T - Proc Notices-Notices 040 K-Notice Doc 38600 272024402

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‫مشروع التجديد الحضري واإلنتاجية في القدس الشرقية‬

‫بتنفيذ برنامج األمم المتحدة اإلنمائي‪/‬برنامج مساعدة الشعب الفلسطيني‬

‫بالشراكة مع دائرة األوقاف اإلسالمية في مدينة القدس‬

‫بتمويل من‪:‬‬

‫عطاء رقم (‪)…………………….‬‬

‫أعمال التأهيل لمبنى المحكمة الشرعية‬

‫)‪Renovation Works of Almahkamah Alshareiah Building (SD006‬‬

‫‪Mechanical Specification‬‬

‫‪Consultants:‬‬

‫شركة زيادة ‪ -‬معماريون ومهندسون‬ ‫و‬ ‫مكتب دور للهندسة و التخطيط‬

‫حزيران‪7102/‬‬
Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

Mechanical Specifications
Index

Section Title

15000 Air-Conditioning and Ventilation / HVAC


15010 Basic Mechanical Requirements
15060 Hangers, Supports and Fire stopping
15070 Mechanical Sound, Vibration and Seismic Control
15075 Mechanical Identification
15080 Mechanical Insulation
15175 Tanks
15410 Plumbing Piping
15411 Plumbing Valves
15430 Plumbing Specialties
15440 Plumbing Fixtures
15451 Water Heaters
15453 Plumbing Pumps
15530 Fire Fighting System
15611 Variable Refrigerant Flow (VRF)
15671 Heat Pump Chillers
15733 Packaged Rooftop Air Conditioning Units-(Not Included in this Contract)
15739 Split System Air Conditioning Units
15742 Fan-coil Units-(Not Included in this Contract)
15810 Ducts
15820 Duct Accessories
15830 Air Distribution Equipment (Fans)
15870 Air Outlets
15950 Testing, Adjusting and Balancing
15992 Mechanical Commissioning
14215 Electric Elevator-(Not Included in this Contract)

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15000

AIR-CONDITIONING AND VENTILATION / HVAC

PART 1 - GENERAL

1.1. SCOPE OF WORK

A. Internal environmental design conditions and external ambient conditions

B. System Design Criteria

1.2. RELATED WORK

A. Section 15950: Testing, Adjusting and Balancing

1.3. REFERENCE STANDARDS

A. The air conditioning system has been designed in accordance with the
following standards:

ASHRAE American Society of Heating Refrigeration and Air


conditioning Engineers

SMACNA Sheet Metal and Air Conditioning Contractor's


National Association Inc.

UMC Uniform Mechanical Code

B. All mechanical equipment used in the air conditioning system shall be in


accordance with the following codes and standards:

A.R.I Air Conditioning and Refrigeration Institute

ANSI American National Standards Institute

ASHRAE American Society of Heating Refrigeration and Air


conditioning Engineers

ASME American Society of Mechanical Engineers

UL Underwriters Laboratories

1.4. SCOPE OF WORKS

A. The work covered under this section shall include all the supply, installation,
testing, commissioning, maintenance and delivering in good operating
conditions of complete air conditioning and ventilation systems as described in
these specifications and shown on drawings and bill of quantities

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DIVISION 15 - PLUMBING AND MECHANICAL

B. The Contractor shall provide all the necessary components and accessories as
well as materials, manpower, equipment, tools, scaffolding, painting, testing
facilities, supervision and overhead, etc., at his own expense to execute a
complete operable system

C. The Contractor shall obtain the necessary information and instruction for the
execution of the works only from the Engineer and not from third parties

D. The Contractor shall program his work such that it will not interfere with other
trades and to suit site requirements

E. Schedules and specifications including but not limited to the following:

i. To check the design and to undertake the responsibility of giving


the design conditions in the occupied areas

ii. To supply, install and commission the air-conditioning plant to


the satisfaction of the Engineer

iii. To connect fan coil units drains to the nearest drain point

iv. To provide power supply to the individual, outdoor VRF units,


indoor VRF units, and pumps

1.5. DESIGN CONDITIONS

A. General: The installation is based on the following design conditions, capacities


and dimensions given in the specifications and drawings will be considered as
the minimum to be accepted and it is the responsibility of the contractor to
select all unspecified equipment to attain the required design and guarantee
conditions

B. External Conditions

i. Dry Bulb Temperature (summer) 39 oC

ii. Dry Bulb Temperature (summer) 21 oC

iii. Dry Bulb Temperature (winter) -2 oC

C. Internal Environmental Conditions

T @Summer Relative
No. Description Ventilation
[oC] Humidity
1. Offices, shops, reception and staff lounge 21 50% RH 7.5 L/s-person
2. Lobbies corridors 21 50% RH 7.5 L/s-person
3. Meeting, waiting 21 50% RH 10 L/s-person

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DIVISION 15 - PLUMBING AND MECHANICAL

D. Acoustic Treatment

Particular attention shall be paid to alleviation of interior and exterior noise


levels through windows and structure. Noise attenuation shall be achieved by
the use of appropriate materials and techniques. In the design of public areas
and guest areas. Special acoustic treatment shall be provided to alleviate defects
within the rooms and noise transmission outside the rooms

Maximum indicative noise levels are as follows:

i. Offices 25 - 35 RC (N)
ii. Lobbies 40 – 45 RC (N)
iii. Corridors 40 - 45 RC (N)
iv. Meeting rooms 25 – 35 RC (N)
v. Stage area 25 RC (N)

1.6. HVAC CONTROL SYSTEM

A. Chilled water design parameters are:

i. Supply temperature at 7 oC
ii. Flow rate = 0.15 L/s at 5 oC
iii. Temperature rise AS LWT = 7 oC
iv. EWT = 12 oC

B. The chiller control Panel shall include a sequence panel which will control the
sequence of operation of the chillers in response to cooling demand. The
sequence of chillers will be initiated by temperature sensors which monitor the
supply water temperature

PART 2 - COORDINATION WITH STRUCTURE AND THE SERVICES

2.1. GENERAL

A. The Contractor shall ensure that all items of equipment, ductwork and pipe
work are capable of being located in their allocated positions, after due
consideration to their coordination with the building structure, ceiling levels
and other services, before ordering or manufacturing any items

B. Any modification necessary on site to ensure full coordination of services shall


not in any way defer from the performance of systems as a whole

PART 3 - EXPANSION AND CONTRACTION

3.1. GENERAL

A. Special consideration shall be given to the design and installation of pipe


work to ensure that expansion and contraction resulting from extremes of
temperature can be accommodated freely without causing damage to the pipe
system or the building
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

B. Where pipes do cross, expansion joints, expansion fittings should be used.

PART 4 - COMMISSIONING

4.1. GENERAL

A. The Contractor shall allow for all water and air distribution services to be
balanced and commissioned in accordance with the relevant commissioning
codes published by the Chartered Institution of the Building Services
Engineers

B. The balancing and commissioning of all air-conditioning circuits shall be


carried out by the contractor

C. The Contractor shall supply and install on all air distribution systems all test
points required in order to commission the systems completely. Testing and
commissioning results shall be submitted to the Engineer for approval by the
Engineer

D. The Contractor will be particularly required to show, in distribution systems,


that the correct design static pressure will be available at the most remote
diffusers

END OF SECTION 15000

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DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15010
BASIC MECHANICAL REQUIREMENTS

PART 1 - GENERAL

1.1 SCOPE OF WORK

A. This Section covers the basic general requirements applicable to all


Division 15 works that shall be provided for by the Contractor.

B. The following specifications may be used as a guide for pricing but the
Contractor will be fully responsible for the mechanical services as
indicated diagrammatically on the drawings and to supply complete
Mechanical Services Installations to the approval of the Engineer and
complying with the aesthetic requirements of the Architect/Interior
Designer.

1.2 CALCULATIONS

A. The Contractor shall acquaint himself with the constructional details


of the buildings and exterior works both before and during the course
of erection and shall take his own particulars with regard to the
installation of mechanical equipment. The Contractor shall check
the sizes of all mechanical equipment taking into account any
additions or deletions required to ensure the installations fit into the
room or other spaces allocated and in relation to other plant and
equipment being provided.

B. The Contractor shall undertake and prepare all necessary calculations


and drawings relating to the mechanical systems and equipment and
for all associated foundation, structural and builder's and services
work, except where specifically defined otherwise in the Specification
and/or on the Drawing.

C. The Contractor shall provide and submit to the Engineer all


calculations, drawings and supporting data for the mechanical
equipment.

D. The Contractor shall provide calculations, details, drawings and


technical data to enable the Engineer to ascertain the correctness of the
specialist designs of the associated foundations, supports, bases and
fixings.

1.3 SUBMITTALS

A. The Contractor shall provide submittals as directed in the individual sections.


B. The Contractor shall provide method statements for
installation procedures of ductwork, pipework, plant, equipment
and automatic controls and all specialized systems.

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DIVISION 15 - PLUMBING AND MECHANICAL

1.4 WORKING DRAWINGS

A. The Contractor shall provide for approval working drawings of the whole
mechanical works. The drawings shall include, but not necessarily be
limited to the followings:-

1. Co-ordinated general arrangements of all services to a scale of not less


than 1:50

2. Co-ordinated detailed layouts of plant rooms and similar spaces to a


scale of not less than 1:20.

3. Schedules of all equipment should include full technical information


together with starting and full load current and running power
consumption along with any integral power factor correction
capacitors.

4. Indicate with accurate dimensions sizes and positions of all plant,


equipment, pipes, thermal and acoustic insulation, conduits, cable
tray, cables together with all inspection points and cable joints.

5. Fully indicate all ductwork, pipework, sizes and positions of all plant
equipment and valves together with all inspection points and test
positions.

6. Ductwork shall be drawn with double line showing the actual duct
width.

7. Indicate invert level for all ducting and piping showing the height of
the bottom edge from finished floor level.

8. Provide enlarged sections for all critical areas where multiple services
are crossing each other.

9. Provide riser diagrams for all services showing sizes, flow rates,
velocity and pressure drop of all Medias.

10. Provide coordinated reflected ceiling plans showing all


electromechanical components including access doors and markings
of services above false ceilings.

11. Fully indicate all builders’ work requirements inclusive of all


foundations, bases, plinths, sumps, openings in walls and slabs
together with the overall sizes and masses of the plant concerned.

12. Indicate the number, size and services for every cable, duct, pipe for
every service within the building.

13. Indicate all equipment and control wiring diagrams for all systems.

14. Show all pipes, cables and ducts in pits and service ducts on drawings
to a scale of 1:50 or larger.
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DIVISION 15 - PLUMBING AND MECHANICAL

15. Show clearly all plumbing and drainage and setting out dimensions.
for all drainage pipe work and manholes, both within the building and
throughout.

16. Indicate services zoning principle in cross-section for each ceiling


void area having extensive engineering. The sections are to
demonstrate the sizes, dimensions of zones allocated for separate
HVAC, public health, electrical, and other engineering services along
with services cross-over zones, support/brackets zones thermal
insulation, clearance and maintenance allowances to demonstrate the
correct coordination.

12. Fully indicate extent and construction/installation details for all


acoustic, noise and vibration control systems including inertia bases
and plant room.
B. The symbols used for each service for all working drawings shall be shown on
separate drawings.
C. In addition to the working drawings, the Contractor shall obtain and provide at the
request of the Engineer, two sets of all manufacturers’ detailed drawings for all
items of plant, equipment, apparatus and materials. These drawings shall be
suitably titled and have drawings references number added. Specific requirements
are given in the individual specification Sections.
D. All drawings, diagrams and schedules called for in this clause shall be submitted
to the Engineer for examination and approval.

E. The Contractor shall make due allowance for an approval/comment period and it
must be clearly understood that the correctness of the submitted information will
directly affect this comment/approval period.

F. The Contractor shall be responsible for co-coordinating all HVAC,


mechanical, electrical, lift, fire protection, plumbing, drainage and other
engineering systems such that each may be installed in a proper manner, ensuring
correct performance and allowing adequate maintenance access. All services
shall be installed such that the positioning of ducts, pipes, cables, and all items of
equipment avoiding conflict and have adequate clearances from walls, slabs and
pathways. The Contractor's working drawings shall be fully co-ordinated with
other trades to ensure that all conflicts are resolved prior to submission to the
Engineer for approval. Tender drawing shall not be reissued as working drawings.

1.5 CONSTRUCTION DRAWINGS

A. Following approval of the Contractor's drawings by the Engineer, they shall


constitute "Construction Drawings" and the E and M equipment shall be
manufactured and installed in accordance with those approved drawings. The
acceptance by the Engineer of any such drawing shall not relieve the Contractor
of his responsibility under the Contract and shall not commit the Engineer or
make the Engineer liable for any mistake of the manufacturer's deficiencies in
strength or efficiency in operation of any part of any item for its specified
purpose.

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DIVISION 15 - PLUMBING AND MECHANICAL

B. The Engineer reserves the right subsequently to amend or add to the


Construction Drawings as may be necessary or expedient.

C. The Contractor shall provide to the Engineer, immediately after approval of each
detailed drawing, one copy and two dye-line prints and computer files on CD.

1.6 REGULATIONS

The installation materials and components shall comply with all relevant
statutory instructions and regulations current at the date of tender,
whether so detailed or not. In particular, the following regulations and
standards must be followed: -

A. Standards issued by local organization

B. Codes, rules and regulations issued by the local Civil Defense.

C. British and/or American Standard Specifications

D. British and/or American Standard Code of Practice

E. UK IEE Regulations for Electrical Installation

F. US National Electrical Code

G. US National Electrical Safety Code

H. UK Chartered Institution of Building Services Engineers (CIBSE)

I. The American Society of Heating, Refrigerating and Air Conditioning


Engineers (ASHRAE)

J. Electrical Regulations issued by local authorities

K. US Sheet Metal and Air Conditioning Contractors National Association


(SMACNA)

L. US National Fire Protection Association Standards (NFPA) M. IEE

Regulations for Electrical Equipment of Buildings

N. U.K. CIBSE Commissioning codes for Air, Water, Refrigeration and Controls
Installations.

O. One copy of all the above codes and standards in hard-copy are to be held on
site for the duration of the contract and be available for reference by the
Contractors and Clients Site Supervision Teams.

1.7 WORKMANSHIP AND MATERIALS

A. The Contractor shall be responsible for ensuring that the components for
each system are mutually compatible and integrated to form fully efficient
systems complying with the Drawings and Specification. Corresponding
Ziadah - Architects & Engineers 9 Specifications
Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

parts throughout the Works shall be made to gauge and be interchangeable


wherever possible. The Contractor shall, when required by the Engineer,
prove interchangeability by the actual interchange of the various parts.

B. All articles and materials specified to conform to local, British and other
standards shall be clearly and indelibly marked with the appropriate
standard number specified except where marking is impracticable when
relevant documents shall include this information.

C. All materials and workmanship shall be to the satisfaction of the


Engineer. The Contractor shall maintain a competent supervising engineer
and supervisors for each specialization and for each section of the work on
Site throughout the whole of the time to the completion of the works. The
Engineer shall give prior approval to the appointment of this supervising
engineer and shall have the authority to withdraw this approval at any
time. No person shall be allowed to execute any type of work that is
normally carried out by a skilled tradesman unless he is thoroughly
experienced and proficient in the trade concerned. The Engineer shall
have the authority to require any tradesman to demonstrate his proficiency
to the satisfaction of the Engineer.

D. Where "stainless steel" is specified or used it shall have


resistance to atmospheric corrosion and be of a grade to suit its
particular use. Particular attention shall be made to the prevention of
seizure by fretting where two corrosion resistant metals are in
contact, by the selection of materials of suitable relative hardness
and surface finish and the applications of lubricants. Where bronze
is specified or used it shall be zinc free.

E. Non-destructive tests will be required for any casting containing


defects whose extent cannot otherwise be judged, or to
determine that repair welds have been properly made.

F. All major stress-bearing forgings shall be made to a standard


specification that shall be submitted to the Engineer for approval
before work is commenced. They shall be subject to internal
examination and non- destructive tests for the detection of flaws and
shall be heat-treated for the relief of residual stresses. The name of
the maker and particulars of the heat treatment proposed for each
such forging shall be submitted to the Engineer. The Engineer may
arrange for such forgings to be inspected at the place of
manufacture with a representative of the Contractor.
G. Particular attention shall be paid to the prevention of corrosion due to the
close proximity of dissimilar metals. Where it is necessary to use
dissimilar
metals in contact, they shall be protected by wrapping with an inert
material.
Jointing of dissimilar pipes shall always be done using di-electric unions.
H. The use of iron and steel shall be avoided in instruments and
electrical relays
Ziadah - Architects & Engineers 10 Specifications
Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

wherever possible. Steel screws, when used, shall be zinc, cadmium


or chromium plated or, when plating is not possible owing to
tolerance limitations, shall be of corrosion resisting steel. All
woodscrews shall be of dull nickel-plated brass or of other
approved finish. Instrument screws (except those forming part of a
magnetic circuit) shall be of brass or bronze. Spring shall be of non-
rusting material, e.g., phosphor bronze or nickel silver, as far as
possible. Pivots and other parts of which non- ferrous material is
unsuitable shall be of approved restless steel where possible.
I. The contractor shall submit a qualified welding procedure from a
recognized institute for all types of welds including but not limited to the
pipe work. Welders shall present a first degree valid certificate of
proficiency in this trade.

1.8 INSPECTION AND TESTS AT MANUFACTURER'S WORKS

A. The Engineer and his duly authorized representative shall have at


all reasonable times access to the Contractor's premises to inspect
and examine the materials and workmanship of mechanical equipment
being manufactured there, and if part of such equipment is being
manufactured on other premises, the Contractors shall obtain for the
Engineer and for his duly authorized representative permission to
inspect as if that equipment was manufactured on the Contractor's
own premises. Such inspection, examination or testing, if made,
shall not relieve the Contractor from any obligation under the
Contract.

B. All works, materials and the like rejected shall be corrected or


replaced as necessary at the Contractor's own expense to the
satisfaction of the Engineer.

C. Where the mechanical equipment is a composite unit of several


individual pieces manufactured in different places, it shall be
assembled and tested as one complete working unit, at the
manufacturer's works, to the relevant test or tests required.
D. The Contractor shall submit his proposed programme of tests for
e n g i n e e r s' approval six weeks before the commencement of testing.
E. The aforementioned works tests carried out before delivery to the
Site shall not in any way relieve the Contractor of completing
satisfactory Site tests after erection as specified.

F. The Contractor shall give the Engineer reasonable notice, at least ten
clear days in writing, of the date and the place at which any
mechanical Equipment will be ready for testing as provided in the
Contract and the Engineer shall thereupon at his discretion notify the
Contractor of his intention either to release such part upon receipt of
works tests certificates or of his intention to inspect such part. The
Contractor shall forward to the Engineer six duly certified copies of all
relevant test readings.
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

G. The Contractor shall provide, free of charge, such labor,


materials, electricity, fuel, water, stores, apparatus, instruments and
other things as may be reasonably demanded to carry out efficiently
such tests of the mechanical equipment in accordance with the
Contract, and shall provide facilities to the Engineer or to his
authorized representative to accomplish such testing. Where inspection
or testing is to be carried out at a Sub- contractor's works, a
representative of the Contractor shall be present.

H. Works tests shall also be carried out with due consideration is given to
the Site conditions under which the mechanical equipment is required
to function. The test certificates shall give all details of such tests.

I. Specific performance works tests are described in the relevant


Sections of Division 15, and include all major items of Mechanical,
HVAC and Plumbing plant and equipment.
1.9 CERTIFIED DRAWINGS

A. The Contractor shall be responsible for providing all "Certified"


drawings from manufacturers of mechanical equipment, prior to their
manufacture and installation. A "Certified' manufacturer's drawing
shall mean a drawing which is prepared by a manufacturer
showing the exact dimensions and details of items of the mechanical
equipment, as they will be supplied and installed on the site.

1.10 SAMPLES

A. The Contractor shall provide a sample, properly labeled, of all fittings,


valves, insulation, cocks, unions, grilles, dampers, switchgear, cables and other
like accessories described in the Specification or as required by the Engineer.

1.11 PROTECTION AND CARE OF PLANT AND EQUIPMENT

A. All mechanical equipment shall be packed in robust containers to prevent


damage and mishandling during transport to Site. Before dispatch from works,
all mechanical equipment shall be thoroughly cleaned, protected against
damage, deterioration, corrosion and ingress of dirt and packed and protected
suitable for prolonged storage in a humid and saline atmosphere.

B. During storage and erection at the Site, the mechanical equipment shall be kept
clean and free from dirt and debris, and water shall not be allowed to remain in
any pockets of the equipment. All items of mechanical equipment shall be
stored clear of the ground on suitable timbers to the approval of the Engineer.

C. All mechanical equipment, particularly electrical and other sensitive


instrumentation shall at all times be protected so that it is not subject to damage
by rainwater, moisture, dust, etc., from any source. Mechanical equipment that
may be damaged by heat or sun shall be protected accordingly. All open pipe
and duct ends whether installed or in store shall be fitted with plastic caps or
suitable protective covering.

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DIVISION 15 - PLUMBING AND MECHANICAL

1.12 GUARDS

A. A guard shall be provided for all open unprotected intakes to axial fans,
centrifugal flow fans, for V-belt drives.

B. Fan guards shall be manufactured by the fan maker, of galvanized steel wire
mesh, not greater than 25mm attached to a rigid galvanized steel rod
framework.

C. Guards to V-belt drives shall be made of galvanized steel wire of at least


12 gauge, with a mesh not greater than 12.5mm attached to a rigid galvanized
framework of rods of not less than 10mm diameter. The guard shall be readily
removable to permit the belts to be changed. Adequate access panels shall be
provided in the side of the guard to allow tachometer readings of the two
shafts to be taken and belt tension tested. Allowance shall be made for the
adjustment of the motor on its slide rails.

1.13 CLEANING

A. The Contractor shall be responsible for cleaning all mechanical equipment


at all times to the satisfaction of the Engineer. The cleaning shall be
carried out notwithstanding the fact that the installation or any part thereof
may be in use or partial use within the premises in occupation by others. A
Certificate of Completion will not be issued until the Engineer is satisfied
that all dirt, jointing materials and other extraneous and injurious materials
have been removed.

1.14 AIR CONDITIONED STORES

A. The Contractor shall provide air-conditioned site stores for all goods that
deteriorate when subjected to the site climatic conditions detailed. The
contractor will adhere strictly to the Manufacturer's instructions with
regard to storage temperatures for all materials being used for the
construction of this project.

1.15 PAINTING

A. All items of painting covered by this section of the Specifications shall be carried
out by skilled operatives in this field of work approved by the engineer.

The contractor shall ensure that the specialist painting contractor is acquainted
with all the conditions of the work, specification, hours of working, completion
date(s), etc., and he shall complete all Works within the program specified. The
painting work shall not be commenced unless otherwise approved in writing, until
the whole or part of the installation has been completed and tested as set out in the
relevant pipework, plant and air distribution of the Specification.

All painting shall be as detailed hereafter, unless specifically detailed otherwise


under the relevant Clause of the Technical Specification.

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DIVISION 15 - PLUMBING AND MECHANICAL

All painting materials shall be as manufactured by an approved manufacturer


and shall be delivered in sealed containers, clearly labeled with type of material
and intended use. The following surface treatments shall be applied to all areas
detailed under this Section of the Specification unless stated elsewhere in the
Specifications.

B. Types of Surface Treatment

1. Method 1: The surface shall be thoroughly wire brushed degreased and given
one coat of primer as the installation proceeds.

2. Method 2: The surface shall be hot dip galvanized in accordance with


B.S.729. After installation, the surface shall be thoroughly degreased by solvent
washing followed by one coat of undercoat/primer to suit the final coat of HIGH
BUILD ALKYD Gloss to suit the Engineer's color scheme for the B.S.4800
range of colors.

Any damage caused to the galvanizing by burning or cutting shall have all
weld splatter and swarf removed and patch primed prior to the paint system
detailed above.

3. Method 3: Shot blast all surfaces to SA 2.5 at manufacturer's works and within
4 hours (or before corrosion sets in, whichever is the sooner) apply one coat of
Zinc Phosphate Primer 2-1-10 to 75 micron thickness and one coat of
Micaceous Iron Oxide 2-4-01 to 60 micron thickness.
After installation apply one coat of Micaceous Iron Oxide 2-4-01 to 60 microns
thickness, followed by one coat of High Build Alkyd Gloss to suit the
Engineer's color scheme from the B.S.4800 range of colors.

4. Method 4: The surface shall be shot blasted to SA 2.5 to give a minimal profile
(maximum profile 50 microns) followed by one coat of HT Silicone Aluminum
paint in the manufacturer's works.
Any damage to the treatment caused in transit or installation shall be made
good.

5. Method 5: The surface shall be wire brushed and degreased, painted one coat
of primer as installation proceeds, followed by one coat of undercoat/primer
to suit the final coat of High Build Alkyd Gloss to suit the Engineer's color
scheme from the B.S.4800 range of colors.

6. Method 6: Surface shall be painted with one coat of High Build, suitably thinned
with thinners, followed by one coat of Spread Valve Undercoat to suit the
final coat of High Build Alkyd Gloss to suit the Engineer's color scheme from
the B.S.4800 range of colors.

C. Painting in Plant room:

1. All un insulated pipework, flanges, unions, valves, trench covers and handrails

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DIVISION 15 - PLUMBING AND MECHANICAL

shall be treated as Method 5.

2. All steel pipework to be insulated shall be treated as Method 1.

3. All pipe support to be galvanized shall be treated as Method 2.

4. Supporting steelwork for hoppers, gantries, hot wells, silos, tanks and all other
structural steelwork shall be treated as Method 3.

5. All black steel hot wells, hoppers, silos, tanks and other fabricated mild steel
equipment not detailed elsewhere shall be treated as Method 3 unless stated
otherwise elsewhere in the Specifications.

6. All equipment and plant delivered to site in a prefinished condition shall have all
damage made good prior to handover.

D. Painting in Voids, Shafts and Ducts:


1. All un insulated pipe work shall be treated as Method 5.

2. All steel pipework to be insulated shall be treated as Method l.

E. Painting Externally:

Painting externally shall be in accordance with that detailed for Plant Rooms
with the following exceptions:
Where supports are installed in concealed positions, i.e. underground trenches
and tunnels etc, they shall be hot dip galvanized only.

F. Protective Painting:

Provide a heavy field coat of black asphalt paint on all steel pipe, cradles,
vibration isolating mounts, and the like, that will be encased or partially encased
in building construction, set in cement or fill, before items are built into the
general construction. Kitchen range hood ducts and boiler breeching shall be
painted with heat resistant paint.

Coat interior of each outdoor air chamber with two coats of odorless, rust
resisting, non-scaling paint.

Coat interior of ducts near air outlets and register boxes with two coats of black
paint, to a dull finish so as galvanization cannot be seen from room side.

All pumps, motors, and all other factory manufactured and assembled apparatus
shall be factory coated with one coat of primer and one coat of machinery
enamel, and after installation shall be cleaned and touched up to repair any
damage incurred during construction.

1.16 MANUFACTURER'S NAMEPLATES

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A. Nameplates: Each item of mechanical equipment and plant shall have the
manufacturer's name or trademark on a corrosion-resistant nameplate, securely
affixed in a conspicuous place. The manufacturer's name or trademark may be
cast integrally, stamped or otherwise permanently marked upon the item of the
equipment. The nameplate shall show the equipment reference number, date of
manufacture and the capacity. Such other information as the manufacturer may
consider necessary to complete identification shall be shown on the nameplates.

1.17 LABELS

A. Identification labels shall be provided for all equipment, controls,


switches, valves, ducts, pipes, electrical components and outlets.

B. The labels shall bear the identification shown on the Drawings, such as
indication, designation, function and where applicable phase, voltage, current,
frequency, pressure and temperature. All labels shall be in Arabic and English.

C. Specific labeling shall be provided for hazardous systems such as isolation


room's exhaust and laboratory exhaust. Identification to the type of exhaust with
warning notes as to the danger involved shall be put along the duct work and
on the extract fans on the roof.

1.18 LUBRICATION

A. The Contractor shall furnish a complete schedule of recommended oils and


other lubricants. The number of different types of lubricants shall be kept to a
minimum. The schedule and the name of the supplier of the lubricants shall be
submitted to the Engineer for approval before incorporation in the instruction
manuals. In the case of grease lubricated roller type bearings for electric motors,
a lithium base grease is preferred.

B. Where lubrication is affected by means of grease, preference shall be given


to a pressure system that does not require frequent adjustment or recharging.
Frequent, for this purpose, means more than once weekly and grease systems
having shorter periods between greasing should be avoided. Where
necessary for accessibility, grease nipples shall be placed at the end of
extension piping and, when a number of such points can be grouped
conveniently, the nipples shall be brought to a battery plate mounted in a
convenient position. Button head type nipples shall be of the same size and type
for every part of the plant. Arrangements shall be provided to prevent bearings
being overfilled with either grease or oil.

C. Where more than one special grease is required a grease gun for each
special type shall be supplied and permanently labeled.

D. Oil sumps shall be fitted with oil level indicators of the sight glass type, or
where this is not practical, with dipsticks. The indicators shall show the level
of all temperatures likely to be experienced in service. The normal, maximum
and minimum levels at 30oC shall be clearly visible in the sight glass type from
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DIVISION 15 - PLUMBING AND MECHANICAL

the normal access floor to the particular item of plant, and they shall be easily
dismantled.

E. All sight glasses shall be firmly held and enclosed in metal protection in such
a manner that they cannot be accidentally damaged.

F. All lubrication systems shall be designed so as not to present a fire hazard.


Particular care shall be taken to prevent leakage of lubricants and to avoid
leaking lubricants coming into current contact with any electrical
equipment, heated surfaces or any other potential source of fire.

G. The Contractor shall supply flushing oil for each lubrication system when an
item of plant is ready for preliminary running and a sufficient quantity of the
approved lubricants for setting to work and for the commercial operation for one
year after the relevant Certification of Completion has been issued.

1.19 SPECIAL TOOLS

A. The Contractor shall supply two complete sets of any special tools
necessary for the operation, maintenance and dismantling of the
mechanical equipment. The Contractor shall supply wall-mounted strongboxes;
each fitted with a suitable lock and two keys, and located near the item of
mechanical equipment for which they will be used. Such tools shall not be
used by the Contractor during the erection of the mechanical equipment.

1.20 SUNDRY BUILDERS WORK IN CONNECTION WITH SERVICES

A. The Contractor shall include in his prices for drilling, raw bolting,
plugging, screwing and nailing of all brackets and hangers for all
pipework, ductwork conduit, cable tray, cable trunking and cable supports.
The Contractor shall also include for supplying all brackets, hangers and
supports as necessary.

