Brosure Eliot Ebara Rev 02

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PRODUCT

Elliott Turbine Generator Sets

The world turns to Elliott


■■ Elliott Group Steam Turbine Generators
Elliott Group has been a world leader in manufacturing superior steam turbine generators (STGs)
for over a century. Our steam turbine generator sets have thousands of hours in operation, proving Elliott Group steam turbine generator sets offer the features, functions and benefits essential to support today’s
their quality, reliability, and longevity. You will find Elliott steam turbine generators installed around commercial energy requirements. With more than 100 years of engineering experience, Elliott has the expertise to
the world providing cost-effective power for a variety of industries. We hope that you will turn to create an STG tailored to your specific requirements.
Elliott for your power needs.
Elliott Group STG Features Services
Š Multiple product lines to cover a wide power range Š Installation and commissioning services
– 50 kW to 50 MW
Š Maintenance and operator training
Š Synchronous and induction generator options
Š Standardized designs up to 3 MW for cost
Š Long-term maintenance programs
reduction and faster delivery
Š Dedicated team of engineer’s expertise provided
from proposal to commissioning

Complete Package
Š Steam Turbine
Š Speed-reducing Gear
Š Generator
Š Lubricating System
Š Integrated Control System
Š Baseplate

■■ Elliott Group STG Markets


Many markets are turning to Elliott Group’s steam
turbine generator sets (or STGs) to efficiently power
their facilities. Whether it’s a palm oil plant in Malaysia
or a petrochemical company in Mexico, Elliott can offer
the solutions to run a plant more efficiently and product
valuable on-site electricity. Elliott STGs are flexible in
operation and have a wide power range, making them
the perfect fit for any project.

Markets
Š Food Processing Š Palm Oil
Š Pulp & Paper Š Waste Heat
Š Sugar Mills Š Biomass
Š Combined Cycle Š District Steam Systems
Š Geothermal Š Medical Centers
Š Oil & Gas/ Petrochemical Š Campuses and Universities

This 3.0 MWe, Condensing Synchronous Generator was use for Bio Mass Power Plant, Indonesia

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■■ Why Elliott Group STGs?
Elliott Groups STGs are an efficient, cost-effective means of producing electric power from the excess thermal
energy in a steam system or from alternative fuel sources such as biomass. Depending upon the local utility cost
model, Elliott STGs are configured to your specific requirements. Based on your electricity rates, an Elliott STG
will provide payback on your capital investment in three years or less.

This 1.8 MWe, Back Pressure, at Berau, Samarinda, East Kalimantan, Indonesia

■■ The Right Mix


Cost-effective generation of electricity begins with
“the right mix”. The right mix is:
Š A defined steam supply
Š The understanding of the use of electricity to be
generated
Š And whether there is a need for steam in other
processes

This 2.6 MWe synchronous generator was used for a CHP project.

Efficient and reliable power As every situation is unique, a solid up-front understanding of the application of the equipment is required to
Š Efficient develop the best solution. A clear definition of the right mix will allow Elliott to select equipment that best fits the
requirements of the application. Elliott Group’s team of application and product engineers will quickly match the
Š Cost-effective
perfect STG to your specific requirements. With alternating seasonal demand for heating and air conditioning
Š 20+ years life span or steam loads, many institutions such as universities, medical centers, correctional institutions and corporate
campuses fit the ideal profile for application of a steam turbine generator.
Š State-of-the-art
Additionally, the prevalent use of steam in industrial processes makes these plants excellent candidates for
Š Attractive pay back rates
electrical co-generation. Steam availability often exceeds process requirements. With Elliott STGs, this excess
Š Proposal to commissioning thermal energy can be cost-effectively converted into electricity rather than wasted. Industries such as lumber,
sugar, and food processing, burn waste material for low-cost steam production. In these situations, an Elliott
Š Wide power range
STG can pay for itself in as little as one year.
Š API or industrial
Elliott STGs have been successfully integrated into many industrial applications including:
Š Robust and reliable Š Combined Heat & Power
Š Flexible operation Š Waste-to-Energy
Š 35,000+ turbines installed worldwide Š Waste Heat Recovery

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■■ Power to Match Your Needs ■■ QR/Other Resources:
Elliott Group’s focus with every customer is to select the perfect turbine generator to do the job. In order
to exceed customer expectations, Elliott engineers provide expertise for each unique project for every step
in the process. Tens of thousands of flexible, reliable, Elliott steam turbines are driving generators, pumps,
compressors, fans, blowers, and many other industrial plant applications. Our steam turbine generator
configurations match a wide range of application and power requirements.

Use this QR code to access the Elliott resources


listed below.

Boiler/STG Sizing Chart


As you will see, the chart offers rough power outputs
at various pressures and flows that a boiler would
use. Because STGs and boilers are so often uses
together, this chart is helpful for those who need
answers to questions about boiler and STG steam
systems.

STG Calculator
This calculator can help to produce rough
approximations of power and/or steam flow when
given a set of conditions. This is useful for estimating
what power your system will need.

Case Studies
Access these case studies for examples of Elliott’s
past projects. Find information such as the industry,
application, problem, the solution that Elliott
provided for the customer, and more.

