Bove #1 wa ‘STEAM TPARATURE AT SH, OR TOTAL HODROGN | ATTOP,_OUTLET Bo 0 | asi wa_|4al§ ve Laws ‘STEAM TEMPERATURE AT | 61 RH TET 1 wat tom wa_| 41 | Ral. PaR RG WA ‘STEAM TEMPERATURE AT FCAL PAR KG | 71 RH_ OUTLET x, N/A | 41 FIRED N/A GAS | % VOL WATER TEMP. EVTERING ASH SOFT TBP. > | | [8 (CON, ) (BOILER) “a. 42.) ASTM METHOD N/A _| 37 | NOTSTURE (120) +4, {” T STHAW QUALITY % MOISTURE OAL, OR OF, AS FIRED T 1_91 OR PPM oe ULTIMATE ANALYS!: O 1 ‘AIR TEMP. AROUND BOILER | t 10 | (ANBIENT) ‘c 43 | CARBON WA [ss | cu were | NP, ALR FOR COMBUSTION 1 i [AL] (THIS IS REFERENCE TEP.) 3 | *c HYDROGEN Nya | 56 | C2H6 ETHANE | | 12 TENPERATURE OF FUEL = 45 | OXYGEN WA | 57] C3H8 ETHYLENE _ | GAS TRAP, LEAVING | 1 13 | (nortan) (Boon) (Aare HMR.) | *c 46 | NITROGEN WA | $8 | ConssH | | GAS TEMP ENTERING AH(IP COND] | ] i 3410 BE CORRECTED To GUARANTEE) wa _| 47 | SULPHUR wa_|s9| wes : UT QUANTITIES = 40.1 ASL Wa 60 | coe ENIALPY OF SAT, LIQUID | | | 35 | (OTAL HEAT) 1 KCAL /K 37 LoIstiRe w/a_{e1ive ! EXINALPY OF (SATURATED) | | | (SUPERHEALEY KoA) | Ora. IL CHSSH | INIHALPY OF SA] EEL | 17, (BOLLER) Gon, KCAL/K COAL PULVERIZATION. TOTAL i | ENTHALPY OF RETEATED SYEAM | GCRINDABLLITY [TOTAL HYDROGEN | 18 | KH INST KCAL/EG _N/A i 44/5 wt ENTIALPY OF REHEATED STEAMY T a 3918.1, OLE KCAL/KG N/A 521 ATM [THMEXT ABS/KG OF | (201 (ITEM 16 - LEM 1’ KCAL/KG 63. | HEAT ABS/KG RH. ! ‘an | Come 19 = 3733 KCALAKG_W/A 4 | DAY REFUSE (ASH PIT + FLY | {22 | ASH) PER KG aS weep vues, | Kose | ava | KCAL PER KG IN REFUSE i 23 | (WEIGHTED AVERAGH KCAL/KG N/A Y CARBON BURNED Pu KE AS i 24] ERED FUEL Kee |010 APPENDIX : == : = FLAG, SOP UNUT_ QUANTITIES HEAT LOSS EFFICIENCY ALP POEL FR DEY GAS PER RG 45 FIRED FEEL HEAT LOSS DUE 10 MOISTIRE SURED RGR 661 IN FUEL i, HEAT LOSS DUE 70 120 FR HOURLY QUANTITIES 67 | COMB, OF H2_- N/A WA { HEAT LOSS DUE TO OOMBUST. | 26 | ACTUAL WATER EVAPORATED | RG/AR 68.| IN REFUSE N NA REEAT STEAM FLO Hom | WA | 69.| HEAT LOSS DUE TO RADIATION RATE OF FUEL FIRING = 28 | (aS FIRED wt) IGAR 70 | mameasiRED LOSSES ‘TOTAL HEAT INPOT aaa 29| (17m 28 x ITEM 41)/1000 a. TOTAL HEAT OUTPUT IN ELOW-DORY 30 | WATER (CAL) ‘72 | EFSICIENCY = (100- ITEM 71) |_| TOTAL HEAT OUTPUT aR [st ites = rao) + Caner“ hal A ESFICIENCY = (100 - ITEM 71) x HRV/LBV —~ |__Lx Trpe) + 1730 }/1000 {BASED ON THE LHV) FLUE GAS ANA, (BOILER) (BOON) (ATR ADR) OMTLET | Ys You. [73 vo. + NOT REQUIRED FOR EFFICIENCY TESTING % VOL, an + FOR POINT OF MEASUREMENT SEE PAR, 