Hatenboer-Demi b.v. P.O.

box 6013
Speedwellstraat 11 3002 AA Rotterdam Phone [31]10 476 75 00 i
3029 BL Rotterdam The Netherlands Fax [31]10 47715 96 ,

HATENBOER- DEMI ------- -- - - - --- - --

RECON
technische installaties b.v.

your order SG/2375/ikb

our order 96-1.531

date September 1997

instruction manual for

1.0 Neutralizing I Mineralizing filter model HDN-05-HP

2.0 Berson UV-watersterilizer model Maritime 5000

 h~d Hat:enboer-Demi b.v. i
-1

DOCUMENT NAME OPERATION AND INSTRUCTION MANUAL

YOUR REF SG/2375/IKB
OUR REF 96-1.531

SCOPE OF SUPPLY

DESCRIPTION

NEUTRAL! SING FILTER MODEL HDN 05 HP

Incl. external piping and first filling

2 UV-STERILISER MODEL MARITIME 5000

NEUTRAL/SING Fll TER MODEL HON-05-HP 1.0
 h~d Hat:enboer-Demi b.v.

EQUIPMENT NEUTRALISING/MINERALISING FILTERS

DOC.NAME OPERATING, INSTALLATION, MAINTENANCE MANUAL{OIMI

INDEX
1. General information Neutralising/Mineralising filter
Doc. name NEUTRALI.GD 1

2. Technical specifications [technical data, piping and valves, filter medial

doc. name HDN05HP.TS 1

c
c
·o
~
3. Direction for use [installation, filling spec's, refill and filter washing]
~
~­
~
~

~
doc. name HDN05HP.TS2
~~
~-

4. Dimensional drawing [filter vessel dimensions, filter filling drawing]

doc. name HDN05HP.DD1

5. Itemised drawing
doc name HDNITEM.DRW

6. Piping and valves, flow diagram [for installation and operation]

doc. name FILTER lPIC

7. Name Plate Drawing

doc. name HDN05HP.NPD

8. Information sheet EWT

doc. name HDNFILL.EWT

9. Spare parts and Consumable parts list

doc. name HDN05HP.SPP

Equipm~nt name Neutralising\M incralising filters

Document name Neutrafi.doc\HON05HP.INO
Date of issue 09·/09J97BBF ·Rev. 0
 h:d Ha1:enboer-Demi b.v.

NEUTRALISING I MINERALISING FILTERS

FOR OOMESTIC WATER TREATMENT

It is undesirable to have domestic water, produced by Desalination Plants such as evaporators and
reverse osmosis water makers, with a low pH value (Acid Condition) due to its corrosive and harmful
effects.

The water should therefore be treated to make it neutral or slightly alkaline. This acid condition is due to
the presence of free carbonic acid gas (C0 2) and to ensure its complete removal the water should be
filtered through a bed of neutralising filter media, named E.W.T. Compound, where the C0 2 combines
with the filtering material to form natural bicarbonates.

When distilled water is used for domestic purpose E.W.T. Compound adds a natural taste to the water
which is otherwise insipid to the palate. In the past it has been common practice to use marble for this
purpose though the reaction is slow and difficulty is experienced in obtaining equilibrium.

E. W. T. Compound is now preferred as its action is rapid and complete having a special structure which
mal<es them rapid and uniformly soluble. The consumption is approximately 112 kg (1 Ib) of material per
35.000 lit res. of water to be treated. It is sufficient to effect partial reloading 2 · 4 times a year only, to
compensate for the quantity which disappears by dissolving in the water.

E.W.T. Compound is supplied in granules packed in 25 kg. It is advisable to occasionally reverse the flow
of water through the unit to loosen the medium and to flush after every refill until the water is clear
agam.

A Neutralising-filter will improve taste and quality of the water. It will avoid corrosion (rust and oxydized
particles) in the fresh water system.

i'
I
Equipment name Neutralising\Minerall>ing filters
Document name Neutrali_gdl (general description)
Date of issue 15/3195 PW ·Rev. 2
I
I
!
 h~d Ha1:enboer-Demi b.v.

NEUTRALISING FILTER I MINERALISING FILTER

Neutralising filter for the neutralization (deacidification) of distilled water from R.O. watermal<er and/or
·Evaporator fresh water generator. The Neutralising Filter will be installed in the pipeline from the
Watermaker(s) to the F.W. Tanl<(s).

Technical specifications :
Model HDN-05-HP
Flow capacity per hour 0,25 m'
Flow capacity per day 5 m'
Operating pressure (max) 6 bar
Test pressure 9 bar
0 perating water temperature 0 60 ° c
Material of vessel Carbon Steel C 37
Surface treatment (in+ outside) Fully polyester covered with 7 layers.
Total Height 1.370 mm.
Outside diameter filter body <)> 390 mm. I16")
Weight (dry) excl. filling 25 kg.
8~ Weight (dry) incl. filling 75 kg.
~ ~
~­
~~
Number of legs 3 pes.
~ ~
~ ~

s:;:: Number of filter nozzles 8 pes.

!i!i Filling 25 kg. Filter bed gravel 3-5 mm.
~ 75 kg EWT Compound •
~~ Connections water in I outlet 1 "BSP(F)
Connection water drain (bottom) 2" BSP(f)
Hand holes in the filter shell 1 pes. size 8" I± 200 mm)
Hand holes in the filter cover 1 pes. size 8" I± 200 mm)

Piping and Valves:

Pressure relieve valve Not included [optional]
External piping and valves Not included [optionall

Neutralising Filter has to be installed with piping and 6 pes. of manually operated valves for the following
process positions :
a- Normal operation position
b Bacl< flush position
c- By pass position
d- Drain position

Filter media :
Together with this complete filter-unit one complete filling of E.W.T. Compound and Filterbed-Gravel is
included. Refill of the consumed E.W.T. compound is required after a period of approx. 3-6 months, depending
on operational conditions.

E.W.T. Compound is a harmless and sor1d granular product for water-treatment specially intended for drinking
water, ace. to DIN-standards. IN. M.D. accepted)

Equipment name Neutr~lizing\Mineraliling !1lte rs

Document name Neutrafi.doc'!HDNOSHP.T S I
Oate of ~ssue \ 7JIOIS6 hi9 · Re~ 4
r------------:--~-------------------,

h.:d Hat:enboer-Demi b.v.

