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COM

H S E
WORK METHOD
STATEMENTS

HSE PROFESSIONALS
 METHOD STATEMENT – TOWER ERECTION

1.0 OBJECTIVE :

T o be prov i de gui del i nes f or t he Erect i on of the T o wer i n si t e .

2.0 REFERENCE :

1. St ruct ure Dra wi ng by ABB Lt d.

3. 0 I NST RUMENT S/T OO L S&PL ANT S:

1. Loadi ng / Unl oadi n g T ool s an d T ac kl es

Sl . No Pro ced u re Resp o n si b i l i ty Ch eck By

Examine the drawing of tower erection layout Si t e Engi neer Si t e-i n-
with respect to the general layout. charge
1
Taking proper clearance from civil work for base Si t e Engi neer Si t e-i n-
2 of the tower erection. charge

Assemble the tower in ground level as per the Si t e Engi neer Si t e-i n-
3 drawing. charge

Shift the Tower from Assembling area to location Si t e Engi neer Si t e-i n-
4 by means of suitable truck / trailer. charge

Carry out Physical verification for Proper Si t e Engi neer Si t e-i n-

5 dimension. charge

Check for Necessary lifting tools and tackles in Si t e Engi neer Si t e-i n-
6 relation with load to be lifted and ensure safe charge
lifting

7 Fix the two legs of the tower into the base. Si t e Engi neer Si t e-i n-
charge

8 Tie the rope into the tower for avoiding the Si t e Engi neer Si t e-i n-
obstacle. charge

Erect the tower with Hydra. Si t e Engi neer Si t e-i n-

8 charge

Fix another two legs of the Tower. Si t e Engi neer Si t e-i n-

9 charge

Remove the all tools and tackles. Si t e Engi neer Si t e-i n-

10 charge

Carry out the Tower erection inspection as per Si t e Engi neer Si t e-i n-
11 the inspection report. charge
 METHOD STATEMENT – TOWER ERECTION
Sl . No Pro ced u re Resp o n si b i l i ty Ch eck By
12.
Ri sk Ass ess men t & co n tro l measu res:

1. W ork perm it t o be t aken bef ore st art of t he work.

2. W ork area t o be barri caded a nd war n i ng si gn s t o be di spl ayed.

3. Adequ at e area l i ght i ng t o be en sured i n al l t he work pl ace s bef ore

st art of t he work s.

4. T ransf erri ng of t ower f rom assem bl i ng area t o work pl ace, prop er

l if t i ng t ool s & t ackl es, hydra & t ruck / t rail er wi t h goo d con di t i on t o
be en sur ed a nd t he sam e t o be cert i f i ed by com pet ent person.

5. Proper cran e or Hydr a t o be sel ect ed a s p er t he road c ondi t i ons

and are a t o be cord one d of f and proper ri ggi ng proce dure s shoul d
be f oll owe d.

6. Hydra al one shoul d not b e u sed f or t ransport at i on o f T ower s & t he

sam e shoul d be u sed o nl y f or l oadi ng & unl oadi ng.

7. T ransport at i on sup erv i sor shoul d be m ade re sp on si bl e t o gui de t he

t rai l er & al ert t he peopl e duri ng t ran sport at i o n.

8. T ag l i ne rope t o be t i ed t o t ower & l oad t o be gui ded by t wo

per son s. W or kers sho ul d be ap prox im at el y 2 -3 m t s. away f rom t he
panel s whi l e l oadi ng and u nl oadi ng.

9. Ladd er t o be en sured / check ed f or f ixi ng/ relea si ng t he sl i ng f rom

Hydra ho ok.

10. W orkers t o ensure we ari ng an d u sag e of f ull body har ne ss whi l e

draggi ng and pl aci ng t he t o wer.

11. Proper ho u se ke epi ng t o be m ai nt ai ned i n wo rk area.

12. Proper PPE ’ s ar e t o be en sured f or al l t he act iv i ti es.

 SAFETY METHOD STATEMENT

PROJECT NAME: Blast Furnace.

NAME OF SITE: ISP-SAIL-NCC.

JOB/LOA NO:NCC/MTL/ISP-BF/C-001/07&08.

NATURE OF WORK: Horizontal Tray Support & Tray Erection on Pump house rack.

AREA AND APPROXIMATE HEIGHT: PUMP HOUSE RACK, 6 METER

SL WORK PROCEDURE SAFE PROCEDURE RESPONCIBILITY CHECKED BY REMARKS

NO
Fabrication shall be done
1 from fabrication yard.
a)Hot work permit to be Site
taken. Engineer/Contractor
b)All electrical connections supervisors/Site
must be taken through ELCB safety officers.
only.
c)Proper lugging and earthing
to be done for all welding
machine.
d)Flash back arrestors must
be used at both ends of the
cylinders.
e)Cylinders should be kept at
upright position and tied
properly.
 f)Hoses should be in good
condition.
g)Double guage pressure
regulator to be used on both
cylinders.
h)Fire extinguisher to be kept
at work location.
i)Face shield and hand gloves
to be used.
*First aid box is available on
ESSEL stores(Near
fabrication yard).

2 Fabricated materials shall a)Driver should have Site

be shifted to the work
location by using Pickup
van(Small truck).
valid licence. Engineer/Contractor
b)Fitness certificate and supervisors/Site
insurance certificates to safety officers
be submitted.
c)Revers horn must be
fixed.
d)Speed limit(20 k.m/h)
to be maintained inside
the plant
e)Hand gloves must be
worn during loading and
unloading.
3 Platform with guardrails a)Height work permit to be Site
and access ladder to be issued. Engineer/Contractor
arranged(ie,permenant supervisors/Site
platform and stairecase is safety officers
available.)
4 Horizontal life line to be a)Height work permit to be Site
fixed on rack. issued. Engineer/Contractor
b)Full body harness with supervisors/Site
double lanyard to be used. safety officers

5 Pulley to be fixed on a)Test certificates of pulley to Site

strong beam of rack by be submitted. Engineer/Contractor
using p.p.rope of 20 mm. b)Good quality rope to be supervisors/Site
used for fixing the pulley. safety officers
c)Below area to be
barricaded.
d)Good qulity rope to be used
for material
handling.(P.P.Rope of 20
mm).
6 Fabricated channel to be a)Test certificates of pulley to Site
lifted and fixed where the be submitted. Engineer/Contractor
channel need to be (b)Good quality rope to be supervisors/Site
erected. used for fixing the pulley. safety officers
(c)Below area to be
barricaded.
(d)Supervision to be
provided.
(e)Safety harness to be used
through lifeline.

7 Full welding and painting a)Suitable PPEs to be Site

shall be done. used(Face shield,handgloves). Engineer/Contractor
b)Electrical connection to be supervisors/Site
taken through ELCB. safety officers
c)Lugging and earthing to be
done properly.
d)Cables should be in good
condition.
e)Fire extinguisher to be kept
at location.
f)Flammable materials to be
removed from the spot.
8 Tray shall be lifted and a)Supervision to be ensured. Site
laid over the supports. b)Below area to be Engineer/Contractor
barricaded. supervisors/Site
c)Safety harness should be safety officers
used through lifeline while
moving.
9 Housekeeping shall be a)Hand gloves must be used Site
done and permit will be for housekeeping works. Engineer/Contractor
closed. supervisors/Site
safety officers
*Full time supervision must be provided.
*Approval to be taken from BU Manager for night works.
*Proper illumination must be provided for night works.
*First aid kit is available on spot.
 METHOD STATEMENT FOR CABLE TRAY INSTALLATION

1 . 0 O BJ ECTI VE

To p r o v i d e g u i d e l i n es f o r er ec t i o n o f a ll t y p es o f c a b l e t r a y s o r c a bl e t r a y s wi t h al l
a c c es s o r i es v i z. Ben d s , Tees , Cr o s s . Th e t y p es o f c a bl e t r a y s / c a b l e t r a y s a r e a s
f o l l o ws:

1. L a d d er Ty p e Ca b l e Tr a y s o f al l s i zes a s p er BO Q.
2. Per f o r a t ed / So l i d Ty p e Ca b l e Tr a y s of a ll si zes .