1.21 NOISE

A. Noise Criteria
Refer to Specification Section 15070.
B. The Contractor shall provide a quiet installation. All items of mechanical
equipment shown on the Drawings shall be carefully chosen with a view to
silent operation. The recommendations in BS 5720 and BS 8233 shall be
followed wherever necessary. The Contractor shall prepare detailed noise level
calculations to indicate the anticipated noise levels in all occupied areas. Fan
chambers, technical rooms and chillers yard shall be constructed to ensure
that noise levels in surrounding spaces meet specified levels.

C. All possible steps shall be taken, (e.g. by the use of sound insulation, anti-
vibration mountings, floating floors, walls, ceilings and careful design of
pumps, motors, fans, ducts, bends, dampers, grilles and other equipment) to
reduce the noise produced by the mechanical equipment.
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D The Contractor shall determine the noise levels of all primary mechanical
equipment before proceeding with manufacture and submit sound power levels
of such equipment and resultant room noise levels to the Engineer for
approval before manufacture is commenced.

1.22 ANTI-VIBRATION MOUNTINGS AND SOUND ABSORPTION

A. The Contractor shall provide and fix all mechanical equipment to prevent
noise and the transmission of vibration through the structure.

B. All fans, motors, compressors, pumps and other items, as appropriate, shall
be mounted on resilient mountings in such a manner that the plant foundations
are isolated from the floor or structure. Pumps shall be installed on inertia
bases. In addition, all rotating plant shall be statically and dynamically
balanced.

C. Mechanical vibration shall be eliminated by the use of anti-vibration


mountings and flexible connections to ensure an isolation efficiency in excess
of 98% from the building structure except where defined otherwise on the
Drawings or in the Specification.

D. Spring type anti-vibration mountings shall be the captive partially encased and
restrained type to prevent lateral movement.

1.23 AS BUILT DRAWINGS

A. “As Built” record drawings are to be produced as the installation work is


completed. The working drawings shall be checked against the installation,
corrected and issued for approval. The Contractor shall provide a delivery schedule
of the drawing submissions based on the construction programme. Thirty days
prior to the date of the handing over certificate, the Contractor shall provide the
final copy of the "as built" record drawings of the whole works for approval.

B. The Drawings shall include the following:-

C. General arrangements of all services to a scale of not less than 1:50.

D. Detailed layouts of plant rooms and similar spaces to a scale of not less than 1:20.

E. Schedules of all plant and cross referenced equipment to the maintenance


manual.

F. All equipment and control wiring diagrams. Diagrams must be co-ordinated and
show all required interlocks etc. between systems or components.

G. Indicate with accurate dimensions, sizes and positions of all plant, equipment and
valves together with all inspection points and test positions. All plants to have
indicated manufacturer's name, model and type number also cross- referenced to
maintenance manual.

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H. Fully indicate all ductwork, pipework, sizes and positions of all plant
equipment and valves together with all inspection points and test positions. All
plant to have indicated manufacturer's name model and type number also cross-
referenced to maintenance manual.

I. Show the disposition and depth of all cables, pipes, ducts, buried direct in the
ground and taken at intervals where cable increase or decrease in number/size and
at every point where the services enter into or depart from ducts or buildings.

J. Indicate the number, sizes and services for every cable, duct, and pipe, for
every service within each building. Circuit lists for every distribution board shall be
entered on to the relevant drawings and such lists shall agree with the list fixed
within the distribution board door.

K. Show clearly on site drawings all the new buildings together with all other existing
buildings and other permanent features with dimensions between such
buildings

L. Cables, pipes, ducts, etc. clearly marked, together with installed backfill and
surround to each services.

M. Show clearly all plumbing and drainage and setting out dimensions for all drainage
pipework and manholes both within the building throughout the site, together with
drainage pipework backfill, or surround in each location. A schedule shall be
included to indicate each manhole size, cover size, invert level and ground level.

N. The symbol used for each service for all as built drawings shall be shown on
separate drawings.

O. In order to achieve accurate as built drawings, all relevant information relating to


the mechanical works shall be entered onto prints supplied immediately after
the work has been carried out. The marked up prints shall be available for
inspection at the Contractor's site office at any reasonable time during the progress
of the works.

P. All service routes, intersections and joints shown on the prints and finally
recorded shall be actually physically measured from permanent features and
accurate distances shall be shown on the Drawings.

Q. In addition to the ”as built drawings”, the Contractor shall obtain and provide two
sets of all manufacturers’ detailed drawings for all items of plant, equipment,
apparatus and materials. These drawings shall be suitably titled and have
drawing reference numbers added.

R. The Contractor shall provide two copies of all “as built drawings” for review
comments and approval. Upon receiving approval in writing from the
Engineer, or his representative.

S. The Contractor shall provide one negative copy of each approved as built
drawing and bind one set of prints into each of 6 No. copies of the operating

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instructions specified in clause 1.25.

1.24 OPERATING AND MAINTENANCE INSTRUCTIONS

A. The working, operating and maintenance instruction shall be prepared in draft as


soon as the working drawings are in hand as the work progresses and shall take the
form of a manual in which fully detailed information relating to the maintenance
and operation of the complete installation and its component parts is presented.

B. Overall general description of the complete equipment installed together with the
method of functioning.

C. Full technical descriptions of each and every item of equipment, including the
electrical circuit details as applicable.

D. Operating procedures for each section of the works and each individual item of
equipment or plant.

E. Planned maintenance schedules for the installation and its component parts to
include commissioning performance details and measurements.
F. Schedule of components comprising each and every item of equipment
including manufacturer's name, description and part number of each component.
G. A copy of the manufacturer's literature, describing each item of equipment, plant
fittings and accessory type used throughout the installation. This literature
shall list the technical data available, together with catalogue list numbers for
replacement purposes.
H. Complete name of manufacturer, postal address, contact person telephone, telefax
and E mail shall be tabulated for ease in procurement of spare parts. Spare parts
forms (standard) shall be prepared.
I. Generally all drawings must be arranged to flood out from their position and be
entirely visible when any part of the manual is being read. They shall be printed on
linen-backed paper.
J. Each section shall be encased in a loose-leaf ring binder covered in plastic
material of an approved colour and of a type that shall be flat when open.
K. The Contractor shall include for the preparation and supply of six copies of the
above operating and maintenance instructions for each section after the Engineer
has approved all details.
L. Electronic transfer of "As Built" drawings shall be provided as required by the
Engineer.

1.25 INSTRUCTION AND TRAINING

A. The Contractor shall be responsible for the provision of suitably qualified


personnel for the instruction and supervision of the Employer's staff at Site in the
operation and routine maintenance of all mechanical equipment and associate
works.

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B. The Contractor shall provide a fully working and completely documented electronic
planned preventative maintenance schedule (PPM). The PPM shall contain all the
recommendations of the individual manufacturers of the equipment installed and
recognized good practice, along with training of the Clients staff.

1.26 SPARES AND CONSUMABLES

A. Contractor shall maintain spare parts for all equipment for use during the
maintenance period as stipulated in the general conditions of the contract.

B. Contractor shall furnish a complete list of spare parts and consumables for 5
year’s operation for every item of plant and system.
C. Contractor shall provide the spare parts as listed under the clause of "Extra
Materials" in the specifications. Cost of these spare parts is deemed included with
the item where they are listed.

1.27 MOCK-UPS

A. The Contractor shall provide mechanical equipment to allow full Architectural


Mock- ups to be built as described elsewhere in the specification.
B. The contractor shall furnish mock-ups for sample pieces of manufactured ducts with
thermal insulation and finish, pipes with thermal insulation, finish and cladding
and supports.

END OF SECTION 15010

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SECTION 15060

HANGERS, SUPPORTS AND FIRE STOPPING

PART 1 GENERAL

1.1 SUMMARY

A. Sectio Includes:
n
1. Mechanical supports and hangers.
2. Expansion slides and compensators.
3. Inserts.
4. Flashing.
5. Equipment curbs.
6. Sleeves.
7. Mechanical sleeve seals.
8. Fire stopping relating to mechanical
work.
1.2 DEFINITIONS

A. Fire stopping (Through-Penetration Protection System): Sealing or stuffing


material or assembly placed in spaces between and penetrations through
building materials to arrest movement of fire, smoke, heat, and hot gases
through fire rated construction.

1.3 PERFORMANCE REQUIREMENTS

A. Fire stopping: Conform to applicable code FM UL WH for fire resistance


ratings and surface burning characteristics.

B. Fire stopping: Provide certificate of compliance from authority having


jurisdiction indicating approval of materials used.

1.4 SUBMITTALS

A. Shop Drawings: Indicate system layout with location including critical


dimensions, sizes, for hanger and support locations and detail of trapeze
hangers.

B. Product Data:
1. Hangers and Supports: Submit manufacturers catalog data including
load capacity.
2. Fire stopping: Submit data on product characteristics, performance and
limitation criteria.

C. Fire stopping Schedule: Submit schedule of opening locations and sizes,


penetrating items, and required listed design numbers to seal openings to
maintain fire resistance rating of adjacent assembly.

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D. Design Data: Indicate load carrying capacity of trapeze, multiple, and riser
support hangers. Submit calculations used to determine load carrying capacity of
each type of support and hanger for the engineer's approval.

E. Manufacturer's Installation Instructions:


1. Hangers and Supports: Submit special procedures and assembly of components.
2. Fire stopping: Submit preparation and installation instructions.

F. Manufacturer's Certificate: Certify products meet or exceed specified requirements.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Accept materials on site in original factory packaging, labeled with


manufacturer's identification.

B. Protect from weather and construction traffic, dirt, water, chemical, and
mechanical damage, by storing in original packaging.

1.6 FIELD MEASUREMENTS

A. Verify field measurements prior to fabrication.

PART 2 PRODUCTS

2.1 MECHANICAL SUPPORTS AND HANGERS

A. All installation material used for supporting and fixing mechanical piping and
ducting systems shall be of a modern type that gives tested reliable supporting
solution without the need for welding, drilling or subsequent galvanizing for
corrosion protection.

B. The mechanical supporting and hanging system shall consist of the


following components:
1. C-Channels shall be used as the main item for supporting all pipes and
duct
work. C-Channels shall be constructed of rolled galvanized steel strip with
galvanization thickness of 20 microns. Contractor must submit mechanical
drawing showing all support locations combined with detailed load
calculation. Where the channel is cut, suitable end caps shall be used to
protect the cut from corrosion. C-Channels of minimum thickness of 2mm
and width of 40mm shall be used for all applications, and the height to be
selected according to load calculation.
2. C-Channel accessories as recommended by the channel manufacturer, shall
be used to assemble various channel structures as appropriate for the
application.
These accessories include single-part components for attaching connectors,
fixing nuts with serration, angles, brackets and pipe ring saddles. All parts
shall be made of galvanized steel.
3. Pipe Ring Clamps: For chilled water pipes and hot, cold domestic pipes;
galvanized, pre-engineered pipe ring clamps should be used for fixing all
pipes to channel system or directly to the correct structure. The contractor
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DIVISION 15 - PLUMBING AND MECHANICAL

shall verify that the pipe supported weight does not exceed the
recommended maximum load of the clamp as provided by manufacturer.
The pipe rings should be of a double screw type. Medium duty pipe rings
shall be used for pipes up to 80mm diameter and heavy duty pipe rings shall
be used for sizes 100mm and above except for
the fire fighting system, the vertical pipes shall be supported by heavy duty
double screw pipe rings without rubber and shall be UL listed. All pipe
rings
used for copper pipes and hot-chilled water steel pipes should be provided
with a pre-fitted rubber inlay. Rubber inlay shall be made of EPDM
material inspected for sound insulation with temperature resistance range -
40 to 110°C.
4. Threaded rods shall be manufactured of steel grade 4.6. Rods, nuts
and flat washers shall be clean threaded and flawless galvanized
conditions.
5. Concrete anchors: shall be internally threaded for fixing rods, made of
galvanized zinc plated and passivated steel. Anchor shall have FM, VDS
and fire resistance approval. Zinc plated and passivated steel bolt anchor
with suitable diameter
should be used for fixing channels into concrete. Furnish calculations to
substantiate selected sizes.
6. Duct work supports: Pre-manufactured C-Channels shall be used as the
main item for supporting ducts. Supports for vertical duct shall be located
to coincide
with the individual floor slabs subject to a maximum spacing of 4 meters.

2.2 EXPANSION SLIDES

A. Furnish thermal expansion sliding elements and anchors for hot water , chilled
water and steam pipes to prevent build-up forces at the pipe clamp and the fixing
points. The
glider shall provide sufficient slide way distance according to the manufacturer
load limit and movement limit. Provide thermal expansion calculations for all net
works with selection and installation details for the engineer's approval.

B. For pipe risers furnish special fabricated steel arms supported on slabs as cantilever
and to be welded on pipe sides to hold the pipe weight. Provide manufacturer's
details for the engineer's approval.

2.3 INSERTS

Furnish inserts with malleable iron case, galvanized steel shell and expander plug for
threaded connection with lateral adjustment, top slot for reinforcing rods, lugs for
attaching to forms; size inserts to suit threaded hanger rods.

2.4 FLASHING

A. Metal Flashing: 0.7 mm thick galvanized steel.

B. Metal Counter flashing: 0.8 mm thick galvanized steel.

C. Flexible Flashing: 1.2 mm thick sheet compatible with roofing.

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D. Caps: Galvanized steel 0.8 mm minimum; 1.5 mm at fire resistant elements.

2.5 EQUIPMENT CURBS

A. Concrete curbs are to be provided as recommended by manufacturer of equipment.

2.6 SLEEVES

A. Sleeves for Pipes Through Non-fire Rated Floors: 1.2 mm thick galvanized steel.

B. Sleeves for Pipes Through Non-fire Rated Beams, Walls, Footings, and
Potentially Wet
Floors: Steel pipe or 1.2 mm thick galvanized steel. C. Sleeves for Round

Ductwork: Galvanized steel.

D. Sleeves for Rectangular Ductwork: Galvanized steel or wood.

2.7 MECHANICAL SLEEVE SEALS

A. Product Description: Modular mechanical type, consisting of interlocking


synthetic rubber links shaped to continuously fill annular space between object and
sleeve, connected with bolts and pressure plates causing rubber sealing elements to
expand when tightened, providing watertight seal and electrical insulation.

2.8 FIRE STOPPING

A. Definition: Fire stopping material or combination of materials used to retain integrity


of fire- rated construction by maintaining an effective barrier against the spread of
flame, smoke, water and hot gases through penetrations in fire rated wall and floor
assemblies.
B. Performance Requirements: Provide fire stopping systems which have been
manufactured and installed to maintain performance criteria stated by manufacturer
without defects, damage or failure.
C. Engage an experienced Installer who is certified, licensed, or otherwise qualified by
the fire stopping manufacturer as having the necessary experience, staff, and training to
install
manufacturer’s products per specified requirements. A manufacturer’s willingness to
sell its fire stopping products to the Contractor or to an Installer engaged by the
Contractor does not in itself confer qualification on the buyer.
D. Compliance: Comply with manufacturer's product data including product technical
bulletins, product catalog installation instructions and product carton instructions.

E. Application of fire stop systems:


1. Penetrations for the passage of duct, cable, cable tray, conduit, piping,
electrical bus ways and raceways through fire-rated vertical barriers (walls
and partitions), horizontal barriers (floor/ceiling assemblies), and vertical
service shaft walls and partitions.
2. Slot gaps between edge of floor slabs and curtain walls.
3. Openings between structurally separate sections of wall or floors.
4. Gaps between the top of walls and ceilings or roof assemblies.
5. Expansion joints in walls and floors.
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DIVISION 15 - PLUMBING AND MECHANICAL

6. Openings and penetrations in fire-rated partitions or walls containing fire


doors.
7. Openings around structural members which penetrate floors or walls.
8. Multiple electrical boxes located within the same stud cavity.
F. Fire stopping materials: The following materials are listed for guidance for the types of
fire stopping materials required for the installation. The contractor shall add to the list
at no extra charge further materials if found necessary to complete the installation or if
required by the fire authority:
1. Silicone Fire stopping Elastomeric Fire stopping: Multiple component
silicone elastomeric compound and compatible silicone sealant.
2. Foam Fire stopping Compounds: Multiple component foam compound.
3. Formulated Fire stopping Compound of Incombustible Fibers:
Formulated compound mixed with incombustible non-asbestos fibers.
4. Fiber Stuffing and Sealant Fire stopping: Composite of ceramic fiber
stuffing
insulation with silicone elastomer for smoke stopping.
5. Mechanical Fire stopping Device with Fillers: Mechanical
device with incombustible fillers and silicone elastomer,
covered with sheet stainless steel jacket, joined with collars, penetration
sealed with flanged stops.
6. Intumescent Fire stopping: Intumescent putty, collars and sealant
compound which expands on exposure to surface heat gain.
7. Fire stop Pillows: Formed mineral fiber pillows.
8. Flexible joint spray.
9. Trowelable fire stop compound.
10. Cast in-place fire stop device.
11. Equivalent products listed in the U.L fire resistance directory.

PART 3 EXECUTION

3.1 EXAMINATION

A. Verify openings are ready to receive sleeves.

B. Verify openings are ready to receive fire stopping.

3.2 PREPARATION

A. Clean substrate surfaces of dirt, dust, grease, oil, loose material, or other matter
affecting bond of fire stopping material.

B. Remove incompatible materials affecting bond.

C. Obtain permission from Engineer before using powder-actuated anchors. D.

Do not drill or cut structural members.

E. Obtain permission from Engineer before drilling or cutting structural members.

F. Fire stopping Surface Preparation: Prepare surface to receive fire stop system
products in accordance with manufacturer’s instructions for surface preparation.

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1. Verify penetrations are properly sized and in suitable condition for


application of materials.
2. Comply with manufacturer's recommendations for temperature and
humidity
conditions before, during and after installation of fire stopping.
3. Do not proceed until unsatisfactory conditions have been corrected.

3.3 INSTALLATION - INSERTS

A. Install inserts for placement in concrete forms.

B. Install inserts for suspending hangers from reinforced concrete slabs and
sides of reinforced concrete beams.

C. Provide hooked rod to concrete reinforcement section for inserts carrying pipe
100 mm and larger.

D. Where concrete slabs form finished ceiling, locate inserts flush with slab surface.

E. Where inserts are omitted, drill through concrete slab from below and provide
through- bolt with recessed square steel plate and nut flush with top of slab.

3.4 INSTALLATION - PIPE HANGERS AND SUPPORTS

A. Install in accordance with ASME B31.1.

B. Support horizontal piping as scheduled.

C. Install hangers with minimum 13 mm space between finished covering and


adjacent work.

D. Place hangers within 300 mm of each horizontal elbow. E. Use hangers with 38

mm minimum vertical adjustment.

F. Support horizontal cast iron pipe adjacent to each hub, with 1.5 m maximum
spacing between hangers.

G. Support vertical piping at every floor. Support vertical cast iron pipe at each

floor at hub.

H. Where piping is installed in parallel and at same elevation, provide multiple

pipe or trapeze hangers.

I. Support riser piping independently of connected horizontal piping.

J. Provide copper plated hangers and supports for copper piping .

K. Design hangers for pipe movement without disengagement of supported pipe.

L. Prime coat exposed steel hangers and supports. Hangers and supports located in
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crawl spaces, pipe shafts, and suspended ceiling spaces are not considered
exposed.

M. Provide clearance in hangers and from structure and other equipment for
installation of insulation. Refer to Section 15080.

3.5 INSTALLATION - EQUIPMENT BASES AND SUPPORTS

A. Provide housekeeping pads of concrete as detailed on drawings or a minimum


150 mm thick and shall be 100 mm above finished floor level and extending 150
mm beyond supported equipment.

B. Using templates furnished with equipment, install anchor bolts, and


accessories for mounting and anchoring equipment.

C. Construct supports of steel members or formed steel channel or steel pipe


and fittings.
Brace and fasten with flanges bolted to structure.

D. Provide rigid anchors for pipes after vibration isolation components are installed.
Refer to Section 15070.

3.6 INSTALLATION - FLASHING

A. Provide flexible flashing and metal Counter flashing where piping and ductwork
penetrate weather or waterproofed walls, floors, and roofs.

B. Flash vent and soil pipes projecting 75 mm minimum above finished roof
surface with lead worked 25 mm minimum into hub, 200 mm minimum clear on
sides with 600 x 600 mm sheet size. For pipes through outside walls, turn flanges
back into wall and caulk, metal counter-flash, and seal.

C. Flash floor drains in floors with topping over finished areas with lead, 250 mm
clear on sides with minimum 910 x 910 mm sheet size. Fasten flashing to drain
clamp device.

D. Seal floor drains watertight to adjacent materials.

E. Provide acoustical lead flashing around ducts and pipes penetrating equipment
rooms for sound control.

F. Provide curbs for mechanical roof installations 350 mm minimum high above
roofing surface. Flash and counter-flash with sheet metal; seal watertight. Attach
Counter flashing mechanical equipment and lap base flashing on roof curbs.
Flatten and solder joints.

G. Adjust storm collars tight to pipe with bolts; caulk around top edge. Use storm
collars above roof jacks. Screw vertical flange section to face of curb.

3.7 INSTALLATION - SLEEVES

A. Exterior watertight entries: Seal with mechanical sleeve seals.

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B. Set sleeves in position in forms. Provide reinforcing around sleeves.

C. Size sleeves large enough to allow for movement due to expansion and
contraction. Provide for continuous insulation wrapping.

D. Extend sleeves through floors 25 mm above finished floor level. Caulk sleeves.

E. Where piping or ductwork penetrates floor, ceiling, or wall, close off space
between pipe or duct and adjacent work with stuffing or fire stopping insulation
and caulk airtight. Provide close fitting metal collar or escutcheon covers at both
sides of penetration.

F. Install stainless steel escutcheons at finished surfaces.

3.8 INSTALLATION - FIRE STOPPING

A. Install material at fire rated construction perimeters and openings containing


penetrating sleeves, piping, ductwork, and other items, requiring fire stopping.

B. Apply primer where recommended by manufacturer for type of fire stopping


material and substrate involved, and as required for compliance with required fire
ratings.

C. Apply fire stopping material in sufficient thickness to achieve required fire and
smoke rating, to uniform density and texture.

D. Place foamed material in layers to ensure homogenous density, filling


cavities and spaces. Place sealant to completely seal junctions with adjacent
dissimilar materials.

E. Remove dam material after fire stopping material has cured.

F. Fire Rated Surface:


1. Seal opening at floor, wall, partition, ceiling, and roof as follows:
a. Install sleeve through opening and extending beyond minimum of 25
mm on both sides of building element.
b. Size sleeve allowing minimum of 25 mm void between sleeve
and building element.
c. Pack void with backing material.
d. Seal ends of sleeve with UL listed fire resistive silicone
compound to meet fire rating of structure penetrated.
2. Where cable tray, bus, cable bus, conduit, wire way, and trough,
penetrates fire rated surface, install fire stopping product in accordance
with manufacturer's instructions.

G. Non-Rated Surfaces:
1. Seal opening through non-fire rated wall, partition floor, ceiling, and
roof opening as follows:
a. Install sleeve through opening and extending beyond minimum of 25
mm
on both sides of building element.
b. Size sleeve allowing minimum of 25 mm void between sleeve
and building element.
c. Install type of fire stopping material recommended by manufacturer.
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DIVISION 15 - PLUMBING AND MECHANICAL

2. Install escutcheons where conduit, penetrates non-fire rated surfaces in


occupied spaces. Occupied spaces include rooms with finished ceilings and
where penetration occurs below finished ceiling.
3. Exterior wall openings below grade: Assemble rubber links of
mechanical sealing device to size of piping and tighten in place, in
accordance with manufacturer's instructions.
4. Interior partitions: Seal pipe penetrations at computer rooms,
telecommunication rooms data rooms. Apply sealant to both sides of
penetration to completely fill annular space between sleeve and conduit.

3.9 FIELD QUALITY CONTROL

A. Inspect installed fire stopping for compliance with specifications and submitted
schedule.

3.10 CLEANING

A. Clean adjacent surfaces of fire stopping materials.

3.11 PROTECTION OF FINISHED WORK

A. Protect adjacent surfaces from damage by material installation.

3.12 SCHEDULES A.

MAXIMUM HANGER THREADED PIPE PIPE


SPACING (m) ROD DIA. SIZE (mm) MATERIAL

1.2 8mm 15 – 25

1.6 8mm 32
1.9 8mm 40 – 50 Galvanized Steel
Threaded
2.2 10mm 65– 108
2.5 10-12mm 125
2.6 10-12mm 150

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DIVISION 15 - PLUMBING AND MECHANICAL

B.

MAXIMUM
THREADED PIPE SIZE
HANGER SPACING PIPE MATERIAL
ROD DIA. (mm)
(m)
1.6 8mm 15
2.0 8mm 20 – 32
2.7 8mm 40 – 65
Black Steel Seamless
4.5 10mm 80
Welded or Grooved
5 10mm 100
6 10-12mm 125 – 150
7 12-16mm 200 – 300

C.
MAXIMUM HANGER THREADED PIPE PIPE
SPACING (m) ROD DIA. SIZE (mm) MATERIAL

1.0 8mm 8 -12


1.3 8mm 15 - 20
1.7 8mm 25 - 40
Copper
2.2 8mm 50
3.3 10mm 65 - 80
4.0 10-12mm 100

D.

MAXIMUM HANGER THREADED PIPE PIPE


SPACING (m) ROD DIA. SIZE (mm) MATERIAL

1.5 8mm 40
1.5 8mm 50
1.5 10mm 75 Cast Iron
1.5 10mm 100
1.5 10-12mm 150

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DIVISION 15 - PLUMBING AND MECHANICAL

E.
MAXIMUM
THREADED PIPE SIZE
HANGER SPACING PIPE MATERIAL
ROD DIA. (mm)
(m)
1.5 8mm 40
1.5 8mm 50
PVC, UPVC,
1.5 10mm 75
HDPE
1.5 10mm 100
2.0 10-12mm 150

END OF SECTION

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15070

MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:
1. Inertia bases.
2. Vibration isolators.
3. Duct silencers.
4. Ductwork lagging.
5. Floating floor (NOT INCLUDED IN THIS CONTRACT).

1.2 PERFORMANCE REQUIREMENTS

A. All mechanical electrical equipment, piping and ductwork as noted on the


equipment schedule or in the specification shall be mounted on vibration
isolators to prevent the transmission of vibration and mechanically transmitted
sound to the building structure.

B. All piping and ductwork located in mechanical equipment rooms, and for a
minimum of
15m, whichever is greater, from any connection to vibration isolated
mechanical or electrical equipment, shall be isolated from the building
structure by means of noise and vibration hangers.

C. All isolators shall provide the required static deflection related to the equipment
weight or the operational speed as indicated below.

D. Provide minimum static deflection of isolators for equipment as follows:


1. Basement, Under 15 kW
a. Under 400 rpm: 30 mm b. 400 - 600 rpm: 25 mm
c. 600 - 800 rpm: 12 mm
d. 800 - 900 rpm: 5 mm
e. 1100 - 1500 rpm: 4 mm f. Over 1500 rpm: 3 mm
2. Basement, Over 15 kW
a. Under 400 rpm: 60 mm b. 400 - 600 rpm: 50 mm
c. 600 - 800 rpm: 25 mm
d. 800 - 900 rpm: 12 mm e. 1100 - 1500 rpm: 5 mm
f. Over 1500 rpm: 4 mm
3. Upper Floors, Normal
a. Under 400 rpm: 100 mm

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DIVISION 15 - PLUMBING AND MECHANICAL

b. 400 - 600 rpm: 90 mm


c. 600 - 800 rpm: 50 mm
d. 800 - 900 rpm: 25 mm
e. 1100 - 1500 rpm: 12 mm
f. Over 1500 rpm: 5 mm

4. Upper Floors, Critical


a. Under 400 rpm: 120 mm
b. 400 - 600 rpm: 100 mm
c. 600 - 800 rpm: 90 mm
d. 800 - 900 rpm: 50 mm
e. 1100 - 1500 rpm: 25 mm
f. Over 1500 rpm: 12 mm

E. Consider upper floor locations critical unless otherwise indicated.

F. Use concrete inertia bases for fans having static pressure in excess of 0.85 kPa or
motors in excess of 30 kW, and on all base mounted pumps over 7.5 kW.

G. Maintain sound level of spaces at levels not to exceed those listed below by
utilizing acoustical devices.

H. Maintain rooms at following maximum sound levels, in Noise Criteria (NC) as


defined by ASHRAE Handbook. HVAC Applications
1. Accommodation Rooms: 25 (on medium speed)
2. Halls, Corridors, lobbies: 35
3. Offices: 35
4. Restaurant: 40
5. Meetings rooms: 35

1.3 SUBMITTALS

A. Shop Drawings: Indicate inertia bases and locate vibration isolators, with
static and dynamic load on each equipment and system. Indicate assembly,
materials, thickness, dimensional data, pressure losses, acoustical performance,
layout, and connection details for sound attenuation products fabricated for this
project.

B. Product Data: Submit schedule of vibration isolator type with location and load.
Submit catalog information indicating, materials, dimensional data, pressure
losses, and acoustical performance for standard sound attenuation products.

C. Design Data: Submit calculations indicating maximum room sound levels


are not exceeded. Furnish calculations to substantiate the selection of
vibration and noise isolators and sound attenuators for the engineer's approval.
Indicate spring diameters, free operating and solid height, ratio of horizontal and
vertical stiffness and other required data to meet the system requirements.

D. Test Reports: Indicate dynamic insertion loss and noise generation values of
silencers.
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DIVISION 15 - PLUMBING AND MECHANICAL

E. Manufacturer's Installation Instructions: Submit special procedures


and setting dimensions. Indicate installation requirements maintaining integrity
of sound isolation.

F. Manufacturer's Certificate: Certify isolators meet or exceed specified


requirements.

G. Manufacturer's Field Reports: Indicate sound isolation installation is


complete and in accordance with instructions.

1.4 QUALIFICATIONS

A. Manufacturer: Company specializing in manufacturing products specified in


this section with minimum three years documented experience.

B. Installer: Company specializing in performing Work of this section with


minimum three years documented experience.

C. Design application of duct silencers acoustic housings seismic snubbers


under direct supervision of Professional Engineer experienced in design of this
Work.