AVAILABLE POWER INLET LIMITS STG SIZING CHART


TURBINE DESIGN EXHAUST PRESSURE
CONFIGURATIONS RANGE PRESSURE TEMP Power in kWe 0 2500 5000 7500 10000 20000 30000 40000 5000

Single Valve, Single Stage Backpressure or 50 kW - 3.0 900 psig 900 ° F Vac to 375 psig
(SVSS) Condensing MW (63.3 kg/cm2) (482° C) (25 barg)
SVSS

Backpressure or
Single Valve, Multi-stage Condensing 2.0 MW - 12 900 psig 900 ° F Vac to 250 psig
(SVMS) MW (63.3 kg/cm2) (482° C) (17.2 barg)
Uncontrolled Extraction
SVMS

Backpressure or
Condensing
2000 psig
Multi-Valve, Multi-Stage 18 MW - 50 1005° F
Controlled/ (140.8 kg/ Vac to 600 psig (41.4 barg)
(MVMS) MW (541° C)
Uncontrolled Extraction cm2) MVMS

Induction

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■■ It all Starts With the ■■ Fully Integrated Control System
Right Steam Turbine Elliott Group offers sophisticated, flexible, and easy-
to-use STG control systems. Operators can manage
With output to 12 MW, Elliott Group’s highly reliable,
their systems in several modes such as island, black
single valve, single or multi-stage YR turbines are
start, tandem, parallel generation or grid interfaced.
well-suited for geared, synchronous, or direct driven
These systems can be configured with a wide range
induction generator applications. More than 35,000
of PLC controllers to facilitate communication with
YR turbines are installed around the world, so you
your existing plant systems.
know you’re getting a proven, dependable design.
Š Touch-screen interface (HMI) for easy, accurate
Elliott Group’s larger, multivalve, multi-stage display and control
(MVMS) turbines can be designed to meet the most
demanding and complex applications up to 50 Š PLC-based controller for safe and reliable
MW. Some characteristics of these turbines include SVSS - Single Valve/Single Stage operation of the equipment
multiple extractions (controlled and uncontrolled), as a turbine that has one set of rotating blades on a Š Auto and manual synchronizing with synch check
well as steam induction. Elliott’s MVMS turbines have single rotor and one internal governor valve which protection relay
an illustrious reputation worldwide and are known for throttles steam flow at the turbine inlet.
their robust design and reliability. Š Independent overspeed trip protection

■■ And Wraps up With the Š Multifunction generator protection relay

Rest of the System Š Excitation control (automatic voltage regulator)


Š Network communication and remote access
While in some applications the generator is directly capabilities
driven by the turbine, other applications require the
use of a speed reducing gearbox. This allows the Š Custom tailored instrumentation
turbine to operate at its most efficient speed while
Š Display available in multiple languages
the generator will operate at its required speed of
1500 RPM (50 Hertz) or 1800 RPM (60 Hertz).

Generators are available in a wide array of powers, ■■ Complete Packaged Solutions


voltages and enclosure types. They can be installed
indoors and outdoors and can be rated for many Elliott Group’s steam turbine generator set is
different hazardous area conditions. Reliable SVMS - Single Valve/Multi-Stage a completely integrated package. Each unit is
lubrication is essential for longevity of the turbine, a turbine that has multiple sets of rotating blades on designed to ensure trouble-free installation, start-up
gearbox, and in some cases, the generator. If a single rotor and one internal governor valve which and operation. Installation and maintenance costs
required, the lubrication system can be integrated throttles steam flow at the turbine inlet. are reduced to a minimum by having:
into the speed reducing gearbox or provided as Š Proven robust turbine, generator, and component
a stand-alone system for added capacity in more designs
demanding applications.
Š A baseplate designed with a minimum footprint
Integrating all of the parts of this system is a state-
of-the-art digital control system that provides Š The electrical connections for the equipment
protection, supervisory controls and optimizes conveniently connected to junction boxes at the
operation for the turbine and generator. But more edge of the baseplate
importantly, it serves as the user interface with the Š Flexibility in piping terminations to best meet needs
system. Local panels provide needed information
close to the system and available options allow These features are designed with convenience for
remote interface with existing plant control systems the customer and a lifetime of reliable operation in
or remote control from a central control room. mind. Your satisfaction is our highest priority.

MVMS - Multi-Valve/Multi-stage Lower-cost induction generator packages for


a turbine that has multiple sets of rotating blades grid-dependent applications eliminate the need for
on a single rotor and multiple governor valves that reduction gears and external lubrication systems.
throttle the steam flow at the turbine inlet . Elliott also can provide auxiliary systems such as
electrical switch gear and surface condensers.