2.0 REFERENCE :

1. Approved Drawings
2. Manufacturers Specifications

3 . 0 I NSTRUM ENTS/ TOO LS & PLANTS :

PP r o p es , s c a ff o l di n g , d ri ll i n g m a c hi n e & s p a n ner s et s , L o a d i n g / Unl o a d i n g t o ol s a n d

t a c k l es .

Sl . No. Pr oc e dur e Re s pons i bi l i t y Che c k By

1. Prior to cable tray installation works, complete all the Si t e En g i n e er Si t e- i n - c h a r g e

erection of cable tray supports.
2. Clean the cable tray supports through the entire route of the Si t e En g i n e er Si t e- i n - c h a r g e
cable trays.
3. Exa m i n e t h e d r a wi n g o f c a b l e tr a y layout Si t e En g i n e er Si t e- i n - c h a r g e
d r a wi n g , wi t h r es p ec t t o t h e g en er a l l a y o u t
4 Su r v ey t h e en t i r e r o u t e o f c a b l e t r a y s f o r Si t e En g i n e er Si t e- i n - c h a r g e
e xi s t i n g hi n d r a n c e a t si t e d u e t o ot h er s y st em
wo r k s v i z. pi p i n g, a ir v en t il a ti o n et c .
5 Rep o r t a n y I n t er f er en c e t o t h e er ec t i o n a g en c y Si t e En g i n e er Si t e- i n - c h a r g e
o f t h e c li en t .
6 Ch ec k t h a t s u p p or t i ns t a ll a ti o n f o r st r ai g h t r u n s Si t e En g i n e er Si t e- i n - c h a r g e
( i . e. o t h er t h a n a c c es s o r i es ) i s o v er a n d Su p p o r t
Er ec t i o n Rep o r t i s c om pl et ed a n d s i g n ed .
7. Sh i f t t h e Ca b l e t r a y s r eq u i r ed a s p er a p p r o v ed Si t e En g i n e er Si t e- i n - c h a r g e
d r a wi n g s f r om st o r es t o t h e l o c at i o n s ei t h er
m a n u a ll y o r b y a t r u c k . No t m o r e t h a n t h r ee
d a y s i n v en t o r y s h al l b e s t o r ed a t si t e.
8 Ca r r y o u t Ph y s i c al v er if i c at i o n f or a n y d am a g e. Si t e En g i n e er Si t e- i n - c h a r g e
9 Cu t t h e Ca b l e t r a y s wit h h a c k s a w t o p r o p er Si t e En g i n e er Si t e- i n - c h a r g e
l en g t h r eq u i r ed a t s it e a n d a v o i d s h a r p ed g es
a n d m a k e n ec es s a r y h o l es f o r c o u pl er s , ea r t h i n g
f l a t s wit h d ri ll i n g m a c hi n es .

10 No wh er e g a s c u t t i n g s h o u l d b e d o n e. Si t e En g i n e er Si t e- i n - c h a r g e
11 Pl a c e t h e Ca b l e t r a y s & a c c es s o r i es o n t h e Si t e En g i n e er Si t e- i n - c h a r g e
s u p p o r t s , j oi n t h em b y c o u p l er pl a t es / f i s h pl a t es
a n d n u t , b o lt s & wa s h er s a s p er a p p r o v ed
d r a wi n g .
12 Al i g n t h e Tr a y s pr o p er l y a n d f i x o n t h e s u p p or t s Si t e En g i n e er Si t e- i n - c h a r g e
wi t h cl am p s a s p er a p p r o v ed d r a wi n g s.
13 Er ec t t h e Su p p o r t f o r a c c es s o r i es a s p er s u p p o r t Si t e En g i n e er Si t e- i n - c h a r g e
er ec t i o n p r o c ed u r e
14 Co m pl et e t h e Ca b l e Tr a y ea r t h i n g a s p er t h e Si t e En g i n e er Si t e- i n - c h a r g e
a p p r o v ed p r o c ed u r e.
15 Nu m b er t h e c a b l e t r a y s a s p er a p p r o v ed l a y o u t Si t e En g i n e er Si t e- i n - c h a r g e
d r a wi n g of l at es t r ev i s i o n a n d c a b l e i n s t al l at i o n
n o t e.
 METHOD STATEMENT FOR CABLE TRAY INSTALLATION

Sl . No. Pr oc e dur e Re s pons i bi l i t y Che c k By

16 Pr o v i d e wi t h G I wir e m es h en c l o s u r e t o a l l fl o o r Si t e En g i n e er Si t e- i n - c h a r g e
o p en i n g s o f c a bl e t r a y s u p t o a h ei g h t o f 2 m f o r
p h y s i c a l p r o t ec t i o n o f p er s o n n el
17. I f c o v er i n g o f t h e c a b l e t r a y s a r e Si t e En g i n e er Si t e- i n - c h a r g e
m en t i o n ed i n t h e a p p r o v ed G A
d r a wi n g , ex ec u t e t h e s a m e a ft er
c om p l et i o n of c a bl e l a y i n g a n d
f i n a l d r es s i n g
18 PRECAUTION: Si t e En g i n e er Si t e- i n - c h a r g e

1. Bolts nuts etc. to be provided immediately after

erection of cable trays, and duly tightened.
2.Cable trays to be properly stored in erection location.
3. Loose materials inside the cable tray to be removed.
4.While working at height safety belt to be used
5. Proper scaffolding to be made while working.
19 Sa f e t y M e a s ur e s :

