5/28/23, 8:31 PM SIS 2.

2011/04/04 General Troubleshooting Information (UENR0205-03)

SMCS - 3000 i04309831

When you are attempting to define a problem with the power train, perform the procedures
that are contained in this section.
PIP
202 -1087
A visual inspection of the system must be carried out in order to eliminate many of the less complex
problems.

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Upon completion of a visual inspection, if the cause of the problem has not been diagnosed, carry out

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operational checks of the system.

UE 1:43+ 8
Carry out visual inspection and operational checks. If there is still no clear indication of the cause of the

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© 2 R02 00:00
problem, refer to the troubleshooting procedures and test procedures. These procedures are contained
in this manual.

023 05
Troubleshooting a system such as the power train is a complex operation. Refer to the various

Cat
troubleshooting sections in this manual for specific routines for troubleshooting.

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This list of possible problems and possible corrections will only provide an indication of the location of a

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problem and the repairs that are required. A problem is not necessarily caused by a single part, but by

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the relation of one part to a number of other parts. This information cannot provide all the possible
problems and corrections. Have service personnel define the problem. Any repairs may then be carried
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out.

Test Points and Locations

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Illustration 1 g02463716
The remote test ports are located on the left side of the machine behind the cab.
(1) Output Transfer Gear Lube and Interaxle Differential Charge pressure Test Port and SOS Port
(2) Transmission Filter Pressure Test Port
(3) Transmission SOS Port
(4) Reduced Pressure Supply to the Cross Axle Differential Valves
(5) Differential Front Axle Clutch Pressure
(6) Differential Interaxle Clutch Pressure Test Port
(7) Differential Interaxle Accumulator Charge Pressure Test Port
(8) Brake Pump Supply Pressure Test Port
(9) Dumper/Houler Body Hoist Pilot Pressure

Illustration 2 g02463798
The ATAAC fan test port is located on the left side of the machine in the engine compartment.
(10) Pump Supply for the ATAAC fan test port

Illustration 3 g02465278
The test port for the fan drive is located on the right side of the machine behind the cab.
(11) Fan Drive Test Port

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5/28/23, 8:31 PM SIS 2.0

Illustration 4 g02464938
The Steering Combiner Manifold is located on the right side of the machine under the side panel.
(12) Steering System Pump Pressure Test Port
(13) secondary Steering Test Port
(14) steering System Pump Case Drain Pressure Test Port

Illustration 5 g02465142
The test ports for the brakes are located on the right side of the machine under the side panel.
(15) Front Axle Brake Test Port
(16) Center Axle Brake Test Port

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5/28/23, 8:31 PM SIS 2.0

Illustration 6 g02465216
The Main Control Valve for the Hoist is located on the left side of the machine under the cab.
(17) Hoist Raise / Lower Pressure test port .

Illustration 7 g02468482
The Test Port for the Parking Brake is located on the right side frame of the machine.
(18) Parking Brake Test Port

PIP-10874727
2023/05/28
20:31:10+00:00
i04309831
© 2023 Caterpillar Inc.

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