1.5 FIELD MEASUREMENTS

A. Verify field measurements prior to fabrication.

PART 2 PRODUCTS

2.1 INERTIA BASES Concrete Inertia Bases:


1. Mass: Minimum of 1.5 times weight of isolated equipment.
2. Construction: Structured steel channel perimeter frame, with gusset
brackets and anchor bolts, adequately reinforced, concrete filled.
3. Connecting Point: Reinforced to connect spring isolators and snubbers
to base.
4. Concrete: Reinforced 20 MPa concrete.
5. Machine shall be fixed to the base with grouted-in holding down bolts.

2.2 VIBRATION ISOLATORS

A. Open Spring Isolators:


1. Spring Isolators:
a. Furnish hot dipped galvanized housings and epoxy powder coated
springs.
b. Code: Color code springs for load carrying capacity.
2. Springs: Minimum horizontal stiffness equal to 75 percent vertical
stiffness, with working deflection between 0.3 and 0.6 of maximum
deflection and 50% overload capacity.
3. Spring Mounts: Furnish with leveling devices, minimum 6 mm thick
neoprene sound pads, and zinc chromate plated hardware.

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

4. Sound Pads: Size for minimum deflection of 1.2 mm; meet


requirements for neoprene pad isolators.

B. Restrained Spring Isolators:


1. Spring Isolators:
a. Furnish hot dipped galvanized housings and epoxy powder
coated springs.
b. Code: Color code springs for load carrying capacity.
2. Springs: Minimum horizontal stiffness equal to 75 percent vertical
stiffness, with working deflection between 0.3 and 0.6 of maximum
deflection.
3. Spring Mounts: Furnish with leveling devices, minimum 6 mm thick
neoprene
sound pads, and zinc chromate plated hardware.
4. Sound Pads: Size for minimum deflection of 1.2 mm; meet
requirements for neoprene pad isolators.
5. Restraint: Furnish welded steel housing assemblies to limit vertical
movement of the supported equipment.

C. Closed Spring Isolators:


1. Spring Isolators:
a. Furnish hot dipped galvanized housings and epoxy powder
coated springs.
b. Code: Color code springs for load carrying capacity.
2. Type: Closed spring mount with top and bottom housing separated with
neoprene rubber stabilizers.
3. Springs: Minimum horizontal stiffness equal to 75 percent vertical
stiffness, with working deflection between 0.3 and 0.6 of maximum
deflection.
4. Housings: Incorporate neoprene isolation pad meeting requirements for
neoprene pad isolators, and neoprene side stabilizers with minimum 7 mm
clearance.

D. Restrained Closed Spring Isolators:


1. Spring Isolators:
a. Furnish hot dipped galvanized housings and epoxy powder
coated springs.
b. Code: Color code springs for load carrying capacity.
2. Type: Closed spring mount with top and bottom housing separated with
neoprene rubber stabilizers.
3. Springs: Minimum horizontal stiffness equal to 75 percent vertical
stiffness, with working deflection between 0.3 and 0.6 of maximum
deflection.
4. Housings: Incorporate neoprene isolation pad meeting requirements for
neoprene pad isolators, and neoprene side stabilizers with minimum 7 mm
clearance and limit stops.

E. Spring Hanger:
1. Spring Isolators:
a. Furnish hot dipped galvanized housings and epoxy powder
coated springs.
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

b. Code: Color code springs for load carrying capacity.


2. Springs: Minimum horizontal stiffness equal to 75 percent vertical
stiffness, with working deflection between 0.3 and 0.6 of maximum
deflection.
3. Housings: Incorporate neoprene isolation pad meeting requirements for
neoprene pad isolators.
4. Misalignment: Capable of 20 degree hanger rod misalignment.

F. Neoprene Pad Isolators:


1. Rubber or neoprene-waffle pads. a. 30 durometer.
b. Minimum 13 mm thick.
c. Maximum loading 275 kPa.
d. Height of ribs: not to exceed 0.7 times width.
2. Configuration: 13 mm thick waffle pads bonded each side of 6 mm
thick steel plate.

G. Rubber Mount or Hanger: Molded rubber designed for 13 mm deflection with


threaded insert.

H. Glass Fiber Pads: Neoprene jacketed pre-compressed molded glass fiber bonded
to a steel load transfer plate and formed steel bolt down bracket with anti-short
circuit neoprene grommet to prevent metal to metal contact.

I. Seismic Snubbers:
1. Type: Non-directional and double acting unit consisting of
interlocking steel members restrained by neoprene elements.
2. Neoprene Elements: Replaceable, minimum of 18 mm thick.
3. Capacity: 4 times load assigned to mount groupings at 10 mm
deflection.
4. Attachment Points and Fasteners: Capable of withstanding 3 times
rated load capacity of seismic snubber.

J. Seismic Restraint for ceiling suspended systems and equipment:


1. Furnish seismic bracing and restrains for ductwork and pipe work as
shown in the standard details.
2. Seismically support all suspended equipment above 200kg weight by
seismic
springs. Type and quantity to unit load. Furnish calculations for the
engineer's approval.
3.
4. Seismically restrain all suspended equipment above 200kg weight. Use
Type J
aircraft Cable Restraints for all corners.
5. Type J cable seismic restraint sizes, quantities, locations, and mounting
details shall be as per ASHRAE and or SMACNA (Sheet Metal and Air
Conditioning Contractors National Association, Inc.) "Seismic Restraint
Manual Guidelines for Mechanical Systems", Second Edition

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

2.3 DUCT SILENCERS

A. Description: Duct section with sheet metal outer casing, sound absorbing fill
material, and inner casing of perforated sheet metal; incorporating interior
baffles of similar construction. Fabricate in accordance with SMACNA
HVAC Duct Construction Standards - Metal and Flexible.

B. Configuration: Rectangular with lined splitters with radius nose and contoured

tails.

C. Materials:
1. Outer Casing: Minimum 0.9 mm thick galvanized steel stiffened with
welded
seams, 50 mm long, 2.9 mm slip joints on both ends.
2. Inner Casing and Splitters: Minimum 0.6 mm thick perforated
galvanized steel.
3. Fill: Glass fiber or mineral wool of minimum 64 kg/cu m density.
4. Fill Liner: Bonded polyester film to prevent fiber migration at the
working air velocity.

D. Rating:
1. ASTM E477 Insertion Loss and Maximum Generated Noise at 20
m/sec Face
Velocity to meet space noise level criteria.
2. Static Pressure Drop at 10 m/sec Face Velocity: 0.075 kPa.
3. Air Tight Static Pressure: 2.5 kPa.

E. Performance: Achieve noise reduction as required to meet space noise level


criteria.

2.4 DUCTWORK LAGGING

A. Acoustic Insulation: 19 mm thick elastomeric, closed cell rubber. Fixing with


fire proof adhesive and mechanical fixing with self welding pins and
galvanized steel washers.

2.5 FLOATING FLOOR (NOT INCLUDED IN THIS CONTRACT)

A. Proprietary floating floor system shall be used for chillers as indicated on


drawings.

B. The floating floor shall consist primarily of an isolated concrete slab 100mm
minimum thickness (2400 kg/m³) supported by sound isolated material of pre-
molded fiberglass pads. The perimeter of the floating floor shall be isolated
from adjoining walls, columns or curbs by means of perimeter isolation board
of closed cell, expanded polyethylene,
20mm thick.

C. Support media “Noise and Vibration Pads” must provide a natural frequency of
10-15Hz or lower and shall remain constant within 2Hz over the entire load
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

range of the floor system. Pads shall be designed to withstand a minimum


imposed load of 200 PSF in all open areas, and shall have a minimum overload
capacity of 100% in all high load areas. Pads shall be resistant to oil, water,
acids and fungus.

D. Design: Provide full calculation for the isolation-floating floor


showing loads, deflections. dimensions, material specifications and concrete
reinforcement. Calculations shall be submitted for each area where this system
is shown on drawings.

E. Carefully examine conditions at the job site before commencing work. Any
surfaces not properly prepared to receive the work of this section shall be
reported to the Engineer.

F. Shop drawings: full set shall be prepared for all areas and submitted for
approval prior to commencement of work. Drawings shall show the
construction of the various parts of the work. Including connections of the
isolation system components to adjacent parts of the building structure.

G. Noise and vibration pads shall be surrounded by a mat of fiberglass having


the same thickness of the pads. Pads shall be topped by a layer of plywood,
15mm thick, concrete pouring form. Plywood shall be covered by 150 micron
polyethylene sheet prior to pouring concrete. Density of pads shall suit the
equipment load and the concrete load.

H. Penetrations: piping, conduit or ductwork penetrations of the “floating floor”


shall be isolated with 20mm, closed cell expanded polyethylene as specified for
the perimeter isolation board.

I. Isolated floor drains: shall consist of two part units designed to be cast into
the isolated slab and the structure slab with no rigid connection between the
two members.

PART 3 EXECUTION

3.1 EXAMINATION

A. Verify equipment, ductwork and piping is installed before work in this section
is started.

3.2 INSTALLATION

A. Support duct silencers rigidly to ductwork.

B. Lag ductwork, where indicated by wrapping with insulation and


covering. Apply covering to be airtight. Do not attach covering rigidly to
ductwork.

C. Install isolation for motor driven equipment. D. Bases:


1. Set steel bases for 25 mm clearance between housekeeping pad and base.
2. Set concrete inertia bases for 50 mm clearance between housekeeping
pad and base.
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DIVISION 15 - PLUMBING AND MECHANICAL

E. Adjust equipment level.

F. Install spring hangers without binding.

G. On closed spring isolators, adjust so side stabilizers are clear under normal
operating conditions.

H. Prior to making piping connections to equipment with operating weights


substantially different from installed weights, block up equipment with
temporary shims to final height. When full load is applied, adjust isolators to
load to allow shim removal.

I. Provide pairs of horizontal limit springs on fans with more than 1.5 kPa static
pressure, and on hanger supported, horizontally mounted axial fans.

J. Provide resiliently mounted equipment, piping, and ductwork with seismic


snubbers.
Provide each inertia base with minimum of four seismic snubbers located
close to isolators. Snub equipment designated for post disaster use to
1.5 mm maximum
clearance. Provide other snubbers with clearance between 4 mm and 7 mm.

K. Support piping connections to isolated equipment resiliently to nearest


flexible pipe connector. as follows:
1. Up to 100 mm Diameter: First three points of support.
2. 125 to 200 mm Diameter: First four points of support.
3. 250 mm Diameter and Over: First six points of support.
4. Select three hangers closest to vibration source for minimum 25
mm static deflection or static deflection of isolated equipment. Select
remaining isolators
for minimum 25 mm static deflection or 1/2 static deflection of
isolated
equipment.

3.3 FIELD QUALITY CONTROL

A. Inspect isolated equipment after installation and submit report. Include static

deflections.

B. After start-up, final corrections and balancing of systems take octave

band sound
measurements over full audio frequency range in areas adjacent to mechanical
equipment
rooms, duct and pipe shafts, and other critical locations. Provide one-third
octave band measurements of artificial sound sources in areas
indicated as having critical requirements. Submit complete report of test
results including sound curves.

C. Furnish services of a third party testing agency to take noise measurement.


Use meters meeting requirements of ANSI S1.4.
END OF SECTION
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15075

MECHANICAL IDENTIFICATION

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:
1. Nameplates.
2. Tags.
3. Stencils.
4. Pipe markers.
5. Ceiling tacks.
6. Labels.
7. Lockout devices.

1.2 SUBMITTALS

A. Product Data: Submit manufacturers catalog literature for each product


required.

B. Shop Drawings: Submit list of wording, symbols, letter size, and color
coding for mechanical identification and valve chart and schedule, including
valve tag number, location, function, and valve manufacturer's name and model
number.

C. Samples: Submit two tags, labels, pipe markers suitably sized for the project.

D. Manufacturer's Installation Instructions: Indicate installation instructions,


special procedures, and installation.

E. Manufacturer's Certificate: Certify products meet or exceed specified


requirements.

1.3 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations of tagged valves; include


valve tag numbers.

1.4 QUALITY ASSURANCE

A. Conform to ASME A13.1 for color scheme for identification of piping


systems and accessories.

B. Maintain one copy of each document on site.

1.5 FIELD MEASUREMENTS

A. Verify field measurements prior to fabrication.

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

1.6 EXTRA MATERIALS

A. Furnish six containers of spray-on adhesive.

PART 2 PRODUCTS

2.1 NAMEPLATES

A. Product Description: Laminated three-layer plastic with engraved black letters


on light contrasting background color.

2.2 TAGS

A. Plastic Tags:
1. Laminated three-layer plastic with engraved black letters on light
contrasting background color. Tag size minimum 38 mm square.

B. Metal Tags:
1. Brass with stamped letters; tag size minimum 38 mm square with
finished edges.

C. Information Tags:
1. Clear plastic with printed "Danger," "Caution," or "Warning" and
message; size
83 x 143 mm with grommet and self-locking nylon ties.

D. Tag Chart: Typewritten letter size list of applied tags and location in anodized
aluminum frame.

2.3 STENCILS

A. Stencils: With clean cut symbols and letters of following size:


1. Up to 51 mm Outside Diameter of Insulation or Pipe: 13 mm high
letters.
2. 64-150 mm Outside Diameter of Insulation or Pipe: 25-mm high letters.
3. Over 150 mm Outside Diameter of Insulation or Pipe: 44 mm high
letters.
4. Ductwork and Equipment: 44 mm high letters.

B. Stencil Paint: As specified in Section 09900, semi-gloss enamel, colors and


lettering size conforming to ASME A13.1.

2.4 PIPE MARKERS

A. Color and Lettering: Conform to ASME A13.1. B. Plastic Pipe Markers:


1. Factory fabricated, flexible, semi-rigid plastic, preformed to fit around
pipe or pipe covering. Larger sizes may have maximum sheet size with spring
fastener.

C. Plastic Tape Pipe Markers:

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

1. Flexible, vinyl film tape with pressure sensitive adhesive backing and
printed markings.

D. Plastic Underground Pipe Markers:


1. Bright colored continuously printed plastic ribbon tape, minimum 150 mm
wide by 0.10 mm thick, manufactured for direct burial service.

2.5 CEILING TACKS

A. Description: Steel with 19 mm diameter color-coded head. B. Color code as

follows:
1. HVAC equipment: Yellow.
2. Fire dampers/smoke dampers: Red.
3. Plumbing valves: Green.
4. Heating/cooling valves: Blue.

2.6 LABELS

A. Description: Aluminum, size 48 x 19 mm, adhesive backed with printed


identification and bar code.

2.7 LOCKOUT DEVICES A. Lockout Hasps:


1. Anodized aluminum hasp with erasable label surface; size minimum 184
x 76 mm.

B. Valve Lockout Devices:


1. Steel device preventing access to valve operator, accepting lock shackle.

PART 3 EXECUTION

3.1 PREPARATION

A. Degrease and clean surfaces to receive adhesive for identification materials.

B. Prepare surfaces in accordance with Section 09900 for stencil painting.

3.2 INSTALLATION

A. Install identifying devices after completion of coverings and painting.

B. Install plastic nameplates with corrosive-resistant mechanical fasteners, or


adhesive.

C. Install labels with sufficient adhesive for permanent adhesion and seal with clear
lacquer.
For unfinished canvas covering, apply paint primer before applying labels.
D. Install tags using corrosion resistant chain. Number tags consecutively by
location.

E. Install underground plastic pipe markers 150 to 200 mm below finished


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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

grade, directly above buried pipe.

F. Install piping identification on chilled and heating water pipes.

G. Identify chiller, boiler, fan coil units air handling units, pumps, tanks,
and fans with plastic nameplates.

H. Identify control panels and major control components outside panels


with plastic nameplates.

I. Identify valves in main and branch piping with tags. J. Identify air terminal

units with numbered tags.

K. Tag automatic controls, instruments, and relays. Key to control schematic.

L. Identify piping, concealed or exposed, with plastic pipe markers. Use tags
on piping 20 mm diameter and smaller. Identify service, flow direction, and
pressure. Install in clear view and align with axis of piping. Locate
identification not to exceed 6 m on straight runs including risers and drops,
adjacent to each valve and tee, at each side of penetration of structure or
enclosure, and at each obstruction.

M. Identify ductwork with plastic nameplates. Identify with air handling unit
identification number and area served. Locate identification at air handling
unit, at each side of penetration of structure or enclosure, and at each obstruction.

N. Provide ceiling tacks to locate valves or dampers above T-bar type panel
ceilings. Locate in corner of panel closest to equipment.

END OF SECTION

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15175

TANKS

PART 1 - GENERAL

1.1. SCOPE OF WORK

A. Underground water storage tank

B. System Design Criteria

C. Pressurization Units

1.2. REFERENCE STANDARDS

ASME American Society of Mechanical Engineers

UL Underwriters Laboratories

B.S. British Standards

API American Petroleum Institute

NFPA National Fire Protection Association

1.3. SUBMITTALS

A. Copies of shop drawings for each tank. Drawings shall include all critical
dimensions and show locations of all fittings and accessories, i.e. man
ways, ladders, hold-down straps, heating coils, etc.

PART 2 - PRODUCTS

2.1. EXPANSION TANKS FOR HEATING COOLING SYSTEM

A. Open expansion tank, oil painted, galvanized steel sheet metal 1.5mm
thickness complete with float valve, cleaning door, drain pipe and valve, over
flow pipe, inlet and outlet pipe with steel angle base

2.2. UNDERGROUND WATER STORAGE TANKS - CONCRETE

A. Reinforced concrete underground water storage tank for Potable water

B. Reinforced concrete ground water storage tanks shall have height and
diameter as shown on the drawings

C. The tank shall be provided with float valves, isolating valves and foot valve
with strainer and vent pipes
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DIVISION 15 - PLUMBING AND MECHANICAL

D. The tank shall be provided with contacts for low level cut out of water
pumps and contacts for low and high level alarms carried to a suitable panel
preferably in the pump room or as instructed by the Engineer

E. Tanks inspection covers shall be airtight type

F. Tank shall be provided with an internal stainless steel access ladder

2.3. FUEL TANKS

A. The contractor shall furnish and install above ground cylindrical fuel oil
tanks. The tanks are be installed above ground and shall be installed on
concrete / supports and located where indicated on the drawings, tanks
shall meet the international standards requirements

B. The tanks shall be constructed of 2 mm thick black steel sheet metal and
shall be complete with necessary cover metallic gasket and include outlets
to accommodate the piping connections for 50 mm fill, 50 mm vent, 50
mm drain and supply

C. Tank shall be supplied with fuel oil level indicator to indicate the fuel
level in the tanks

D. The external surfaces of the fuel oil tanks shall receive final painting on site

E. Fuel oil supply to the generator/s shall be black steel seamless sch40

F. Fuel oil pipes connected with generator/s shall include fuel filter, safety
valves with fusible link, relief valves, automatic shut off valve in case of fire
or earthquake

G. Fuel oil storage tank to be provided with fuel oil level indicator

2.4. COLOUR CODING

A. All aboveground storage tanks except roof mounted water storage tanks
shall have the following finished colors unless otherwise indicated and
selected by the Supervising Engineer

B. Product identification for tanks shall be in Arabic and English. The Arabic
shall be above the English and the height of the Arabic lettering shall be
300mm, the English 200 mm. Black lettering shall be used on orange,
yellow, green, white, gray and aluminum. White lettering shall be used on
red, blue, black and dark green

PART 3 - EXECUTION

3.1. INSTALLATION

A. Support tanks inside building from building structure


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B. Anchor tanks in accordance with manufacturer's recommendations

C. For water storage tank provide flat concrete plinths with trawled finish to
manufacturers details

END OF SECTION 15175

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SECTION 15080

MECHANICAL INSULATION

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:
1. Mineral fiber Flexible Blanket Duct Insulation
2. Elastomeric Closed Cell Rubber
3. Insulation Finishing

1.2 SUBMITTALS

A. Product Data: Submit product description, thermal characteristics and


list of materials and thickness for each service, and location.

B. Samples: Submit two samples of representative size illustrating each


insulation type.

C. Manufacturer's Installation Instructions: Submit manufacturers


published literature indicating proper installation procedures.

D. Manufacturer's Certificate: Certify products meet or exceed specified


requirements.

1.3 DELIVERY, STORAGE, AND HANDLING

A. Accept materials on site in original factory packaging, labeled with


manufacturer's identification, including product density and thickness.

B. Protect insulation from weather and construction traffic, dirt, water,


chemical, and mechanical damage, by storing in original wrapping.

1.4 FIELD MEASUREMENTS

A. Verify field measurements prior to fabrication.

PART 2 PRODUCTS

2.1 MINERAL FIBER, FLEXIBLE BLANKET DUCT INSULATION

A. Insulation: Mineral Fiber Blanket Thermal Insulation for Commercial


and Industrial
Applications.
1. Operating Temperatures: 121 degrees C.
2. 'K' factor: ASTM C518 (BS874), 0.035 w/m.k at 24 degrees C.

B. Vapor Retardant Jacket:

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1. ASTM C921, Laminated Kraft paper with glass fiber yarn, bonded to
aluminized film.
2. Moisture vapor transmission: ASTM E96A; 0.02 perm-inches.

C. Fastening: 10mm plastic strips on maximum 300mm centers and pins for the
bottom side of ducts wider than 700mm at 300x300mm grid.

D. Vapor Retardant Lap Adhesive:


Compatible with insulation, reinforced aluminum adhesive tape 50mm wide. For
use at joints and edges.

E. Insulating Glue:
1. ASTM C449/C449M. To fasten duct insulation on galvanized steel ducts.

2.2 ELASTOMERIC CLOSED CELL RUBBER.

A. Preformed Flexible Elastomeric Cellular Thermal Insulation in Sheet and Tubular


form: ASTM C534; Type I, Tubular form

B. Elastomeric Foam Adhesive:


1. Air dried, contact adhesive, compatible with insulation. Fire proof type.

2.3 INSULATION FINISHING

A. Nylon wrapping finished with approved color, for insulated pipes indoor and
outdoor.

B. Galvanized Steel cladding and foster paint: (for insulated pipes in plant rooms,
roof and exposed to sight)
1. Thickness 0.60 mm thick sheet.
2. Finish: Embossed.
3. Joining: Longitudinal slip joints and 50 mm laps.
4. Fittings: 0.4 mm thick die shaped fitting covers with factory attached
protective liner.
5. Metal Jacket Bands: 10 mm wide; 0.38 mm thick.

C. Galvanized Steel cladding with foster paint: for insulated ducts in roofs,
mechanical rooms and exposed to sight.

D. Foster Paint: white enamel coating 30-36 for brush application, fire resistive,
washable, and abrasion resistant for indoor and outdoor coating to be applied on
joints only for insulated ducts and pipes.

Apply with two coats on cloth wrap. First coat tack application, let dry then
apply final coat.

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PART 3 EXECUTION

3.1 EXAMINATION

A. Verify piping, equipment and ductwork has been tested before applying
insulation materials.

B. Verify surfaces are clean and dry, with foreign material removed.

3.2 INSTALLATION

A. Exposed Piping: Locate insulation and cover seams in least visible locations. B.

Secure insulation with adhesive, plastic strips and pins.

C. Insulated pipes conveying fluids below ambient temperature: Insulate entire


system including fittings, valves, unions, flanges, strainers, flexible connections,
pump bodies, and expansion joints.

D. For hot piping conveying fluids over 60 degrees C , insulate flanges and
unions at equipment.

E. Inserts and Shields:


1. Application: Piping or Equipment 50 mm diameter or larger.
2. Shields: wood saddle between pipe hangers or pipe hanger rolls and inserts.
3. Insert location: Between support shield and piping and under finish jacket.
4. Insert configuration: Minimum 150 mm long, of thickness and contour
matching adjoining insulation; may be factory fabricated.
5. Insert material: Compression resistant insulating material suitable for
planned temperature range and service.

F. Continue insulation through penetrations of building assemblies or portions of


assemblies having fire resistance rating of one hour or less. Provide intumescent
fire stopping when continuing insulation through assembly. Finish at supports,
protrusions, and interruptions. Refer to Section 07840 for penetrations of
assemblies with fire resistance rating greater than one hour.

G. Pipe Exposed in Mechanical Equipment Rooms or Finished Spaces and roofs:


Finish with galvanized jacket.

H. Exterior Applications: Provide vapor Retardant jacket. Insulate fittings, joints, and
valves with insulation of like material and thickness as adjoining pipe, and
finish with glass mesh reinforced vapor Retardant cement. Cover with
galvanized jacket with seams located at 3 or 9 o’clock position on side of
horizontal piping with overlap facing down to shed water or on bottom side of
horizontal equipment.

I. Factory Insulated Equipment: Do not insulate.

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J. Exposed Equipment: Locate insulation and cover seams in least visible locations.

K. Apply insulation close to equipment by grooving, scoring, and beveling insulation.


Fasten insulation to equipment with studs, pins, clips, adhesive, wires, or bands.

L. Fill joints, cracks, seams, and depressions with bedding compound to form
smooth surface. On cold equipment, use vapor Retardant cement.

M. Insulated equipment containing fluids below ambient temperature: Insulate entire

system.

N. Mineral fiber insulated equipment containing fluids below ambient temperature:

Provide vapor Retardant jackets, factory-applied or field-applied. Finish with

glass-cloth and vapor barrier adhesive.

O. For hot equipment containing fluids over 60 degrees C , insulate flanges and
unions with removable sections and jackets.

P. Mineral fiber insulated equipment containing fluids above ambient temperature:


Provide standard jackets, with or without vapor Retardant, factory-applied or field-
applied. Finish with glass cloth and adhesive.

Q. Finish insulation at supports, protrusions, and interruptions.

R. Equipment in Mechanical Equipment Rooms or Finished Spaces: Finish with


galvanized jacket.

S. Nameplates and ASME Stamps: Bevel and seal insulation around; do not insulate
over.

T. Equipment Requiring Access for Maintenance, Repair, or Cleaning: Install


insulation for easy removal and replacement without damage.

U. Insulated ductwork conveying air below ambient temperature:


1. Provide insulation with vapor Retardant jackets.
2. Finish with tape and vapor Retardant jacket.
3. Continue insulation through walls, sleeves, hangers, and other duct
penetrations.
4. Insulate entire system including fittings, joints, flanges, fire dampers,
flexible connections, and expansion joints.

V. Insulated ductwork conveying air above ambient temperature:


1. Provide with or without standard vapor Retardant jacket.
2. Insulate fittings and joints. Where service access is required, bevel and seal
ends of insulation.

W. Ductwork Exposed in Mechanical Equipment Rooms or Finished Spaces and


roofs: Cover with cloth wrap finished with foster paint.

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X. External Duct Insulation Application:


1. Secure insulation with vapor Retardant with wires and seal jacket joints
with vapor Retardant adhesive or tape to match jacket.

2. Secure insulation without vapor Retardant with staples, tape, or


wires.
3. Install without sag on underside of ductwork. Use adhesive or
mechanical fasteners where necessary to prevent sagging. Lift
ductwork off trapeze hangers and insert spacers.
4. Seal vapor Retardant penetrations by mechanical fasteners with
vapor Retardant adhesive.
5. Stop and point insulation around access doors and damper
operators to allow operation without disturbing wrapping.

Y. Duct and Plenum Liner Application:


1. Adhere insulation with adhesive for 100 percent coverage.
2. Secure insulation with mechanical liner fasteners. SMACNA
Standards for spacing.
3. Seal and smooth joints. Seal and coat transverse joints.
4. Seal liner surface penetrations with adhesive.
5. Duct dimensions indicated are net inside dimensions required
for airflow. Increase duct size to allow for insulation thickness.

3.3 SCHEDULES

A. HVAC Systems:
1. Heating Water:
Foamed rubber insulation with nylon wrapping :
19 mm thick for pipes up to 50 mm diameter.
25 mm thick, for pipes from 65 mm diameter and larger.

B. Supply Ducts, indoor: 25 mm thick fiberglass, 24 kg/cu.m.

C. Supply Ducts, outdoor: 50 mm thick fiberglass, 24 kg/cu.m.

D. Domestic water System:


1. Domestic Hot Water:
Foamed rubber insulation with nylon wrapping :
19 mm thick for pipes up to 50 mm diameter.
25 mm thick, for pipes from 65 mm diameter and larger.

END OF SECTION

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DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15410
PLUMBING PIPING
PART 1 - GENERAL

1.01 SCOPE OF SECTION

A. This technical Specification establishes the minimum requirements for the


equipment to be incorporated into the above ground Soil, Waste, Rainwater and
Hot and Cold water services plumbing pipework.

B. It also establishes the quality of materials and workmanship to be used in the


supply and installation of the systems.

1.02 WORK INCLUDED

A. Provision of all labor, materials and the performance of all operations


necessary for the supply and installation of pipework and fittings of the above
ground Soil, Waste Rainwater and Hot and Cold water services systems as specified
herein and as detailed on the Drawings.

B. Co-ordination: The Contractor shall ensure that the soil and waste systems are
fully compatible with all trades, particularly those of the Civil, Mechanical and
Electrical services, for successful installation and operation.

C. Submittals: The Contractor shall submit to the Engineer for review and
approval, all calculations and drawings for the equipment proposed and associated
builders works to show that the plant as installed will meet all the specified criteria.
No works shall commence on the site until the design has received the approval of
the Engineer.

1.03 QUALITY ASSURANCE

A. Manufacturers: The Contractor shall only propose the use of materials


produced by firms who have been regularly engaged in the manufacture of
plumbing pipework systems and whose products have proved satisfactory in
similar service for not less than 10 years.

B. Installer: Firms proposed for the installation of the plumbing pipework


systems shall have been regularly engaged for at least 5 years in the
installation of plants of a similar type, quality and scope as is required for this
project.

1.04 APPLICABLE CODES AND STANDARDS

A. The plumbing pipework shall comply fully with the latest relevant British and
DIN Standards in all respects.

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B. The following are the most commonly used Standards associated with Cold, Hot,
Soil and Waste Systems. However, the Contractor shall ensure that all applicable
Standards are complied with, whether listed here or not.

BS: 1387 Galvanized steel medium and heavy duty.

BS: 4514 Unplasticized polyvinyl chloride UPVC soil and ventilating pipes, fittings
and accessories.

BS: 4660 Unplasticized polyvinyl chloride UPVC


underground drainpipe and fittings. BS: 5255 Plastic waste pipe

and fittings.

BS: 5481 Unplasticized polyvinyl chloride UPVC pipes and fittings for gravity
sewers.

BS: 6367 Drainage of roofs and paved areas.

BS: 6700 Design, installation, testing and maintenance of services supplying


water for domestic use within buildings..