1. W or k p erm i t t o b e t a k en b ef o r e s t a r t of t h e wo r k . To o l b o x m eet i n g t o b e
en s u r ed ev er y d a y f o r t h e s a i d wo r k .
2. Ad eq u a t e a r ea l i g h t i n g t o b e en s u r ed i n a l l th e wo r k p l a c es i n c l u di n g s u b
s t a t i o n b ef o r e s t a r t o f t h e wo r k s . For Sh if ti n g o f Ca b l e t r a y s fr om s t or a g e y a r d
t o wo r k pl a c e, p r o p er li ft i n g t o o ls & t a c k l es , h y dra & t r u ck / tr a il o r wi t h g o o d
c o n d i t i o n t o b e en s u r ed a n d t h e s am e t o b e c er t i fi ed b y c om p et en t p er s o n .
3. Pr o p er s t ac k i n g of t h e c a b l e t r a y s t o b e en s u r ed n ea r t h e wo r k p l a c e.
4. Tr a n s p or t at i o n s u p er v i s or s h o ul d b e m a d e r es p o n s i b l e t o g ui d e t h e t r a il o r &
a l er t t h e p eo p l e d u r i n g t r a n s p or t a ti o n .
5. Ca b l e t r ay l o a di n g a n d u n l o a di n g t o b e d o n e m a n u a ll y o nl y .
6. All t h e c u t o u t s s h o u l d b e c l o s ed a n d ed g e p r o t ec t i o n t o b e en s u r ed i n t h e
wo r k i n g a r ea .
7. Pr o p er s c af f o l d t o b e i n s t a ll ed f o r t h e a r ea s o f wo r k at h ei g h t & p r o p er l a d d er
t o b e u s ed f o r a c c es s .
8. Pr o p er m a n u a l h a n dl i n g p r o c ed u r e t o b e f o l lo wed d u r i n g t h e l if t i n g o f c a b l e
t r a y s u p p or t f r om gr o u n d t o el ev a t ed p l a t f o rm wi th t h e h el p o f p p r o p e.
9. Li f e l i n e t o b e t i ed wh i l e wo r k a t h ei g h t . W o rk er s t o en s u r e p r o p er PPEs b ef o r e
s t a r t o f wor k . Fal l a rr es t er s y s t em h a s t o b e en s u r ed wh i l e d o i n g t h e v er t i c a l
c a b l e t r a y er ec t i o n .
10. No l o s e m a t er i al s l i k e n u t b ol t s, c o u pl er p l a tes , s p a n n er s wa s h er s et c s h o u l d
b e l ef t o n t h e t r a y s o r wo rk i n g pl a tf o rm . Sep a r a t e b a g s s h o u l d b e u s ed t o k e ep
t h i s m a t er i al s wh il e a t wo r k. I f r eq u i r ed a n y m a t er i a l s h o u l d b e b r o u g h t t o t h e
t o p wi t h t h e h el p o f o nl y PP r o p e .
11. W el di n g m a c h i n e t o b e c o n n ec t ed t o p r o p er p o wer d i s t r i b ut i o n b o a r d wi t h
EL ECB, m et a l cl a d p l u g a n d s o c k et , d o u b l y ea r t h ed . Ea r t h i n g c a bl e t o b e
p r o v i d ed wi t h cr im p i n g l u g.
12. Pr o p er h o u s e k eep i n g t o b e m ai n t ai n ed a n d fi r e e xt i n g u i s h er s t o b e p r o vi d ed i n
s u b s t a ti o n ar ea .
13. Ho s e o f t h e g a s c u t ti n g s et t o b e c h ec k ed b y s o u p s o l ut i o n a n d h o s e c l am p t o
b e u s ed . Fl a s h b a c k a r r es t er t o b e en s u r ed a t b o th t o r c h a n d c yl i n d er en d .
Co r r ec t s i ze n o zzl es t o b e en s u r ed a n d p r o p er c l ea r a n c e t o b e m a i n t ai n ed
b et w e en j o b a n d n o zzl e. Co n d i t i o n of t h e r eg u l a to r , h o s e a n d t or c h t o b e
c h ec k ed . St o n e l i g h t er t o b e u s ed .
14. G ri n d i n g W h eel r pm t o b e c h ec k ed a n d t o b e en s u r ed f o r c o r r ec t n es s . Gr i n di n g
m / c wh e el g u a r d i s t o b e en s u r ed .
15. Pr o p er PPEs a r e t o b e en s u r ed f o r a ll t h e a c t i vi t i es .
 METHOD STATEMENT FOR CABLE LAYING
1.0 OBJECTIVE :

To p r o v i d e g u i d el i n es f o r L a yi n g of c a bl es i n a ll a r ea s o f t h e p l a n t . Th e f o l l o wi n g a r e
i t em s o f wo r k :

1. HT Ca b l e l a y i n g .
2. L T Ca b l e L a y i n g f or Po wer Sy s t em .
3. L T Ca b l e L a y i n g f or Co n tr o l & I n st r um en t a ti o n Sys t em .
4. Ca b l e l a y i n g r el a t ed wi t h o u t d o o r s tr eet l i g h t i n g.

2.0 REFERENCE :

1. Ap p r o v ed Ca b l e Sc h ed u l e
2. Ap p r o v ed Dr a wi n g s .

3 . 0 I NSTRUM ENTS/ TOO LS & PLANTS:

Ca b l e d r um j a c k , Ca li b r at ed 5 0 0 / 1 0 0 0 V Meg g e r , Ca bl e i d en t i fi c a ti o n t a g s a n d
c l am p s f o r fi xi n g / d r es s i n g o f c a b l es . Co n ti n u it y Tes t er , c a b l e r o ll er s et c .

Sl . No. Pr oc e dur e Re s pons i bi l i t y Che c k By

1. Check for proper identification nos of the trays, Si t e En g i n e er Si t e- i n - c h a r g e
identification marks for safety related trays, cable trays
are earthed and earth continuity maintained as per
drawings/specification.
2. Cable trays shall be checked and ensured free from any Si t e En g i n e er Si t e- i n - c h a r g e
sharp edges, obstruction and foreign materials.
3. Check the continuity of cable trays for entire route shown Si t e En g i n e er Si t e- i n - c h a r g e
in the cable schedule prior to laying of cable as per
respective cable schedule.
4. Check the cables to be laid for mismatch with Si t e En g i n e er Si t e- i n - c h a r g e
drawings/cable schedule.
5. Check the availability of cables as per cable schedule Si t e En g i n e er Si t e- i n - c h a r g e
duly inspected and accepted.
6. Check the availability of cable identification tags and Si t e En g i n e er Si t e- i n - c h a r g e
clamps for fixing cable.
7. Bef o r e l a y i n g o f c a b l e i n t h e b u i l d i n g s , c h ec k Si t e En g i n e er Si t e- i n - c h a r g e
f o r i n s t al l a ti o n of g l a n d, pi p e , f l o o r/ wa l l
s ea l i n g p l a t es a s p er a p p r o v ed d r a wi n g.
8. Provide the Correct size of heat shrinkable sleeves over Si t e En g i n e er Si t e- i n - c h a r g e
the cable near SS gland /GI pipe sleeves wherever
cables are passing through cable penetration sealing
plates as per approved cable schedule/drawing.
9. Deviations, if any are observed, the changed route as Si t e En g i n e er Si t e- i n - c h a r g e
suggested and approved shall be recorded and as built
drawings shall be submitted to the client.
10. As p er c a bl e s c h ed u l e, s h i ft t h e c a bl e d r um Si t e En g i n e er Si t e- i n - c h a r g e
wi t h p r o p er s i ze, t y p e a n d l en g t h o f c a b l e
f r om s t or es t o t h e l o c at i o n.
11. En s u r e t h e h ea l t h i n es s o f t h e c a b l e b y Si t e En g i n e er Si t e- i n - c h a r g e
c h ec k i n g I R u s i n g 5 0 0 V m eg g er f o r L T p o wer ,
c o n t r o l, i n s t r um en t at i o n c a b l e a n d 1 0 0 0 V
m o t o r o p er a t ed m eg g er f o r HT c a b l e. Th e
o b s er v ed v a l u e s h a l l b e r ec o r d ed i n t h e
p r o p er f o rm at .