NEUTRALIZING/MINERALIZING Fll TER

Directions for use

Installation of the filter-unit

The filter is delivered without external piping and valves (optional). We do advise to install the piping and
valves according to these instructions. The filter must be correctly ·rnstalled and properly operated. Special
attention must be given to proper bacl<-flushing facility of the filter at the specified periodic intervals and
after (re-}filling the filter. The interface water connections are stated on the Dimensional Drawing, doc. name
HDN-05 HP.DD1

The filter should be installed in the pipeline from the water maker (evaporator or reverse osmosis desalinator
type} to the feed water storage tanl<(s}.
Use of pipe size diameter is depending on the actual flow capacity design.

1. Install the filter at a suitable place with adequate space for operating and servicing the unit. Start fitting
piping and valves according to the instructions and piping and valves diagram.
2. Connect wash water outlet and drain to discharge system
0 ~
3. One of the two water connections at the top,of the shell can be used for installation of a Pressure
0 ~
~~
~ ~ Relief/Safety Valve (PSV} and Air Vent valve. Both top connections are suitable for this application
~~
~~
""'"":" depending which water inlet connection is preffered depending on best installation position
4. Connect filtered water outlet to the f.w. storage tank(s}
5. Connect water inlet from water maker (product water} between valves B and C and mal<e a connection
from hydrophore unit (or if not available as an alternative for watermal<er} required as wash-water facility.
(Note: A pressure relieve valve must be inserted if pressure in not controlled effectively, set at maximum
operating pressure of the filter vessel}. A check valve (one way valve} has to be installed in the product
water outlet from watermaker to the Neutralizing/Mineralizing filter to avoid water from the hydrophore
pressure side to be pumped to the watermaker.
5. Secure/fasten vessel to protect against ship movements. Special facilities are available on top of the filter
shell.
6. No welding on filter body (shell} allowed to protect coating

Filter medium specifications

Bottom layer 25 kg. of Filterbed Gravel 3-5 mm.

Packing: 25 l<g bags each
Top layer 75 kg of E. W T. Compound granular
Packing: 25 kg bags each nett

filter filling instructions

Start using filling the bottom layer being the Filter bed gravel 3-5 mm. and spread it equally over the bottom
to cover all filter nozzles. Beware not to damage the filter nozzles. After this has been done start with the
E.W.T. Compound and f"rll the vessel according to the specified quantity Equally divide the medium over the
surface of the filter. Close the filling port (hand holes} and check for leaks after putting the water pressure
on. Always start with the flushing procedure after each (re-}fill, before putting the unit in its normal
operational position.
 h~d Ha'tenboer-Demi b.v.

Filter refill

As the E.W.T. Compound slowly dissolves in the product water it is required to refill the vessel approx. 2. 4
times per year. Use E.W.T. Compound only. To start refill put valves in 'by·pass' position

Replacing filter media

The recommended replace of the filter media is required every one full year of operation, depending on
operating conditions and authorities regulations. The filter requires penodic cleaning and internal inspection.

1. Put filter in by· pass position according to valves position diagram

2. Open drain valve a/o water outlet to release pressure and drain water inside vessel
3. Open top filling port and side service port
4. Empty filter through the service port
5. Rinse and brush the interior with clean water and drain filter
6. Inspect the double bottom of the filter and the "mushroom" filter nozzles.
7. Check protective coating for damage and repair (if necessary)
g~ 8. Checlr if inter1or is absolutely clean, flush filter afterwards with plenty of fresh water and drain filter.
~ ~
~­
~~
~~
9. Start filling the filter with fresh filter medium with the specified quantity and cover all service ports. Start
~ ~

filter washing procedure

!i6.
0
§ ><
t:~
Filter washing procedure

Back wash filter, after every E.W.T. Compound refill, or at least 1 x per month in order to remove (solids)
_g ~. particles collected on inside or on top of the filter bed .
. N
Qo
:..:g
Wash until the water is clear, as dust particles have to be washed.out of the new E.W.T. Compound These
dust particles can give a harmless white colour to the water. This will disappear after flushing. It after
washing/flushing procedure the water appears not to be clear and clean the procedure must be repeated.

Valve position for flushing

first washing • Filter washing upflow ( ~ bacl< washing) for 20 minutes.

second washing • Filter washing down flow ( ~ from the top) 5 minutes.
remarlr • AIter flushing water should be clear

Normal operation

After successful washing/flushing open valves for normal operation according to valves position diagram.

Equipment name Neutralizing\Mineraliziog f1lt~rs

Oocument name Neutrafi_dociHON05HP.T S2
Oate of issue 09!09197 BBf ·Rev. 2
 h.:d Hatenboer-Derni b.v .

,, -
...-. '<"\

...::r-. 1370
~~ -- -~'------ ~ raw wa:er inlet
I
1210
0 I'' bsp

~I
I
----- t f11lraw

1100

I
i 285

I
T
II II "so_ -dimensions in m/m-

HollO pressure: G bar operating

9 bar test

Neutralising Filter
model HON -05- HP
capacity 5m 3 per day
 h~d Hvtenboer- Demi b.v.

I I
1. Filter vessel

2. Man hole

3. Filter nozzle

4. Air vent connection y,"

5. PSV connection 1"

6. Mounting lugs

7. Piping 1" *
8. Wash water out let valve 1"

9. Inlet 1"

10. Block valves 1"

11. Outlet valve 1"

12. Drain 1" *

13. ! EWT compound
0 ~
0 ~

~-. ~"'
~­ 14. Filter gravel 3 x 5 mm
~ ~

~~
ss •1 optional
~C!.

