KISSsoft Release 03/2018

ForEveryOne
File
Name : DiskSprings 1
Description: KISSsoft example
Changed by: DELL on: 06.06.2023 at: 22:10:19

Disc Springs

Calculation method: DIN 2092:2006

INPUTS:

Spring geometry

DIN 2093:2006 Series B (medium)

Inner diameter (mm) [Di] 20.400 H12

External diameter (mm) [De] 40.000 h12
Spring force of singular spring (s=0.75*h0) (N) [Fn] 2544.561
Spring travel of singular spring (s=0.75*h0) (N) [sne] 0.862
Length of relaxes spring (mm) [l0] 2.650
Thickness of a single disk (mm) [t] 1.500
(without support area)

Number of springs per package [n] 1.000

Number of packages per column [i] 1.000

Material

Material 61SiCr7 (DIN EN 10089)

Young's modulus at 20°C (N/mm²) [E20] 206000.000
Poisson's ratio [ν] 0.250
Young's modulus depending on temperature (1/°C) [αE] -0.00028
Young's modulus at service temperature (N/mm²) [E] 206000.000

Load

Lower spring force (N) [F1] 1500.000

Higher spring force (N) [F2] 2010.000
Operating temperature (°C) [TB] 20.000
dynamic loading
Minimal tension length (to avoid cracks) (mm) [svor] 0.230

RESULTS OF SINGLE SPRING:

Properties:
Diameter ratio [δ] 1.961

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Coefficient K1 [K1] 0.686
Coefficient K2 [K2] 1.211
Coefficient K3 [K3] 1.363
Coefficient K4 [K4] 1.000

Lower force for a single spring (N) [F1e] 1500.000

Higher force for a single spring (N) [F2e] 2010.000
Force when flat (s=h0) (N) [Fce] 3107.366
Stress in the middle SigmaOM (N/mm²) [σom] -712.551
Stress at point 1 (N/mm²) [σ1] -1522.270
Stress at point 2 (N/mm²) [σ2] 511.184
Stress at point 3 (N/mm²) [σ3] 840.993
Stress at point 4 (N/mm²) [σ4] -196.068
Spring rate with s1e (N/mm) [R1e] 2850.481
Spring rate with s2e (N/mm) [R2e] 2411.395
Spring work with s1e (N/mm) [W1e] 341.832
Spring work with s2e (N/mm) [W2e] 684.899

Spring travel of singular spring (mm) [s1e] 0.427

Spring travel of singular spring (mm) [s2e] 0.621
Force on singular spring (N) [F1e] 1500.000
Force on singular spring (N) [F2e] 2010.000
Length with force F1 (mm) [L1e] 2.223
Length with force F2 (mm) [L2e] 2.029

RESULTS OF WHOLE SPRING SYSTEM:

Total length at unloaded state (mm) [L0] 2.650

Total length with load F1 (mm) [L1] 2.223
Total length with load F2 (mm) [L2] 2.029
Spring rate with s1 (N/mm) [R1] 2850.481
Spring rate with s2 (N/mm) [R2] 2411.395
Spring work with s1 (N/mm) [W1] 341.832
Spring work with s2 (N/mm) [W2] 684.899

Spring travel with force F1 (mm) [s1] 0.427

Spring travel with force F2 (mm) [s2] 0.621
Spring travel with force Fn (mm) [sn] 0.862
Spring travel with force Fc (mm) [sc] 1.150
Force on the system (N) [F1] 1500.000
Force on the system (N) [F2] 2010.000
Useable force (N) [Fn] 2544.561
Force when flat (s=h0) (N) [Fc] 3107.366

Utilization of spring travel (%) [AW] 72.040

Utilization of spring force (%) [AusF] 78.992
Travel tension (N/mm²) [σh] 237.833
Permissible travel tension (N/mm²) [σH] 412.835
Utilization of endurance limit (%) [AusH] 57.610

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Figure: Force-Travel Diagram

Figure: Goodman Diagram

End of Report lines: 115

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