12. Ma i n t a i n a Dr um c a r d f or ea c h d r u m Si t e En g i n e er Si t e- i n - c h a r g e
i n d i c a ti n g its t o t al c a bl e l en g t h .
Su b s eq u en t l y , ea c h c a b l e n um b er a s p er
c a b l e s c h ed u l e a n d t h ei r r es p ec t i v e l en g t h
s h o u l d b e en t er ed i n t h e d r u m c a r d af t er
c u t t i n g a n d l a y i n g o f c a b l e f r om t h a t dr um .
14. Th e q t y i n d i c at ed i n t h e c a bl e s c h ed u l e i s Si t e En g i n e er Si t e- i n - c h a r g e
o n l y t en t a ti v e. Cu t t i n g o f t h e c a b l e f o r
d i f f er en t l en g t h s h o u l d b e s u c h t h a t t h e
wa s t a g e i s m i n im um .
 METHOD STATEMENT FOR CABLE LAYING
Sl . No. Pr oc e dur e Re s pons i bi l i t y Che c k By
15. Pl a c e t h e Ca b l e d r u m s o n t h e j a c k s. Ca b l e Si t e En g i n e er Si t e- i n - c h a r g e
s h a l l b e u n r ol l ed f r om d r um / b y r ol li n g t h e
d r um o n j a c k s t o a v o i d k i n ki n g .
16. Rem o v e t h e c a b l e f r om dr um b y r ot a ti n g t h e Si t e En g i n e er Si t e- i n - c h a r g e
d r um i n s u c h d i r ec t i o n s o t h a t c a bl e s h a l l
c om e o u t f r om t h e t o p of d r um a n d p h y si c a l
v er i f i c a ti o n s h o ul d b e d o n e.
17. L a y t h e i d en t if i ed c a b l e i n t h e c a b l e t r ay s a s Si t e En g i n e er Si t e- i n - c h a r g e
p er t h e c a b l e r o u t e g i v en i n t h e r es p ec t i v e
c a b l e s c h ed u l e. I n c a s e o f C&I c a bl es , t h e
c h a n n el c a b l e s h o u l d n o t b e l a i d i n t h e n o n -
c h a n n el c a b l e t r a y s .
18. Rem o v e a n y k i n k i n g o f c a b l e f r om t h e c u t Si t e En g i n e er Si t e- i n - c h a r g e
l en g t h
19. Ta k e p r o p er c a r e t o a v o i d m i xi n g a n d Si t e En g i n e er Si t e- i n - c h a r g e
c r o s s i n g of HT, L T & Co n t r ol c a b l es a n d
d i f f er en t d i vi s i o n s o f c a bl es .
20. Ma i n t a i n t h e m i nim um s ep a r a t i o n di s t a n c e Si t e En g i n e er Si t e- i n - c h a r g e
b et w e en t h e c a b l es a s s p ec i f i ed i n t h e
c o n t r a c t s p ec i f i c at i o n a n d d es i g n n o t es /
i n s t a ll a ti o n n ot es .
21. W hi l e c a bl e p u l li n g f ol l o wi n g c a r e s h o ul d b e Si t e En g i n e er Si t e- i n - c h a r g e
t a k en ;
a ) 6 . 6 KV, 3 c or e HT c a b l es s h a l l b e l a i d i n
s i n g l e l a y er o n l y wit h o u t exc ep t i o n . Th es e
c a b l es i n g en er a l wi ll b e l a i d wit h s p a c i n g
eq u a l t o t h e d i am et er o f t h e c a b l e.
b ) 1 1 0 0 V g r a d e p o wer c a b l e o f O D a b o v e
3 5m m s h al l b e l ai d t o u c h i n g i n si n g l e l a y er i n
trays.
c ) 1 1 0 0 V - g r a d e p o wer c a b l es o f O D 3 5m m
a n d b el o w s h a l l b e l a i d i n d o u b l e l ay er a n d
t o u c h i n g ea c h o t h er .
d ) Co n tr o l a n d i n s tr um en t a ti o n c a bl es s h a l l
b e l a i d t o u c hi n g u p t o a m a xim um o f t wo
l a y er s o r u p t o 7 0 % v o l um e wi s e i n ea c h t r a y
wh i c h ev er i s hi g h er .
e) Th e s eq u en c e o f c a b l e l a y i n g s h al l b e i n a
s u c h a wa y t o av o i d cr i s s - c r o s si n g o f c a b l es
o r j um pi n g o v er t h e o t h er c a bl es , wh il e t a k i n g
o u t fr om m ai n r u n.
f) In case the single core cable passing
t h r o u g h t h e p i p e s l eev es , a l l t h e t h r ee c o r es
p er t a i n i n g t o t h r ee p h a s es ( 1 s et ) s h a ll b e l a i d
i n o n e s l eev e o n l y .
g ) Ext r a c a bl e l en g t h s h al l b e k ep t o n
t r a y el / l o a d/ eq u i pm en t s i d e f or t erm i n at i o n .
I n c a s e o f Co n t r ol c a b l e ext r a l en g t h s h a ll b e
Hei g h t + W i d t h + Dep t h o f t h e t r a y el wh i l e
I n c a s e o f Po wer c a b l e ext r a l en g t h s h a ll b e
d ec i d e d o n t h e b a s i s o f di s t a n c e o f Bu s b a r
f r om g l a n d p l a t e.
22. Pr o v i d e Sa f et y r el a t ed Ca b l es wi t h d i v i s i o n Si t e En g i n e er Si t e- i n - c h a r g e
i d en t i f i c at i o n wi t h r ed c o l o ur p ai n t at r eg u l a r
i n t er v a l s a l o n g t h e l en g t h , en t r y a n d exi s t
p o i n t of en c l o s ed a r ea a s p er s p ec i f i c a ti o n .
23. W hi l e c a b l es a r e p a s s i n g t h r o u g h t h e Si t e En g i n e er Si t e- i n - c h a r g e
g l a n d / p l at e h o l es i n Rea c t o r b u i l d i n g, en s u r e
t h e p r o v i s i o n o f pr o p er s i ze a n d t y p e o f
s l eev es a n d s u f f i ci en t l en g t h (m o r e t h a n o n e
m o u l d l en g t h ) o f c a bl es s h a ll b e k ep t f o r c a b l e
s ea l i n g
24. Pr o v i d e t h e l ai d c a b l es wi t h a n o d i zed Si t e En g i n e er Si t e- i n - c h a r g e
a l um i n um t a g s wit h c a bl e n um b er a s p er
c a b l e s c h ed u l e a t r eg u l a r i n t er v a l s o f 1 5m t s
 METHOD STATEMENT FOR CABLE LAYING
Sl . No. Pr oc e dur e Re s pons i bi l i t y Che c k By
a n d a t Exi t/ En t r y o f wa l l, f l o o r a r ea a n d a t
em a n a t i n g a n d t erm i n at i o n en d s a n d d r es s ed
n ea t l y wi t h PVC wi r es .
25. Do t h e a l u m i n i um t a g s b i n di n g b y GI wi r e a s Si t e En g i n e er Si t e- i n - c h a r g e
p er d r a wi n g
26. I n c a s e o f c a b l es t o b e l a i d i n t h e Si t e En g i n e er Si t e- i n - c h a r g e
p i p es / c o n d u i t s , t a k e c a r e t o a v o i d a n y s h a r p
ed g es a t t h e p i p e en d s .
27. Th es e p i p es / c o n d u i ts s h o ul d b e p r o v i d ed Si t e En g i n e er Si t e- i n - c h a r g e
wi t h i d en t i fi c a ti o n n um b er a n d c o l o u r b a n d a s
p er i n s t a ll a ti o n n o t es & d r a wi n g s .
28. Pi p e / c o n d u i t s s h o ul d b e s u i t a b ly s u p p o r t ed Si t e En g i n e er Si t e- i n - c h a r g e
p a r a l l el o n s tr u c t ur e / wa ll or s u p p or t ed wi t h
I SMC c h a n n el a s p er d r a wi n g .
29. I n c a s e o f c a bl es t o b e l a i d o n wa ll o r Si t e En g i n e er Si t e- i n - c h a r g e
s t r u c t ur e b y cl ea t i n g , t a k e t h e c a b l e t o a v o i d
s h a r p b en d s a n d p r o v i d e p r o p er s i ze o f G I
s a d d l es a n d s p a c er s a t t h e i n t er v a l s a s p er
s p ec i f i c a ti o n .
30. Di r ec t l y b u r i ed c a b l e s h o u l d b e l a i d a s p er Si t e En g i n e er Si t e- i n - c h a r g e
a p p r o v ed d r a wi n g a n d c a b l e r o u t e m a r k er s
s h a l l b e p r o v i d ed a t i n t er v a l s o f ev er y 1 5 m t s
o n ea c h c a b l e l en g t h .
31. A 1 0 0m m & 5 0m m la y er o f s a n d a b o v e a n d Si t e En g i n e er Si t e- i n - c h a r g e
b el o w t h e c a b l e a n d 2 0 m m t h i c k c o n c r et e
t i l es f or HV/ Bu r nt b ri c k s f o r L V s h o u l d b e
p l a c ed o v er t h e en t i r e l en g t h o f b ur i ed . Pl a c e
c a b l e Br i c k s wi d t h wi s e.
32. Al s o p r o v i d e 2 t o 3 m t s sl a c k ext r a c a b l e Si t e En g i n e er Si t e- i n - c h a r g e
l en g t h a t ei t h er s i d e of ea c h st r ai g h t t h r o u g h
c a b l e j o i n t p o i n ts t o en a b l e ea s y p u l l i n g a n d
r e j o i n i n g i n c a s e o f f ai l ur e o f j oi n t s.
33. W h er e u n d er g r o u n d c a b l es c r o s s r o a d s a n d Si t e En g i n e er Si t e- i n - c h a r g e
wa t er , o i l , g a s o r s ewa g e p i p es , l a y t h e c a b l e
i n h um e p i p es .
34. Fo r r o a d c r o s si n g s t h e p i p e f o r t h e c a b l e Si t e En g i n e er Si t e- i n - c h a r g e
s h a l l b e b u r r i ed a t n o t l es s t h a n 6 0 0mm fr om
g r o u n d l ev el u n l es s o t h er wi s e n o t ed i n t h e
d r a wi n g s . Pr ef er Hum e p i p es t o st eel p i p es
f r om t h e p o i n t o f v i ew o f c or r o si o n .
35. Fo r s ea l i n g a r r a n g em en t a t en t r y p o i nt s , Si t e En g i n e er Si t e- i n - c h a r g e
s u i t a b l e pi p e s l eev es , s h o u l d b e p r o v i d ed i n
b u i l d i n g wa l ls / sl a b s f or p a s s a g e o f c a b l es
i n t o a b u il d i n g fr om c a bl e t r a ys i n c a b l e
t r en c h es l o c a t ed o u t s i d e t h e b u i l d i n g.
36. Ra i s e t h e Ca b l e t r en c h es b y 3 0 0m m at en t r y Si t e E n g i n e er Si t e- i n - c h a r g e
p o i n t s t o a v oi d f l o o di n g .