Equipment name Neutralising I Mineralising filter

Document name Itemised drawing
Dale of issue 05/11/96- BBF rev_ 0
 h.:d Ha1:enboer-Derni b.v.

open dosed
PSV pressure satety valve.(option) air vent (option)
B, D, E A, C (F)

by-pass (refill, maintenance) C,D A, B, E (F)

filter washing up flow, back wash C,E,A B, D (F)

filter washing down flow B, F A, E, D,C

[~

--@- (> wash water outlet

to drain
=-,;;::;.
...0
.,-, U".
~­
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~~
"":"

~~
"":"

-(J water inlet

§ X
t~

®
/

_____ ~) to drain

equipment name Neutralising I Mineralising filters

document name HDAC general- VPO [piping & valves]
data of issue 04.07.1995 rev.O /h.j.g.
 h~d Hat.enboer-Demi b.v.

l
i
Neutralizing/Mineralizing filter
your reference SG/2375/IKB -BN 679 I
model HDN-05-HP
material Carbon steel coated
capacity 5m3 per day
pressure 6 bar max. operating
9 bar test
filling 25 kgs. filterbed gravel (3-5 m/m)
75 kgs. E.W.T. compound 90m/m
::: ~
::: ~ our reference 96-1.531
u-. "·
"~ date September1997

Hatenboer-Demi B.V.
"- POSTBOX 6013- 3002 AA ROTTERDAM
"2
r . .2 tel. + 31-10-4767500 fax.+ 31-10-4771596
§~

130 m/m
___,J I

project Recon

H.D. order 96-!.531

referentie hjg
datum 26 augustus 1997

1\aamolaat !
'
henaming l':cutralising filter I
aantal I st. 1
materiaal zclfklevend resopal 1

kkur wit met zwarte 1etterslcijfers J

 FILTER MATERIAL

NEUTRALISING/MINERALISING MATERIAl EWT"' Compound

Product description
EWT compound is a harmless granular alkaline filter material
with a high purity of Calcium Carbonate. Because of its
micro·crystalline structure, it is superior to ordinary lime·
stone.
EWT compound keeps its activity for pH·adjustment even
after removal of high concentrations of iron and manganese.
The EWT compound will reharden and neutralise the
corrosive product water, resulting in protecting the
piping and apparatus against corrosion. It will also
improve taste and appearance of the water.
The EWT compound reacts by slowly dissolving in
the water, approx. 1/2 kg EWT per 35 m1 of treated
water.

Application Composition
EWT compound is applicable for: Active component CaCO, (Food grade quality)
a. C0 2 removal, pH correction and remineralisation of soft Product form Granulate
water Particle size 1,5. 3,0 mm
b. Remineralisation of distillated and/or RO water
c. Removal of iron and manganese Features and benefits
d. Improving taste and appearance of fresh water Prevents corrosion of pipping
Improves water quality
For the application of EWT compound in fresh potable water
High quality product
systems, Hatenboer·Demi has a complete filter range for
Harmless
flows from 1 up to 500m 3/day. Such a mineralising
/neutralising filter should be installed directly after the water Unlimited shelf life
maker, being an evaporator (distiller) or reverse osmosis (RO)
type, in the product line to the F.W. storage tank(s).

SAFETY AND HANDLING PRODUCT PROPERTIES

HANDLING Precautions of handling packaged materia!, Harmless material APPEARANCE : Granulate

PROTECTIVE Not applicable COLOUR :White

MEASURES

FIRST AID BULK DENSITY : 1,5 g/cm 1

EYES Not applicable

SKIN Not applicable APP. DENSITY : 2.7 glcm 3

INHALATION Not applicable COMPATIBILITY: none

If SWALLOWED Not applicable FLASH POINT :none

FIRE FIGHTING Not applicable

STORAGE Store in a dry area WATER SOLUBILITY

:soluble

TRANSPORT IMDG class I page None HAZARDOUS PHRASES

U.N. number Not classified :none
ADR I RID Not classified
ICAO /lATA Not classified

PACKAGING 25 kg bags

26/03!97BBF-re'l.0
HATENBDER·DEMI B.V., P.O. box 6013 3002 AA Rottordam, The ~J!!thorlands
Phone: +31104737500 Fax ~31104771596
 h~d Hat:enboer~Demi b.v.
-i
I

SPARE PARTS AND CONSUMABLES LIST I

I

Equipment • NEUTRALIZING/MINERALIZING Fll TER

Model • HDN-05-HP

Description Unit/Packing For 1 year For 2 years

Filter bed gravel 3-5 mm 25 kg. bags 75 kgs. 150 kg.

E.W.T. Compound 25 kg. bags 25 kg. 50 kg.

Filter Nozzles 1 pee_ 2 4

Gaskets hand hole 18") 1 pee. 2

0~
0~
~
~­
~ Ball valve I 1" BSP) 1 pee_ 2
~ ~

""
~ ~

The following remarl<s as stated below should be considered

Remarl< 1. The above mentioned quantities are estimated based on a operational use of approx. 8.000
hours per year.

Remark 2 • The E.W.T. Compound quantity is the only consumable product and is based both normal
consumption and one I 1) annual refill, after internal cleaning of filter vessel for maintenance
and inspection.

Remarl< 3 : All above mentioned products have an unlimited shelf life and are non dangerous products for
transportation and storage_

Equipment nam~ Neutralizing\Mineraliling filters

Document name Neutrafi_doc\HDN05HP.SPP
Date of issue 28/2/96 PW ·Rev. 1
UV-STERILISER MODEL MARITIME 5000 2.0
 h:d Hatenboer-Demi b.v.

U.V. "MARITIME" STERILISERS FOR FRESH WATER SYSTEMS

UV-installations for low capacities meet industrial and maritime demands.

A new low capacity, high quality ultraviolet disinfection system has been introduced by
Hatenboer-Demi b.v., the Maritime line. It is designed to provide industrial and maritime
[offshore] applications with a safe water supply. The installations are compact, but still
contain all necessary safety alarms and features of which Hatenboer-Demi "Berson UV-
system" is renowned for. The UV-installations can treat from 1 up to 10 m'/h and can
optional be supplied with a UV-sensor, hand wiper and electrical safety valve. In addition an
extra UV-alarm signal is available for remote monitoring The operational pressure of 7 Bars
emphasizes its industrial character. The units can be supplied for ships, rigs, hotels, private
residences and holiday cottages.

The units are easily retrofitted into existing pipe system to ensure effective microbiological
control of borehole, well or spring water. The system does not require dosing with
0
0
~
~
chemicals and provides insurance against recontamination of piped water mains. Based on
~
~­
~
the germicidal propertieS of a mercury vapour lamp, the system has claimed to destroy
~ ~

~~ 99,9% of all contaminating bacteria, mould and viruses. UV treatment does not alter water
chemistry, smell taste or pH value.