BS: 8000 Part 13 - Above ground drainage and sanitary appliances. DIN: 8079

Chlorinated polyvinyl chloride CPVC pipes

DIN: 8061 Unplasticized polyvinyl chloride UPVC pipes

DIN: 8062 Unplasticized polyvinyl chloride UPVC pipes

DIN: 8063 Pipe joints and pipe fittings for pressure


Unplasticized PVC pipes

DIN: 4262 Pipes and fittings for subsoil drainage of trafficked areas and
underground engineering
Unplasticized PVC pipes

DIN: 1187 Unplasticized polyvinyl chloride UPVC pipes (UPVC) drainpipes;


Dimensions, requirements, testing

1.05 SUBMITTALS

A. Drawings - refer to Section 15010

B. Products - submit full manufacturer data for every item.

1.06 OPERATION AND MAINTENANCE DATA

A. Comply with Section 15010.

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1.08 WARRANTY
A. Provide warranty in accordance with contract conditions

PART 2- PRODUCTS

2.01 MATERIALS

Pipes And Fittings Shall Be In Accordance With The Following Schedule: -

Service Material
Soil, waste, rain water drain and vent pipes for HDPE
above ground installation
Soil, waste, rain water drain and vent pipes for HDPE
below ground installation (Between manholes)

Pressurized Soil and waste drainage pipes HDPE

Drain rainwater collected around the building Flexible double layer perforated HDPE

Cold and hot water pipes . GSP to BS 1387 medium duty


Cold and hot water distribution pipework Cross linked polyethylene (PEX)
to sanitary fixtures pipe
Liquefied Petroleum Gas pipes Copper to ASTM B88 type L or to
BS/EN 1054 class Y
Fire fighting pipes Black steel pipes seamless to ASTM
– A53 grade A schedule 40

2.02 ABOVE GROUND DRAINAGE INSTALLATIONS


A. The above ground drainage installations shall mean all pipework inside buildings and
located as follows:-
-Above floor slab
-Under tiles
-Embedded in walls
-At high level or low level exposed or concealed
-All vertical pipes (risers)

B. .The pipes and fittings shall be unplasticised polyvinyl chloride UPVC to BS


4514 and BS 5255

C. All pipes shall be cast in one piece and with or without spigot bead or gasket
positioning lugs. All pipes shall be legibly marked on the barrel. The marking shall
consist of the manufacturer's name or registered trademark by which he can be
identified.
D. Each fitting shall be plainly marked with the manufacturer's name or registered
trademark by which he can be identified.

E. Jointing of pipework and fittings shall be by the use of solvent weld sockets carried
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out in accordance with the manufacturer instructions. Solvent weld cement shall be
of a type approved by the manufacturer of the pipework being jointed.

F. Additional ring seal joints shall be provided as necessary to account for


expansion and contraction.
G. The connection of pipes to all water closets shall be made by WC-connector with O-
ring adapter socket and pan seal socket.

2.03 BELOW GROUND DRAINAGE INSTALLATIONS

A. The below ground drainage installation shall mean all drainage pipe work installed
belowground slab and all external drainage pipework.

B. The pipes and fittings shall be unplasticised polyvinyl chloride UPVC.


Pipe size 110 mm. and 160 mm. shall conform to BS 4660, and size 200 mm. up to 630
mm. shall conform to BS5481.

C. Pipes and fittings shall be manufactured with polypropylene seal retaining caps.
All joints for below ground pipework shall be made by seal ring expansion joint.

D. To drain rainwater collected around the building, the contractor shall use flexible double
layer polyethylene conduit, perforated and coated with geotechnical fabric pipe
(perforated pipe, HDPE from outside and LDPE from inside):
 The conduit's outer layer shall be made of high density polyethylene
(HDPE) and the inner layer shall be made of low density polyethylene
(LDPE)
 The conduit shall be lined by gluing the fabric (rather than fastening it
on with strings) in order to make more durable and to prevent clogging
and debris entering the conduit and to improve water penetration into
the conduit
 Perforated pipe shall be compatible with standards DIN4262 and
DIN1187

PART 3 EXECUTION

3.01 SOIL, WASTE AND RAINWATER PIPEWORK

A. WORKMANSHIP

1. Materials and workmanship shall be of best quality and executed in


accordance with the Specification, drawings and manufacturers
recommendations.

2. Where any pipe is required to be shortened it shall be cut off square and
cleanly with an approved pipe-cutting machine.

3. Where special joints or jointing materials are shown for pipes of any
materials, they shall be of an approved type and manufacture, and the joint shall
be made in accordance with the manufacturer's instructions, or as directed.

4. Responsibility shall be assumed to identify and install all necessary


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DIVISION 15 - PLUMBING AND MECHANICAL

expansion couplings and fire sleeves throughout the installations.

5. All plant, pipes and fittings etc shall be thoroughly cleaned of all foreign
matter before installation. Each section of the installation shall be clean and
free from any obstructions whatsoever before proceeding with the next section
of the installation.

6. Flexible joints are to be provided wherever pipes cross expansion


joints.

7. All soil, waste, vent and rainwater pipes shall be to the sizes and positions
indicated on the drawings to take the discharge from the branch waste and
vent pipes, sanitary fittings and equipment adjacent thereto.

8. On completion the whole of the work is to be handed over in a sound and


clean condition. In the event of any pipe being fractured from any cause
whatsoever after having been (to all appearances) properly installed,
responsibility shall be assumed in every instance and any such defective pipes
shall be replaced for approval.

9. All pipe work shall be erected to present a neat and orderly appearance,
arranged parallel to or at right-angles to the structural members of the
buildings, giving maximum headroom and shall not obstruct windows or
doorways. Pipework shall be erected such that there is a minimum
clearance of 75 mm to finished floor level and a minimum clearance of 25 mm
to finished wall faces.

10. Slopes of drainage system (gravity) shall be as recommended by local codes.

B. The discharge pipework shall be so installed as to minimize the risk of


blockage. Access covers and/or rodding eyes are to be positioned such as to enable
maintenance equipment to be inserted into the system(s) to permit cleaning or clearing
of all sections of the system(s).
The pipework system and fittings are to be installed so that broken or defective parts can
be easily removed and replaced.
The discharge pipework shall ensure that there is no leakage of contaminated water or
foul air into any building.
C. The work shall be set out and responsibility assumed for the accuracy of the same
and the position of all fittings shall be approved by the Client's representative. When
first setting to any work, consideration must be given to the work of other trades.

D. Responsibility shall be assumed for leaving all unfinished works in a safe


condition during the progress of the works.
All materials and equipment are to be installed and protected in such manner as to be
adequately covered against damage and deterioration, and during the execution of the
work the open ends of all pipework shall be temporarily plugged off by means of blank
ends and compression caps respectively.
E. Vent pipe roof termination

1. Discharge stacks complete with domical cages shall terminate not less than
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DIVISION 15 - PLUMBING AND MECHANICAL

300 mm above the roof, 900 mm above and not less than 3000 mm,
measured horizontally from any window or air conditioner.

2. Where the stack passes through floors, ceilings and roofs, the openings are to
be perfectly sealed-off by proprietary fittings. They shall terminate with
neoprene aluminum weathering slate, weathering collar; and a cowl on top of
pipe.

F. All branch waste pipes to a range of fittings shall have an access provided on the pipe
in an accessible position at the end of the run.

G. All pipe work shall be supported in accordance with the manufacturer


recommendations. Pipe hangers and brackets shall be in accordance with Section 15060
of this specification.

H. Sleeves shall be provided where pipes pass through walls or floors. Pipe sleeves
shall be compatible with the pipes they protect; non-combustible and 1
½ times the diameter of the pipe. Void between pipe and pipe sleeve shall be packed
with mineral wool and sealed with approved mastic sealant.

I. Where plastic pipes 50mm diameter and larger pass through fire compartment walls,
floors or ceiling cavity barriers they shall be fitted with approved collars having the
same fire resistance rating as the fire barrier they pass through.

J. All vertical soil and waste pipes shall have access doors on each floor fitted above
the spillover level of fittings served. Where pipes are installed in ducts or built into
walls access doors shall be provided in the duct wall or wall for access to the access
door. The type and finish of the access shall be to suit the location and to the approval
of the Architect.

K. Connection to sanitary fittings


All outlets shall be trapped and provided with accessible and adequate means of removal
and cleaning. The traps shall be designed to be self-cleaning all surfaces and joints are
to be smooth.
1. All traps with outlets for pipes up to and including 50 mm shall have a
minimum water seal of 75 mm.

2. Traps with outlets for pipes of over 50 mm shall have a minimum water seal
of 50 mm.
The waste pipes to the various sanitary fittings shall be of the following minimum sizes:
Wash basins 50 mm diameter
Sinks 50 mm diameter WC's 110 mm
diameter Floor drains with integral trap 80 mm diameter Floor drains with
P- trap 110 mm diameter
Floor cleanouts 110 mm diameter

L. Condensate drains shall be provided from split units, and other A/C units

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complete with proper P- trap and shall be piped as indicated on drawings.

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M. Self syphonage tests


The contractor shall undertake tests for self-syphonage and induced syphonage in branch
discharge pipes by filling each appliance to over flowing and then discharging by
removing the plugs and discharging the W.C(s) at the upstream end of the discharge pipe.
All seals are to remain in the traps. The numbers of sanitary appliances to be
discharged for this performance test are enumerated below:

Number of
appliances Number of appliances to be discharged
Type of of each kind on simultaneously
Use the stack

WC Wash basin Kitchen sink


Domestic 1 to 9 1 1 1
10 to 24 1 1 2
Congested 1 to 4 1 1
5 to 9 1 2
10 to 13 2 2
14 to 26 2 3
27 to 39 3 4
40 to 50 3 5
N. Testing and commissioning

1. All tests requested by Local Municipality on the entire installation shall


be carried out, and all necessary appliance and equipment for this purpose shall
be supplied.

2. Provision shall be made to carry out any test requested at any time during the
progress of the works or after their completion.

3. Whilst phased testing may be carried out (which may or may not have been
witnessed) the contractor shall be required to demonstrate the water tightness,
alignment, and level and cleanliness of the whole installation seven days prior to
the installation being handed over.

4. This requirement shall be discharged by the applying a full running water


test to the whole installation as described below and by the drawing through of a
drain profile, which will be provided, to the required detail.

5. All tests shall be carried out in the presence of the Client's representative,
and a minimum of 48 hours notice shall be given of readiness to test any
section of the installation. Test Certificates shall be submitted to the person
witnessing the test for their signature of approval, to the effect that the system
satisfies the requirements of this Specification.

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6. All sections of works must be pretested to satisfy that the


system will pass the required test, prior to carrying out the main test.
7. The Test Certificate shall be required to be completed for all sections of
the installation.
8. After erection and immediately prior to sealing in, all rainwater, main soil,
waste, vent and branch soil, waste pipes, shall be checked throughout for
obstructions and finally tested for soundness.

9. The above ground sanitation and rainwater pipe installation shall be


subjected to two air tests, one of 75 mm water gauge for a minimum
period of 15 minutes prior to connection of sanitary fittings and building in
of pipework, and a second air test on completion of the system with all traps
and WC's connected when the test pressure shall be 45 mm water gauge
for a minimum period of 15 minutes.

10. At start of testing, sanitation and Rainwater Pipework shall be checked for
alignment and stability; mechanical joints shall be re-torqued where
necessary.

11. Access doors shall be removed, felt washers greased and doors replaced.

12. The whole system shall be rodded through with an appropriately


sized disc type plus the allowance shall also be made for testing to the
Local Authority requirements and for carrying out separate and independent
tests if required.

13. The provision shall also be made for obtaining an acceptance test
certificate form the Local Authority on completion of the works. The test
for the Local Authority shall be allowed for as an addition to the tests
required under this specification.

3.02 DOMESTIC COLD AND HOT WATER SERVICES PIPEWORK

A. Product handling

1. All products shall be delivered in manufacturer's original protective


packaging. All products shall be inspected at time of delivery for damage
and for compliance with Specifications. Any products that are found to be
damaged or not in accordance with the Specifications shall immediately
be repaired or removed from the site and replaced. Repairs shall not be
undertaken before the Engineer's review of Contractor's proposed
action.

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2. All products shall be handled and stored as recommended by the


manufacturer to prevent damage and deterioration. The Contractor shall
supply handling equipment such as lifting beams, reinforced canvas slings,
protective padding, struts, cradles, etc., required to handle the products
without damaging hardware or linings and coatings.

3. Products shall be protected against damage and the ambient conditions


both during transport, site storage and immediately up to the time products
are installed. Precautions shall be taken to protect the product from
mechanical damage and the effects of sunlight and heat, until the
backfilling operations have been completed. All site storage areas shall be
shaded.

B. Installation of pipework

1. Joints in buried pipework shall be kept to the absolute minimum.


Marker tapes with embedded metal strip shall be laid
150 mm above the pipework. If valves are required, they are to be in a
valve chamber with the surface box lettered to indicate what service is
below them.

2. The underground pipework shall be laid in 200 mm of sand or stone free


bedding material and wherever possible in straight lines to uniform
gradients. The clearance between the pipework and footings of the buildings
is not to be less than 200 mm. If less, the pipes shall be installed in a flexible
sleeve.

3. All pipework shall run vertically or at an inclination to the horizontal


to enable the whole system to be drained off either through the system or
through a valve discharging externally with an air gap to prevent
contamination by backflow. When the pipework is drained down, air is to
be allowed into the system to prevent failure or damage to the hot water
cylinder. A manual air inlet value shall be fitted to the high point in the
system to achieve this.

4. Where pipes are run chased into walls, floors, or exposed to view all
pipework shall be insulated.

5. All main domestic hot water pipe work shall be insulated.

6. All pipework distributed to sanitary fixtures shall run inside polyethylene


sleeves of 1.5 of pipe size

7 All pipework shall be erected to present a neat and orderly appearance,


arranged parallel to or at right-angles to the structural members of the
buildings, giving maximum headroom and shall not obstruct windows or
doorways. Pipes shall bend round piers, projections and into recesses

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forming part of the structural works whether so indicated on the drawings


or not. Pipework shall be erected such that there is a minimum
clearance of 75 mm to the finished floor level and at least 25 mm to the
finished wall faces.

8. All fittings shall, as far as practicable, be the same size as the tubes and
pipes connected to them. Bushed outlets will only be accepted if the
required outlet size of a fitting is not of standard manufacturer.
Eccentric bushings and square tees shall be used where concentric
bushing and pitcher tees might cause air to be trapped in the system.
Elsewhere, square tees shall be confined to dead-leg branches of domestic
hot water supply systems and on cold-water branches to fitting or
ranges of fittings.

9 Elbows shall be used, where practicable, in preference to bends..

10 Pipework shall follow the contours of walls and shall be graded to


ensure venting and draining. The clearance between pipework (or the
insulation) and the wall and any other fixtures shall be not less than
20 mm.

11. Tubes shall be reamed after cutting and shall be free from burrs, rust
scale and other defects and shall be thoroughly cleaned before
erection. Open ends left during the progress of work shall be temporally
closed with purpose-made metal or plastic plugs or caps, or blank metal
flanges.

12. All joints between copper and steel pipes shall be made using dielectric
couplings..
13. Where pipework passes through walls, floors or ceilings, sleeves
shall be provided. Pipework passing through flooring shall be provided with
approved type floor and ceiling plates fastened securely to the pipe. The
sleeves shall be 1.5 of pipe size and to be of the same metal as the pipe.

14 All entry and exit holes to or from a building for pipework services
shall be sealed and plugged. For service conditions below 60 deg C the
sealant shall be mastic compound, Above this temperature it shall be silicon
rubber. Where the pipework enters the building through a large hole or duct,
a mild steel blanking plate not less than 6 mm thick shall be built into the
walls of the hole or duct. The service pipes shall pass through clearance
sockets welded to the plate and the space between pipe exterior and
socket interior shall be sealed and plugged.

15. Hangers for horizontal pipework shall be supported in accordance


with the requirements of Section 15060 – Hangers, Supports and Fir
Stopping.
14. Piping that is insulated shall be secured by clips that allow

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sufficient space behind the back of the pipe for the pipe insulation
to be properly installed.

15. All pipework shall be installed so that the vertical distance between the
discharge point and overflow level of the receiving appliance shall not be
less than 25 mm for taps and/or fittings up to and including 20 mm and 70
mm for those over 20 mm to prevent contamination as result of backflow of
water.

C. Storage

1. All pipework shall be stored on purpose made pipe racks of welded


construction and of sufficient strength to support the entire weight of
the materials without any noticeable deformation.
The racks shall be such that all pipework is clear of the ground.

2. Pipework fittings shall be stored within a well-lit container made


compartmented racks or shelves. The fittings shall be separated
by means of their type and size and laid out in an orderly manner for ease of
identification.

D. System testing

1. The Contractor shall ensure that all pipework is watertight to the


satisfaction of the Engineer and shall supply all pressure gauges, meters,
hoses, pumps and other temporary supports, equipment and manpower
necessary for carrying out pressure tests.

2. The Contractor shall, during testing, check the satisfactory operation


of each valve installed under the Contract.

3. Before filling or pressure testing is started the Contractor shall re-check


pipes and valves for cleanliness and shall re-check the operation of valves.
The open ends of the pipes shall normally be stopped off by blank flanges
or capped ends additionally secured where necessary by temporary struts
and wedges.

4. Potable water system shall be tested with water to 1.5 times the normal
system working pressure or 6 bar whichever is greater for a period of 4
hours, while uncovered but adequately anchored. The testing shall be carried
out in sections if necessary. If a section should fail the test, the Contractor
shall trace and repair all leaks and defects and retest the section before
any further pipes or section of adjacent pipework are laid.
5. The system shall be filled with potable water and all air expelled.
After the system has been completely filled, the
pressure shall be steadily and gradually increased until the test pressure has
been reached. If any loss is recorded, repairs shall be made and the test re-run.
6. Written records of every test clearly identifying the tested system
together with time of test and name of testing Engineer in tabulated format
shall be submitted for review by the Engineer upon completion of the test.
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E. Flushing and disinfection


1. All visible dirt and debris shall be removed from the tank.
2. The tank and distributing pipes shall be filled with clean, potable water
and then drained until empty of all water.
3. The tank shall be filled with clean potable water and supply closed.
4. A measured quantity of sodium hypochlorite solution of a known strength
shall be added to the water in the tank to give a free residual chlorine
concentration of 50mg/L (50ppm) in the water.
5. The tank shall be left to stand for 1 hour.
6. Each draw off fitting shall be successively opened working progressively
away from the tank.
7. Each tap and draw off fitting shall be closed when the water discharged
smells of chlorine.
8. The tank shall not be allowed to become empty during this operation. If
necessary it shall be refilled and chlorinated as above.
9. The cistern and pipes shall then remain charged for a further 1- hour.
10. The tap furthest from the cistern shall be opened and the level of free residual
chlorine in the water discharged from the tap measured. If the concentration of
free residual chlorine is less than 30 mg/L (30 ppm) the disinfecting process
shall be repeated.
11. Finally, the tank and pipes shall remain charged for at least 16 hours and then
thoroughly flushed out with clean, potable water until the free residual chlorine
concentration at the taps is no greater than 21 mg/L (21 ppm).

END OF SECTION 15410

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DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15411
PLUMBING VALVES

PART 1 GENERAL

1.01 SCOPE OF SECTION

A. This technical Specification establishes the type and quality of materials, and the
standard of workmanship to be used in the supply and installation of valves.

1.02 WORK INCLUDED

A. The work includes the provision of all labor; materials and the performance of all
operations in connection with the supply and installation of valves as specified herein
and where referred to on the Drawings.

B. Co-ordination: The Contractor shall be responsible for the full co-ordination of the
work of all trades.

1.03 QUALITY ASSURANCE

A. Manufacturers: Firms regularly engaged in the manufacture of valves whose products


have been in satisfactory use in similar applications for not less than 10 years.

B. Installer: Firms regularly engaged and qualified in the installation of valves with at
least 5 years successful installation experience on projects of a similar nature.

1.04 APPLICABLE CODES AND STANDARDS

A. The valves and all associated materials shall comply fully with the latest relevant
British Standards in all respects.

The following are the most commonly used and relevant British Standards associated
with valves and associated materials. However, the Contractor shall ensure that all
applicable British Standards are complied with, whether listed here or not.

BS: 21 Specification for Pipe Threads for Tubes and Fittings where
Pressure Tight Joints are made on the Threads.

BS: 4504 Circular Flanges for Pipes, Valves and Fittings (PN
designated).

BS: 5150 Specification for cast iron gate valves. BS: 5151 Cast Iron

Gate (Parallel Slide ) Valves.

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BS: 5152 Cast Iron Globe and Globe Stop and Check Valves for general
purposes.

BS: 2879 Draining taps (screw down pattern).

BS: 5153 Cast Iron Check Valves for general purposes.

BS: 5154 Copper Alloy Globe, Globe Stop and Check, Check and Gate
Valves.

BS: 5155 Butterfly valves.

BS: 5156 Diaphragm Valves.

BS: 6683 Guide to Installation and Use of Valves.

1.05 SUBMITTALS

A. Drawings - refer to Section 15010

B. Products - submit full manufacturer data for every item.

1.06 OPERATION AND MAINTENANCE DATA

A. Comply with Section 15010.

1.07 WARRANTY

A. Provide warranty in accordance with contract conditions.

PART 2 PRODUCTS

2.01 GENERAL

A. Valves, cocks, air vents and pipework specialties shall be provided where indicated on
the Drawings and at all positions necessary for the proper working, regulation, control
and maintenance of the installation with the approval for the Engineer.

B. All valves and cocks shall be suitable for the temperatures, working and test pressures
applicable to each system.

C. All valves cocks vents and specialties must be fitted in such a manner that they are
accessible for operation and maintenance.

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D. All valves, cocks, vents and specialties installed for the work specified in this
Contract shall be of the manufacturer specified hereafter or equal and approved by the
Engineer.

2.02 VALVES

A Isolating Valves < 50mm shall be:-

Bronze Gate Valve to BS 5154 series ‘B’ threaded to BS 21 taper. Solid wedge
disk, non-rising stem, screwed-in bonnet, hand wheel operated. Rated PN20.

B Isolating Valves > 65m shall be:-

Cast iron Gate Valve to BS 5150 flanged BS 4504 Wedge disk, non-rising stem,
inside screw. Bronze seat rings and disk facings. Rated PN16.

C Non Return Valves < 50mm shall be:-

Bronze Non-return Valve swing type to BS 5154 series ‘B’ threaded to BS 21


taper. Renewable nitrile rubber disk, free to rotate, and hinge pin mounted.
Screwed-in cap. Integral seat. Rated PN20 limited to 90C maximum temperature.

D Non Return Valves > 65 mm shall be:-

Cast iron Non-return Valve swing type to BS 5153 flanged BS 4504 PN16.
Bronze faced disk, free to rotate, hinge pin mounted. Bolted seat ring bronze.
Rated PN16 limited to 90C maximum temperature.

E Fixed or Variable orifice double regulating valves ≤ 50mm :-

Threaded bronze or DZR body with memory stop lock, PN 20 bar.

F Variable orifice double regulating valves ≥ 65mm shall be :-

Non ferrous copper alloy body, bonnet, core and spindle, EPDM seat, PN16 bar
with memory stop lock. From the same manufacturer of ≤ 50mm sizes.

G Strainers < 50mm shall be:-

Bronze ‘Y’ type Strainer. Ends threaded to BS 21 taper. Fitted with perforated
stainless steel screens with 0.75 mm holes. Machined seats body and cap ends.
Screwed-in cap with captive washer. Rated PN20.

H Strainers > 65mm shall be:-

Cast iron ‘Y’ type Strainer. Ends flanged to BS 4504 Fitted with perforated
stainless steel screens with 0.75mm holes. Machined seats body and cap ends.
Bolted cap with captive washer. Rated PN16.

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I Draining Taps < 25mm shall be:-


Bronze Angle Pattern Screw-down Draining Tap, lock shield type. Male inlet
threaded to BS 21 taper, outlet ribbed to provide integral hose connection. Washer
EP rubber. Rated PN 10.

J Draw Off Cocks < 50mm shall be:-


Bronze Gland Pattern Draw-off Cock to BS 2879 type 2, inlet threaded male to
BS 21 taper. Fitted with hose union. Bronze tapered plug. Rated generally to
PN10.

K Automatic Air Vents shall be:-


Bronze Automatic Air Vent, Vertical inlet with Bronze union threaded ½” BS21
taper female, Horizontal side outlet threaded ½” BS2779 parallel with
compression nut and sleeve to suit copper tube to BS2871. integral check valve on
outlet, EPDM disk, 316 Stainless steel lever and clip, Rated PN 10.

L Hose bibs
Hose bibs shall be bronze, with coupling union elbow replaceable hexagonal disc,
hose thread spout, vacuum breaker, chrome plated where exposed.

M Double Check Valve Assemblies.


Bronze backed in line double check valves to BS 6282 part 1 with intervening test
plug and screwed ends.

N Automatic Relief Valves

1. Pressure relief valves


Bronze body, stainless steel spring and trim with pipe type manual actuation
lever. The unit shall be pre-set and sealed at the factory.

2. Pressure and Temperature Relief Valves


Bronze body, stainless steel spring and trim on ceramic coated temperature
sensing element and pipe type manual actuation lever. Unit shall be rated for
relieving the maximum heat input to the water heater and pre-set and factory
sealed. Unit shall be labeled with manufactures name, serial no, maximum
working pressure and temperature, set pressure and temperature and relieving
capacity in watts.

PART 3 EXECUTION

3.01 STORAGE
A. All valves shall be stored within a well lit container on purpose made compartmented
racks or shelves, constructed in a similar manner to support the entire weight of
materials without noticeable deformation.

B. The valves shall be separated by means of their type and size and laid out in an orderly
manner for ease of identification.

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C. Valves shall be supplied and stored with purpose made or manufactured plugs to
prevent ingress of dirt.

3.02 GENERAL INSTALLATION

A. Valves with screwed ends shall have a union installed adjacent to the valve for ease of
dismantling.

B. Where possible, valves shall be installed with the stem in the vertically upright
position. However, all valves shall be installed in a manner such that they are readily
accessible for ease of operation.

C. Sufficient clearance shall be allowed for the application of thermal insulation, valve
boxes, etc. and to ensure that full travel of the valve stem can be achieved.

3.03 ISOLATING VALVES

A. Separate isolating valves shall be provided on all pipework services to each item of
plant or equipment and on each main and sub main, except where flow measuring or
regulating valves are required and these valves can be used for isolating purposes
without affecting their measuring or regulating functions.

3.04 DRAIN VALVES

A. Drain valves shall be installed at all system low points on the dead side of isolating
valves and on all items of plant to facilitate emptying down and removal.

B. Line sized drain valves shall be installed at the end of each pipework run and at the
base of each pipework riser to enable the system to be adequately flushed.

3.05 AIR VENTING DEVICES

A. Air venting devices shall be installed at all system high points.

B. Automatic air eliminators shall be complete with copper relief pipework, taken to
within 1.5 m of the floor level and extended to a position where any discharge will not
damage building fabrics, decorations or the like.

END OF SECTION 15411

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DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15430
PLUMBING SPECIALTIES

PART 1 GENERAL

1.01 SCOPE OF SECTION

A. This technical Specification establishes the type and quality of materials, and the
standard of workmanship to be used in the supply and installation of Plumbing
Specialties.

1.02 WORK INCLUDED

A. The work includes the provision of all labor; materials and the performance of all
operations in connection with the supply and installation of Plumbing Specialties as
specified herein and where referred to on the Drawings.

B. Co-ordination: The Contractor shall be responsible for the full co-ordination of the
work of all trades.

1.03 QUALITY ASSURANCE

A. Manufacturers: Firms regularly engaged in the manufacturer of piping specialties


whose products have been in satisfactory use for a similar application for not less than
10 years.

B. Installer: Firms regularly engaged and qualified in the installation of Plumbing


Specialties with at least 5 years successful installation experience on projects of a
similar nature.

1.04 APPLICABLE CODES AND STANDARDS

A. The Plumbing Specialties and all associated materials shall comply fully with the
latest relevant British Standards in all respects.

1.05 SUBMITTALS

A. Drawings - refer to Section 15010

B. Products - submit full manufacturer data for every item.

C. Provide samples of each item where requested by the Engineer.

1.06 OPERATION AND MAINTENANCE DATA

A. Comply with Section 15010.

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1.07 WARRANTY

A. Provide warranty in accordance with contract conditions.

PART 2 PRODUCTS

2.01 TWIN (DUPLEX) SOFTENER (NOT INCLUDED IN THIS CONTRACT)

The water softener shall be of fully automatic twin type consists of a twin softener
with a common brine tank designed for 8 bar working pressure.
The twin water softener shall be complete packaged unit factory assembled skid
mounted type and fully pre-piped and wired systems.
The softener tank shall be constructed of fiberglass.
The pressure drop of the water softener shall not exceed 1 bar.
The brink tank shall be of polyethylene construction with dust tight cover, and shall be
supplied with the required quantity and quality of salt brine as recommended by the
manufacturer.

Water softener shall be equipped from the factory with automatic control panel, and
shall incorporate the following features:-
1. Automatic back wash flow controller
2. Cycle controller and flow control
3. Multi-port valve diaphragm type
4. Brine injector
5. Automatic electronic batching type water meter
6. Alternator control to maintain one unit on standby or regeneration, and to send
signals to operate the pumps to backwash softeners automatically.
7. Automatic timer for alternate generation should hardness controller is set off

Water softener shall be provided with antivacuum valves, three isolating valves, two
double check valves and all other accessories as recommended by the manufacturer.

2.02 WATER COOLER (NOT INCLUDED IN THIS CONTRACT)

Each electric water cooler shall be of refrigerated, self-contained, floor-mounted, of


capacity of 20 liters per hour from 27.0deg C inlet temperature to 7.0 deg C drinking
water in room ambient temperature 32 C.

The cooler shall be provided with replaceable 20 liter capacity water vessel.

Condensing unit shall be hermetically sealed and lubricated for life. Cooling tank shall
be of brass, tinned, and have a minimum working pressure of 10 bar. Water cooler
shall have plastic encasement.

The water cooler shall be protected during the construction and debris or other
construction dirt shall not be allowed in the cooler. Excess pipe joint compound shall
be wiped off as soon as installation is complete. Any chrome trim with wrench marks
shall be removed and new trim installed.

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The water cooler shall be cleaned and all construction dirt removed at the completion
of the project.

2.03 PIPE SLEEVES

A. Pipework sleeves shall be compatible with the pipes they protect and non-
combustible.

B. The inside diameter of sleeves shall be such as to allow an 8 mm minimum gap


between the finished surface of an insulated pipe and the internal surface of the sleeve.
The length of the sleeve shall be limited to prevent the sleeve protruding beyond the
finished building surface. Void between pipe and pipe sleeve shall be packed with
mineral wool and sealed at both ends with approved mastic sealant.