7 16 VOL. | POC, 4.1.1964 psd VOL, z ~—| 4 VOL. 4 $ . - EAL | I HEAT LOSS EFFICIENCY FIREI(LOSS/HiiV)x100 LOSS & | REMARK } |] HEAT TERS TOE 10 TRY GAS = Ts TRY GAS PR WG AS FIRED FIRE x Cp x 1 | 6 ~ tair) WIT { (65/21)x300= { sre tts 00d x (mat 13) - (TEN 11)} Pa iw HEAT LOSS DUE TO = RG #20 PER KG AS FIRED FUEL x [(EALPY OF 66| MOISTURE IN FUEL VAPOR AT 1 PSIA & T GAS LG) ~ (ENTHALPY OF 7] LIQUID AT 7 AIR)] = (ITENG7/200) x (66/41)x100= SEE | (GENTHALPY OF VAPOR AT 1 PSIA & T IRV 13) - PARA | (ENTEALPY OF LIQUID AT P I0BY 11)} ) HEAT [08S DUB 70 H20 ROW OOM. OF H2 67 | = 9H2 x [(ENTHALPY OF VAPOR AT 1 PSLA & T GAS LVG) - (ENTHALPY OF LIQUID AT 7 AIR)] N/A | (67/41)x100= |N/A = 9 x (1TEM44/100) x C(ENIRALPY OF VAPOR AT 1 PSIA & T ITEM 13) - (ENTHALPY OF LIQUID AT T ITEM 11)) I FEAT 1085 DUE 10 OMBISTIBLE IN REFUSE | 681 = (ITEM 22 x ITEM 23) = N/A | (68/41)x100= HEAT LOSS DUE TO RADIATION ++ = (TOTAL KCAL RADIATION L 1 69 (KG AS FIRED FUEL - (69/41 )x100= | 0 | euveasimen tosses +++ (rodan00:| 711 J0THL. | 72 rca = = (100 = TTEM 71) | | OR (400 = TYE 7)) x HAV/LV (BASED ON THE Lf) oe PTS HE wT is D, USE ABA STANDARD RADIATION LOSS CHART, FIG, 8, PIC. 4.11968 ‘res UNVESSURED LOSSES LISTED IN PIC 4.1 BUT NOT TABULATED ABOVE Mt AGREED UPON VALUE FOR IMEI 70.011. CALCULATION PROCEDURE OF” EFFICIENCY ~~ BASED ON HEAT LOSS METHOD APPENDIX. 3 A-1, CONCEPTION OF GROSS EFFICIENCY 100 - {L/(HE+B)) x 100 (BASED ON THE HHV) OR 100 ~ [(L/(HE+B)) x 100 x HHV/LHV] (BASED ON THE LEV) 78 78 +: GROSS EFFICIENCY [%] HEsWHV : HIGH-HEAT VALUE (CHEMICAL HEAT) OF THE FUEL ON THE "AS FIRED" (A.F.) BASIS (LABORATORY ANALYSIS) CKCAL/KG AF. FUEL] B : TOTAL HEAT CREDITS ADDED TO THE STEAM GENERATOR IN THE FORM OF SENSIBLE HEAT (KCAL/KG A.F, FUEL] L : TOTAL HEAT LOSS FROM THE STEAM GENERATOR WHICH COULD WAVE BEEN ADDED TO THE WORKING FLUID (KCAL/KG A.F, FUEL] L = LG’ + Lae + imk + Le + Lun + Li LG’ : HEAT LOSS DUE JO HEAT IN DRY FLUE GAS =~ [KCAL/KG A.F. PUBL) Lmf ; HEAT LOSS DUE TO MOISTURE IN THE A.F. FUEL IKCAL/KG A.F. FUEL) LA : HEAT LOSS DUE TO MOISTURE IN THE AIR (KCAL/KG A.F. FUEL} Le : HEAT LOSS DUE TO SURFACE RADIATION AND CONVECTION [KCAL/KG A.F. FUEL] Lun: HEAT LOSS. ‘TIS LOSS MAY GEI BE TAKEN 0.1~0.3% OF ALF. FUEL LIL: EAT LOSS DUE TO MOISTURE FROM EURNING 1KG OF IIYDROGEN TKCAL/KG A... UUELT LUV: LOW-HEAT VALUE (CHEMICAL MEAT) OF THE FUEL ON THE {> ALY, BASIS [KCAL/KG ALL. FUBLT uv = HE - S214 MW: WELGIT FRACTION OF HYDROGEN PER KG OF 11H GAS [% BY