The lamp which has an economical life of at least 8.000 hours, is fitted inside a 316L
stainless steel chamber. Apart from the lamp replacement, which is a simple routine, the
system requires less maintenance . On the chamber itself a "power on" indicator and hour
indicator are present and in case of an optional UV-sensor also an UV-indication is
_g ~ . available. Economical in operation the units consume between 40 and 100 watts.
. N
Qo
:.:g
The installation can be fitted with a UV-sensor to guard the disinfection process. Through
ageing of the UV-Iamp, fouling of the quartz sleeve or changes in the transmission the
Intensity may drop. The UV-sensor constantly guard this intensity and when it is beneath a
certain level an alarm exists. This alarm can be used to close a valve, as a indication that
the sleeves have to be wiped or as an indication that the UV-Iamp has to be replaced.

The wiping mechanism is unique for these kind of compact units. Particles present in the
water may foul the quart sleeve and easy operated wiping mechanism makes it possible to
clean the quartz sleeve without the need of stopping the disinfection process This feature
surely contributes to the ease of maintenance. In combination with an UV-sensor an
additional electrical valve can be applied to make sure that no untreated water passes the
UV-installation. Herewith a micro biological healthy and reliable water is guaranteed after
the UV -treatment.

The name Maritime directs to the high quality demands of the maritime segment. Demands
related to performance, safety and reliability in though circumstances. The compliance with
these demands makes the unit suitable for industrial applications as well.

Hatenboer-Demi b.v. is able to deliver standard and custom made UV-disinfection systems
for any water system up to 5.000 m'/hour, incl. the required pre-treatment equipment.
 h:..d Hat:enboer-Demi b.v.

"MARl TIME II
LOW PRESSURE UV DISINFECTION SYSTEMS

A
2"BSP SOCKET
c 8 OIN2986

1/4" SSP

8~
~ ~
~­
~ ~
~ ~
~ ~

G (SERVICE SPACE)
Nat. chamber
St.st. 316L

DIMENSIONS IN mm Number Type of Hax. Flow Nax.work- Degree of

NAME
A 8 c E F I G of Lamps Lamps m3/hr (JJ inq press. Protection
Har i time 2000 870 304 270)230 115,2170 1 20VI 1,75 7 bar IP54

Har i time 3500 870 304 270 230 115 2170 1 40VI 3.5 7 bar IP54

Har i time 5000 1280 715 270 230 115 3280 1 42VI 5,5 7 bar IP54

Har i time 8000 1280 715,270 230 115 3280 1 55 VI 8.8 7 bar IP54

Maritime 10000 1280 715 270 230 115 3280 1 80VJ 11 7 bar IP54

f) Given at TJO of 100% and average dose of 25mJ/cm2 at the

end of Jamplife in mJ/hr.
 h~d Hatenboer-Demi b.v.

MARITIME 5000 TECHNICAL SPECIFICATIONS

UV CHAMBER, type FS!

Type Nbritimc
l'vlatcrial Stainless steel 31 GLace. to A lSI
Connections in/out 2" BSP ace. to DIN2986
UV lamp 42VI (one sided connection)
Number of lamps l per chamber
Sample tap connections Yo'' BSP
UV sensor optional
Cleaning mechanism optional
Degree of protection IP54
Max. flow 5,5 m'lh
Pressure lest to Bar
Pressure operational 7 Bar
Weight dry 12kg
\Vcight wet 20 kg
0 ~
0~
Required power supply 230V 50Hz
~~
~~
~~
~ ~
Connected power GOW
Hour counter yes
UV alarm \Vith relay yes

Measurements mm

:_j
;;;; lol
,,,,'
.......... : Q
.. ':'<!···· I 0

u ' ~.
N
tJ
u 1115
. 1280

Scrvice space 3280

HOL'R COt..:-:TER

Layout of monitoring cap

 l
h,:.d Ha"tenboer-Demi b.v.

UV DISINFECTION SYSTEMS
TYPE: MARITIME 5000

UV CHAMBER arc placed in the cap at the right hand

The MARITIME 5000 UV disinfection side of the chamber.
system has a:; loL stainless steel The readout for the optional UV -sensor
irradiation chamber "·hich is lll5mm is done by a LED-bar and is positioned
long with an internal diameter of in the end cap at the chamber.
11 Omm. This chamber is polished at the
inside as well as at the oulsid~. Option:
"U" UV -sensor to be connected to
The UV disinfection system can be used the intensity meter in the cap.
for disinfecting flow rntes up to 5.5 m'/h The sensor measures through
and is suitable for treating fluids with a l Omm of fluid.
ga; UV transmission of at least 80% through "\V" A hand operated cleaning
~- ~
~­
~
~~
~
I Omm of \Yater. mechanism can be fitted to
~ ~
rcmoYe deposits on the quartz
~;:

!::!.!:!..
Inside the chamber, a single Berson- s leevc.
42Vllow pressure mercury Yapour lamp "M" Mounting brackets for chamber
is mounted axially and enclosed by a (stainless steel)
quartz sleeve. "S" Solenoid auto safety shut-off
valve, mounted on UV _,,·ater
POWER MODULE outlet
The power module for the UV lamp is
housed in the right hand side of the F/owcapacity
disinfection chamber and incorporates a The flowcapacitY depends of the UV
ballast and a starter \Yhich ensures a transmission of the fluid.
constant power supply to the UV lamp. Following capacities can therefore be
Also a safety fuse to protect the given at a minimum UV dosis of
electrical circuit and the hours counter 25mJ/cm' at the end of lamp life.

FLOWCAPACITY
T lOmm 1.00 0.95 0.90 0.85 0.80
TtOOmm I.OIJ 0.60 0.35 0.20 0.11

rnJ/hour 5.5 5.0 4.5 4.1 3.7

g.p.m.(U.S.) 24 22 20 IS \6
- ..
(Cnpacttles gtvcn at UV dosage of2)m]icm 2
at th..: end ot bmplttc, at k:a~t 8000 hours.)
 h~d Ha1:enboer-Demi b.v.

stage I:
inlet, microbiologically
contaminated water en~
stage 2:
the micro-organisms are ex.po~d to
U .V. light \Vhich has the capability to
stage 3:
I
the bacteriological ckar water passes the out-
let and can be used for drinking/processing.
ters the U.V. inactivate thr.:m. Diseases spoilage
0 ~ and biological grov.th are stopped.
0"'
~~
~­
~~
~~
~ ~

:l<_~r-----,

~--------~¥~~--~
I I
==t> ---.-
flow 5,5 m 1 1h max
2" bspm~~
ch:ctr. supply 220 V/ 50-60Hz ={> tappoi.nts
1
-------------L-l>':l--------------'-----

By installing the UV -sterilizer in Ycrtical position, the wiper yoke has to bl' positioned at th~ bottom (make sure that
there i:::; enough operational space)

Piping schedule

UV-steriliser, model MARITIME

 h~d Hatenboer-Demi b.v.