2.04 FLOOR, CEILING AND WALL COVER PLATES

A. Floor, ceiling and wall plates shall be plastic and selected to suit the pipework size
and material with which they are to be used.

2.05 PIPE CLEANOUTS

A. Shall be the same size as the pipe except that cleanout plugs larger than 100 mm will
not be required. Cleanouts in connection with other pipe, where indicated, shall be T-
pattern, 90-degree branch drainage fittings with cast-brass screw plugs of the same
size as the pipe up to and including 100 mm. Cleanout tee branches with screw plug
shall be installed at the foot of soil and waste stacks, at the foot of interior
downspouts, on each connection to building storm drain where interior downspouts
are indicated, and on each building drain outside the building. Cleanout tee branches
may be omitted on stacks in single story buildings with slab-on-grade construction or
where less than 450 mm of crawl space is provided under the floor. Cleanouts on pipe
concealed in partitions shall be provided with chromium-plated bronze, nickel bronze,
nickel brass or stainless steel flush type access cover plates. Round access covers
shall be provided and secured to plugs with securing screw. Square access covers
may be provided with matching frames, anchoring lugs, and cover screws. Cleanouts
in finished walls shall have access covers and frames installed flush with the finished
wall. Covers in finished walls shall be of a type approved by the Architect.

2.06 FLASHINGS

A sheet-lead flashing shield shall be provided for drains and pipe sleeves with integral
clamping devices that penetrate a membrane. Flashing shield shall be made from
sheet lead not lighter than 20 kg/m², and extend not less than 200 mm from the drain
or sleeve in all direction. Flashing shall be inserted into the clamping device and
made watertight. Lead flashing shields, and roof flanges of lead or copper flashing
with integral flange, shall be set over membrane in a solid coat of a bituminous
cement and strip-flashed as specified by the manufacturer. Pipes passing through
pitched roofs shall be flashed using lead or copper flashing with an adjustable integral
flange of adequate size to extend not less than 200 mm from the pipe in all directions
and lapped into the roofing to provide a watertight seal.

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2.07 FLOOR DRAINS

A. Floor drain type FD, shall be 100 mm dia. trapped UPVC gully with integral cleanout.
The floor drain shall have three blank inlets of 50 mm dia (2") and one outlet of 50
mm dia (2"). The strainer shall be 100 mm dia of UPVC. Additional stainless steel
cover shall be provided.

B. Floor drain type FT shall consist of HDPE P-trap of 100 mm dia, connecting piece,
stainless steel strainer of 150 x 150 mm size.

2.08 ROOF DRAINS

A. P.P. body with bottom or angled outlets as required. Outlet size to suit connected
pipework.

B. Domed, grating with securing bolts.

2.09 FLOOR CLEANOUT

A. HDPE body with bottom outlet. Outlet size to suit connected pipework with
maximum diameter 100mm and eccentric reducer to connect to pipework where larger
than 100mm diameter. 150 x 150mm stainless steel solid top.

PART 3 EXECUTION

3.01 All floor drains and floor cleanouts shall be installed square to the building and
surrounding finishes. The Contractor shall ensure that floor drains are co-ordinated
with the tiling layout.

END OF SECTION 15430

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DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15440
PLUMBING FIXTURES

PART 1 GENERAL

1.01 SCOPE OF SECTION

A. This technical Specification establishes the quality of materials and workmanship to be


used in the supply and installation of plumbing fixtures.

1.02 WORK INCLUDED

A. Provision of all labor, materials and the performance of all operations in connection
with the supply and installation of plumbing fixtures as specified herein and shown on
the drawings.

B. Co-ordination: The Contractor shall be responsible for proper co-ordination of the work
of all trades.

C. Note, for actual specification of type of appliances in toilet areas refer to schedules.

1.03 QUALITY ASSURANCE

A. Manufacturers: Firms regularly engaged in the manufacture of plumbing equipment and


fittings whose products have been in satisfactory use in similar service for not less than
10 years.

B. Installer: Firms regularly engaged in the installation of plumbing works of a similar


quality and scope as this project for at least 5 years.

1.04 APPLICABLE CODES AND STANDARDS

A. The plumbing fixtures shall comply fully with the latest relevant British Standards or
DIN standards in all respects.

B. The following are the most commonly used British Standards associated with plumbing
fixtures. However the contractor shall ensure that all applicable British Standards are
complied with, whether listed here or not.
BS 1224 Electroplated coatings of nickel and chromium. BS 1254 WC seats

(plastics)

BS 1329 Metal hand rinse basins

BS 3402 Quality of vitreous china sanitary appliances

BS 3457 Materials for water tap and stop valve seat washers

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DIVISION 15 - PLUMBING AND MECHANICAL

BS 5388 Spray taps

BS 5503 WC pans with horizontal outlets

BS 5506 Wash basins

BS 5572 Sanitary pipework

BS 5627 Plastic connectors for use with horizontal vitreous china WC pans. BS

5779 Spray mixing taps

1.05 SUBMITTALS

A. Drawings - refer to Section 15010

B. Products - submit full manufacturer data for every item.

C. Provide samples of products where requested by Engineer.

1.06 OPERATION MAINTENANCE DATA

A. Comply with Section 15010.

1.07 WARRANTY

A. Provide warranty in accordance with contract conditions.

1.08 EXTRA MATERIALS

A. Comply with Section 15010.

PART 2 PRODUCTS

2.01 GENERAL
A. All units and assemblies of sanitary ware shall be as shown and detailed on the
Mechanical and Architectural drawings, listed in schedules and as listed below.

B. Unless approved or stated otherwise all sanitary fixtures shall be from one manufacturer.

C. Each plumbing fixture shall be supplied and installed complete with all necessary
fittings for operational and maintenance requirements. All fittings exposed to view (i.e.
not concealed in chase, void, duct or buried in building structure) shall be heavily
chrome plated unless otherwise indicated in the specification schedules or on the
drawings.

2.02 WATER CLOSET

White vitreous china, Wall mounted, 600 mm depth x 360 mm width complete with the
following trim and accessories:
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A. Solid plastic seat with cover and rubber washers and plastic screws and nuts.

B. 6 liter adjustable concealed flush cistern with stop valve, dual push button plate, chrome
plated.

C. WC plastic outlet connector

D. WC bowl P-trap

2.03 WASH BASIN (Semi Pedestal)

White vitreous china, 500x450mm, with one top hole and overflow, complete with the
following trim and accessories:

A. Single lever mixer with ceramic cartridge, mousseur variable adjustable volume and
temperature limiter, chrome plated.

B. Pop-up waste fitting

C. PVC trap 32mmdia.

D. Two angle valves with escutcheon and copper tube flexible connections. E. Wall

brackets.

2.04 WASH BASIN (Counter Top - Insert Type)

White vitreous china, 500x370mm, oval shape, without top hole, with overflow, complete
with the following trim and accessories:

A. Chrome plated three hole basin mixer, low spout with mousseur 15mm – 90 degree, and
Y piston handles.

B. Pop-up waste fitting

C. PVC trap 32mmdia.

D. Two angle valves with escutcheon and pressure proof flexible connection hoses.

2.05 SINK

The sink shall be made of 1.2mm stainless steel and of overall dimensions as shown on
architectural drawings. The sink shall be complete with the following trim and
accessories:

A. Single lever sink mixer 15mm dia deck mounted . B. Plastic bottle trap 40mm dia.
C. Two angle valves with escutcheon and copper tube flexible connections.

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2.12 SHOWER TRAY ACCESSORIES

A. Single leaver shower mixer 15mm chrome plated, wall mounted.

B. Shower set chrome plated, consisting of shower bar, 600mm, twist free dual pattern hand
shower and shower hose 1.5m.

2.13 SANITARY ACCESSORIES


All Sanitary accessories shall be as shown on the Architectural drawings.

PART 3 EXECUTION

3.01 STORAGE
A. All plumbing fixtures shall be stored in their original containers in a secure enclosed
store. Vitreous chinaware shall be stored out of direct sunlight. Accessories (Taps,
mixers, etc.) shall be stored in boxes or wrappings to prevent the ingress of dust to
machined surfaces. All storage areas shall have adequate artificial lighting to allow for
inspection of the equipment by the Engineer.

3.02 FIXINGS

A. All fixings (Screens, Bolts etc.) shall be as supplied and/or recommended by the
fitting/fixture manufacturer. The fixings shall be entirely suitable for the medium they
are fixing into and shall be chosen to prevent any electrolytic action between any of the
installation elements. All fixings exposed to view shall be stainless steel or where only
the heads are exposed shall have caps of the same colours as the item they are fixing.

3.03 INSTALLATION OF FIXTURES

A. All preparation work (provision of holes, pipes etc.) shall be carried out in strict
accordance with the fixture manufacturers requirements and shall be arranged such that
pipe fittings, offsets & connections are kept to a minimum. All plumbing fixtures shall

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be securely fixed to the structure or their support system and shall be plumb & level. The
fixtures & their plumbing connections shall be arranged to ensure the connections are not
subject to any strain or load from the fixtures.

B. All fixtures shall be sealed to adjacent walls or other surface with white silicon sealant.

3.04 INSTALLATION OF FITTINGS

A. All accessories shall be installed true & straight or where curved, shall follow the
manufacturer recommendations to produce a smooth, fair & continuous radius. Any
accessories exhibiting `tool working' or surface finish damage shall be replaced. When
positioning fixtures and accessories the contractor shall ensure that all items are central, or
where in a range, consistent and symmetrical about architectural finishes as indicated on the
Architectural drawings.

B. Where accessories are concealed the contractor shall ensure that they are accessible for
maintenance without affecting the structure or finishes.

3.05 PROTECTION

A. The Contractor shall take all measures necessary to protect fixtures and accessories
during construction. New equivalent units shall replace any damaged fixtures and
accessories. Repairing of damaged units shall not be accepted.

B. All fixtures and accessories shall be finally cleaned and put into working order upon
completion of construction. The Contractor shall be fully responsible for maintaining these
items until the facility is finally handed over.

3.06 TOOLS

A. The contractor shall supply any special wrenches or other devices necessary for
servicing and maintaining the fixtures and accessories.

END OF SECTION 15440

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DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15451
WATER HEATERS

PART 1 GENERAL

1.01 SCOPE OF SECTION

A. This technical Specification establishes the quality of materials and workmanship to be


used in the supply and installation of water heaters.

1.02 WORK INCLUDED

A. The work includes the provision of all labor, materials and the performance of all
operations in connection with the installation of the water heaters as specified herein and
shown on the drawings.

B. The work includes testing of the water heaters.

C. Coordination: The Contractor shall be responsible for full coordination of the work of all
trades.

1.03 QUALITY ASSURANCE

A. Manufacturers: Firms regularly engaged in the manufacture of water heaters and ancillary
equipment and fittings whose products have been in satisfactory use in similar service for
not less than 10 years.

B. Installer: Firms regularly engaged in the installation of plumbing works of a similar


quality and scope as this project for at least 5 years.

1.04 APPLICABLE CODES AND STANDARDS

A. The water heaters, and associated fittings and accessories shall comply fully with the
latest relevant British Standards or DIN standards in all respects.

1.05 SUBMITTALS

A. Drawings - refer to Section 15010

B. Products - submit full manufacturers data for every item.

1.06 OPERATION MAINTENANCE DATA

A. Comply with Section 15010.

1.07 WARRANTY

A. Provide warranty in accordance with contract conditions.

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PART 2 PRODUCTS

2.01 CALORIFIERS (NOT INCLUDED)

A. Calorifiers shall be high output, vertical, storage type with two number in-built
water/water heat exchangers, one for boiler heating system and the other for solar heating
system.

B. Calorifier shall be designed and manufactured for a working pressure of 10 bars.

C. Calorifier shall be provided with approved thermal insulation 75mm minimum


thickness protected by galvanized mild steel casing, gauge 20 finished in gloss
enamel.

D. The following fittings to be supplied as a minimum:-

1. Temperature/pressure relief valve.

2. Rigid stem dial thermometer.

3. Water pressure gauge.

4. Isolating valves on primary and secondary piping.

5. Drain cock.

6. Check valve on cold water make-up.

E. All screwed connections shall be to BS 21.

F. All flanged connections shall be to BS 4504.

2.02 HOT WATER RETURN

A. Hot water return pumps for hot water systems shall be constructed so that all parts in
contact with the water are in stainless steel or bronze and shall be capable of circulating
the volume and head indicated on the Drawings. Refer to Section 15453 – Plumbing
Pumps.

PART 3 EXECUTION

3.01 PIPEWORK CONNECTIONS

A. All pipework connections to each water heater shall have a union disconnection point
between the heater and it's stop valve.

B. All drain points, vent and safety valve discharge pipes shall be extended to discharge over
a tundish which shall be piped to the nearest floor drain.

C. The Contractor shall ensure that all the pipe and electrical connections to each water
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heater are easily accessible for maintenance and that the heater can be removed and
replaced with the minimum of disturbance to the system.

3.02 INSPECTION, TESTING AND STERILISATION

A. All pipework shall be visibly examined and tested before being concealed or built into the
structure.

1. All pipework and water heaters are to be pressure tested to twice the working head
whichever is the greater, without loss of pressure for 2 hours.

2. On, satisfactory completion, the system shall be flushed out and refilled with
chlorinated water at a chlorine concentration of 50 mg/l free chlorine for 24 hours.
The system is to be washed-out prior to acceptance until the free chlorine at the
outlets is no greater than that present in the water mains.

3. The above tests are to be witnessed by representatives of the Engineer and


Contractor who will sign that the tests have been fully complied with.

END OF SECTION 15451

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DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15453

PLUMBING PUMPS

PART 1 GENERAL

1.01 SCOPE OF SECTION

A. This technical Specification establishes the type and quality of materials and the standard
of workmanship to be used in the supply and installation of Pumps.

1.02 WORK INCLUDED

A. The work includes the provision of all labor, materials and the performance of all
operations in connection with the supply and installation of Pumps as specified herein
and where referred to on the Drawings and Schedules.

B. Coordination: The Contractor shall be responsible for the full coordination of the work
of all trades.

1.03 QUALITY ASSURANCE

A. Manufacturers: Firms regularly engaged in the manufacturer of Pumps whose products


have been in satisfactory use for a similar application for not less than 10 years.

B. Installer: Firms regularly engaged and qualified in the installation of Pumps with at least
5 years successful installation experience on projects of a similar nature.

1.04 APPLICABLE CODES AND STANDARDS

The Pumps, and all associated materials and workmanship shall comply fully with the
latest relevant British Standards and ISO Standards in all respects.

1.05 SUBMITTALS

A. Drawings refer to 15010

B. Calculations: Pump Head calculations shall be submitted for approval based on the
Contractors working drawings and pipeline equipment to be installed.

C. Products: Full certified manufacturer performance data and construction details.

1.06 OPERATION AND MAINTENANCE DATA

A. Comply with 15010

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1.07 WARRANTY

A. Provide warranty in accordance with contract conditions.

1.08 EXTRA MATERIALS

A. 1 year supply of packing materials and lubricants.

PART 2 PRODUCTS

2.01 PACKAGED BOOSTER PUMPSET


(FOR COLD, HOT DOMESTIC WATER AND FIRE FIGHTING PURPOSES)

The booster pump set shall be completely automatic, factory assembled skid mounted
unit.

Pump set shall include the following features:-

1. Vertical multi-stage pumps with high efficiency motors and drives, quantities as
shown on drawings for each set.

2. Epoxy painted steel frame.

4. Copper or stainless steel suction and delivery manifolds with flanged connections.

5. Copper, butterfly isolating valves and flexible connections on suction and delivery
for each pump.

6. Check valves on delivery for each pump.

7. Strainer on suction for each pump.

8. Pressure gauge at discharge manifold, transducer pressure and pressure relief


valve.

9. Control panel.
10. Pressure vessel with replaceable membrane on discharge main fold.

The pumps impellers, guide vanes, shafts and outer sleeves shall be stainless steel.

The pump motor shall be squirrel cage induction type and rated for continuous operation
at ambient temperature not less than 50°C.

The motors shall be totally enclosed fan cooled type with insulation class (F) and IP54
protection and rated for 400 volt, 3-phase and 50 cycle, 2900 rpm.

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The control panel shall be constructed of 1.5 mm thickness sheet steel and IP54
protection.

The control panel shall include the following features:-

1. Door interlocked main fuse switch

2. Contactors, overload thermal protection

3. Transformer 230/400/110

4. Ammeter

5. Hour meter for each pump

6. Push button start/stop for each pump with indicating lamps

7. Selecting switch hand/off/auto

8. Micro processor controller for sequence operation of the pumps due to the
demand, and pressure loss in the system including automatic changeo ver of
starting pump.

9. Automatic shutdown device for dry running protection

10. Separate visible alarms and a common audible alarm for:

- Power failure
- Phase failure
- Low water level in the water supply tank.

2.02 HOT WATER RETURN CIRCULATING PUMP

The pump shall be inline close coupled single suction centrifugal type. The pump shall
have suction and discharge flanges of the same diameter and on the same canter line.

The pump motor shall be of squirrel cage induction type rated for continuous operation at
ambient temperature not less than 50°C.

The motor shall be totally enclosed fan cooled type with insulation class F and IP54
protection.

The impeller and shaft construction shall be of stainless steel and shall have a pressure
rating not less than 10 bar.

Pipe connections including fittings, valves, instrumentations etc. shall be as shown on the
drawings.

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2.03 WET PIT SUBMERSIBLE PUMPS

Submersible pumps shall be of the single stage centrifugal type. The pump shall have cast
iron body, stainless steel shaft and stainless steel impeller. The squirrel cage motor shall
be suitable for the building electrical supply and submerged operation. The type of starter
for motor shall be star delta for more than 5 kw motors.

The motors shall be explosion proof for soil applications.

Each set of pumps consisted of two number for duplex type and three number for triplex
type macerating pumps (submersible type). Pumps shall alter in operation sequentially.
Standby pumps shall operate by higher level switches.

All studs, bolts, nuts, screws and washers shall be of stainless steel. Each set of pumps
shall be complete with adjustable level controller, control panel, non-return valve in each
discharge line and lifting handle and chain.
The control panel shall be complete with the following:-
- Normal housing
- Start/stop buttons
- Individual pump run lights
- Individual pump stoplights
- Individual pump trip lights
- Supply on lights
- Minimum run timers
- Hand auto/On/Off switch
- Volt free "fault" contact
The control panel shall incorporate thermal overload protection with automatic
reset provision.

The submersible pumps shall be located within the wet section in the pumping
chamber, complete with guide rails for ease of removal for maintenance / repair.

The sump shall be provided with level controls for operation of the pump units as
well as at very high and very low level alarms indication.

The sump shall be provided with access covers, step cast iron and sump vents.

Local isolators shall be located adjacent to the sump for isolation of units during
maintenance.

Pump isolating valves and test points shall be added to each set of pumps.
Guide rail with foot coupling shall be used for each set of pumps for more than
1200mm height.

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PART 3 EXECUTION

3.01 INSTALLATION

A. Carry out static checks on electrical wiring settings of all control and safety devices
to ensure conditions are safe prior to start up and running.

B. Align and shim level units on prepared bases. C. Fix all units to bases.

D. Ensure adequate space is available around the units to allow inspection and
maintenance of all components.

3.02 INSTALLATION INSPECTIONS

A. Pre-installation Inspection:

1. Examine the areas and conditions under which the boosting units are to
be installed and correct any unsatisfactory conditions detrimental to the proper
and timely completion of the work. Do not proceed with the work until
unsatisfactory conditions have been corrected in a manner suitable to the
Owner.

B. Post Installation Check:

1. Provide the services of an experienced component and authorized


representative of manufacturer or supplier of the equipment to visit site to
inspect, check, adjust if necessary and approve installation of all booster units.

C. Carry out necessary testing to ensure installations are in working order and acceptable
to owner.

D. Ensure that equipment supplier’s representative is present when equipment is placed


in operation.

3.03 TESTING AND COMMISSIONING

A. COMMISSIONING

1. Carry out status checks on electrical wiring; settings of all control and
safety devices to ensure conditions are safe prior to start up and running.

2. Operate equipment to ensure all control temperature pressure and safety


devices function as required and log settings of all control and safety
devices for tabulation and inclusion in submittal document required in
accordance with this specification. The equipment shall be left in safe and
proper working order for “Post Installation Check”.

END OF SECTION 15453

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SECTION 15530

FIRE FIGHTING SYSTEM

PART 1 - GENERAL

1.1. SCOPE OF WORK

A. The work shall be designed, erected and commissioned by specialist Fire Protection
Engineers and Contractors, conversant with modern conception of First Aid fire
protection effective and dependable in an emergency; the requirements of the local
authorities on fire prevention shall be incorporated. The tendered shall obtain the
necessary approval to the system design and working drawings and the required
acceptance certificates, if so required, under local rules, from such authorities

B. The system proposed is purely an auxiliary protection system with a static fire
reserve, fire pumps, and hose reels facilities at strategic locations in the building
as indicated

C. The Contractor shall furnish all labor, materials equipment, appurtenances, tools,
services all temporary work to provide and install the system comprising:

i. Hose reel with cabinets

ii. Package fire fighting pump set

iii. Test line with flow meter to test the pumps

iv. Piping and valves for wet risers network

v. Portable fire extinguishers

vi. All builders' works as required

vii. Painting

viii. Installing, testing and commissioning

1.2. GENERAL REQUIREMENTS

A. Piping shall be pitched to permit complete draining of the system

B. Fire reserve shall not be used in any way to provide water for other purposes.
It shall be sufficient for minimum of 1 – hour continuous operation of fire pump
at full load

C. All valves shall be readily accessible and risers shall be securely supported at
each floor

D. All valves shall be located where readily accessible, secured from use of
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unauthorized personnel

E. No item shall be installed delaying any of the existing Local Fire Department
regulations. In all cases, however, installation shall comply with NFPA

1.3. BUILDERS' WORK

A. All Builder's work in connection with supports, brackets, Clamps, walkways,


closing of shafts, pump foundations, anchors, concrete bedding isolation of anti-
vibration pads as necessary, all mechanical and electrical supports, electrical
control panel, pressure switches, storage batteries shall be carried out to the entire
satisfaction of the engineer

B. Cutting openings, constructing fire hose and extinguisher cabinets with frames of
appropriate materials and size, chases and making good shall be carried out to the
entire satisfaction of the engineer

1.4. PAINTING

A. All steelworks in connection with supports for pipes and equipment exposed to
the elements shall be painted with two coats of an approved rust preventative
paint

B. All exposed surfaces or equipment, machinery, motors, pipe work, hangers,


brackets, valves, etc., shall be painted with two undercoats and two finishing coats
of enamel paint to approved color

1.5. TESTS

A. Fire line piping shall be tested at 200 psi (1,380 kPa) hydrostatic pressure. Pressure
test shall be maintained for two hours without any perceptible drop in pressure

B. Test shall be performed in the presence of, and to the satisfaction of the Engineer

C. The Engineer or his appointed Agent will require to witness the work tests of the
pumping station when completed as packaged unit

D. The testing shall be carried out prior to leaving the manufacturer's works and
shall include as a minimum hydrostatic, mechanical, electrical and functional tests
to determine compliance with the Specification requirements

PART 2 - SYSTEM COMPONENTS

2.1. PIPING SYSTEM

A. Pipes shall be seamless black steel sch40

2.2. FIRE FIGHTING CABINET

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A. Fire Hose Cabinet (FHC)

i. Cabinet shall be made of hang gauge steel sheet (1.5mm) painted from
inside and outside with Electro static powder paint with full recessed
door handle. The color of the cabinet subject to the engineer’s approval

ii. Swing type for wet riser 25mm dia, braided red rubber hoses
according to BS3169 of 30 meter length with necessary lock shield
valve diameter 25mm at inlet, fog and spray nozzle of 5mm outlet and
with integrated cut off valve shall be provided. The varying pattern and
shut off feature of the nozzle shall be such as to prevent possibility of
heavy water damage. The flow of water shall be quickly changed from
straight stream to fog to shut off with a flick of a wrist

iii. The nozzle shall be cast in gun metal or brass, machined inside and
outside and chromium plated, with nylon lever operated jet / spray and
nozzle should at all times be left in the open position

iv. The manual reels feature flexible water inlets shall have separate wall
mounting brackets for easy installation

v. The hose reels shall be of the automatic recess swinging type,


swinging through 270 degrees. The contractor shall order with hinges
left or right, depending on locations

2.3. PORTABLE FIRE EXIINGUISHES

A. It shall be UL listed and FM approved

B. Supply and install wherever shown on the drawings portable fire extinguishers of
the capacities and ratings indicated on the drawings

C. Each unit shall be complete with a frame for hanging, hose, discharge valve and
pressure gauge

D. Extinguisher types:

i. Carbon dioxide self-expelling type capacity as shown on drawings. Fire


extinguisher for use in all flammable liquid services and electrical
hazard spaces. Body shall be of red enamel galvanized steel body,
flexible hose and horn discharge, squeeze lever, carrying handle,
pressure gauge and mounting brackets. Extinguisher of these type is
suitable for indoor use

ii. Automatic BCF self extinguishers (ceiling mounted) should be at a


maximum distance 1.8m above burner portable fire extinguishers
suitable for use in mechanical room. Body shall be of red enamel
galvanized steel body, and mounting brackets

iii. Dry Powder, self – expelling type capacity as shown on drawings.


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DIVISION 15 - PLUMBING AND MECHANICAL

Extinguishes for use in offices, corridors, hazard spaces. Body shall be of


red enamel galvanized steel body, flexible hose and horn discharge,
squeeze lever, carrying handle, pressure gauge and mounting brackets.
Extinguishers of these types is suitable for indoor use

E. All extinguishers shall be of the approved type by fire brigade authorities

2.4. SIAMESE CONNECTION ASSEMBLY

A. Siamese connection assembly shall be installed for the use of Fire Brigade, as
shown on the Drawings

B. The Siamese connection assembly shall be gunmetal with two inlets. Each inlet
shall consist of a Ф65 mm instantaneous male coupling and a non-return valve and
protected with a cap secured by a suitable length of chain

C. The coupling shall conform to B.S. 336

D. The Siamese connection assembly shall have Ф100 mm flanged outlet for
attachment to the dry riser or wet main

E. The Siamese connection assembly shall be finished with red colour paint, and
enclosed inside stainless flush mounted box with a labelled wired glass door

F. The Siamese connection assembly shall be located 1000 mm. above ground level

2.5. PEDESTAL FIRE HYDRANT

A. Pedestal fire hydrant shall be constructed of cast iron castings to BS. 1452 complete
with Ф100 mm flange inlet and two 65 mm dia. valves with instantaneous outlets to
BS.336 and with brass male couplings protected with cap secured by a suitable
length of chain

B. The fire hydrant shall be sound construction and hydraulically tested to a pressure
of 20.7 bar before being connected to the fire fighting network

C. The fire hydrant shall be installed about 760 mm above ground level and finished
with red colour paint

D. The fire hydrant shall be provided with an isolating valve installed underground
complete with extension tube, operating key and cover

E. A fire hose unit shall be installed to serve each fire hydrant; it shall comprise 65mm
dia. textile fire hose 40 m long with male and female couplings, nozzle jet and
spray with male coupling, and cabinet

2.6. SPRINKLERS

A. Sprinklers shall be U.L / F. M approved for the required use

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B. Sprinklers shall be N. P. T- 1 /2” with flow factor K= 5.6 and working temperature
of 68 oC

PART 3 - GENERAL

3.1. OPERATING AND MAINTENANCE INSTRUCTIONS

A. Three sets of operating and maintenance instructions, on cloth, covering completely


the operation and maintenance of fire fighting system, and automatic control shall
be furnished to the Owner. In addition, one set of operating and maintenance
instructions for each article shall be neatly framed behind glass and hung where
directed

B. The Contractor shall upon completion of the Contract, furnish a list of names of
local manufacturers representatives, with telephone numbers in order to expedite
the future ordering of replacement parts

3.2. OPERATING SERVICES, MAINTENANCE AND GUARANTEE

A. After completion of all installation and required tests, the Contractor shall be
responsible for and shall effectively maintain and uphold in good working
condition to the satisfaction of the Engineer every part of the works for the
period of twenty four (24) Calendar months from the date of issue of the
Substantial Completion Certificate for the whole period

B. The contractor shall at his own cost make good all defects due to faulty design
bad workmanship or the use of defective or improper material which shall occur
during the approved period, and shall replace at his own expense such parts or
materials which in the opinion of the Engineer found unsatisfactory. During the
approved period, the contractor is required to carry on all maintenance work
including cleaning, oiling, greasing, adjusting controls, checking oil levels,
replacing defect parts and pressure etc., and painting at the end of maintenance
period

END OF SECTION 15530

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SECTION 15611

VARIABLE REFRIGERANT FLOW (VRF)

PART 1 - GENERAL

1.1. SCOPE OF WORK

C. Indoor units

D. Outdoor units

1.2. SUBMITTALS

A. Submit data indicating:

i. Cooling and heating capacities

ii. Dimensions

iii. Weights

iv. Rough-in connections and connection requirements

v. COP at design operating conditions

vi. Electrical requirements with electrical characteristics and connection


requirements

vii. Controls

viii. Accessories

B. Manufacturer's Installation Instructions: Submit assembly, support details,


connection requirements, and include start-up instructions

C. Manufacturer's certificate: Certify Products to meet specified requirements

D. Manufacturer’s Field Reports: Submit start-up report for each unit

1.3. CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations of controls installed remotely


from units

B. Operation and maintenance data: Submit manufacturer's descriptive literature,


operating instructions, installation instructions, and maintenance and repair data

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1.4. DELIVERY, STORAGE, AND HANDLING

A. Accept units and components on site in factory protective containers, with factory
shipping skids and lifting lugs. Inspect for damage

B. Comply with manufacturer's installation instruction for rigging, unloading and


transporting units

C. Protect units from weather and construction traffic by storing in dry, roofed location

1.5. COORDINATION

A. Coordinate installation of condensing units with concrete pad and roof structure

B. Coordinate installation of air handling units with building structure

1.6. CODES AND STANDARDS

A. Work and materials shall conform to the British Standards and Codes of Practice, and
with all prevailing rules and regulations pertaining to adequate protection of all
moving parts, or otherwise hazardous conditions. Nothing in this Specification shall
be construed to permit work not conforming to the most stringent of the applicable
codes

ASHRAE American Society of Heating Refrigeration and Air


conditioning Engineers

IHVE The Institute of Heating and Ventilation Engineers


(UK)

EU Euro Vent

ASME American Society of Mechanical Engineers

A.R.I Air Conditioning and Refrigeration Institute (USA)

ASTM American Society for Testing and Materials

AWS American Welding Society

UL Underwriters Laboratories

SMACNA Sheet Metal and Air Conditioning Contractor's


National Association Inc.