37. Th e h u m e p i p es a r e u s ed wh en f ew c a b l es Si t e En g i n e er Si t e- i n - c h a r g e
h a v e t o c r o s s t h e r o a d a n d pr o v i d e a c o v er o f
1 0 0 0m m b et we en t h e r o a d s u r f a c e a n d t h e
t o p o f h um e p i p e.
38. Us e Tr ef o i l c l am p s t o cl am p s i n gl e c o r e Si t e En g i n e er Si t e- i n - c h a r g e
c a b l es
39. Pr o v i d e Ca b l e s u p p o r t s a t eq u i pm en t / tr a y el Si t e En g i n e er Si t e- i n - c h a r g e
a n d J B en d a s p er d r a wi n g s a n d fi rm l y cl am p
t h e c a b l es t o t h es e s u p p o r t s .
40. Us e PVC wi r es f o r t h e Fi n a l d r es s i n g o f t h e Si t e En g i n e er Si t e- i n - c h a r g e
c a b l es a n d p er f o rm c l am p i n g wi t h 2 5 x2m m
a l um i n um cl am ps a t a n i n t er v a l o f 1. 2 5 M a s
p er d r a wi n g .
41. I n s t a ll t h e t r a y c o v er a f t er f i n al d r es s i n g & Si t e En g i n e er Si t e- i n - c h a r g e
c l am pi n g a s p er d r a wi n g / s p ec i fi c a ti o n .
42. Ch ec k t h e Ca b l es f o r i n s ul a ti o n r es i s t a n c e b y Si t e En g i n e er Si t e- i n - c h a r g e
 METHOD STATEMENT FOR CABLE LAYING
Sl . No. Pr oc e dur e Re s pons i bi l i t y Che c k By
5 0 0 v m eg g a r f o r L V c a b l es a n d 1 0 0 0 v m eg g a r
f o r HV c a b l es af t er c om p l et i o n o f c a bl e l a y i n g
p r i o r t o t erm i n at i o n o f c a bl e.
43. Ch ec k a l l c a bl e l a y i n g a s p er s p ec i f i c at i o n s Si t e En g i n e er Si t e- i n - c h a r g e
a n d c a b l e s c h ed u l es a n d r ec o r d ed .
44. Fi el d r o u ti n g f r om c a b l e t r a y t o eq u i pm en t Si t e En g i n e er Si t e- i n - c h a r g e
s h a l l b e d o n e a s f ol l o ws :
a ) If n o . o f c a b l es em a n a ti n g f r om c a bl e t r a y
i s 2 o r l es s , s am e s h a ll b e r o u t ed t hr o u g h G I
p i p e a l l a l o n g t h e l en g t h f r om t r a n si ti o n p o i n t
a t tr a y t o t erm i n a ti o n p o i nt .
b)If no. of cables emanating from tray is 3 or more,
suitable standard tees of cable tray shall be installed
for branching of cables as per drawing.
45. Fo l l o w t h e Mi n im um Ben d i n g r a d i u s f o r c a b l e Si t e En g i n e er / Si t e- i n - c h a r g e
l a y i n g as m en t i o n ed b el o w.
46. PRECAUTI O N: Si t e En g i n e er Si t e- i n - c h a r g e
I ) Mi xi n g of c h a n n el c a bl es a n d n o n c h a n n el
c a b l es p er t a i n i n g t o C&I sy s t em s s h al l b e
a v o i d ed .
i i ) Cr o s si n g o f HT & L T c a bl es s h o u l d b e
a v o i d ed .
i ii ) Af t er l a yi n g , en d s o f a ll c a bl e l en g t h s
s h a l l b e s ea l ed .
i v ) Af t er c a b li n g , i n c a s e a n y h ea v y er ec t i o n
a n d wel d i n g t a k es p l a c e o n a b o v e, c a b l e
s h a l l b e p r ot ec t ed .
v ) Th e f o r ei g n m at er i a l s if a v a il a b l e o n c a bl e
t r a y s b ef o r e o r af t er l a yi n g of c a bl es s h o u l d
b e r em o v ed im m ed i a t el y .
v i ) W h il e p u l li n g c a r e s h o u l d b e t a k en t o
a v o i d d am a g e t o t h e c a b l es .
W hi l e wo r k i n g o n h ei g h t s af et y b el t s s h a l l b e
u s ed .
47. Ri s k As s e s s em e nt & c ont r ol m e a s ur e s: Si t e En g i n eer / Si t e- i n - c h a r g e
Si t e Sa f et y
1 . Fo r Sh if ti n g o f c a b l e d r um s f r om s t or a g e O ff i c er
y a r d t o wo r k pl a c e p r o p er l if ti n g t o ol s &
t a c k l es , h y d r a & tr u c k / t r a il o r s h o u l d b e
i n g o o d c o n di ti o n a n d c er t i fi ed b y
c om p et a n t p er s o n .
2 . Pr o p er ri g g i n g pr o c ed u r es s h o u l d b e
f o l l o wed .
3 . Hy d r a al o n e s h o u l d n ot b e u s ed f o r
t r a n s p o rt a t i o n o f c a b l e d r um s & t h e s am e
s h o u l d b e u s ed o n l y f o r l o a di n g &
unloading.
4 . Tr a n s p o rt a ti o n s u p er v i s or s h o u l d b e m a d e
r es p o n s i b l e t o g u i d e t h e t r ai l o r & al er t
t h e p eo p l e d u r i n g tr a n s p o r t at i o n.
5 . Ta g l i n e r o p e t o b e t i ed t o c a b l e d r um &
l o a d t o b e g u i d ed b y t wo p er s o n s .
W or k er s s h o u l d b e a p p r o xi m at el y 2 - 3
m t r s a wa y f r om t h e c a b l e d r um .
6 . Dr um s h o u l d b e m o u n t ed o n t h e p r o p er
c a p a c i t y o f t h e c a b l e j a c k wit h s h af t.
7 . Ch ec k t h e en t i r e r o u t e f o r s h a r p ed g es ,
t i g h t n es s & wel d i n g of c a bl e t r a y s pr i o r
t o c a b l e p u ll i n g.
8 . En s u r e a c c es s i s a v ai l a bl e a n d s c a f f o l d s i s
s a f e t o u s e b ef o r e c a b l e l a y i n g a t h ei g h t.