-----r
Berson UV-watersterilizer I

your reference SG/2375/IKB -BN 679

model Maritime 5000
material Stainless steel (aisi 316)
capacity 5,5 m3 per hour
pressure 7 bar max. operating
10 bar test
electr. supply 230V /1 ph/ 50 Hz
power consumption 60Watt 90 m/m
our reference 96-1.531
date September 1997

Remarks
Change UV-Iamps and maintenance ace. to instruction manual

Hatenboer-Demi B.V.
POSTBOX 6013- 3002 AA ROTTERDAM

tel. + 31-10-4767500 tax.+ 31-10-4771596

,_,..1-------------- 130 m/m - - - - - - - - - - - - :

project Recon

H.D. order 96-1.531

referentie hjg
datum 26 augustus 1997

i\namplaat
benaming Maritime 5000 UV- steriliser
aantal I st.
materiaal resopal
kleur met zwarte letters/cijfers
L_____________________
 NOTE TO THE USER

Foreword.

This manual contains useful and important information for proper operation of
the Berson UV Disinfection system. It also contains important instructions to
enable trouble free operation in the safest possible way.

The information contained in this manual is based on the latest information, and
is provided subject to alterations. We reserve the right to change the
construction and/or configuration of the product at any time without obligation
to modify earlier versions of the product.
The content of this manual is always the same, so all five Berson Disinfection
systems with options are described even they are not ordered.

We have made every effort to make this manual as accurate and complete as
possible. However, should you find errors or omissions, please bring them to our
attention so that we may correct them. In this way we hope to improve our
product documentation for the benefit of our customers. Please send your
corrections and comments to our Customer Service Department.

Warranty:
Berson will have to guarantee the perfect functional capacity of the supplied
system for 12 months of functioning, up to a maximum of 24 months after the
delivery. The under guarantee substituted parts, if any, will have to be covered
for other 12 months of guarantee from the date of substitution.
Berson has the facility to indicate the procedures for a correct conservation of
the system, from the date of delivery until the start-up.
Labourcost and transportcost are not included in the warranty.

Also are excluded from warranty:

damage by transport or accidents
damage by fire, rain or high watermark

Warranty conditions are only applicable if the installation is used according to the
intended use.

Liability:
The conditions with regard to liability have been written down in the delivery
contract which is in your possession.

Copyright:
©Copyright 1996 All rights reserved. No part of this publication may be
reproduced, stored in a retrieval system, or transmitted in any form or by any
means, mechanical, photocopying, recording or otherwise, without the prior
written permission of Berson UV-techniek B.V.
 Contents

Contents:

1 General safety precautions. page 4

1. 1 Hazards. page 4

2 Handling. storage. transit. installation page 6

2. 1 Receipt of equipment. page 6
2. 2 Storage. page 6
2. 3 Installation. page 6
2.3.1 The disinfection chamber. page 6
2.3.2 Water protection. page 7
2.3.3 Electrical installation. page 7

3 Operating information. page 8

3.1 Introduction. page 8
3.2 Operating instructions. .page 8

4 Technical description. page 9

4. 1 Description. page 9
4.1.1 The disinfection chamber. page 9
4.1.2 Setting the UV level indication of the unit. page 9
4.2 Systems. page 10

5 Maintenance instructions. page 11

5.1 Periodic maintenance. page 11

6 Maintenance schedules. page 12

6.1 Tasks. page 12

7 Parts list. page 13

7. 1 Content. page 13
7.2 Spare parts. page 14

8 Disposal instructions. page 15

8. 1 Incoming goods. page 15
8.2 Drawings. page 16

page 3
 General safety precautions

1 General safety precautions.

1. 1 Hazards.

Warning!: When using electric tools, basic safety precautions should always be
followed to reduce risk of fire, electric shock and personal injury, including the
following.

For safe operation:

• Ultraviolet light in the UV-C band emitted by a high or low intensity mercury
vapour lamp is dangerous for unprotected eyes and bare skin. Always protect
eyes with safety glasses and do not look directly into a working UV lamp.
Cover skin with clothing and wear gloves.
• Never attempt to operate the UV lamp outside the treatment chamber.
• The UV lamp contains mercury, a heavy metal which is dangerous to the
environment. Please observe local municipal and factory safety regulations
when dealing with UV lamps.
• Handle all quartz components with extreme care, don't touch them by hand.
Preferably use clean cotton gloves.

It is possible that UV lamps are supplied in card boxes and need not be
removed until needed. Always handle the UV lamp assembly by the lamp
connectors since fingermarks will permanently damage the quartz envelope at
high temperatures.
• Never attempt to remove the quartz sleeve from the UV lamps while the
treatment chamber is in operation.
• The equipment must be grounded by means of a conductor of adequate cross
section. Also ensure that the UV chamber is grounded. A separate earth
connection may be fitted from the chamber to the earth pole.
• When you switch off the UV lamp(s) wait at least 15 minutes to let the UV
lamp(s) cool down before servicing or replacing the lamp(s) or lampholder(s).
UV lamps are working with high temperatures which will burn human skin,
melt plastics and burn other materials.

page 4
 General safety precautions

• Keep work area clean. Cluttered areas and benches invite injuries.
• Consider work area environment. Keep work area well lit. Don't use power
tools in presence of flammable materials.
• Don't abuse cables. Keep cables from heat, oil and sharp edges.
• Maintain system with care. Keep the system clean for better and safer
performance. Follow instructions for lubricating and changing accessories.
• Disconnect system, when not in use, before servicing, and when changing
accessories.
• Form the habit of checking to see that keys and adjusting wrenches are
removed from the system before turning it on.
• The use of any other accessory or attachment other than recommended in
this operating instructions or the catalog may present a risk of personal injury.
• The system is in accordance with the relevant safety rules. Repairs should
only be carried out by qualified persons using original spare-parts otherwise
this may result in considerable danger to the user.