Wr/100012- A-2, CALCULATION OF HEAT LOSS DUE TO HEAT IN DRY FLUE GAS” (L6") LG’ = WG' x CpG’ (tG - cRA) COLUMN NO. 65 WHERE, WG’ = KG OF DRY GAS PER LEAVING UNIT PER KG OF A.F. FUEL _ 4:01 002 + 82,0002 + 28.02 N2 + 28.01.00 | | 12.018 12.01 (Co2 + CO) 32.07 44.01( + 92.000) + 28.020 i) + 28.on( : 12.01¢ + ) Le y+ 12.01¢ 32.07 ot = ¢ dx d . [KG/KG ALP. FUEL] ‘THE FOUR SIGNIFICANT FIGURES MOLECULAR WEIGHTS ARE USED TO HOLD ERRORS FROM CALCULATION PROCEDURES TO A MINIMUM, coz = (% BY VOL. OF DRY FLUE GAS} L oz = (% BY VOL. OF DRY FLUE GAS} co = (% BY VOL. OF DRY FLUE GAS} Nz = 100 - (Coz + 02 + Co) = 100 - ( + + d = [% BY VOL. OF DRY FLUE GAS] Cb + KG OF CARBON BURNED PER KG OF A.F. FUBL Wa'p’ x Nd'p a -c- 8055.55 c dx ) S¢ > -( _2«t 8055.56 = (KG/KG ALF, FUEL] © = KG OF CARUON IN ALP, FUEL BY LABORATORY ANALYSIS TKG/KG A. FUEL] Wa"pe KG OF TOYAL DRY REFUSE PER KG OF ALI. FUEL i Wle FRG/KG ALE, FUEL) = 12Wa'p'e = KG OF DRY REFUSE RATE = (KG /HR] Wee = KG OF MEASURED FUEL RATE = (KG A.F. FUEL/#R) HEAT VALUE FOR TOTAL DRY REFUSE FROM LABORATORY DETERMINATION = CKCAL/KG DRY REFUSE] 8055.56= HEAT VALUE OF 1KG OF CARBON AS IT OCCURS IN REFUSE CKCAL/KG} - S = KG OF SULFUR PER KG OF A.F. FUEL BY LABORATORY ANALYSIS a Hl 013> Ha’p* (KG/KG A.F. FUBL) MEAN SPECIFIC HEAT OF DRY FLUE GAS FROM CURVES ON FIG.7, IT 1S DETERMINED FROM THE INSTANTANEOUS VALUES OVER THE RANGE BETWEEN GAS TEMP, LEAVING THE UNIT AND THE REFERENCE TEMP, = (BIU/LB °F] = {KCAL/KG ‘C] °G = GAS TEMP, LEAVING THE UN OUTLET FOR THIS PROJ. cl RA = REFERENCE AIR TEMP = cl CpG" i.e GAS TEMP A? ECON THUS, LG’ = WG" x CpG’ (eG ~ ERA) = dx ( dx e ) [KCAL /KGFy ks. i eee oe 014 CALCULATION OF HEAT LOSS DUE TO MOISTURE IN THE A.P, FUEL (Lnf) Lmt = mf (heco. - hRw) ~ COLUMN NO.66 WHERE, mf = MOISTURE IN A.F. FUEL BY LABORATORY ANALYSIS (KG/KG A.F. FUEL] heco.= ENTHALPY OF VAPOR AT PARTIAL PRESS., AND EXIT GAS TEMP, Pat tG TO BE DETERMINED FROM STEAM TABLE, . (KCAL/KG] = PARTIAL PRESS. OF THE MOISTURE IN THE FLUE GAS PA 1 + ((100x1.5Cb)/mG(CO2 + CO)) » 1+ (100x1,5( TAG x + ” - (kPaa] THIS FORMULA IS A RIGOROUS TREATMENT, POR PRACTICAL USE, PuG APPROXIMATES ONE PSIA (6.895 KPaA) FOR THE PRACTICAL PRESS, EXISTING AT THE STEAM GENERATOR EXIT PA 6 8.996 na wa = ATMOSPHERIC PRESS e (xPaa} KG OF MOISTURE IN THE FLUE GAS PER KG OF A.F, FUEL 8.93611 + (WeA")(WA') + me + We + mp 8.936 ( dee Te d+ ¢ ) +¢ de > = TKG/KG ALP. FUBL} 8.996 KG OF WATER PRODUCED FROM BURNING 1KG OF HYDROGEN = KG OF IIYDKOSEN