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This 3.0 MWe, Condensing Synchronous Generator, at Batam Sumatera Island, Indonesia

This 1.0 MWe, Back Pressure, at East Kalimantan, Indonesia

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This 3.5 MWe, Condensing Synchronous Generator at North Sumatera

This 2.0 MWe, Condensing Synchronous Generator at Bengkulu, Indonesia

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This 3.0 MWe, Back Pressure, Sugar Mill, Banten, Indonesia

This 3.0 MWe, Back Pressure, Sugar Mill, at Center of Java, Indonesia

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This 2.0 MWe, Back Pressure, Palm Oil Mill, at Balikpapan,Kalimantan Island, Indonesia

This 1.5 MWe, Back Pressure, Palm Oil Mill, at Merauke, Papua Island, Indonesia

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■■ Global Service and Support ■■ Representative Elliott Steam Turbine Generator Installations
Elliott Group offers comprehensive service,
support, and training for all types of turbomachinery
regardless of the original manufacturer. Our
experienced engineers, metallurgists, technicians, RUSSIA
welders, and mechanics have the expertise and 11.9 MW Oil & Gas
experience to keep equipment performance high 7.2 MW Oil & Gas
CANADA
and maintenance costs low. Our global service
35.4 MW Chemical
network is ISO 9001:2008 certified and provides: 6.5 MW Petrochemical
12.2 MW Petrochemical
Š Installation Š Rerates TURKEY 1.0 MW Petrochemical
14.7 MW Oil & Gas
Š Maintenance Š Modifications CHINA
37.7 MW Chemical SOUTH KOREA USA
KUWAIT 3.3 MW Oil & Gas 16.3 MW Chemical
Š Repairs Š Training 26.6 MW Petrochemical
42.4 MW Petrochemical 2.5 MW Oil & Gas 5.2 MW Oil & Gas
34.3 MW Petrochemical 1.1 MW Oil & Gas 4.8 MW Oil & Gas
Š Overhauls Š Parts
2.4 MW CHP
QATAR JAPAN
All of these features are offered 24 hours a day, 8.7 MW Petrochemical BANGLADESH 13.5 MW Petrochemical MEXICO
7 days a week. 3.8 MW Chemical 1.2 MW Chemical 9.2 MW Petrochemical
SAUDI ARABIA
1.8 MW Petrochemical
Supported by our service centers throughout the ITALY
30.0 MW Oil & Gas THAILAND 1.2 MW Petrochemical
world, Elliott’s field service teams are recognized 24.8 MW Chemical INDIA 17.9 MW Chemical
3.8 MW Chemical 0.5 MW CHP
50.0 MW Petrochemical 8.6 MW Chemical
for their hands-on experience with comprehensive 35.0 MW Oil & Gas 1.1 MW Palm Oil
overhauls; project management; resource SPAIN 4.5 MW Petrochemical PHILIPPINES JAMAICA
planning; subcontractor control; installation and 3.4 MW Chemical 1.6 MW Petrochemical 4.5 MW Biomass 3.0 MW Biomass
commissioning and onsite repair. Elliott Technical
Services provides practical, timely, and cost- ALGERIA MALAYSIA
COLOMBIA
1.2 MW Oil & Gas 12.7 MW Petrochemical
effective solutions for complex turbomachinery 1.0 MW Palm Oil INDONESIA 2.7 MW Palm Oil
problems. Rerates and modifications by Elliott 1.0 MW Palm Oil 31.1 MW Petrochemical
1.0 MW Palm Oil
Engineered Solutions enhance operating efficiency KENYA
1.0 MW Palm Oil
2.7 MW Geothermal BOLIVIA
2.4 MW Geothermal 2.1 MW Palm Oil
and extend the life of rotating equipment from any 1.0 MW Palm Oil 2.4 MW Oil & Gas
2.1 MW Palm Oil
manufacturer. 1.0 MW Palm Oil
PERU
1.3 MW Palm Oil
Elliott is fully compliant with all relevant industry AUSTRALIA
standards including: API, ANSI, APO, CRN, CSA, 1.1 MW Chemical
BRAZIL
and CE/PED. We are accredited by the American 5.1 MW Petrochemical
Society of Mechanical Engineers (ASME), holding 4.2 MW Petrochemical
both the U and the R Boiler and Pressure Vessel
(BPV) certifications, and we adhere to the principles ARGENTINA
2.6 MW Oil & Gas
of the American Society on Nondestructive Testing
NEW ZEALAND
(ASNT) and are SNT-TC 1A compliant. 17.7 MW Petrochemical

For nearly 100 years Elliott Group has supplied STG units to business throughout the
world. For applications like biomass, CHP, and district energy Elliott STGs offer unparalleled
reliability and efficiency.

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Elliott Group is a global leader in the
design, manufacture, and service of
technically advanced centrifugal com-
pressors, steam turbines, power recov-
er expanders, and axial compressors
used in the petrochemical, refining, oil &
gas, and process industries, as well as
in power applications. Elliott Group is a
wholly owned subsidiary of Ebara Cor-
poration, a major industrial conglomer-
ate headquartered in Tokyo, Japan.

901 North Fourth Street


Jeannette, PA 15644-1473
Telephone: 724-527-2811
Fax: 724-600-8442
Email: info@elliott-turbo.com
www.elliott-turbo.com

Jln. Bambu 2, No 102 A,Medan


Tlp/Fax : (62-61) 6630063
Email : oas_medan@yahoo.com

© 2015 Elliott Group TUR.3002.0815

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