Save these instructions.

Note:

• When the UV lamp is not burning there is no UV-C light from the UV-Iamp.
• When the UV lamp is used in normal conditions there is no danger of UV-C
light from the chamber.

• If there is a viewing hole in the disinfection chamber (this means no UV-

detection) the UV-C light from the chamber is also not dangerous.

Intended use of the installation.

The UV disinfection installation is intended to be used only for disinfection of

water or UV-transparent fluids, such as:
· drinking water;
- soft drinks;
- alcoholic beverages;
- mineral water;
- process water;
- waste water;
- etcetera.
It is not allowed to exchange parts of several Berson UV disinfection
installations.
The several parts of a Berson UV disinfection installation must be interconnected
and installed as described in this user manual.

Unintended use of installation.

This UV disinfection installation may not be installed in such a way that persons,
animals, plants or other items are directly or indirectly exposed (short or
longterm) to the radiated UV energy of the UV lamp.

page 5
 Handling, storage, transit, installation

2 Handling. storage. transit. installation

2. 1 Receipt of equipment.

While unpacking, check for any signs of shipment damage and · if found · notify
both the transporter and supplier in writing within 8 days after receipt full details
of the damage that has occurred and retain the equipment and packing materials
for inspection.

Delivery inspection.

Main items: Disinfection chamber.

UV-Iamp.

Main cables.

Manual.

Optional items: Special tool "guide" (2-55-106)

Spares if ordered.

Note: These items may be packed separately for some methods of shipping.
Consult supplier if in doubt.

Check that all parts have been received as ordered.

2.2 Storage.

UV lamps must be stored in their original packing until required for use.
The storage temperature of the UV lamps is 10-30' C.

2.3 Installation.

A complete installation consists of the following:

- Mounting chamber into the plumbing system.

- Installing the lamps according to section 6.1. This task may be left to the
Berson service engineer to complete during a start-up visit.

The following section covers the above items in detail.

<>Berson UV·techniek B.V. (1996) page 6

 Handling, storage, transit, installation

2.3.1 The disinfection chamber.

Install the chamber using the following guidelines:

(refer to drawing Layout Berson disinfection chamber)

1. Locate the chamber where it will be easy to access tor service.

2. A clearance of at least 1100 mm or 650 mm tree space is required at the

right end of the chamber for servicing a UV lamp and quartz sleeve.

3. The chamber must preferably be mounted horizontally with the inlet on the
bottom and the outlet on top. It must be level, or mounted with the outlet
slightly elevated to prevent air from collecting at the top of the chamber.
Other mounting configurations are possible but care must be taken. If in
doubt consult Berson UV-techniek B.V. or the local agent regarding the
proposed configuration.

4. It is recommended to clean or sanitize the chamber before to install it.

2.3.2 Water protection.

It is necessary that the chamber be completely filled with fluid during operation.
Operating the system with the chamber partially or completely empty may cause
severe damage to the system.
,..-------.,..-,

2.3.3 Electrical installation.

2.3.3.1 Service requirement.

The power supply terminals are located in the end cap of the chamber. The
system has been set up tor the power system specified by the customer. If none
is specified, the system will be set up for 230V/50Hz. It you need to change the
input power from what was sent, contact your agent.

2. 3. 3. 2 Grounding.

Ensure that the disinfection unit is properly grounded in accordance with

electrical practice.

2.3.3.3 UV lamp installation.

Withdraw the mounfrngplate out of the endcap. Put the spring into the quartz
sleeve. Then put the UV bulb into the quartz sleeve, leaving the UV lamp
connection about 1Ocm out of the endcap. Put the lamp in the lampholder which
is on the mounting plate. Slide the lamp plus mounting plate inside the end cap.
Put the endplate back into place and mount the M8 nuts. The unit is now ready
tor operation.

page 7
 Operating information

2.3.3.4 Valve installation.

If you have no valve you can use terminals 1 & 2 (See circuit diagram Maritime)
as potential free contact for UV-Aiarm.
If you have a 230Vac valve, connect the valve as circuit diagram Maritime.

3 Operating information.

3. 1 Introduction.

Each unit is fully tested and adjusted before despatch. (See test certificate
enclosed with the system).

Recommendations regarding operator safety are given at the beginning of this

manual.

3.2 Operating instructions.

1. Check if the 2A fuse is okay.

2. Turn the main switch on. The UV lamp takes 3 to 5 minutes to warm up. If
switched off several minutes must elapse before switching the UV lamp on
again.

3. After 8000 hours operation, the UV·C output of the UV lamp will have
diminished and the UV lamp must be renewed.

Note: On/off switching of the UV lamps shortens their lifetime. (approximate 2

hours for each time)

page 8
 Technical description

4 Technical description.

4.1 Description.

4.1.1 The disinfection chamber.

The Berson stainless steel chamber is fitted w~h a Berson low intensity mercury vapour
lamp protected by a quartz sleeve.
The UV lamp can be replaced easily and quickly if the electric supply is sw~ched off
and the end cover of the disinfection chamber is dismantled.
If there is no UV detection the disinfection chamber is fitted w~h a viewing hole through
which the UV-C is visualised. You can see if the UV-Iamp is in function.
The quartz sleeve can be removed easily if the disinfection chamber has been drained.

The power supply of the UV-Iamp is housed in one of the endcovers of the disinfection
un~. The endcover includes:
- fuse which protects the electric circu~ of the UV disinfection chamber.
a ballast and a starter.
PCB to control UV and lamp current (optional).
- Hours counter.
PCB Jampfailure.

Installation Chamber Lamp type

Maritime 2000 FS 0,5 20VI

Maritime 3500 FS 0,5 40VJ
Maritime 5000 FS 1 42VI
Maritime 8000 FS 1 65VI
Maritime 10000 FS 1 80VI

4.1.2 Setting the UV level indication of the unit.

The un~ has got four LEDS to indicate the performance of the unit, see drawing of the
front of the mounting plate. When lit, the first yellow LED indicates "power on". The
other three LEDS indicate the UV performance of the lamp:

UV active (green LED)

UV intensity low (yellow LED)
UValarm (red LED)

The UV level indication can be set by removing the screw on front of the end cover
plate and turning the potentiometer.