BSI British Standard Institute

NFPA National Fire Protection Association

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CIBSE The Chartered Institute of Building Services


Engineers (UK)

HVCA Heating and Ventilation Contractor’s Association


(UK)

B. Other International Standards may be considered provided they meet with the above
standards as a minimum

C. The Codes and Standards mentioned above are hereby made part of the Contract
Specification for the project, and the Contactor accepts full liability for ensuring
compliance with the same

PART 2 - PRODUCTS OF VRF SYSTEM

2.1. UNIT

A. The unit shall be a multi-split system inverter-driven heat pump air conditioner for
utilizing R410a refrigerant

B. Unit shall be complete refrigeration cycle, refrigeration pipe networks electrical


components and enclosing cabinets, and the outdoor unit shall be completely
weather-proof and shall be suitable for outdoor installation. Both indoor unit and the
outdoor unit shall be supplied by the same manufacturer properly assembled

C. All units shall be able to operate in dehumidification mode

D. All pipe works shall be , thoroughly tested, cleaned and charged with R410a
refrigerant at the factory and shall comply with European Norms

2.2. CAPACITY

A. All indoor and outdoor units capacities shall be in accordance to the schedule of
equipment

B. The HVAC contractor must submit calculation of the refrigerant pipes sizing taking
in consideration the de-rating of the VRF-System due to:

i. Height and horizontal run differences between Indoor Units (IU) and
Outdoor Units (OU)

ii. Fittings, valves, multi kits accessories

iii. Ambient conditions

iv. Indoor Design Conditions

2.3. INDOOR UNIT

Units shall be of either:


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i. Concealed Ceiling Units

ii. Decorative 4-way ceiling mounted type indoor units

2.4. CASING

A. Casing construction shall be acoustically lined

B. Casing sheet steel shall be sufficiently stiffened to eliminate vibration

C. The unit shall be of readily removable panels and shall be laid out so that all internal
equipment is easily accessible for maintenance or replacement

D. Access panel location shall be compatible with the plant layout to maintain adequate
working clearances not less than those published in the manufacturer’s data

E. The refrigeration circuits shall include a liquid line filter drier and a thermostatic
expansion valve and control valve suitable for VRF applications

2.5. FANS & MOTORS

A. Fans shall be multi-blade, curved centrifugal type. centrifugal type, statically and
dynamically balanced, and directly driven by motor. The fan motor bearing shall be
permanently lubricated. The fan shall be of three operating positions Hi, Med and
Low can be selected according to the required conditions

B. Motor design, marking, rating, performance and testing shall be in accordance with
Relevant British Standards. Motors shall be designed to have a winding temperature
rise to class B requirements and be provided with class F insulation

C. The unit shall be pre-wired to relevant British Standards complete with contactors,
overloads and control circuit fuses and shall have a terminal including an earth
connection for field wiring of both power and controls

D. Units shall incorporate thermal overloads for fan motors and compressors, manually
reset high pressure cut outs, thermostors with lockout circuiting, low pressure
controls with lock out provision, start to start timers (5-10 mins)

E. The protection shall be arranged so that an alarm will shut down the affected
compressor and trigger an alarm light on the unit but will permit the fan and any other
compressors to continue to operate

F. Unit casing shall be insulated throughout including the condensate tray by, a
minimum 13 mm thick, closed cell rubber with scrim finish, bonded to the casting

2.6. COOLING COILS

A. Coil shall be the multi-pass, cross-finned tube type, equipped with highly-efficient
aluminum fins, mechanically bonded to seamless, oxygen-free copper tubes
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B. The fins shall be spaced at no more than 12 fins per 25.4mm. The coil shall be
cleaned, dehydrated and tested for leakage at the factory

2.7. DRAIN PANS

A. Units shall be fitted with a one piece drip pan, extending beyond the cooling coil
sections to cover return bends and shall have a second deep flanged drain pan fitted
outside of unit chassis having 22 mm. OD outlet to cover where necessary random
condensate from valves, fittings and coil drip pan outlet

B. Drip and drain pans shall be zinc coated and treated both sides with a protective
coating of mastic

C. Both pans shall be reversible for left or right hand location. The outer surface of all
condensate drain pans shall be adequately treated/insulated to prevent secondary
condensation occurring

D. All drip and drain pans shall be designed to reduce to the absolute minimum the
formation of Legionella by careful detailing of both pans and pipe work connections

E. The protective mastic coating shall be suitable for the frequent application of
disinfectant when maintenance engineers flush through drip/drain pans and fan coil
drainage pipe work

F. The condensate drain pan shall be treated to resist corrosion and suitable to catch all
condensate and any moisture carry over from the coil shall be provided

2.8. ROOM THERMOSTAT

A. A wall-mounted liquid crystal room thermostat with recessed housing and over
lapping cover plate shall control the ducted indoor unit. The housing shall have
conduit entry provision and shall be handed to the electrical Sub Contractor with
instructions for fixing at the time that conduits are installed

B. Interconnecting cables shall terminate at a fixed terminal strip within the housing and
all connections to the components mounted on the fascia

C. Facilities on the sensor shall include:

i. Fan high, medium and low speed selector

ii. ON/OFF Auto switch

iii. Temperature set point

iv. Set-back temperature selection

v. Timer

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2.9. DUCTED CONCEALED INDOOR UNIT

A. The design construction, materials and finishes of all units shall be suitable for the
locations and operating conditions indicated in these specifications and the design
drawings

B. All units shall be provided with easy access to fans, controls, filters, coils, vents,
drain and valve connections

C. Units shall be selected with sound levels at least 35db below required room specified
sound levels at design speed

D. The chassis shall be fabricated from at 1.0mm thick galvanized sheet steel to form a
rigid unit fully sealed to eliminate extraneous air leakage free from sharp edges and
complete with fixing lugs

E. Thermal insulation of 12-mm. minimum thicknesses shall be applied to all sides of


coil sections, and beneath all cooling coil drip pans

F. All insulation must be non-flammable, non-toxic, and possess minimum smoke


propagation qualities

G. Acoustic treatment shall be supplied to casings as required to meet the room specified
sound levels

H. Reinforced sheet steel enclosures shall be provided for room-mounted units to form a
rigid cabinet that will not flex or vibrate during unit operation. There shall be space
within each cabinet for piping connections and valves

I. Access shall be provided in cabinets to fans, coils, filters and electrics. Access to
control switches and coil connections shall be through hinged flaps on the top panel
discharge grille. Front panels shall be secured with positive locking tamper proof
fasteners, hinged for horizontal units

J. The design of the enclosures shall enable air filters to be serviced without having to
remove any of the unit paneling

K. When specified or shown on drawings, return air plenums shall be provided to suit
particular manufacturer's standard model type

L. A forward curved centrifugal type, resiliently mounted with high efficiency motor.
Motor permanently lubricated with built-in thermal overload protection

M. Impellers shall be statically and dynamically balanced for quiet operation

N. The fan and motor assembly shall be removable on a slide out arrangement. For
changeover systems, the motor shall be positioned below the unit coil to eliminate
damages due to excessive heat and air temperature

O. Maximum motor speeds shall not to exceed 24 rps


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P. Cooling coil face velocities shall be sufficiently low to prevent moisture carry over
beyond the condensate drip tray, and to limit noise generation

Q. All units shall have air filters on the inlet side prior to coil and fan sections

R. Filters shall be of throwaway type readily accessible for inspection, removal and
replacement

S. The media shall be vermin and rot proof and shall not break up in the air stream

T. Filter media shall be non-flammable and shall not produce smoke or large flows of
noxious products when exposed to fire

U. Bonding agents shall have a flash point of not less than 163 °C

2.10. DECORATIVE INDOOR UNITS CABINET

The cabinet of the Ceiling, wall or floor mounted units shall be constructed of heavy
duty polymer or finished steel sheet baked with synthetic resin-paint, with a plastic air
panel assembly

2.11. 4-WAY CEILING UNITS

A. Four-way Ceiling units shall be provided with condensate pump

B. Pump assembly shall be of plastic body and trimmings

C. The unit shall be motor driven and shall be under the control of float level switch

D. A direct alarm signal shall be indicated on the equipment control panel to indicate
pump failure

2.12. REFRIGERATION CYCLE

The refrigeration cycle shall be equipped with a heat exchanger, an electronic


expansion valve, solenoid valves and flare connections and 2 shut off valves

2.13. OUTDOOR UNIT

A. Cabinet:

i. The cabinet shall be constructed of galvanized steel sheet, baked with


synthetic resin paint

ii. The service panel shall be easily removable for service access to the
electrical components and the compression section

B. Refrigeration cycle:

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Each refrigeration cycle shall be equipped with a scroll compressor, a solenoid valve,
a heat exchanger, an accumulator, a 4-way valve and flare connection parts

C. Compressor protection:

Compressor inverter type The compressor shall be protected against breakdown by a


quick response over current relay, a high pressure switch, a wrap-around type oil
heater and a discharge gas thermistor

D. Outdoor fan and fan motor:

The outdoor fan shall be the plastic propeller type, dynamically balanced, and the fan
shall be directly driven for vertical-flow air discharge. The fan motor shall be
permanently lubricated and be protected from ingress of water

E. Outdoor Condensing Coil:

i. The condenser coils shall be the multi-pass, cross-finned tube type,


equipped with highly-efficient aluminum fins, mechanically bonded to
oxygen-free copper tubes.

ii. The coil shall be cleaned, dehydrated and tested for leakage at the factory

iii. All fins shall be protected against corrosive environment by proper


polymer coating

2.14. CONTROL

A. All electrical control devices shall be enclosed in the indoor and outdoor units

B. In addition to the compressor protection devices, the indoor fan motor shall be
equipped with an internal thermostat

2.14.1. MASTER MICROPROCESSOR CONTROLLER

A. Furnish microprocessor controller to perform the following functions:

i. Control and regulation of cooling and heating cycles

ii. Management functions of all sensors and actuators

iii. Control of all safety devices

iv. Oil balance between compressors

v. Automatic management of all indoor units on the system bus

vi. Low-noise night operation

vii. Duty, standby and run hours management of compressors


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viii. Self diagnosis functions of outdoor and indoor units

ix. Full integration with the BMS

B. The outdoor fan motor shall be protected by an internal thermostat. The indoor fan
motor shall be directly supplied with the power source from the control circuit. The
functions of these control devices shall compose an electrical sequence of manual
starting and stopping, automatic continuous operation whenever the room thermostat
requires, and the protection devices allow the operation

C. Each indoor unit shall be supplied with liquid crystal remote

2.14.2. REFRIGERANT PIPING AND FITTINGS

A. Refrigerant pipes installed in the field shall consist of copper tubing and recessed
solder joint fittings. Tubing shall be in accordance with ASTM Specification B 88-
61 type 'k' hard drawn

B. Fittings shall be wrought copper or tinned cast brass, specifically selected for the
VRF system application

C. Fittings shall be supplied by the equipment manufacturer and installed in


accordance to the recommendation of the equipment manufacturers

D. Joint brazing should carried out with care as to prevent intrusion of foreign matters.
Blow all pipes with N2

E. Tubing shall be protected against oxidation during silver soldering by use of dry
nitrogen flowing through the tubing

F. Test all pipes by at twice the maximum operating pressure

G. All outdoor Refrigerant pipes shall run in cable trays or ladder for protection

PART 3 - EXECUTION

3.1. EXAMINATION

Verify concrete pad for condensing unit is ready for unit installation

3.2. INSTALLATION – INDOOR UNITS

A. Install Indoor Units with vibration isolators and mounting bracket

B. Install condensate piping with trap when gravity port used and route from drain pan
to condensate drainage system

C. Install components furnished loose for field mounting

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D. Install connection to electrical power wiring in accordance with electrical


specifications

3.3. INSTALLATION – CONDENSING UNITS

A. Install condensing units on vibration isolators

B. Install units on concrete foundations

C. Install refrigerant piping from Indoor Units to condensing unit. Install refrigerant
specialties furnished with unit. Install thermal insulation with cladding on suction
piping. All brazed joints shall be accessible for future inspection and leak detection.
Provide access doors for this purpose for concealed areas. Access doors shall be
marked by the installer and provided by the civil contractor

D. Evacuate refrigerant piping and install full charge of refrigerant

E. Install electrical devices furnished loose for field mounting

F. Install control wiring and cables between air fan coil unit, condensing unit, and
field installed accessories

G. Install connection to electrical power wiring in accordance with electrical


specifications

H. Install the BMS integration network and wiring

3.4. MANUFACTURER'S FIELD SERVICES

A. Furnish initial start-up and shutdown during first year of operation, including
routine servicing and checkout

B. Provide on-site training of Owner's personnel on the operation, maintenance and


trouble shooting for the whole system. Training course shall be for full five working
days after which the manufacturer shall issue a certificate that the attendees are
capable of carrying out the above mentioned tasks

3.5. CLEANING

Vacuum clean coils and inside of unit cabinet

3.6. MANUFACTURER'S FIELD SERVICES

A. Demonstrate fan-coil unit operation and maintenance

B. Demonstrate starting, maintenance, and operation of condensing unit

3.7. NOTES

A. The design is based upon the equipment listed in the equipment


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B. The tender pricing shall be based on any of the above listed acceptable
manufacturers for each type

C. The contractor must submit the base tender complying with the listed manufacturers
equipment. An alternative offer from alternative manufacturers may be submitted in
addition to the base tender, provided that full substantiating data of the equipment,
and noting the non-compliant features of the alternative equipment together with
the cost implications, is submitted. All alternative equipment offers may be
accepted or rejected at the sole discretion of the Engineer as it shall be to the
approval and final acceptance of the Engineer

D. Submit the compliance form with the Tender indicating the proposed manufacturers
for major equipment. Treat all equipment for which data submissions are required
as major equipment for this purpose

E. Changes from the equipment offered at Tender will not normally be permitted
unless the Engineer is satisfied that there is significant advantage in Principle

END OF SECTION 15611

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SECTION 15671
(NOT INCLUDED IN THIS CONTRACT)
HEAT PUMP CHILLERS
PART 1 - GENERAL

1.1. SCOPE OF WORK

A. Provide factory assembled and tested outdoor air-heat pump chillers as indicated,
consisting of compressors, evaporator, reciprocating, condensers, expansion valves,
and (microprocessor) control panels. Chillers shall operate at 45-55oF (7.2-12.7 oC)
water temp. and shall be 400/230V, 50 Hz, 3 phase

B. Provide capacity and electrical characteristics as scheduled

C. Refrigerant: Provide full operating charge of chlorine free refrigerant (R- 407C,R-
410) and oil

1.2. HOUSING

A. Provide manufacturer’s standard equipment housing construction, corrosion


protection coating, and exterior finish

B. Provide removable panels and/or access doors for inspection and access to internal
parts and components

C. Unit shall be weatherproof with ample space for easy access to power and control
panels

1.3. HOUSING

A. Provide shell-and-tube design with seamless copper tubes roller expanded into tube
sheets

B. Design, test, and stamp for refrigerant side working pressure of 300 PSIG
minimum, and water side working pressure of 235 PSIG minimum, in accordance
with ASME pressure vessel code

C. Cooler fouling factor shall be 0.001

D. Provide one water pass with series of internal baffles, insulate with ½” minimum
flexible unicellular insulation with maximum K-value of 0.26

E. Provide water drain connection and bulb wells for temperature controller and low-
temperature cutout

F. Multiple-Compressor Unit: Provide independent multiple refrigerant circuits with


casketed evaporator heads

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1.4. CONDENSER

A. Construct coils with configured aluminum fins mechanically bonded to seamless


copper tubing. Provide integral sub cooling circuit with liquid accumulators. Leak
test coils with air under water at 450 PSIG air pressure. Provide protective grilles
over exposed coil faces

B. Multiple-Compressor Unit: Provide multiple circuited condenser coils

C. Condenser fans: Provide propeller fans vertical discharge, direct driven, draw-
through design, statically and dynamically balanced. Provide permanently
lubricated ball-bearing phase motors with overload protection. Provide protective
grille over air discharge

D. Low Ambient Control: Provide head pressure control, designed to operate at


temperature down to 40oF

1.5. COMPRESSORS

A. Semi Hermetic reciprocating compressors with anti friction treatment specially


designed with chlorine free refrigerant. R-407C, lubricated by oil using a reversible
oil pump

B. Crankcase heater includes a protection device that stops the compressor in case of a
fault, 4-pole electric motor with two windings cooled by suction gas

C. It shall be protected by the following safety devices against the abnormal operating
conditions, discharge gas thermostat, thermo-magnetic circuit breaker, ground
current detector to avoid acid formation

D. The compressors shall be mounted on rubber anti-vibration dampers and equipped


with a discharge buffer and suction and discharge service valves

1.6. CAPACITY MODULATION

A. Compressor capacity is controlled by a hydraulically - operated slide valve

B. The slide valve operator is a piston/cylinder assembly, pressurized oil fed to and
bled from the assembly positions the valve. Oil movement is controlled by two
solenoid valves, each solenoid is operated by “Load” and “Unload” signals from the
capacity control system (return water temperature)

1.7. REFRIGERANT CIRCUIT

A. Chiller shall have minimum two refrigerant circuits with compressor per circuit.
Provide for each refrigerant circuit the following:

i. Liquid line shut off-valve

ii. Removable core filter drier


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iii. Liquid line sight glass with moisture indicator

iv. Insulated suction line

v. Suction and discharge service valves

vi. Thermostatic expansion valves

vii. Solenoid valve

1.8. REFRIGERANT CIRCUIT

A. Provide weather tight microprocessor control panel, factory-wired for external


connection only. All controls including sensors shall be factory mounted and tested
prior to shipment and UL listed factory

B. The unit control module utilizing adaptive control microprocessor automatically


takes action to avoid unit shut down due to abnormal operating conditions
associated with low refrigerant temperature, high condensing operating condition
continue until a protective limit is violated, the unit will be shut down

C. Provide the following controls:

i. Power controls for start-up and shut down

ii. Terminal strip

iii. Pump down control relay

iv. Compressor starter relay Entire cycle logic

v. Reset relay

vi. No recycling compressor overload relay

vii. High/Low pressure cutout

viii. Oil pressure cutout, except for low oil pressure compressor systems

ix. Low-temperature cutout

x. Leaving chilled water temperature controller sensor

xi. Compressor motor protector

xii. Compressor anti-recycle timer

xiii. Control circuit breaker

xiv. Compressor contactor


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xv. Condenser fan motor contactors

1.9. ACCESSORIES

A. Provide the following accessories:

i. Vapor proof chilled water flow switch

ii. Suction and discharger gauges

iii. Pressure gauges (high, low and oil)

iv. Wire mesh around chiller perimeter

v. Low ambient kit

vi. Circuit breaker for each compressor

vii. External overload for each compressor

viii. Hot gas muffler

ix. Cylindrical capacity unloaded (1-step per compressor)

x. High ambient kit by compressor unloading

xi. Discharge gas thermostat

xii. Suction accumulators

xiii. Door isolator

xiv. Anti-vibration mounting compressors

PART 2 - EXECUTION

2.1. INSTALLATION OF RECIPROCATING CHILLERS

A. General: Install reciprocating chillers in accordance with manufacturers written


instructions. Install reciprocating units plumb and level, firmly anchored in
locations indicated; maintain manufacturer’s recommended clearances

B. Arrange piping for easy dismantling to permit tube cleaning

C. Install the air-cooled reciprocating chillers in the sit in a way so as to prevent any
hot reciprocating air recirculation (from condenser fans discharge to condenser
suction)

D. Support: Install reciprocating chillers on floating base (as specified in section 15070
Vibration Isolation)
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2.2. START-UP

A. Provide services of manufacturer’s factory-trained service representative to start up


reciprocating chillers. Include in start-up procedures, dehydration, testing controls,
demonstration of compliance with requirements, and replacement of damaged or
malfunctioning controls and equipment

B. Do not place chillers in sustained operation prior to initial balancing of mechanical


system which interface with the reciprocating chillers

END OF SECTION 15671

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SECTION 15733

PACKAGED ROOFTOP AIR CONDITIONING UNITS

PART 1 - GENERAL

1.1. SCOPE OF WORK

A. Installation of the unit

B. Required Connections

1.2. SCOPE OF WORK

A. Submit data indicating:

ix. Cooling and heating capacities

x. Dimensions

xi. Weights

xii. Rough-in connections and connection requirements

xiii. COP at design operating conditions

xiv. Electrical requirements with electrical characteristics and connection


requirements

xv. Controls

xvi. Accessories

B. Manufacturer's Installation Instructions: Submit assembly, support details,


connection requirements, and include start-up instructions

C. Manufacturer's certificate: Certify Products to meet specified requirements

D. Manufacturer’s Field Reports: Submit start-up report for each unit

1.3. CLOSEOUT SUBMITTALS

C. Project Record Documents: Record actual locations of controls installed


remotely from units

D. Operation and maintenance data: Submit manufacturer's descriptive literature,


operating instructions, installation instructions, and maintenance and repair data

1.4. DELIVERY, STORAGE, AND HANDLING


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D. Accept units and components on site in factory protective containers, with factory
shipping skids and lifting lugs. Inspect for damage

E. Comply with manufacturer's installation instruction for rigging, unloading and


transporting units

F. Protect units from weather and construction traffic by storing in dry, roofed location

1.5. COORDINATION

A. Coordinate installation of condensing units with concrete pad and roof structure

B. Coordinate installation of unit's connections with building structure

1.6. CODES AND STANDARDS

A. Work and materials shall conform to the British Standards and Codes of Practice,
and with all prevailing rules and regulations pertaining to adequate protection of all
moving parts, or otherwise hazardous conditions. Nothing in this Specification shall
be construed to permit work not conforming to the most stringent of the applicable
codes

ASHRAE American Society of Heating Refrigeration and Air


conditioning Engineers

IHVE The Institute of Heating and Ventilation Engineers


(UK)

EU Euro Vent

ASME American Society of Mechanical Engineers

A.R.I Air Conditioning and Refrigeration Institute (USA)

ASTM American Society for Testing and Materials

SMACNA Sheet Metal and Air Conditioning Contractor's


National Association Inc.

BSI British Standard Institute

HVCA Heating and Ventilation Contractor’s Association


(UK)

B. Other International Standards may be considered provided they meet with the above
standards as a minimum

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C. The Codes and Standards mentioned above are hereby made part of the Contract
Specification for the project, and the Contactor accepts full liability for ensuring
compliance with the same

PART 2 - PRODUCTS OF PACKAGE UNITS SYSTEM

2.15. UNIT

A. Package unit heat pump, R407C,R410, factory installed and tested microelectronic
controls, scroll compressors, for indoor fan shall have belt driven, FC, centrifugal
fans with fixed motor sheaves

B. All motors shall be circuit breaker protected

C. Units shall be provided an external-opened location for mounting fused disconnect


device

D. An outside air damper shall be adjustable for up to 25% of outside air

E. Economizer shall be factory installed. The assembly includes: fully modulating 0-


100% percent motor and dampers, minimum position setting, preset linkage, wiring
harness, and differential enthalpy control

F. Exhaust fan, power exhaust shall be available at all units and shall be factory
installed. It shall assist the barometric relief the damper to maintain building
pressurization

2.16. CAPACITY

All units capacities shall be in accordance to the schedule of equipment

2.17. CONTROL

A. Controls unit shall be completely factory wired with necessary controls and
terminals block for power wiring

B. Microprocessor controls shall be provided for all 24 v control functions

C. The resident control algorithms shall supply all the heating, cooling and/or
ventilating decisions in response to electronic signals from sensors measuring
indoor and outdoor temperatures

D. The control algorithm maintains accurate temperature control, minimizes drift from
set point and provides better building comfort. A centralized microprocessors shall
provide anti-short cycle timing and time delay between compressors to provide a
higher level of machine protection

E. CO2 sensor: This accessory shall be compatible with 0-50% hood and economizer
options. It shall measure CO2, (or CO2 and volatile organic compounds) in order to

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increase/decrease the amount of fresh air and the amount of the air inside the
building

END OF SECTION 15611

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SECTION 15739
SPLIT SYSTEM AIR CONDITIONING UNITS

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:
1. Air handling unit (indoor unit).
2. Condensing unit. (outdoor unit)

1.2 SUBMITTALS

A. Product Data: Submit data indicating:


1. Cooling and heating capacities.
2. Dimensions.
3. Weights.
4. Rough-in connections and connection requirements.
5. Duct connections.
6. Electrical requirements with electrical characteristics and
connection requirements.
7. Controls.
8. Accessories.

B. Manufacturer's Installation Instructions: Submit assembly, support details,


connection requirements, and include start-up instructions.

C. Manufacturer's Certificate: Certify Products to meet specified requirements. D.

Manufacturer’s Field Reports: Submit start-up report for each unit.

1.3 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations of controls installed


remotely from units.

B. Operation and Maintenance Data: Submit manufacturer's descriptive literature,


operating instructions, installation instructions, and maintenance and repair
data.

1.4 QUALITY ASSURANCE

A. Performance Requirements:, Energy Efficiency Rating (EER) not less than


prescribed by ASHRAE 90.1 when used in combination with compressors and
evaporator coils when tested in accordance with ARI 210/240.

B. Cooling Capacity: Rate in accordance with ARI 210/240.

C. Sound Rating: Measure in accordance with ARI 270.

D. Insulation and adhesives: Meet requirements of NFPA 90A.

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E. Maintain two copies of each document on site.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Accept units and components on site in factory protective containers,


with factory shipping skids and lifting lugs. Inspect for damage.

B. Comply with manufacturer's installation instruction for rigging,


unloading and transporting units.

C. Protect units from weather and construction traffic by storing in dry, roofed
location.

1.6 COORDINATION

A. Coordinate installation of condensing units with concrete pad and roof

structure.

B. Coordinate installation of air handling units with building structure.

PART 2 PRODUCTS

2.1 SPLIT SYSTEM AIR CONDITIONING UNITS

A. Product Description: Split system consisting of indoor air handling unit and
outdoor condensing unit including cabinet, evaporator fan, refrigerant cooling
coil, compressor, refrigeration circuit, condenser, air filters, thermostat and
controls, air handling unit accessories, condensing unit accessories, refrigeration
specialties, and inter connecting refrigerant piping between indoor and outdoor
units including thermal insulation, control wiring and power cables.

B. Unit shall be suitable for cooling and reverse cycle heat pump for heating.

2.2 AIR HANDLING UNIT

A. Configuration: Horizontal air delivery with cabinet or ducted type or cassette as


indicated on drawings.

B. Cabinet:
1. Panels: Constructed of galvanized steel with baked enamel finish.
Cabinet shall be decorative type.
2. Insulation: Factory applied to each surface to insulate entire cabinet. 13
mm thick
neoprene coated glass fiber with edges protected from erosion.

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C. Evaporator Fan: Forward curved centrifugal type, resiliently mounted


with high efficiency motor complying with NEMA MG1. Motor permanently
lubricated with built- in thermal overload protection.

D. Evaporator Coil: Constructed of copper tubes expanded onto aluminum fins.


Factory leak tested under water. Removable, PVC construction, double-sloped
drain pan with piping connections on both sides.

E. Refrigeration System: Refrigeration circuits controlled by factory installed


thermal expansion valve.

F. Air Filters: 25 mm thick glass fiber cleanable media in metal frames. 25 to


30 percent efficiency based on ASHRAE 52.1.

G. Air Handling Unit Accessories:


1. Mounting Sub-base with construction and finish matching unit casing.
2. Vibration Isolators: Neoprene-in-shear type.
3. Decorative cabinet of galvanized steel with backed enamel with
discharge grille and motor operated air deflection blades and return
grille.

2.3 CONDENSING UNIT

A. General: Factory assembled and tested air cooled condensing units, consisting
of casing, compressors, condensers, coils, condenser fans and motors, and unit
controls.

B. Unit Casings: Exposed casing surfaces constructed of galvanized


steel with manufacturer's standard baked enamel finish. Designed for outdoor
installation and complete with weather protection for components and controls,
and complete with removable panels for required access to compressors,
controls, condenser fans, motors, and drives.

C. Compressor: Single refrigeration circuit with rotary or scroll type compressors,


resiliently mounted, with positive lubrication, and internal motor overload
protection.

D. Condenser Coil: Constructed of copper tubing mechanically bonded to


aluminum fins, factory leak and pressure tested.

E. Controls: Furnish operating and safety controls including high and low
pressure cutouts.
Control transformer. Furnish magnetic contactors for compressor and
condenser fan motors.

F. Condenser Fans and Drives: Direct drive propeller fans statically and
dynamically balanced. Wired to operate with compressor. Permanently
lubricated ball bearing type motors with built-in thermal overload protection.
Furnish high efficiency fan motors.

G. Condensing Unit Accessories: Furnish the following accessories:


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1. Controls to provide freeze protection on evaporator.


2. Time delay relay.
3. Anti-short cycle timer.
4. Disconnect switch.
5. Vibration isolators of neoprene rubber.
6. Condenser Coil Guard: Condenser fan openings furnished with PVC
coated steel wire safety guards.

H. Refrigeration specialties: Furnish the following for each circuit:


1. Charge of compressor oil.
2. Full charge of refrigerant.
3. Shut-off valves on suction and liquid piping.
4. Charging valve.
5. Crankcase heater.
6. Hot gas muffler.
7. Pressure relief device.

I. Refrigerant: Furnish full charge of ozone friendly refrigerant R410, or 407c.

2.4 CONTROLS

A. Thermostat: Remote space thermostat with single stage cooling. Furnish wall
bracket for thermostat.

PART 3 EXECUTION

3.1 EXAMINATION

A. Verify concrete pad for condensing unit is ready for unit installation.

3.2 INSTALLATION - AIR HANDLING UNIT

A. Install air handling units on vibration isolators and mounting bracket.

B. Install floor mounted units on concrete housekeeping pads at least 87 mm


high and 150 mm wider than unit.

C. Install condensate piping with trap and route from drain pan to condensate
drainage system.

D. Install components furnished loose for field mounting.

E. Install connection to electrical power wiring in accordance with electrical


specifications.

3.3 INSTALLATION - CONDENSING UNIT

A. Install condensing units on vibration isolators.

B. Painted galvanized steel base to raise unit 200mm above finished roof level.

C. Install insulated refrigerant piping from unit to condensing unit. Install


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refrigerant specialties furnished with unit, where pipes are exposed they shall
be housed inside a galvanized steel trunk size 10x7cm.