EXCLUSIVE OF THAT IN MOISTURE FROM AN A.K. FUEL BY LAHORATORY ANALYSIS ‘ 7 186/86 ALF. FURLT = KG OF MOISTURE ER KG OF DRY ALR AT HOLLER LNLET : TRG/KG DRY ALRY = KG OF DRY ALK VBR RG OF ALF, BUEL = IKG/EG ALF. FUELT = KG OF ATOMIZING STEAM PER KG OF ALE. FUEL e CRG/KG 4.F. FUSLI - th015 mp = KG OF MOISTURE EVAPORATED IN ASH PIT PER KG OF ALF. FUEL = (KG/KG A.P. FUEL] Rw = ENTHALPY OF SATURATED LIQUID AT tRA = (KCAL/KG] THUS, Lmf = mf (heco, - hRw) =f « 7 } 2 TROL AL FUEL CALCULATION OF HEAT LOSS DUE TO MOISTURE IN THE AIR (LmA) LmA = Waa’ x WA’ (heco. ~ nRv) WHERE, nRv = ENTHALPY OF THE SATURATED VAPOR AT tRA 2 [kcAL/Ke] THUS, LmA = WaA’ x WA" (heco, - hRv) = ¢ dx ( oT : ) (KCAL/: CALCULATION OF HEAT LOSS DUE TO SURFACE RADIATION AND CONVECTION (La) THUS MAY BE OBTAINED FROM ABMA RADIATION LOSS CHART, SEE F1G.8 AND CORRECTION FOR AIR VELOCLTIWS, SEE FIC.9 BY TAKING THE RADLATION LOSS PERCENT AND MULTIPLYING LT BY THE CHEMICAL HEAT IN 1KG OF ALF. FUEL aur) RADLATION LOSS FOR OUR WATER COOLEDA6 AIR VELOCITY = © pw/SEC] "= [FT/SEC] ‘TEMP. DIFFERENCE, SURFACE TO AIR = Cel = Cer] ‘TRANSMISSION AEMA AT OF 50°F AND 100 FPM = 125 (BTU/FT2/HR] TRANSMISSION FOR CONDITION = (BTU/FT2/uR) CORRECTION FACTOR = (TRANSMISSION FOR CONDITION)/125 i Dd / 125 CORRECTED VALUE (RADIATION LOSS ON F1G.8) x (CORRECTION FACTOR) ¢ dx d * (#1 THUS, Le = (CORRECTED VALUE) x (CHEMICAL HEAT IN 1KG OF A,F. FUBL) =¢ dx d [KCAL/i FUEL. DETERMINATION OF HEAT LOSS DUE TO UN \SURED LOSSES (Lun) THIS LOSS MAY GENERALLY BE DETERMINED WITIHIN 0.1% TO 0.3% OF A.F. FUBL BY MUTUAL AGREEMENT BETWEEN THE PARTIES TO THE TEST ‘TUS, Lun [KCAL/KG A..F, FUEL} CALCULATION OF HEAT LOSS DUE TO MO: TURE FROM BURNING OF HYDROGEN (LI) Lil = 8.936 x Il (heco. ~ hkw) WERE, 8.936 = 8.930 G OF WATER PRODUCED FROM BURNING 1KG OF IYDRODEN MU = KG OF HYDROGEN EXCLUSIVE OF THAT IN MOISTURE FROM AN ALE. FUEL BY LABORATORY ANALYSLS 3 IRG/KG ALY, sus. = 18 -017 A-8, CALCULATION OF GROSS EFFICIENCY (7g) ra - HBV = HE = IKCAL/KG A.F, FUEL) - LHV = HE - s2iaH eC ) - S214 ( ) = {KCAL/KG A.F, FUEL) WHERE, H = WEIGHT FRACTION OF HYDROGEN PER KG OF THE FUEL GAS = (a BY ¥7/100) FROM PARA A-2 LG = [KCAL/KG A.F. FUEL], PARA A~3 Lot = (KCAL/KG A.F. FUEL], ~ PARA A-4 LaA = (KCAL/KG A.F. FUEL], PARA A-5 Lg = (KCAL/KG A.F. FUEL], PARA A~6 Lun = UKCAL/KG A.F. FUEL], AND PARA A~7 LH = [KCAL/KG AF, FUEL] . THUS, TOTAL HEAT LOSS, (L), TOTAL HEAT CREDITS, (B) AND GROSS EFFICIENCY, (7g) BASED ON THE HAY Lo= LG’ +imt + im +Llg + lun + Li at d+ d+ d+ DC r+ ) = (KCAL/KG A.F. FUEL] 4 ng = 100 ~ {(L/E+B) x 100) 100 - (C if + ) x 100} ____[8]_(BASED ON THE UV) 247 -0.28) 0.28 0.27 0.25 0138 024 ona “800 “400-200 0 200 400 600 800 1000 i200 lcd 1600 1600 2000 2209 2400 PROPERTY SPECIFIC HEAT A KAYE, L | | ] | | | | | | i | TEMPERATURE ,"F ANEQUS SPECIFIC MEAT OF 41R -18-BTU/LB/"F pie Oo 0.5400 0.5200 | i 0.5000 E i | 0.4800} . : ope) ep et | 0.4600] —| aaa = | : P| i? i \ | + | REFERENCE: 0.4¢00|-—- <| | 42} | |__|_|___ THe SclENCE OF PETROLEUM — | me Ow. GOULD PAGE 1249 oo eels ae a“ ! 0.4200) : aoe: 100 120 140 160 130 200 220 240 260 { = TEMPERATURE - °F FIG. 4 INSTANTANEOUS SPECIFIC HEAT OF FUEL OIL ~ | ATHOSPIIERE re] -19-020 D DENOTES TEMPERATURE AT | WHICH DISSOCIATION BEGINS LL 0,03 MEAN HEAT CAPACITY — BTU/CU FT ° 6 a 0.02 || J HYDROCARBONS OF PARAFFIN SERIES. MEAN : HEAT CAPACITY OF THE VAPORS FROM 6O 10 f °F 0.01]——|-—| In BTU/ CU FT — (APPROXIMATE - DISSOCIATION NCT CONSIDERED) i oO L L { I 1 1 L | j 0 200 400 600 800 1000 1200 temperature-°F (t) us SPECIFIC HEAT OF FUEL GAS 3 by FIG, 5 INSTAN Gor Ansocial Publicetion af 1984, F124, Ed gi \ ae O a es gS: : 0.5000 — 7 h+—+ / -| a -|- L. bs 0.4900 —| -+-—| I laa mae 7 eee Jd PEE Ee 4 fo. me / 3 6.4800 ——| 7 eesenia (eteread [EEREEEE 20.4 ae 2 4 4 1 & 6 Z | eee wi si _ 0.4700 i——| =| | : 1 | BI | | ESSER, | REFERENCE? 0.4600 |-- >< THERMODYNAMIC - PROPERTIES —| i OF STEAM ~ KEENAN & KEYES = I Psia COPYRIGHT ~ 1936 |_| ' 0.4500 - vo nalccarme i : 0 100 200 300 400 500) 600 700 800) 300 TEMPERATURE ~ °F | FIG. 6 INSTANTANEGUS SPECIFIC HEAT OF STEAM5 0.270 0.260 0.23 ® CARBON HYOROGEN 3 o z Fic.‘4090 + 002 LV Ss01 %EEO*00P Ly $507 stave 31009 UDLVM BaUIL HLM YH/NLa NOTIN Ooy JO LNdANO “LNOD "XVI YoOs "UVM LIND = 3IWWYXd 3OVW 30 O1 SI SSO1 NOLVIOvY NI NOILONOIW JI NOILSNNOD UOs O35N 30 LsAW S1vM 637009 Nu. uIV QaLLIWU3d Si S807 NOLLVIGVY NI NOLDNO;Y 3H0I38 31002 DLV AB _G3URA0D 3OVSI024 3800 -—— oT or), | | | EXAMPLE: Ete fs at si | | L_OSHE FULL LOAD ILLUSTRATION _ON FIG. 8 ——————- IS CORRECTED FOR A AT OF 75°F AND AIR VELOCITY OF 10 FPS AS FOLLOWS: 3OOO;— TRANSMISSION ABMA AT OF 50°F AND 100 FPS= 125 BTU/FT2/HR TRANSMISSION FOR CONDITIONS [ABOVE = 350 STU/FT2/HR a CORRECTION FACTOR = Be =28 a #5001 cig, 8 VALUE = O. CORRECTED VALUE | | | | | 1000 TRANSMISSION, BTU/ SQ FIG, 9 SURFACE TRANSMISSION FOR VARIOUS AIR V1 0.95 AO AIR T TURE OF 70 F (Genie core cbove were obtained inom ASTH § 24 - | |