Turn the unit on and run with water flowing for a minimum of two hours. If the
red LED is lit after start-up turn the potentio meter counter clockwise until the
red will diminish and continue start-up. If the start-up period is finished turn the
potentia meter counter clockwise until the green and red LED are lit. Then turn
the potentiometer clockwise until the red LED just go"es out and leaving the
green LED lit. The unit is set now

Note : If both LED's, red and green, are burning at the same time this is O.K.,
as this is indicating the maximum setting of UV-signal output

After running the unit for 100 hours the lamp characteristics have reached their
final settings and the UV level then must be re-adjusted. This must be done as
described above

oaae 9
 Technical description

4.2 Systems.

Specification Sheet.

Berson Ultraviolet water disinfection unit, overall code: MARITIME

Technical information on the UV radiation chamber.
Specification code ; MARITIME
2000 3500 5000 \)000 10000.
Drawing
: 055-010 055-009.
Material
: stainl. steel ace. to AISI 316L.
External Sizes -length : 705 mm 1115 mm.
·diameter : 114 mm.
Weights -dry : 5 kg 12 kg.
-wet : 9 kg 20 kg.
Degree of protection : IP 54.
Pressure ·test : 10bar.
·operational : 7 bar.
Operational temperature of water : 0-45 degr. Celsius.
Storage temperature
: 0-70 degr. Celsius.
Relative ambient humidity :60%.
UV lamp type
: 20VI 40VI 42VI 65VI 80VI.
Lamp life
: 8000 hrs.
Min. UV-C output end life time :3,5 W 7W 10W 16W 20W.
No. of UV lamps p. chamber : 1 pes.
Ext. diameter of quartz sleeve : 34mm.
Internal diameter chamber : 110mm.
Number of radiation chambers :1.
Cleaning mechanism
: manual (option).
In- and outlet connections : 2" BSP.
Sample taps
: n.a.
UV sensor type
: Beluva 800 (option).
Electr. supply -voltage
:230 v.
- current
: 0.17 A 0.37 A 0.42A 0.65A 0. 77 A.
-frequency :50 Hz.
Power consumption
: 23W 54W 57W 73,5W 97 W.

page 10
 Mamtenance mstruction

5 Maintenance instructions.

5. l Periodic maintenance.

1. Cleaning quartz sleeve and quartz window:

.The quartz sleeve and quartz window should be cleaned at regular intervals
depending on the properties of the water being disinfected. An inspection
of the quartz sleeve and quartz window is recommended no more than
three months after installation of the system. The time between cleaning
the quartz sleeve and window can be determined after this inspection.

2. Chemical cleaning:
The quartz sleeve, quartz window and disinfection chamber, can be
cleaned without dismantling the disinfection chamber. By introducing a
solution of Berson Acide II into the disinfection chamber, with the water
supply switched off. After a contact time of 10 minutes the disinfection
chamber can be drained and should be rinsed with clean water.

3. Mechanical cleaning:
The quartz sleeve and quartz window must be dismantled following the
instructions below and cleaned with alcohol and a paper towel. Wear
gloves while handling the quartz parts and the UV lamp.

4. After 8000 hours operation, the UV·C output of the UV lamp will have
diminished and the UV lamp must be renewed.

page 11
 Maintenance schedules

6 Maintenance schedules.

6.1 Tasks.

Replacement of the UV lamp and/or quartz sleeve.

1. Use drawing Berson disinfection chamber lay-out. Switch off the electrical
supply to the complete disinfection system and in the interest of safety
remove the main fuses while work is in progress.

2. Remove the M6 nuts at the end plate and loosen the cables. Then
dismantle the transparant endcover.

3. Pull the mounting plate carefully out of the endcap of the disinfection unit.
The UV lamp is automatically withdrawn out of the quartz sleeve. Then the
UV lamp is still in the quartz sleeve, remove the lamp from the lampholder,
so the mounting plate can be easily removed. Then remove the UV bulb.

4. If the quartz sleeve has to be removed turn off the water pressure and
drain the disinfection chamber first.

5. Loosen and remove the M6 screws on the other side of the disinfection
chamber.
If present, remove spring also.

6. Carefully remove the quartz sleeve from the disinfection chamber.

If necessary put the special tool "guide" in the quartz sleeve. Then tick on
the "guide" with a hammer extremely careful.

7. If necessary clean the quartz sleeve with alcohol and a paper towel.

8. Replace the quartz sleeve in the disinfection chamber. Wear clean gloves.

9. Renew the Viton 32x5 0-rings to seal the quartz sleeve and replace the
M6 srews.
Force is not required to seal the quartz sleeve.

10. Before replacing the UV lamp bring the disinfection chamber under water
pressure and check for leaks around the quartz sleeve.

11. Fit the UV lamp wearing gloves. Reassemble the end cover.

12. Restore the electrical supply.

page 12
 Parts list

7 Parts list.
7. 1 Content.

Port~ li~l B~r~QnMARITIME (drawing 055-008)

Ref. Description Partnumber Pieces
01 Bolderknob 2-21-051 1
02 Security pin 2-11-380 1
03 Security chain 2-11-377 1
04 Wiperrod Maritime 5000-10000 2-11-375 1
Wiperrod Maritime 2000-3500 2-12-395 1
05 St.s guidinghouse 2-11-378 1
06 PTFE guidinghouse 2-16-378 1
07 Wiperringyoke 2-16-411 1
08 Security pin 2-11-386 1
09 Wiperring 2-58-090 1
10 Spring 2-12-015 1
11 Berson UV-Iamp 80VI 2-43-183 1
Berson UV-Iamp 65VI 2-43-183 *1 1
Berson UV-Iamp 42VI 2-43-180 1
Berson UV-Iamp 40VI 2-43-178 1
Berson UV-Iamp 20VI 2-43-175 1
12 - Quartz sleeve Maritime 5000-10000 2-55-028 1
Quartz sleeve Maritime 2000-3500 2-55-014 1
13 0-ring 2-56-124 2
14 M44-nuts 2-55-006 1
15 Teflon ring 2-56-260 .1
16 Lampholder 2-34-015 1
17 PCB B9608 6-40-012 1
17 PCB B9618 6-40-013 1
18 Terminal 1-34-020 1
19 Hour counter 6-44-040 1
20 Transparant Endcap 6-12-070 1
21 Mounting plate 2-11-039 1
22 Starter 0-45-432 1
23 Starterholder 1-34-406 1
24 Ballast SOW 1-45-028 1
Ballast 65W 1-45-027 1
Ballast 42W 0-45-025 1
Ballast 40W 1-45-024 1
Ballast 20W 1-45-022 1
25 Fuseholdernut 0-36-110 1
26 Fuseholder 0-36-110 1
27 Fuse 0-45-203 1
28 Fuseholderscrew 0-45-203 1
29 Cablegland PG7 0-36-409 2
30 Cablegland PG 11 0-36-411 1
3.1 Powersupply Cable 1-34-849 1
32 UV Sensorconnector 0-30-012 1
33 UV Sensor 6-40-245 1
34 Blindstop 2-05-035 1
35 Seal
36 Endcap seal 40cm 2-56-400 0,5m
37 Chamber Maritime FS 2-12-541 *002 1
Chamber Maritime FS0,5 2-12-541 *003 1
38 Threaded rod M6 0-01-104 2
39 Plug 2-17-381 1
40 0-ring seal 2-56-105 1
41 Sealwiperrod 2-56-299 1