D. Evacuate refrigerant piping and install full charge of refrigerant.

E. Install electrical devices furnished loose for field mounting.

F. Install control wiring and cables between air handling unit, condensing unit,
and field installed accessories.

G. Install connection to electrical power wiring in accordance with electrical


specifications.

3.4 MANUFACTURER'S FIELD SERVICES

A. Furnish initial start-up and shutdown during first year of operation,


including routine servicing and checkout.

3.5 CLEANING

A. Vacuum clean coils and inside of unit cabinet.

B. Install new cleanable filters in units at Substantial Completion.

3.6 DEMONSTRATION

A. Demonstrate air handling unit operation and maintenance.

B. Demonstrate starting, maintenance, and operation of condensing unit


including freeze protection on evaporator.

END OF SECTION

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SECTION 15742

FAN COIL UNITS

PART 1 - GENERAL

1.1. SCOPE OF WORK

A. Fan Coil Units

B. Controls

C. Unit Enclosure

1.2. RELATED WORK

A. Section 15830 Air Distribution Equipment (Fans)

1.3. REFERENCE STANDARDS

ANSI American National Standards Institute

AMCA Air Movement and Control Association

A.R.I Air Conditioning and Refrigeration Institute

UL Underwriters Laboratories

ASTM American Society for Testing and Materials

1.4. SUBMITTALS

A. Copies of manufacturers technical specifications including detailed installation


instruction

B. Operation and maintenance manual including spare parts list

C. Catalogue data showing illustrations and schedule of parts to facilitate assembly and
disassembly of the units

D. Certificate of compliance for materials and operators

PART 2 - GENERAL

2.1. ACCEPTABLE MANUFACTURERS

A. The Contractor shall submit to the supervising engineer the names of three
manufacturers and their products which will be acceptable under this section.
Approval of the manufacturer or product must be obtained before proceeding with
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associated work

B. Units shall be the product of manufacturer regularly engaged in the production of


these units issuing complete catalog data of same

2.2. GENERAL

A. Construct all apparatus of materials of suitable for the conditions encountered


during operation

B. Thoroughly clean the entire system before installing filters or operating the fans

C. Each unit shall conform to the requirements of UL

2.3. PERFORMANCE

A. Provide fan coil units having the performance and duties indicated in the
schedules when operating under design conditions

B. Units shall be selected to maintain the required NC levels in the conditioned areas

2.4. CABINET

A. Exposed type (Decorative): The cabinet shall be fabricated of 18 gauge


galvanized steel painted with weather proof paints and baked enamel finish.
Interior surfaces shall be lined with 15mm inch coated glass fiber insulation
complete with mounting brackets, suitable for either wall hangings or ceiling
hung

B. Cabinet color finish shall be selected on site to match finishes schedule

C. Concealed type of fan coil units to be without casing

2.5. CABINET

A. All fan coil units shall have heating / cooling coil

B. Coils shall be in accordance with Section 15750 and shall have the capacities
indicated in equipment schedules

C. Face velocity through coil shall not exceed 2.5 m/s

2.6. FANS

A. Fan wheels shall be centrifugal, forward curved double width type aluminum fan
wheel, statically and dynamically balanced in scrolls of galvanized steel, mounted
on connection shaft with motor

B. Fans to be selected at medium speed

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C. FCU's to be selected at high static pressure with medium speed

2.7. MOTORS

A. Provide fan motors and motors controls. Motors shall be permanent split capacitor
type with integral thermal overload protection, three speed type and shall run
without undue noise or vibration, rubber isolators and thermal overload protective
devices shall be provided

B. Motors shall comply with the requirements of electrical section of these


specifications

C. Motor speed shall not exceed 1450 RPM

2.8. FILTERS

A. All fan coil units shall have synthetic type flat filter 15 mm thick

B. Face velocity through filters shall not exceed 2.5 m/s

2.9. INSULATION

A. All fan coil units shall be internally lined with 15mm thick fiber glass insulation for
coil and fan sections

2.10. CONTROLS

A. Each coil of fan coil unit shall be provided with the following controls:

i. A combination room thermostat with automatic change over and


manual three speed (LO-ME-HI) motor control switch with an ON/OFF
position of decorative appearance)

ii. Motorized modulating 2-way modulating with actuator valve

iii. 3 Nos. Isolating valves (gate valves)

iv. Test points

v. Drain pan with P-trap

vi. Globe valve

vii. Double regulating valve with metering station

viii. Strainer

ix. Temperature gauge

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x. Pressure gauge

PART 3 - GENERAL

3.1. ACCEPTABLE MANUFACTURERS

A. Connect P-trap drain pan to condensate drain

B. Install unit in accordance with manufacturer's instructions

3.2. TESTING AND BALANCING

A. Testing and balancing shall be in accordance with section 15950

END OF SECTION 15742

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SECTION 15810
DUCTS

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:
1. Duct Materials.
2. Insulated flexible ducts.
3. Single wall spiral round ducts.
4. Glass fiber reinforced plastic round ducts. (NOT INCLUDED IN THIS
CONTRACT).
5. Transverse duct connection system.
6. Casings.
7. Ductwork fabrication.
8. Kitchen hood exhaust ductwork fabrication.
9. Duct cleaning.
10. Duct leak testing

1.2 REFERENCES

A. National Fire Protection Association:


1. NFPA 90A - Standard for the Installation of Air Conditioning and
Ventilating Systems.
2. NFPA 90B - Standard for the Installation of Warm Air Heating
and Air Conditioning Systems.
3. NFPA 96 - Standard for Ventilation Control and Fire Protection of
Commercial Cooking Operations.

B. Sheet Metal and Air Conditioning Contractors:


1. SMACNA - Fibrous Glass Duct Construction Standards.
2. SMACNA - HVAC Air Duct Leakage Test Manual.
3. SMACNA - HVAC Duct Construction Standard - Metal and Flexible.

1.3 PERFORMANCE REQUIREMENTS

A. Variation of duct configuration or sizes other than those of equivalent or


lower loss coefficient is not permitted except by written permission. Size
round ducts installed in place of rectangular ducts in accordance with ASHRAE
table of equivalent rectangular and round ducts.

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1.4 SUBMITTALS

A. Shop Drawings: Submit duct fabrication drawings, drawn to scale not smaller than
1:50, on drawing sheets same size as Contract Documents, indicating:
1. Fabrication, assembly, and installation details, including plans,
elevations,
sections, details of components, and attachments to other work.
2. Duct layout, indicating pressure classifications and sizes in plan view.
For exhaust duct systems, indicate classification of materials handled as
defined in this section.
3. Fittings.
4. Reinforcing details and spacing.
5. Seam and joint construction details.
6. Penetrations through fire rated and other walls.
7. Terminal unit and coil installations.
8. Hangers and supports, including methods for building attachment,
vibration isolation, and duct attachment.

B. Product Data: Submit data for duct materials duct liner duct connectors.

C. Samples: Submit two samples of typical shop fabricated duct fittings.

D. Test Reports: Indicate pressure tests performed. Include date, section tested, test
pressure, and leakage rate, following SMACNA HVAC Air Duct Leakage Test
Manual.

E. Manufacturer's Installation Instructions: Submit special procedures for glass

fiber ducts.

F. Manufacturer's Certificate: Certify installation of glass fiber ductwork meet or

exceed specified requirements.

1.5 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations of ducts and duct fittings.
Record changes in fitting location and type. Show additional fittings used.

1.6 QUALITY ASSURANCE

A. Perform Work in accordance with SMACNA - HVAC Duct Construction


Standards - Metal and flexible.

Design pressure for the constant air volume systems and the extract systems is 500
Pa and for the variable air volume systems is 800 Pa.

B. Construct ductwork to NFPA 90A and NFPA 90B and NFPA 96 standards.

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C. Maintain one copy of each document on site.

1.7 FIELD MEASUREMENTS

A. Verify field measurements prior to fabrication.

PART 2 PRODUCTS

2.1 DUCT MATERIALS

A. Galvanized Steel Ducts: ASTM A653/A653M galvanized steel sheet, lock-


forming quality, having G90 zinc coating in conformance with ASTM A90/A90M.

B. Steel Ducts: ASTM A1008/A1008M ASTM A1011/A1011M ASTM

A568/A568M. C. Fasteners: Rivets, bolts, or sheet metal screws.

D. Hanger Rod: ASTM A36/A36M;, galvanized steel; threaded both ends, threaded
one end, or continuously threaded.

2.2 INSULATED FLEXIBLE DUCTS

A. Product Description: Multiple layers of aluminum laminate supported by helical


wound spring steel wire; fiberglass insulation; aluminized vapor barrier film.
1. Pressure Rating: 2.5 kPa positive and 250 Pa negative.
2. Maximum Velocity: 20.3 m/s.
3. Temperature Range: -28 degrees C to 99 degrees C.
4. Thermal Resistance: 0.7 square meter- degree K per watt.
5. Single wall spiral round ducts.
6. Single wall spiral round ducts.
7. Single wall spiral round ducts.

2.3 SINGLE WALL SPIRAL ROUND DUCTS

A. Product Description: UL 181, Class 1, round spiral lockseam duct constructed of


galvanized steel.

B. Construct duct with the following minimum gages:


Diameter Thickness mm
1. 75-350 mm 0.6
2. 375-650 mm 0.7
3. 700-900 mm 0.85
4. 950-1250 mm 1.0
5. 1300-2100 mm 1.3

C. Construct fittings with the following minimum gages:


Diameter Thickness mm
1. 75-350 mm 0.7
2. 375-650 mm 0.85

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3. 700-900 mm 1.0
4. 950-1250 mm 1.0
5. 1300-1500 mm 1.3
6. 1550-2100 mm 1.6

2.4 GLASS FIBER REINFORCED PLASTIC ROUND DUCTS

A. Product Description: Filament wound glass fiber reinforced plastic with fire
retardant thixotropic resin] when tested in accordance with ASTM E84.

B. Construct duct and fittings with the following minimum wall thickness: Diameter
Wall Thickness mm
1. 150-500 mm 3.175
2. 525-900 mm 4.75
3. 925-1500 mm 6.35

C. Joints: Galvanized sheet metal sleeve located inside duct, sealed and secured with
screws and mastic to have air tight construction.
2.5 TRANSVERSE DUCT CONNECTION SYSTEM

A. Product Description: SMACNA "F" rated rigidity class connection, interlocking


angle and duct edge connection system with sealant, gasket, cleats, and corner
clips.

2.6 CASINGS

A. Fabricate casings in accordance with SMACNA HVAC Duct Construction


Standards - Metal and Flexible and construct for operating pressure of 500 Pa for
constant volume systems and 800 Pa for variable volume system.

B. Reinforce access door frames with steel angles tied to horizontal and vertical
plenum supporting angles. Furnish hinged access doors where indicated or
required for access to equipment for cleaning and inspection.

C. Fabricate acoustic casings with reinforcing turned inward. Furnish 1.50 mm back
facing and 0.80 mm perforated front facing with 2.4 mm diameter holes on 4 mm
centers. Construct panels 75 mm thick packed with 72 kg/cu m minimum glass
fiber media, on inverted channels of 1.50 mm.

2.7 DUCTWORK FABRICATION

A. Fabricate and support rectangular ducts in accordance with SMACNA HVAC


Duct Construction Standards - Metal and Flexible and as indicated on Drawings.
Provide duct material, gages, reinforcing, and sealing for operating pressures
indicated.

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B. Fabricate and support round ducts with longitudinal seams in accordance with
SMACNA HVAC Duct Construction Standards - Metal and Flexible (Round Duct
Construction Standards), and as indicated on Drawings. Provide duct material,
gages, reinforcing, and sealing for operating pressures indicated.

C. Construct T's, bends, and elbows with minimum radius 1-1/2 times centerline duct
width.
Where not possible and where rectangular elbows are used, provide airfoil turning
vanes. Where acoustical lining is indicated, furnish turning vanes of perforated
metal with glass
fiber insulation.

D. Increase duct sizes gradually, not exceeding 15 degrees divergence wherever


possible; maximum 30 degrees divergence upstream of equipment and 45 degrees
convergence downstream.

E. Fabricate continuously welded round and oval duct fittings two gages heavier
than duct gages indicated in SMACNA Standard. Minimum 100 mm cemented slip
joint, brazed or electric welded. Prime coat welded joints.

F. Provide standard 45-degree lateral wye takeoffs. When space does not allow 45-
degree lateral wye takeoff, use 90-degree conical tee connections.

2.8 KITCHEN HOOD EXHAUST DUCTWORK FABRICATION

A. Fabricate in accordance with SMACNA HVAC Duct Construction Standards -


Metal and
Flexible and NFPA 96.

B. Kitchen Hood Exhaust Ducts: Construct stainless steel 304, sheets using
continuous external joints. Ducts joints shall be treated with heat resistant paste.

PART 3 EXECUTION

3.1 EXAMINATION

A. Verify sizes of equipment connections before fabricating transitions.

3.2 INSTALLATION

A. Install and seal ducts in accordance with SMACNA HVAC Duct Construction
Standards - Metal and Flexible.

B. During construction, install temporary closures of metal or taped polyethylene on


open ductwork to prevent construction dust from entering ductwork system.

C. Use crimp joints with or without bead or beaded sleeve couplings for joining
round duct sizes 200 mm and smaller.

D. Install duct hangers and supports in accordance with Section 15060.

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E. Use double nuts and lock washers on threaded rod supports.

F. Connect flexible ducts to metal ducts with draw bands.

G. Set plenum doors 150 to 300 mm above floor. Arrange door swing so fan static
pressure holds door in closed position.

H. Casings: Install floor mounted casings on 100 mm high concrete curbs. At


floor, rivet panels on 200 mm centers to angles. Where floors are acoustically
insulated, furnish liner of 1.20 mm galvanized expanded metal mesh supported
at 300 mm centers, turned up 300 mm at sides with sheet metal shields.
I. Install kitchen range hoods in accordance with NFPA 96.

J. Install residue traps in kitchen hood exhaust ducts at base of vertical


risers with provisions for clean out.

3.3 INTERFACE WITH OTHER PRODUCTS

A. Install openings in ductwork where required to accommodate


thermometers and controllers. Install pitot tube openings for testing of
systems. Install pitot tube complete with metal can with spring device or screw
to prevent air leakage. Where openings are provided in insulated ductwork,
install insulation material inside metal ring.

B. Connect diffusers or plenums to low pressure ducts directly or with 500 mm


maximum length of flexible duct held in place with strap or clamp.

C. Do not use flexible duct to change direction.

3.4 CLEANING

A. Clean duct system and force air at high velocity through duct to remove
accumulated dust. To obtain sufficient air flow, clean one half of system
completely before proceeding to other half. Protect equipment with potential to
be harmed by excessive dirt with temporary filters, or bypass during cleaning.

B. Clean large duct systems with high power vacuum machines. Protect
equipment with potential to be harmed by excessive dirt with filters, or bypass
during cleaning. Install access openings into ductwork for cleaning purposes.

3.5 TESTING

A. All ducts for supply air, return air, fresh air and exhaust air shall be tested for
leaks using light test in dark environment.

END OF SECTION

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SECTION 15820

DUCT ACCESSORIES
PART 1 - GENERAL

1.1. SCOPE OF WORK

A. Section Includes:
i. Back-draft dampers

ii. Combination fire-and-smoke dampers

iii. Duct access doors

iv. Fire dampers

v. Volume control dampers

vi. Flexible duct connections

vii. Duct test holes

1.2. SCOPE OF WORK

A. Shop Drawings: Indicate for shop fabricated assemblies including volume control
dampers duct access doors and duct test holes

B. Product Data: Submit data for shop fabricated assemblies including fire dampers
including locations and ratings smoke dampers including locations and ratings
back-draft dampers flexible duct connections volume control dampers duct access
doors duct test holes and hardware used. Include electrical characteristics and
connection requirements

C. Manufacturer's Installation Instructions: Submit for Fire and Combination Smoke


and fire dampers

D. Manufacturer's Certificate: Certify products meet or exceed specified requirements

1.3. DELIVERY, STORAGE, AND HANDLING

A. Protect dampers from damage to operating linkages and blades

1.4. FIELD MEASUREMENTS

A. Verify field measurements prior to fabrication

1.5. COORDINATION

A. Coordinate Work where appropriate with building control Work

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1.6. EXTRA MATERIALS

A. Furnish five of each size and type of fusible link

PART 2 - PRODUCTS

2.1. BACK-DRAFT DAMPERS

A. Fabricate in accordance with SMACNA HVAC Duct Construction Standards -


Metal and Flexible, and as indicated on Drawings

2.2. DUCT ACCESS DOORS

A. Fabrication: Rigid and close fitting of galvanized steel with sealing gaskets and
quick fastening locking devices. For insulated ductwork, furnish minimum 25 mm
thick insulation with sheet metal cover;

i. Less Than 300 mm square, secure with sash locks

ii. Up to 450 mm Square: Furnish two hinges and two sash locks

iii. Up to 600 x 1200 mm : Three hinges and two compression latches with
outside and inside handles

iv. Larger Sizes: Furnish additional hinge

v. Access panels with sheet metal screw fasteners are not acceptable

2.3. FIRE DAMPERS

A. Fabricate in accordance with NFPA 90A and UL 555, and manufacturer’s condition
of listing. Permanently mark dampers for use in dynamic systems

B. Curtain Type Dampers: Galvanized steel with interlocking blades. Furnish stainless
steel closure springs and latches for closure under airflow conditions. Configure
with blades out of air stream. Damper rating shall be 1.5 hours. Furnish sleeve for
wall fixing and connection to duct work

C. Fusible Links: UL 33, separate at 71 oC with adjustable link straps for combination
fire/balancing dampers

2.4. VOLUME CONTROL DAMPERS

A. Fabricate in accordance with SMACNA HVAC Duct Construction Standards -


Metal and Flexible, and as indicated on Drawings

B. Splitter Dampers:

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i. Material: Same gage as duct to 600 mm size in both dimensions, and two
gages heavier for sizes over 600 mm

ii. Blade: Fabricate of double thickness sheet metal to streamline shape,


secured with continuous hinge or rod

iii. Operator: Minimum 6 mm diameter rod in self aligning, universal joint


action, flanged bushing with set screw

iv. Single Blade Dampers: Fabricate for duct sizes up to 150 x 500 mm)

C. Multi-Blade Damper: Fabricate of opposed blade pattern with maximum blade with
200 mm. Assemble center and edge crimped blades in prime coated or galvanized
frame channel with suitable hardware

D. End Bearings: Except in round ductwork 300 mm and smaller, furnish end bearings.
On multiple blade dampers, furnish oil-impregnated nylon or sintered bronze
bearings. Furnish closed end bearings on ducts having pressure classification over
500 Pa

E. Quadrants:

i. Furnish locking, indicating quadrant regulators on single and multi-blade


dampers

ii. On insulated ducts mount quadrant regulators on standoff mounting


brackets, bases, or adapters

iii. Where rod lengths exceed 750 mm furnish regulator at both ends

2.5. FLEXIBLE DUCT CONNECTIONS

A. Fabricate in accordance with SMACNA HVAC Duct Construction Standards -


Metal and Flexible, and as indicated on Drawings

B. Connector: Fabric crimped into metal edging strip:

i. Fabric: UL listed fire-retardant neoprene coated woven glass fiber fabric


conforming to NFPA 90A, minimum density 1.0 kg/sq m

ii. Net Fabric Width: Approximately 150 mm wide

iii. Metal: 50 mm wide, 0.6 mm thick galvanized steel

2.6. DUCT TEST HOLES

A. Permanent Test Holes: Factory fabricated, air tight flanged fittings with screw cap

B. Furnish extended neck fittings to clear insulation

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PART 3 - EXECUTION

3.1. EXAMINATION

A. Verify rated walls are ready for fire damper installation

B. Verify ducts and equipment installations are ready for accessories

C. Check location of air outlets and inlets and make necessary adjustments in position
to conform to architectural features, symmetry, and lighting arrangement

3.2. EXAMINATION

A. Install in accordance with NFPA 90A, and follow SMACNA HVAC Duct
Construction Standards - Metal and Flexible. Refer to Section 15810 for duct
construction and pressure class

B. Install back-draft dampers on exhaust fans or exhaust ducts nearest to outside


and/or where indicated on drawings

C. Install duct access doors for inspection and cleaning before and after filters, coils,
fans, automatic dampers, at fire dampers, combination fire and smoke dampers, and
as indicated on drawings. Install at locations for cleaning kitchen exhaust ductwork
in accordance with NFPA 96. Install minimum 200 x 200 mm size for hand access,
450 x 450 mm size for shoulder access, and as indicated on drawings. Install 100 x
100 mm for balancing dampers only. Review locations prior to fabrication

D. Install temporary duct test holes as required for testing and balancing purposes. Cut
or drill in ducts. Cap with neat patches, neoprene plugs, threaded plugs, or threaded
or twist- on metal caps

E. Provide fire dampers, combination fire and smoke dampers and smoke dampers at
locations as indicated on drawings. Install with required perimeter mounting angles,
sleeves, breakaway duct connections, corrosion resistant springs, bearings, bushings
and hinges

F. Install smoke dampers and combination smoke and fire dampers in accordance with
NFPA 92A

3.3. DEMONSTRATION

A. Demonstrate re-setting of fire dampers to Employer’s representative

END OF SECTION 15820

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SECTION 15830

AIR DISTRIBUTION EQUIPMENT (FANS)

PART 1 GENERAL

1.01 WORK INCLUDED

A. Centrifugal fans

B. Roof mounted fans

C. Duct mounted fans

D. Wall/window mounted fans

1.02 RELATED WORK

A. Section 15210 : Vibration Isolation

B. Section 15840 : Ductwork

C. Section 15860 : Duct Accessories

D. Section 15880 : Air Treatment Equipment (Filters)

F. Section 15990 : Testing Adjusting & Balancing of Environmental Systems

1.03 QUALITY ASSURANCE

Conform to AMCA Bulletins regarding construction and testing. Fans shall


bear
AMCA certified rating seal.

1.04 REFERENCE STANDARDS

A. American National Standards Institute (ANSI).

B. Air Moving and Conditioning Association AMCA).

C. American Society of Heating, Refrigeration and Air Conditioning


Engineers
(ASHRAE).

D. National Fire Protection Association

(NFPA). E Underwriters Laboratories (UL).

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1.05 DESIGN CRITERIA

Contractor shall check the design duties of each fan and produce detailed
system pressure design calculations for each fan system for approval by the
Supervising Engineer, where the noise level shall be approved by the
engineer.

1.06 SUBMITTALS

A. Shop drawings in accordance with the appropriate specifications section

15011. B. Operating point plotted on curves.

C. Manufacturers' installation instructions.

D. Manufacturers' recommended spare parts and tools list. Operating and


maintenance data in accordance with the appropriate specifications section.

E. Certification of compliance for materials and

operation. F. Field tests.

PART 2 PRODUCTS

2.01 ACCEPTABLE MANUFACTURERS

A. The Contractor shall submit to the Supervising Engineer the names


of three manufacturers and their products which will be acceptable
under this Section. Approval of the manufacturer or product must be
obtained before proceeding with associated work.

B. Units shall be the product of a manufacturer regularly engaged in the


production of these units issuing complete catalog data for same.

C. Items of same function and performance are acceptable in conformance


with the appropriate specifications section.

2.02 GENERAL

A. The contractor shall supply and install where shown on the drawings,
fans as described hereinafter and of capacities indicated on the drawings.

B. The fan motors and starters shall be in accordance with the electrical
division of these specifications.

C. All Fans units shall comply with the maximum sound power levels laid.

D. All externally located fan units shall be of a completely weatherproofed type.

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E. All fan units to be connected to the fire alarm station system shall have
electric control panel in accordance with the electrical divisions of the
specifications

F. Equivalent fan selections shall not decrease motor horsepower (wattage),


increase noise level, increase top speed by more than 10%, or increase
inlet air velocity by more than 20%, from that specified.

G. Fan performance based on sea level conditions.

H. Control unit with on-off switch for all fans provides manual/automatic
selection and test purpose.

I. Fans isolator for maintenance purposes shall be installed inside the fan housing.

2.03 SELECTION AND BALANCING

A. Provide fans capable of accommodating static pressure variations of plus or


minus
10%.

B. Provide balanced variable sheaves for motors to provide not less than 20
percent speed variation.

C. Statically and dynamically balanced fans to eliminate vibration


or noise transmission to occupied areas of the building.

D. Provide belt guards on belt driven fans.

E. Provide external louver where inlet or outlet is exposed.

2.04 PAINTING

All painting shall be in accordance with the relevant specifications section


and the following:

A. Prime coat fan wheels and housing at factory inside and outside. Prime
coating on aluminum parts is not required.

B. All ferrous parts to have one coat of chlorinated rubber primer, followed
by two top coats of weather resistant baked enamel.

2.05 CENTRIFUGAL ACOUSTIC IN-LINE FANS

A. It shall employ a compact, centrifugal acoustic in-line fan with a


guaranteed performance for fresh air systems with a significant static
pressure requirement.

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B. Direct drive motors to be isolated from the air stream>

C. Centrifugal wheels shall be aluminum non-overloading, back worldly inclined,


and dynamically balanced.

D. Motors shall be rated or continuous running in ambient temperatures of up


to 50°C.

E. Aluminum anti-back draught shutters shall be fitted as standard, being


opened by air movement and closed by stainless steel springs and synthetic
rubber buffers shall be provided to ensure quiet operation.

F. Impellers shall be high efficiency, backward curved centrifugal.

G. Motor specification:

1. Totally enclosed motors, three phase, Metric sized, ball


bearing, squirrel cage induction type, for direct on line starting.
All have class F insulation. Ratings comply generally with BS
5000: Pt 99 and IEC 34-1, with degree of protection IP 55 to
IEC 34-5.

2. Flameproof Motors: Units supplied with flameproof motors.

3. Motor speed shall not exceed 1450 RPM.

H. Lubrication: Motor bearings shall be pre lubricated with high quality


grease. In ambient temperatures up to 50°C.

I. It shall have the following accessories:

1. Inlet and Bird Guards


2. Safety disconnect switch.
3. Back draft dampers.
4. Variable inlet vent.
5. Inlet rings.
6. Support channels.
7. Vibration isolators & hangers.
8. Speed controller.
9. Fire Stand switch.

2.06 DUCT MOUNTED AXIAL, DIRECT DRIVE FAN

A. Motors:

1. It shall be constructed from aluminum as standard with special “T”


slot and pad mounted fixings. Suitable for horizontal through
to vertical shaft operation.

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2. Supplied IP 55, with removable drain plugs.

2.06 DUCT MOUNTED AXIAL, DIRECT DRIVE FAN (cont’d)

3. Bearings lubricated with wide temperature range


grease, re lubricatatbel or sealed for life depending
on size.

4. Continuous operating range -40°C to +50°C and


+200°C for fans serving kitchen hoods.

5. Insulation class F as standard.

6. Motor speed shall not exceed 1450

RPM. B. Impellers:

1. Impellers shall have a unique aerodynamic section blade to


optimize the efficiency of performance and minimize the generation
of noise.

2. It shall have high pressure die cast aluminum hub and clamp-
plate, with equally spaces, fully adjustable, high pressure die cast
aerofoil section blades.

3. It shall have a no overloading characteristic; the peak power


input occurs within the range of normal operating pressures and is
always
exceeded by the motor rating.

4. It shall be reversed for emergency use. Reversal shall be


obtained by interchanging electrical connections.

C. It shall have the following:

1. Motor and Impeller side guards inter.


2. Choice of auto-transformer or electronic speed controllers.
3. 2 speed switch for Delta/Star reconnection.
4. Mounting Feet for both horizontal and vertical operation.
5. Matching Flanges.
6. Flexible Connectors.
7. Air Operated Dampers.
8. Bell mouth inlets.
9. Vibration Isolators.
10. Fan casings, motor mounting arms, mounting feet, matching
flanges and guards are all hot dipped galvanized after
manufacture.

2.07 MOTORS AND MOTOR STARTERS

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A. Provide fan motors. Motors shall be squirrel cage induction type, totally
enclosed with speed not exceed 1800 R.P.M. unless otherwise stated.

B. Motor starters shall be provided under electrical section and installed in


relevant motor control center.

C. Refer to relevant electrical specification.

PART 3 EXECUTION

3.01 INSTALLATION

A. Supply and install sheaves as necessary for final air balancing.

B. Provide acoustic insulation on duct to below roof line and on fan inlet
plenum, and drip pan for collecting condensation.

C. Provide sound Attenuators or sound attenuating roof curb, as


indicated and to prevent noise break in to occupied spaces. Noise criteria
in occupied spaces shall not exceed specified design levels.

3.02 ELECTRICAL CONNECTIONS

A. Connect all fans to a motor control center and as indicated in wiring


diagrams.

B. All control, instrumentation and power wiring shall be part of electrical


works and shall be in accordance with the relevant electrical specifications.

3.03 CLEANING

A. Do not operate fans for any purpose, temporary or permanent until all duct
work is clean, filters in place, bearing lubricated and fan has been run under
observation.

3.04 TESTING AND BALANCING

All fields testing and balancing shall conform to Section 15990.

3.05 OPERATING AND MAINTENANCE DATA

Operating and maintenance data shall be supplied in conformance


with the appropriated specification.

END OF SECTION

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SECTION 15870

AIR OUTLETS

PART 1 - GENERAL

1.1. SCOPE OF WORK

A. Side wall registers

B. Liner diffusers

C. Square ceiling diffusers

D. Supply ceiling diffusers

E. Return ceiling grilles and exhaust

F. Fresh air grilles with filter

G. Supply architectural ceiling diffuser grilles

H. Return architectural ceiling diffusers

I. Door / transfer grilles

J. Outside louvers

K. Roof hoods

L. Goosenecks

1.2. RELATED WORK

A. Section 15840 Ductwork

B. Section 15860 Duct Accessories

C. Section 15990 Testing, Adjusting, and Balancing of


Environmental Systems

D. Section 15880 Filters

1.3. QUALITY ASSURANCE

A. Make air flow tests and sound level measurements in accordance with applicable
Air Diffusion Council equipment test codes and ASHRAE standards

B. Manufacturer shall certify catalogue performance and ensure correct application of


air outlet types
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1.4. QUALITY ASSURANCE

ASNI American National Standards Institute

ARI Air-conditioning and Refrigeration Institute

ADDC Air Diffusion Council

AMCA Air Moving and Conditioning Association

ASHRAE American Society of Heating, Refrigerating


and Air Conditioning Engineers

AABC Associated Air Balance Council

SMACNCA Metal and Air Conditioning Contractors' National


Association, Inc.