9 . En s u r e u s a g e o f f al l a r r es t s y st em wh il e
c a b l e l a y i n g i n v er ti c a l t r a ys . Tyi n g of
c a b l e t o b e en s u r e d o n t h e h i g h es t
 METHOD STATEMENT FOR CABLE LAYING
Sl . No. Pr oc e dur e Re s pons i bi l i t y Che c k By
el ev a t i o n wit h ri g i d s u b s t a n c e wh i l e
p u l l i n g t h e c a b l es i n v er t i c al tr a y s .
En s u r e p o s t u r e i s c o rr ec t wh i l e d o i n g t h e
c a b l e p u l l i n g wi t h t h e h el p o f PPE r o p e.
1 0 . Fu ll b o d y h a r n es s s h o u l d b e u s ed wh i l e
c a b l e l a y i n g i n el ev a t ed a r ea s ( m or e
t h a n 2 m tr s h ei g h t ).
1 1 . Ha n d g l o v es t o b e u s ed wh i l e p u l l i n g t h e
c a b l es .
1 2 . Pr o p er c om m u n ic a t i o n t o b e en s u r ed i n
t h e c a b l e l a y i n g gr o u p wh il e c a b l e
p u l l i n g.
 METHOD STATEMENT – BUS DUCT ERECTION
1.0 OBJECTIVE :

To p r o v i d e g u i d el i n es f o r t h e er ec t i o n o f Bu s Du ct i n a ll t h e a r ea s o f t h e p l a n t.

2.0 REFERENCE :

1. Ap p r o v ed Dr a wi n g s

3 . 0 I NSTRUM ENTS/ TOO LS&PLANTS:

L o a d i n g / Unl o a d i n g To o l s a n d Ta c kl es , W at er l ev el , Sp a n n er s , sc a f f ol d s ,
a l um i n um l a d d er , PP r o p e, s p a n n er s , Ch a i n Pul l ey Bl o c k s , Hy d r a ul i c J a c k s et c .

Sl . No Pr oc e dur e Re s pons i bi l i t y Che c k By

Examine the drawing of Bus duct erection layout with respect to Si t e En g i n e er Si t e- i n - c h a r g e
1 the general layout.

Shift the Bus duct from stores to location by means of suitable Si t e En g i n e er Si t e- i n - c h a r g e

2 truck / trailer.

Carry out Physical verification for any possible damage. Si t e En g i n e er Si t e- i n - c h a r g e

3

Check for Necessary lifting tools and tackles in relation with load Si t e En g i n e er Si t e- i n - c h a r g e
4 to be lifted and ensure safe lifting

Check for the Level, alignment of the foundation / structure Si t e En g i n e er Si t e- i n - c h a r g e

5 before starting the erection.

Assemble Bus ducts at site and provide proper supports Si t e En g i n e er Si t e- i n - c h a r g e

6 wherever necessary

Perform erection either manually or by using crane. Si t e En g i n e er Si t e- i n - c h a r g e

7

Clean all bus bar joints thoroughly with approved solvent. Si t e En g i n e er Si t e- i n - c h a r g e

8

All bus bar joints (Couplers) / Flexible connection to be tightened Si t e En g i n e er Si t e- i n - c h a r g e

9 and check for the tightness of the bolt

Close all the bus duct covers and tighten it properly. Si t e En g i n e er Si t e- i n - c h a r g e

10

Connect necessary space heaters as per drawing / specification. Si t e En g i n e er Si t e- i n - c h a r g e

11

When required do the touch up painting. Si t e En g i n e er Si t e- i n - c h a r g e

12

After erection, check for leveling and alignment Si t e En g i n e er Si t e- i n - c h a r g e

13
 METHOD STATEMENT – BUS DUCT ERECTION
Sl . No Pr oc e dur e Re s pons i bi l i t y Che c k By
Carry out inspection of the Bus duct erection as per the Inspection Si t e En g i n e er Si t e- i n - c h a r g e
14 report
Before charging the bus duct , ensure its healthiness by checking Si t e En g i n e er Si t e- i n - c h a r g e
15 its IR value.