page 13
 Parts fist

7. 2 Spare parts.

Recommended spare parts.

One year Two years Part.no.
UV lamp, Berson 80VI 1 pieces 2 pieces 2·43· 183
UV lamp, Berson 65VI 1 pieces 2 pieces 2-43-183*1
UV lamp, Berson 42VI 1 pieces 2 pieces 2·43- 180
UV lamp, Berson 40VI . 1 pieces 2 pieces 2-43-178
UV lamp, Berson 20VI 1 pieces 2 pieces 2-43-175
Quartz sleeve, type 867mm 1 pieces 2 pieces 2-55-028
Quartz sleeve, type 455mm 1 pieces 2 pieces 2·55-014
O·rings viton 32 • 5 2 pieces 4 pieces 2·56-1 24

page 14
 Disposal instructions

8 Disoosal instructions.

Lamp disposal:

• When a lamp is broken the mercury can be removed by using sulphur powder
to bind the mercury. The bound mercury can be easily transported to the
proper deposit place. Mercury has a vaporation time of several hours which
will cause no problems in properly ventilated rooms.

If a lamp is broken close immediate the valves in the water line.

• . Mercury is easily absorbed through the skin and its vapour can be inhaled. To
prevent this possibility, Berson's service ensures that all returned lamps are
safely disposed of and no mercury escapes into the environment.
Please call Berson Customer Service first before you send the UV lamp.

8.1 Incoming goods.

We have changed our incoming goods procedure. All materials which we receive
back need to have a Return Material Approval IRMA) number in order to obtain a
bener quality in our service towards you as customer of Berson.

Therefore please use following procedure when you send something back in the
future.

1. Call your contact person at BMT.

- He/she will fill out the RMA form.
- He/she will give a RMA number.
- He/she will send this form by fax to you.
2. Put fax lor copy) with shipment.
3. Write RMA number on package.

We also will use this structure for used UV-Iamps.

So you only have to call Berson and a quick response after arrival of the goods at
Berson will be the result.

We hope to have informed you about the current situation and kindly request you
to conffict us next time when you want to sent something back to Berson. ·

page 15
 •FREE '
SPACE FOR SERVICE AND
OPERATION OF MANUAL
1115 ''
2"BSP SOCKET
CLEANING MECHANISM ,...---~16~5'---~~~10~5-,------------'-7~15o__ _ _ _ _ _ _ _______, DIN29B6

1/4" BSP

- ....,
0

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MAX. 560

1000'

230Y/60Hz
230V/50Hz

/
External power supply
....... LED- indication in case of:
'' \\ A. without UY-sensor
<.0
1. green LED; Power on --·"'
2. red LED; Lamp foi Iure (alarm)
B. with UV-sensor
1. green LED; Power on
2. green LED; UY good
3. yellow LED; UV poor
4. red LED; UV alarm rev. dote o r.
DETAIL RIGHT SIDE YIEW

scale: 1:5 dote:30-09-96 description: remarks:

unit: mm drown: A.F.
a r:
LAYOUT FS1W Mot.: Stainless steel 316
0
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drawing no: size:
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remarks:

drowrng no: srze:

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MARITIME WITH UV DETECTION AND VALVE OUTPUT MARITIME WITH LAMP CURRENT DETECTION
PCB 89618
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rev. dote OPP.r.

01 1D-ID-96 [//(

sea Ie: I: I date:21 08-96 description: remarks:

LED INDICATION 89618 LED INDICATION AND POWER CONNECTION 89608 unit: mm drawn: A.FR CIRCUIT DIAGRAM MARITIME WITH UV
LED3 (RED) UV LAMPFAILURc LED1 (RED) UV ALARM ap_g: 'if. MARITIME MARITIME WITHOUT UV
LED4 (GREEN) POWER ON LED2 (YELLON) UV INTENSITY LOW/UV POOR -$-El- SHEET 1/2
LED3 (GREEN) UY ACTIYE/UY GOOD project no: draw1ng no: size:
LED4 (GREEN) POWER ON
• IF NOT SPECIFIED 230V/AC.
FCR 110V/AC PARALLEL 5 AND 9 , 6 AND 8
order no: fiJ I
D16-179 A3
··-· ----
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.--- 0-45-400 -0-34--030

0 0 0 0
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(! '---/ [) D-36-417 ill
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II 0
1-45-D28 (50Hz)80W
D-45-D35 (60Hz)42W
D-45-D25 (50Hz)42W

1-34-849 (SUPPLY CORD) D-34--874 (CONNECTING CORD)

L1
1 5
PCIIIER SUPPLY TO BALLAST INPUT PCB 9608/9618
N 2 6
230V/AC 50Hz or
230V/AC 60Hz 3 8
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rev. date appr.

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seale: I: 1 date:IG-IQ-96 description: remarks;

unit: mm drown: A.FR CIRCUIT DIAGRAM MARITIME WITH UV
afljlr: POWER SUPPLY 80/42 WATT MARITIME WITHOUT UV
-$--8 MARITIME SHEET 2/2
proJect no: drawing no: stze:
order no; £iJ 016-179 A3