16 Safety Measures :
1. W or k p erm i t t o b e t a k en b ef o r e s t a r t of t h e
wo r k . To o l b o x m eet i n g t o b e en s u r ed ev er y d a y
f o r t h e s a i d wo r k.
2. Ad eq u a t e a r ea l i g h t i n g t o b e en s u r ed i n a l l th e
wo r k p l a c es i n cl u d i n g s u b st a t i o n b ef o r e s t a r t o f
t h e wo r k s . Fo r Sh i ft i n g o f Ca bl e t r a y s f r om
s t o r a g e y a r d t o wo r k pl a c e, p r o p er li ft i n g t o o ls &
t a c k l es , h y d r a & tr u c k / t r a il o r wi t h g o o d
c o n d i t i o n t o b e en s u r ed a n d t h e s am e t o b e
c er t i f i ed b y c om p et en t p er s o n .
2 . Pr o p er c r a n e o r Hy d r a t o b e s el ec t ed a s p er t h e
r o a d c o n d it i o n s a n d a r ea t o b e c o r d o n ed o f f a n d
p r o p er r i g g i n g p r o c ed u r es s h o u l d b e f o ll o wed .
3 . Hy d r a al o n e s h o u l d n o t b e u s ed f o r
t r a n s p o rt a t i o n o f b u s d u ct s & t h e s am e s h o u l d
b e u s ed o n l y f or l o a di n g & u n l o a d i n g
4. Tr a n s p or t at i o n s u p er v i s or s h o ul d b e m a d e
r es p o n s i b l e t o g u i d e t h e t r ai l o r & al er t t h e
p eo p l e d u r i n g tr a n s p o rt a t i o n.
6. Ta g l i n e r o p e t o b e ti ed t o p a n el s & l o a d t o b e
g u i d ed b y t wo p er s o n s . W o r k er s s h o u l d b e
a p p r o xi m at el y 2 - 3 m t r s a wa y f r om t h e d u c t wh il e
l o a d i n g a n d u n l o a di n g .
7. L a d d er t o b e en s u r ed / c h ec k ed f o r
f i xi n g / r el ea s i n g t h e s li n g fr om H y d r a h o o k
6. All t h e c u t o u t s s h o u l d b e c l o s ed a n d ed g e
p r o t ec t i o n t o b e en s u r ed i n t h e wo r k i n g a r ea .
7. Pr o p er s c af f o l d s wit h a c c es s t o b e i n s t a ll ed s o
a s t o b ea r t h e l o a d o f t h e b u s d u c t.
8. Pr o p er m a n u a l h a n dl i n g p r o c ed u r e t o b e
f o l l o wed d u r i n g t h e li f ti n g a n d er ec t i o n o f b u st
d u c t . Ch ai n p u ll ey b l o c k us ed f o r er ec t i o n
s h o u l d b e o f d es i r ed c a p a c i ty a n d t es t
c er t i f i c at e i s t o b e en s u r ed .
9. Fu ll b o d y h a r n es s es t o b e en s u r ed .
1 0 . W el di n g m a c h i n e t o b e c o n n ec t ed t o p r o p er
p o wer d i s t r i b ut i o n b o a r d wi t h EL ECB, m et al cl a d
p l u g a n d s o c k et , d o u b l y ea r t h ed . Ea r t h i n g c a b l e
t o b e p r o v i d ed wi t h c r im pi n g l u g.
1 1 . Ho s e o f t h e g a s c u t ti n g s et t o b e c h ec k ed b y
s o u p s o l u ti o n a n d h o s e c l am p t o b e u s ed . Fl a s h
b a c k a r r es t er t o b e en s u r ed a t b o t h t or c h a n d
c y l i n d er en d . Co r r ec t si ze n o z zl es t o b e en s u r ed
a n d p r o p er c l ea r a n c e t o b e m a i n t ai n ed b et w e en
j o b a n d n o zzl e. Co n d i t i o n of t h e r eg u l a t o r, h o s e
a n d t o r c h t o b e c h ec k ed . St o n e l i g h t er t o b e
u s ed .
1 2 . G ri n d i n g W h eel r pm t o b e c h ec k ed a n d t o b e
en s u r ed f o r c o rr ec t n es s . G ri n d i n g m / c wh eel
g u a r d i s t o b e en s u r ed .
1 3 . Pr o p er PPEs a r e t o b e en s u r ed f o r a ll t h e
a c t iv i ti es .
 METHOD STATEMENT – BUS BAR ERECTION
1.0 OBJECTIVE :

To p r o v i d e g u i d el i n es f o r t h e er ec t i o n o f Bu s b ar i n a ll t h e a r ea s o f t h e p l a n t.

2.0 REFERENCE :

1. Ap p r o v ed Dr a wi n g s

3 . 0 I NSTRUM ENTS/ TOO LS&PLANTS:

L o a d i n g / Unl o a d i n g To o l s a n d Ta c kl es , W at er l ev el , Sp a n n er s , sc a f f ol d s ,
a l um i n um l a d d er , PP r o p e, s p a n n er s , Ch a i n Pul l ey Bl o c k s , Hy d r a ul i c J a c k s et c .

Sl . No Pr oc e dur e Re s pons i bi l i t y Che c k By

Examine the drawing of Bus bar erection layout with respect to Si t e En g i n e er Si t e- i n - c h a r g e
1 the general layout.

Shift the Bus bar from stores to location by means of suitable Si t e En g i n e er Si t e- i n - c h a r g e

2 truck / trailer.

Carry out Physical verification for any possible damage. Si t e En g i n e er Si t e- i n - c h a r g e

3

Check for Necessary lifting tools and tackles in relation with load Si t e En g i n e er Si t e- i n - c h a r g e
4 to be lifted and ensure safe lifting

Check for the Level, alignment of the foundation / structure Si t e En g i n e er Si t e- i n - c h a r g e

5 before starting the erection.

Assemble Bus bar at site and provide proper supports wherever Si t e En g i n e er Si t e- i n - c h a r g e

6 necessary

Perform erection either manually or by using crane. Si t e En g i n e er Si t e- i n - c h a r g e

7

Clean all bus bar joints thoroughly with approved solvent. Si t e En g i n e er Si t e- i n - c h a r g e

8

All bus bar joints (Couplers) / Flexible connection to be tightened Si t e En g i n e er Si t e- i n - c h a r g e

9 and check for the tightness of the bolt

Connect necessary space heaters as per drawing / specification. Si t e En g i n e er Si t e- i n - c h a r g e

11

When required do the touch up painting. Si t e En g i n e er Si t e- i n - c h a r g e

12

After erection, check for leveling and alignment Si t e En g i n e er Si t e- i n - c h a r g e

13
Carry out inspection of the Bus bar erection as per the Inspection Si t e En g i n e er Si t e- i n - c h a r g e
14 report
 METHOD STATEMENT – BUS BAR ERECTION
Sl . No Pr oc e dur e Re s pons i bi l i t y Che c k By
Before charging the bus bar , ensure its healthiness by checking Si t e En g i n e er Si t e- i n - c h a r g e
15 its IR value.

16 Safety Measures :
1. W or k p erm i t t o b e t a k en b ef o r e s t a r t of t h e
wo r k . To o l b o x m eet i n g t o b e en s u r ed ev er y d a y
f o r t h e s a i d wo r k.
2. Ad eq u a t e a r ea l i g h t i n g t o b e en s u r ed i n a l l th e
wo r k p l a c es i n cl u d i n g s u b st a t i o n b ef o r e s t a r t o f
t h e wo r k s . Fo r Sh i ft i n g o f Ca bl e t r a y s f r om
s t o r a g e y a r d t o wo r k pl a c e, p r o p er li ft i n g t o o ls &
t a c k l es , h y d r a & tr u c k / t r a il o r wi t h g o o d
c o n d i t i o n t o b e en s u r ed a n d t h e s a m e t o b e
c er t i f i ed b y c om p et en t p er s o n .
2 . Pr o p er c r a n e o r Hy d r a t o b e s el ec t ed a s p er t h e
r o a d c o n d it i o n s a n d a r ea t o b e c o r d o n ed o f f a n d
p r o p er r i g g i n g p r o c ed u r es s h o u l d b e f o ll o wed .
3 . Hy d r a al o n e s h o u l d n o t b e u s ed f o r
t r a n s p o rt a t i o n o f b u s d u ct s & t h e s am e s h o u l d
b e u s ed o n l y f or l o a di n g & u n l o a d i n g
4. Tr a n s p or t at i o n s u p er v i s or s h o ul d b e m a d e
r es p o n s i b l e t o g u i d e t h e t r ai l o r & al er t t h e
p eo p l e d u r i n g tr a n s p o rt a t i o n.
6. Ta g l i n e r o p e t o b e ti ed t o p a n el s & l o a d t o b e
g u i d ed b y t wo p er s o n s . W o r k er s s h o u l d b e
a p p r o xi m at el y 2 - 3 m t r s a wa y f r om t h e d u c t wh il e
l o a d i n g a n d u n l o a di n g .
7. L a d d er t o b e en s u r ed / c h ec k ed f o r
f i xi n g / r el ea s i n g t h e s li n g fr om Hy d r a h o o k
6. All t h e c u t o u t s s h o u l d b e c l o s ed a n d ed g e
p r o t ec t i o n t o b e en s u r ed i n t h e wo r k i n g a r ea .
7. Pr o p er s c af f o l d s wit h a c c es s t o b e i n s t a ll ed s o
a s t o b ea r t h e l o a d o f t h e b u s d u c t.
8. Pr o p er m a n u a l h a n dl i n g p r o c ed u r e t o b e
f o l l o wed d u r i n g t h e li f ti n g a n d er ec t i o n o f b u st
d u c t . Ch ai n p u ll ey b l o c k us ed f o r er ec t i o n
s h o u l d b e o f d es i r ed c a p a c i ty a n d t es t
c er t i f i c at e i s t o b e en s u r ed .
9. Fu ll b o d y h a r n es s es t o b e en s u r ed .
1 0 . W el di n g m a c h i n e t o b e c o n n ec t ed t o p r o p er
p o wer d i s t r i b ut i o n b o a r d wi t h EL ECB, m et al cl a d
p l u g a n d s o c k et , d o u b l y ea r t h ed . Ea r t h i n g c a b l e
t o b e p r o v i d ed w i t h c r im pi n g l u g.
1 1 . Ho s e o f t h e g a s c u t ti n g s et t o b e c h ec k ed b y
s o u p s o l u ti o n a n d h o s e c l am p t o b e u s ed . Fl a s h
b a c k a r r es t er t o b e en s u r ed a t b o t h t or c h a n d
c y l i n d er en d . Co r r ec t si ze n o z zl es t o b e en s u r ed
a n d p r o p er c l ea r a n c e t o b e m a i n t ai n ed b et w e en
j o b a n d n o zzl e. Co n d i t i o n of t h e r eg u l a t o r, h o s e
a n d t o r c h t o b e c h ec k ed . St o n e l i g h t er t o b e
u s ed .
1 2 . G ri n d i n g W h eel r pm t o b e c h ec k ed a n d t o b e
en s u r ed f o r c o rr ec t n es s . G ri n d i n g m / c wh eel
g u a r d i s t o b e en s u r ed .
1 3 . Pr o p er PPEs a r e t o b e en s u r ed f o r a ll t h e
a c t iv i ti es .
 METHOD STATEMENT – AC DUCT ERECTION
1.0 OBJECTIVE :

To p r o vi d e g u i d e l i n e s f o r t h e e r e c t i o n o f A C D u c t i n a l l t h e a r e a s o f t h e p l a n t .

2.0 REFERENCE :

1. A p p r o ve d D r a wi n g s

3.0 INSTRUMENTS/TOOLS&PLANTS:

L o a d i n g / U n l o a d i n g To o l s a n d Ta c k l e s , Water l e ve l , Spanners, scaffolds,

aluminum ladder, PP rope, spanners, etc.

Sl.No Procedure Responsibility Check B y

Examine the drawing of AC duct erection layout with respect to Site Engineer Site-in-charge
1 the general layout.

Shift the AC duct from stores to location by means of suitable Site Engineer Site-in-charge
2 truck / trailer.

Carry out Physical verification for any possible damage. Site Engineer Site-in-charge
3

Check for Necessary lifting tools and tackles in relation with load Site Engineer Site-in-charge
4 to be lifted and ensure safe lifting

Check for the Level, alignment of the foundation / structure Site Engineer Site-in-charge
5 before starting the erection.

Assemble AC ducts at site and provide proper supports wherever Site Engineer Site-in-charge
6 necessary

Perform erection either manually or by using crane. Site Engineer Site-in-charge

7

All Ac duct joints (Couplers) / Flexible connection to be tightened Site Engineer Site-in-charge
8 and check for the tightness of the bolts

Close all the Ac duct covers and tighten it properly. With thermal Site Engineer Site-in-charge
9 insulation & gladding

Connect necessary space heaters as per drawing / specification. Site Engineer Site-in-charge
10

When required do the touch up painting. Site Engineer Site-in-charge

11

After erection, check for leveling and alignment Site Engineer Site-in-charge
12
Carry out inspection of the Ac duct erection as per the Inspection Site Engineer Site-in-charge
13 report
Safety Measures :
14 1. W ork permit to be taken before start of the
w o r k . To o l b o x m e e t i n g t o b e e n s u r e d e ve r yd a y
for the said work.
 METHOD STATEMENT – AC DUCT ERECTION
Sl.No Procedure Responsibility Check B y
2. Adequate area lighting to be ensured in all the
work places before start of the works. For
S h i f t i n g o f A c d u c t f r o m s t o r a g e ya r d t o wo r k
p l a c e , p r o p e r l i f t i n g t o o l s & t a c k l e s , h yd r a &
t r u c k / t r a i l o r wi t h g o o d c o n d i t i o n t o b e e n s u r e d
and the same to be certified by competent
person.
2. P r o p e r c r a n e o r H yd r a t o b e s e l e c t e d a s p e r t h e
road conditions and area to be cordoned off and
p r o p e r r i g g i n g p r o c e d u r e s s h o u l d b e f o l l o we d .
3. H yd r a a l o n e s h o u l d n o t b e u s e d f o r
transportation of Ac ducts & the same should be
used only for loading & unloading
4. Tr a n s p o r t a t i o n s u p e r vi s o r s h o u l d b e m a d e
responsible to guide the trailor & alert the
people during transportation.
6. Ta g l i n e r o p e t o b e t i e d t o p a n e l s & l o a d t o b e
g u i d e d b y t wo p e r s o n s . W or k e r s s h o u l d b e
a p p r o xi m a t e l y 2 - 3 m t r s a wa y f r o m t h e d u c t wh i l e
loading and unloading.
7. Ladder to be ensured/checked for
f i xi n g / r e l e a s i n g t h e s l i n g f r o m H yd r a h o o k
6. All the cut outs should be closed and edge
p r o t e c t i o n t o b e e n s u r e d i n t h e wo r k i n g a r e a .
7. Proper scaffolds with access to be installed so
as to bear the load of the bus duct.
8. Proper manual handling procedure to b e
f o l l o we d d u r i n g t h e l i f t i n g a n d e r e c t i o n o f b u s t
duct. Chain pulley block used for erection
should be of desired capacity and test
certificate is to be ensured.
9. Full body harnesses to be ensured.
10. W elding machine to be connected to proper
p o we r d i s t r i b u t i o n b o a r d wi t h E L E C B , m e t a l c l a d
plug and socket, doubly earthed. Earthing cable
t o b e p r o vi d e d w i t h c r i m p i n g l u g .
11. Hose of the gas cutting set to be checked by
soup solution and hose clamp to be used. Flash
back arrester to be ensured at both torch and
c yl i n d e r e n d . C o r r e c t s i z e n o z zl e s t o b e e n s u r e d
and proper clearance to be maintained between
j o b a n d n o zzl e . C o n d i t i o n o f t h e r e g u l a t o r , h o s e
and torch to be checked. Stone lighter to be
used.
12. Grinding W heel rpm to be checked and to be
e n s u r e d f o r c o r r e c t n e s s . G r i n d i n g m / c wh e e l
guard is to be ensured.
13. Proper PPEs are to be ensured for all the
a c t i vi t i e s .
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