1.5. SUBMITTALS

A. Submit Manufacturer's installation instructions

B. Manufacturers recommended spare parts and tools list, operating and maintenance
data

C. Certificate of compliance for materials and operation

D. Field tests

1.6. JOB CONDITIONS

A. Review requirements of outlets as to size, finish, and type of mounting prior


to submitting shop drawings and schedules of outlets

B. Check location of outlets and make necessary adjustments in position to conform


with architectural features, symmetry, and lighting arrangement

PART 2 - PRODUCTS

2.1. ACCEPTABLE MANUFACTURERS

A. The Contractor shall submit to the Supervising Engineer the names of three
manufacturers and their products which will be acceptable under this Section.
Approval of the manufacturer or product must be obtained before proceeding with
associated work

B. Units shall be product of a Manufacturer regularly engaged in the production of


these units issuing complete engineering catalogue manual data of same

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2.2. APPLICATION

A. Before being ordered, selection of all supply outlets shall be checked by the
manufacturer for throw pressure, drop and sound noise level and mounting height,
face velocity indicated on the drawings, all outlets shall be specially selected for
their particular application and designed for quiet operation, selections to be
approved by the architects

B. All air outlet shall be constructed from extruded aluminum sections, and shall have
a powder coated finish to match the false ceiling, color of finish shall be to the
approval of the architects

C. Rate units in accordance with Air Diffusion Council standards

D. Base air outlet application on room noise level as indicated in design conditions
and Section 15000

E. Provide supply aluminum outlets with sponge rubber seal around edge

F. Provide baffles to direct air away from walls, columns, or other obstructions within
radius of diffuser operation

G. Provide plaster frame for diffusers located in plaster surfaces

H. Provide anti-smudge frames or plaques on diffusers located in rough textured


surfaces such as an acoustical plaster

I. Distribute specified quantity of air evenly without drafts, air movement faster than
0.25 m/s or dead zones. Mix room air with primary by induction to provide
equalization of room temperature without stratification

2.3. SIDE WALL REGISTERS (SUPPLY, RETURN AND EXHAUST)

A. For sidewall registers provide streamlined and individually adjustable blades, depth
of which exceeds 19 mm maximum spacing. Provide spring tension or other device
to set blades

B. Heavy gauge, extruded aluminum, anodized finish construction frame, with rigid
corner clips fasteners to ensure greater strength and higher rigid smooth fitting
corner

C. Provide supply registers with integral, gang-operated opposed blade dampers with
removable key operator, operable from face, and shall be of the double deflection
type, having vertical front bars and horizontal back bars

D. Provide return exhaust register as supply register but with single deflection type

E. Side wall registers to be push fit

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2.4. LINEAR DIFFUSERS (SUPPLY AND RETURN)

A. Provide linear supply diffusers of adjustable pattern slot type with fully adjustable
deflection blades, number of slots as indicated on drawings

B. Diffuser face shall be free of fasteners or screws

C. Supply linear diffusers shall be provided with factory assembled plenum boxes with
opposed blade dumpers

D. Fabricate of aluminum extrusions with powder coated finish to match with the false
ceiling colour

E. On multi-slot units the air pattern from each slot shall be adjusted individually from
the face of the diffuser

F. Diffusers located in plaster ceilings shall be provided with separate plaster stop
mounting frame

G. Alignment clips shall be provided so that continuous sections shall appear to be one
piece

H. Diffusers to be push fit

2.5. SQUARE DIFFUSERS (SUPPLY AND RETURN)

A. Provide square rectangular, adjustable or fixed flow pattern, stamped, multi-core


type diffuser to discharge air in 360 degrees pattern with sector zing baffles where
indicated or required

B. Diffusers shall have surface mount or snap-in or inverted T-bar or spine type frame
to suit ceiling

C. Fabricate of aluminum extrusions with powder coated finish to match with the false
ceiling colour

D. Provide radial opposed blade damper and multi-louvered equalizing grid with
damper adjustable from diffuser face for supply diffuser only

E. Diffuser mounting system shall be compatible with the ceiling system provided

F. Volume controls supply diffuser outlets shall be accessible through the outlets from
below the ceiling and shall maintain their setting when adjusted

G. Diffusers to be push fit

2.6. SUPPLY CEILING GRILLES

A. Extruded aluminum construction of double deflection type with opposed blades


dampers, front blades vertical and rear blades horizontal and fitted with key
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operated opposed blade dampers gaskets to be fitted

2.7. SUPPLY CEILING GRILLES

A. Same as supply air grilles but of single deflection type with opposed blade damper
and exhaust air grilles without approved blade damper

2.8. FRESH AIR GRILLE WITH FILTER AND DAMPER

A. The Same as supply ceiling grilles but of single deflection type volume control
damper and filter 25 mm thick

2.9. FRESH AIR GRILLE WITH FILTER AND DAMPER

A. Supply ceiling diffuser shall be square, architectural, panel faced

B. Diffusers sizes and mounting types and outlets shall be as shown on drawings

C. No. of slots and slot width shall be as shown on drawings

D. Diffusers shall be compatible with 24” X 24” modules for lay-in T-bar ceiling

E. Diffusers shall be field adjustable for vertical, 1-way, 2-way, 3-way and 4-way
discharge patterns

F. Each supply slot of the diffuser shall be provided with a two – elements
aerodynamically curved, “ice-tong” shaped steel deflector capable of 180º pattern
adjustment from the face of the diffuser and shall allow volume damper of supply
air for final balancing. All adjustments shall be accessible from the face of the
diffuser

G. The diffuser shall made of extruded aluminum and factory fabricated 22 gauge steel
back pan

H. The diffuser shall have the capacity to insert a ceiling tile into the center of the
diffuser to match the ceiling system

I. The ceiling tile will be provided by the ceiling system contractor

J. The back pan shall be movable and shall include side handles

K. The diffuser inlet shall be located on the top o the back pan and shall have a
minimum of 1 1/8” depth available for flexible duct connection

L. Damper shall be constructed of heavy gauge steel

M. The diffuser finish (colour) shall be selected by supervising engineer coordinated


with interior engineer

N. Pattern controllers shall be black


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O. The finish shall be an anodic acrylic paint, baked at 315 ºF for 30 minutes

P. The paint must pass a 100 hour ASTM D117 Corrosive Environments Salt Spray
Test without creep age, blistering, or deterioration of film

Q. The paint must pass a 250 hour ASTM – 870 Water Immersion Test. The paint
must also pass the ASTM D-2794 Reverse Impact Cracking Test with a 50 inch
pound force applied

R. The manufacturer shall provide published performance data for the architectural
diffuser

S. The test data shall include static pressure drop, horizontal air throw pattern, and NC

T. The diffuser shall be tested in accordance with ANSI / ASHRAE standard 70 –


1991

U. Center panel of diffusers shall match surrounding ceiling tiles

V. Uniform, unbroken flow pattern guards against ceiling smudging to be provided

W. Discharge pattern to be individually adjustable for each slot

X. Pattern controller shall be provided for each slot to control the direction of flow and
volume, and discharge directions to be adjustable 180º

2.10. RETURN ARCHITECTURAL CEILING DIFFUSERS

A. Return ceiling diffusers shall be square, architectural, panel faced of the sizes as
shown on the drawings

B. The face of the return diffuser shall match the supply diffuser

C. Diffusers slot width and No. of slot to be as shown on drawings

D. Diffuser shall be computable with 24” X 24” modules for lay-in T – bar ceiling

E. Return diffuser shall made of extruded aluminum and factory fabricated 22 gauge
light shield

F. The diffuser shall have the capacity to insert a ceiling tile into the center of the
diffuser to match the ceiling system

G. The ceiling tile will be provided by the ceiling system contractor

H. The light shield shall be removable

I. The diffuser finish (colour) shall be selected by supervising engineer coordinated


with interior engineer
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J. The finish shall be an anodic acrylic paint, baked at 315 ºF for 30 minutes

K. The paint must pass a 100 hour ASTM D117 Corrosive Environments Salt Spray
Test without and creep age, blistering, or deterioration of film

L. The paint must pass a 250 hour ASTM – 870 Water Immersion Test

M. The paint must also pass the ASTM D – 2794 Reverse Impact Cracking Test with a
50 inch pound force applied

N. The test data shall include negative static pressure drop and NC

O. The diffuser shall be tested in accordance with ANSI / ASHRAE standard 70-1991

2.11. OUTSIDE LOUVERS

A. Louvers 100 mm deep with blades on 45 degrees slope heavy channel frame, bird
screen with 12mm square mesh for exhaust and 19mm for intake. Intake must be
provided with sand trap louver

B. Fabricate of 12 gauge (2.50 mm) extruded aluminum and provide welded assembly

C. Finish in factory color anodized finish

2.12. ROOF HOODS

A. For air inlet or exhaust hoods provide removable hood, curb flange and bird screen
with 12 mm square mesh for exhaust and 19 mm and sand trap Louver for intake

B. Fabricate of galvanized steel, minimum 16 gage (1.50 mm) base and 20 gage (0.90
mm) hood or aluminum minimum 16 gage (1.50 mm) and 18 gage (1.20 mm) hood.
Provide suitable reinforcing to hood

C. Mount unit on minimum 305 mm high curb base with insulation between duct and
curb

D. Finish in factory prime coat finish

E. Make hood outlet area minimum of twice throat area

2.13. GOOSENECKS

A. Fabricate goosenecks of minimum 18 gage (1.20 mm) galvanized steel

B. Mount on minimum 305 mm high curb base where size exceeds 229 mm x 229 mm

PART 3 - EXECUTION

3.1. INSTALLATION

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A. Install items in accordance with Manufacturers' printed instructions

B. Paint ductwork visible behind air outlets Matt black

3.2. CLEANING

A. All cleaning shall conform to architectural and structural specification

3.3. TESTING & BALANCING

A. All field testing and balancing shall conform to Section 15950

3.4. OPERATING AND MAINTENANCE DATA

A. Operating and Maintenance data shall be supplied in conformance with


architectural and structural specification

END OF SECTION 15870

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SECTION 15950
TESTING, ADJUSTING AND BALANCING

PART 1 GENERAL

1.1 SUMMARY

A. Sectio Includes:
1.
n Testing, adjusting and balancing of air systems.
2. Testing adjusting, and balancing of hydronic and refrigerating
3. systems.
Measurement of final operating condition of HVAC systems.
4. Sound measurement of equipment operating conditions.
5. Vibration measurement of equipment operating conditions.

B. Related Sections:
1. Section 15905 – Controls and Instrumentation: Requirements for
coordination between control system and testing, adjusting, and
balancing work.
2. Section 15940 - Sequence of Operation: Sequences of operation for
HVAC equipment.

1.2 REFERENCES

A. Associated Air Balance Council:


1. AABC MN-1 - National Standards for Testing and Balancing
Heating, Ventilating, and Air Conditioning Systems.

B. American Society of Heating, Refrigerating and Air-Conditioning Engineers:


1. ASHRAE 111 - Practices for Measurement, Testing, Adjusting and
Balancing of Building Heating, Ventilation, Air-Conditioning and
Refrigeration Systems.

C. Natural Environmental Balancing Bureau:


1. NEBB - Procedural Standards for Testing, Adjusting, and
Balancing of Environmental Systems.

1.3 SUBMITTALS

A. Prior to commencing Work, submit proof of latest calibration date of each


instrument.

B. Test Reports: Indicate data on AABC MN-1 National Standards for


Total System Balance forms prepared following ASHRAE 111 NEBB Report
forms containing information indicated in Schedules. Submit data in S.I. units.

C. Field Reports: Indicate deficiencies preventing proper testing, adjusting, and


balancing of systems and equipment to achieve specified performance.

D. Prior to commencing Work, submit report forms or outlines indicating


adjusting, balancing, and equipment data required. Include detailed
procedures, agenda, sample

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report forms and copy of AABC National Project Performance Guaranty and
Copy of
NEBB Certificate of Conformance Certification.

E. Submit draft copies of report for review prior to final acceptance of Project.

F. Furnish reports in soft cover, letter size, binder manuals, complete with table of
contents page and indexing tabs, with cover identification at front and side.
Include set of reduced drawings with air outlets and equipment identified to
correspond with data sheets, and indicating thermostat locations.

1.4 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record actual locations of flow measuring stations


balancing valves and rough setting.

B. Operation and Maintenance Data: Furnish final copy of testing, adjusting, and
balancing report inclusion in operating and maintenance manuals.

1.5 QUALITY ASSURANCE

A. Perform Work in accordance with AABC MN-1 National Standards for


Field Measurement and Instrumentation, Total System Balance ASHRAE
111 NEBB Procedural Standards for Testing, Balancing and Adjusting of
Environmental Systems.

B. Maintain one copy of each document on site.

C. Prior to commencing Work, calibrate each instrument to be used. Upon


completing
Work, recalibrate each instrument to assure reliability.

1.6 QUALIFICATIONS

Agency: Qualified engineer specializing in testing, adjusting, and balancing of systems


specified in this section with minimum three years documented experience approved by
the Engineer.

1.7 SEQUENCING

A. Sequence balancing between completion of systems tested and Date of


Substantial Completion.

PART 2 EXECUTION

2.1 EXAMINATION

A. Verify systems are complete and operable before commencing work.


Verify the following:
1. Systems are started and operating in safe and normal condition.
2. Temperature control systems are installed complete and operable.
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3. Proper thermal overload protection is in place for electrical equipment.


4. Final filters are clean and in place. If required, install temporary
media in addition to final filters.
5. Duct systems are clean of debris.
6. Fans are rotating correctly.
7. Fire and volume dampers are in place and open.
8. Air coil fins are cleaned and combed.
9. Access doors are closed and duct end caps are in place.
10. Air outlets are installed and connected.
11. Duct system leakage is minimized.
12. Hydronic systems are flushed, filled, and vented.
13. Pumps are rotating correctly.
14. Proper strainer baskets are clean and in place or in normal position.
15. Service and balancing valves are open.

2.2 PREPARATION

A. Furnish instruments required for testing, adjusting, and balancing operations.

B. Make instruments available to Engineer to facilitate spot checks during testing.

2.3 INSTALLATION TOLERANCES

A. Air Handling Systems: Adjust to within plus or minus 5 percent of design.

B. Air Outlets and Inlets: Adjust total to within plus 10 percent and minus 5
percent of design to space.

C. Hydronic Systems: Adjust to within plus or minus 5 percent of design.

2.4 ADJUSTING

A. Verify recorded data represents actual measured or observed conditions.

B. Permanently mark settings of valves, dampers, and other adjustment devices


allowing settings to be restored. Set and lock memory stops.

C. After adjustment, take measurements to verify balance has not been


disrupted. If disrupted, verify correcting adjustments have been made.

D. Report defects and deficiencies noted during performance of services, preventing


system balance.

E. Leave systems in proper working order, replacing belt guards, closing access
doors, closing doors to electrical switch boxes, and restoring thermostats to
specified settings.

F. At final inspection, recheck random selections of data recorded in report. Recheck


points or areas as selected and witnessed by Owner.

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G. Check and adjust systems approximately six months after final acceptance
and submit report.

2.5 AIR SYSTEM PROCEDURE

A. Adjust air handling and distribution systems to obtain required or design


supply, return, and exhaust air quantities at site altitude.

B. Make air quantity measurements in main ducts by Pitot tube traverse of


entire cross sectional area of duct.

C. Measure air quantities at air inlets and outlets.

D. Adjust distribution system to obtain uniform space temperatures free from


objectionable drafts.

E. Use volume control devices to regulate air quantities only to extent


adjustments do not create objectionable air motion or sound levels. Effect
volume control by using volume dampers located in ducts.

F. Vary total system air quantities by adjustment of fan speeds. Provide


sheave drive changes to vary fan speed. Vary branch air quantities by damper
regulation.

G. Provide system schematic with required and actual air quantities recorded at
each outlet or inlet.

H. Measure static air pressure conditions on air supply units, including filter
and coil pressure drops, and total pressure across fan. Make allowances for 50
percent loading of filters.

I. Adjust outside air automatic dampers, outside air, return air, and exhaust
dampers for design conditions.

J. Measure temperature conditions across outside air, return air, and exhaust
dampers to check leakage.

K. At modulating damper locations, take measurements and balance at extreme

conditions.

L. Measure building static pressure and adjust supply, return, and exhaust air

systems to obtain t h e required relationship between each to maintain

approximately 12.5 Pa positive static pressure near building entries.

2.6 WATER SYSTEM PROCEDURE

A. Adjust water systems to obtain design quantities.

B. Use calibrated Venturi tubes, orifices, or other metered fittings and pressure
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gauges to determine flow rates for system balance. Where flow-metering


devices are not installed, base flow balance on temperature difference across
various heat transfer elements in system.

C. Adjust systems to obtain specified pressure drops and flows through


heat transfer elements prior to thermal testing. Perform balancing by
measurement of temperature differential in conjunction with air balancing.

D. Effect system balance with automatic control valves fully open or in normal
position to heat transfer elements.

E. Effect adjustment of water distribution systems by means of balancing cocks,


valves, and fittings. Do not use service or shut-off valves for balancing unless
indexed for balance point.

2.7 SCHEDULES

A. Equipment Requiring Testing, Adjusting, and Balancing:


1. Fire Pumps.
2. Plumbing Pumps.
3. HVAC Pumps.
4. Boilers.
5. Variable refrigerant volume system
6. Split units
7. Fans.
8. Air Inlets and Outlets.
9. Noise Level Data.

B. Report Forms
1. Title Page:
a. Name of Testing, Adjusting, and Balancing Agency
b. Address of Testing, Adjusting, and Balancing Agency
c. Telephone and facsimile numbers of Testing, Adjusting, and
Balancing Agency
d. Project name
e. Project location
f. Project Architect
g. Project Engineer
h. Project Contractor
i. Project altitude
j. Report date
2. Summary Comments:
a. Design versus final performance
b. Notable characteristics of system
c. Description of systems operation sequence
d. Summary of outdoor and exhaust flows to indicate
building pressurization
e. Nomenclature used throughout report
f. Test conditions

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3. Instrument List:
a. Instrument
b. Manufacturer
c. Model number
d. Serial number
e. Range
f. Calibration date
4. Electric Motors:
a. Manufacturer
b. Model/Frame
c. HP/BHP and kW
d. Phase, voltage, amperage; nameplate, actual, no load
e. RPM
f. Service factor
g. Starter size, rating, heater elements
h. Sheave Make/Size/Bore
5. V-Belt Drive:
a. Identification/location
b. Required driven RPM
c. Driven sheave, diameter and RPM
d. Belt, size and quantity
e. Motor sheave diameter and RPM
f. Center to center distance, maximum, minimum, and actual
6. Pump Data:
a. Identification/number
b. Manufacturer
c. Size/model
d. Impeller
e. Service
f. Design flow rate, pressure drop, BHP and kW
g. Actual flow rate, pressure drop, BHP and kW
h. Discharge pressure
i. Suction pressure
j. Total operating head pressure
k. Shut off, discharge and suction pressures
l. Shut off, total head pressure
7. Combustion Test:
a. Manufacturer
b. Model number
c. Serial number
d. Firing rate
e. Overfire draft
f. Gas meter timing dial size
g. Gas meter time per revolution h. Gas pressure at meter outlet
i. Gas flow rate
j. Heat input
k. Burner manifold gas pressure

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l. Percent carbon monoxide (CO)


m. Percent carbon dioxide (CO2)
n. Percent oxygen (O2)
o. Percent excess air
p. Flue gas temperature at outlet
q. Ambient temperature
r. Net stack temperature
s. Percent stack loss
t. Percent combustion efficiency
u. Heat output
8. VRV:
a. Identification/number
b. Manufacturer
c. Capacity
d. Model number
e. Serial number
f. Evaporator entering water temperature, design and
g. actual
Evaporator leaving water temperature, design and
h. actual
Evaporator pressure drop, design and actual
i. Evaporator water flow rate, design and actual
9. Cooling and heating Coil Data:
a. Identification/number
b. Location
c. Service
d. Manufacturer
e. Air flow, design and actual
f. Entering air DB temperature, design and actual
g. Entering air WB temperature, design and actual
h. Leaving air DB temperature, design and actual
i. Leaving air WB temperature, design and actual
j. Air pressure drop, design and actual
10. Air Moving Equipment:
a. Location
b. Manufacturer
c. Model number
d. Serial number
e. Arrangement/Class/Discharge
f. Air flow, specified and actual
g. Return air flow, specified and actual
h. Outside air flow, specified and actual
i. Total static pressure (total external), specified and actual
j. Inlet pressure
k. Discharge pressure
l. Sheave Make/Size/Bore
m. Number of Belts/Make/Size
n. Fan RPM
11. Return Air/Outside Air Data:
a. Identification/location

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b. Design air flow


c. Actual air flow
d. Design return air flow
e. Actual return air flow
f. Design outside air flow
g. Actual outside air flow
h. Return air temperature
i. Outside air temperature
j. Required mixed air temperature
k. Actual mixed air temperature
l. Design outside/return air ratio
m. Actual outside/return air ratio
12. Exhaust Fan Data:
a. Location
b. Manufacturer
c. Model number
d. Serial number
e. Air flow, specified and actual
f. Total static pressure (total external), specified and actual
g. Inlet pressure
h. Discharge pressure
i. Sheave Make/Size/Bore
j. Number of Belts/Make/Size
k. Fan RPM
13. Duct Traverse:
a. System zone/branch
b. Duct size
c. Area
d. Design velocity
e. Design air flow
f. Test velocity
g. Test air flow
h. Duct static pressure
i. Air temperature
j. Air correction factor
14. Duct Leak Test:
a. Description of ductwork under test
b. Duct design operating pressure
c. Duct design test static pressure
d. Duct capacity, air flow
e. Maximum allowable leakage duct capacity times leak factor
f. Test apparatus
1) Blower
2) Orifice, tube size
3) Orifice size
4) Calibrated
g. Test static pressure
h. Test orifice differential pressure

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i. Leakage
15. Air Monitoring Station Data:
a. Identification/location
b. System
c. Size
d. Area
e. Design velocity
f. Design air flow
g. Test velocity
h. Test air flow
16. Flow Measuring Station:
a. Identification/number
b. Location
c. Size
d. Manufacturer
e. Model number
f. Serial number
g. Design Flow rate
h. Design pressure drop
i. Actual/final pressure drop
j. Actual/final flow rate
k. Station calibrated setting
17. Air Distribution Test Sheet:
a. Air terminal number
b. Room number/location
c. Terminal type
d. Terminal size
e. Area factor
f. Design velocity
g. Design air flow
h. Test (final) velocity
i. Test (final) air flow
j. Percent of design air flow
18. Sound Level Report:
a. Location
b. Octave bands - equipment off
c. Octave bands - equipment on
d. NC level - equipment on
19. Vibration Test:
a. Location of points:
1) Fan bearing, drive end
2) Fan bearing, opposite end
3) Motor bearing, center (when applicable)
4) Motor bearing, drive end
5) Motor bearing, opposite end
6) Casing (bottom or top)
7) Casing (side)
8) Duct after flexible connection (discharge)
9) Duct after flexible connection (suction)
b. Test readings:
1) Horizontal, velocity and displacement
2) Vertical, velocity and displacement
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DIVISION 15 - PLUMBING AND MECHANICAL

3) Axial, velocity and displacement


c. Normally acceptable readings, velocity and acceleration
d. Unusual conditions at time of test
e. Vibration source (when non-complying)

END OF SECTION

Ziadah - Architects & Engineers 155 Specifications


Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

SECTION 15992
MECHANICAL COMMISSIONING

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:
1. Commissioning description.
2. Commissioning responsibilities.

B. Related Sections:
1. Section 15820 - Duct Accessories: Product requirements for ductwork
test holes.
2. Section 15905 - HVAC Instrumentation: Submittal and training
requirements.
3. Section 15940 – Sequence of operation: Submittal, training, and
programming requirements.
4. Section 15950 - Testing, Adjusting, and Balancing: For
requirements and procedures concerning testing, adjusting, and
balancing of mechanical systems.
5. Plumbing systems.

1.2 REFERENCES

A. Associated Air Balance Council:


1. AABC - AABC Commissioning Guideline.

B. American Society of Heating, Refrigerating and Air-Conditioning Engineers:


1. ASHRAE Guideline 1 - The HVAC Commissioning Process.

C. National Environmental Balancing Bureau:


1. NEBB - Procedural Standards for Building Systems Commissioning.

1.3 COMMISSIONING DESCRIPTION

A. HVAC commissioning process includes the following tasks:


1. Testing and startup of HVAC equipment and systems.
2. Equipment and system verification checks.
3. Assistance in functional performance testing to verify testing and
balancing, and equipment and system performance.
4. Provide qualified personnel to assist in commissioning tests, including
seasonal testing.
5. Complete and endorse functional performance test checklists
provided by Commissioning Authority to assure equipment and
systems are fully operational and ready for functional performance
testing.
6. Provide equipment, materials, and labor necessary to correct
deficiencies found during commissioning process to fulfill contract and
warranty requirements.

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DIVISION 15 - PLUMBING AND MECHANICAL

7. Provide operation and maintenance information and record


drawings to Commissioning Authority for review verification and
organization, prior to distribution.
8. Provide assistance to Commissioning Authority to develop, edit, and
document system operation descriptions.
9. Provide training for systems specified in this Section with
coordination by Commissioning Authority.

B. Equipment and Systems to Be Commissioned:


1. Chiller heat pump
2. Pumps.
3. Piping systems.
4. Ductwork.
5. Split system air conditioning units.
6. Fans.
7. Fire dampers.
8. Indoor air quality.
9. Equipment sound control.
10. Equipment vibration control.
11. Kitchen hood exhaust systems.(not include in our project)
12. Solar water heating system.(not include in our project)
13. Automatic temperature control system. .(not include in our project)
14. Testing, Adjusting and Balancing work.

1.4 COMMISSIONING SUBMITTALS

A. Draft Forms: Submit draft of system verification form and functional


performance test checklist.

B. Test Reports: Indicate data on system verification form for each piece of
equipment and system as specified. Use AABC forms as guidelines. Submit
data in metric units.

C. Field Reports: Indicate deficiencies preventing completion of equipment


or system verification checks equipment or system to achieve specified
performance.

1.5 CLOSEOUT SUBMITTALS

A. Project Record Documents: Record revisions to equipment and system


documentation necessitated by commissioning.

B. Operation and Maintenance Data: Submit revisions to operation and


maintenance manuals when necessary revisions are discovered during
commissioning.

1.6 QUALITY ASSURANCE

A. Perform Work in accordance with AABC, ASHRAE Guideline 1 or NEBB.

B. Maintain two copies of each document on site.


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DIVISION 15 - PLUMBING AND MECHANICAL

1.7 COMMISSIONING RESPONSIBILITIES

A. Equipment or System Installer Commissioning Responsibilities:


1. Attend commissioning meetings.
2. Ensure temperature controls installer performs assigned
commissioning responsibilities as specified below.
3. Ensure testing, adjusting, and balancing agency performs assigned
commissioning responsibilities as specified.
4. Provide instructions and demonstrations for Owner's personnel.
5. Ensure subcontractors perform assigned commissioning responsibilities.
6. Ensure participation of equipment manufacturers in appropriate startup,
testing, and training activities when required by individual equipment
specifications.
7. Develop startup and initial checkout plan using manufacturer’s
startup procedures and functional performance checklists for equipment
and systems to be commissioned.
8. During verification check and startup process, execute HVAC related
portions of checklists for equipment and systems to be commissioned.
9. Perform and document completed startup and system operational
checkout procedures, providing copy to Commissioning Authority.
10. Provide manufacturer’s representatives to execute starting of equipment.
Ensure representatives are available and present during agreed upon
schedules and are in attendance for duration to complete tests, adjustments
and problem-solving.
11. Coordinate with equipment manufacturers to determine specific
requirements to maintain validity of warranties.
12. Provide personnel to assist Commissioning Authority during
equipment or system verification checks and functional performance tests.
13. Prior to functional performance tests, review test procedures to ensure
feasibility, safety and equipment protection and provide necessary written
alarm limits to be used during tests.
14. Prior to startup, inspect, check, and verify correct and complete
installation of equipment and system components for verification checks
included in commissioning plan. When deficient or incomplete work is
discovered, ensure
corrective action is taken and re-check until equipment or system is
ready for startup.
15. Provide factory supervised startup services for equipment and
systems.
Coordinate work with manufacturer and Commissioning Authority.
16. Perform verification checks and startup on equipment and systems as
specified.
17. Assist Commissioning Authority in performing functional performance
tests on equipment and systems as specified.
18. Perform operation and maintenance training sessions scheduled by
Commissioning Authority.
19. Conduct HVAC system orientation and inspection.

B. Temperature Controls Installer Commissioning Responsibilities:


1. Attend commissioning meetings.
2. Review design for ability of systems to be controlled including the
following:
a. Confirm proper hardware requirements exists to perform
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

functional performance testing.


b. Confirm proper safeties and interlocks are included in design.
c. Confirm proper sizing of system control valves and actuators and
control valve operation will result capacity control identified in
Contract Documents.
d. Confirm proper sizing of system control dampers and actuators
and damper operation will result in proper damper positioning.
e. Confirm sensors selected are within device ranges.
f. Review sequences of operation and obtain clarification from
engineer.
g. Provide written sequences of operation for packaged
controlled equipment. Equipment manufacturers’ stock sequences
may be included,
when accompanied by additional narrative to reflect Project
conditions.
3. Inspect, check, and confirm proper operation and performance of
control hardware and software provided in other Division 15 sections.
4. Submit proposed procedures for performing automatic temperature
control system point-to-point checks to Commissioning Authority and
engineer.
5. Inspect check and confirm correct installation and operation of
automatic temperature control system input and output device operation
through point-to-
point checks.
6. Perform training sessions to instruct Owner's personnel in hardware
operation, software operation, programming, and application in
accordance with commissioning plan and requirements of Section
15905, 15910, 15940 and 15950.
7. Demonstrate system performance and operation to Commissioning
Authority during functional performance tests including each mode of
operation.
8. Provide control system technician to assist during Commissioning
Authority
verification check and functional performance testing.
9. Provide control system technician to assist testing, adjusting, and
balancing agency during performance of testing, adjusting, and balancing
work.
10. Assist in performing operation and maintenance training sessions
scheduled by Commissioning Authority.

C. Testing, Adjusting, and Balancing Agency Commissioning Responsibilities:


1. Attend commissioning meetings.
2. Participate in verification of testing, adjusting, and balancing report
for verification or diagnostic purposes. Repeat sample of 10
percent of measurements contained in testing, adjusting, and balancing
report as indicated in commissioning plan.
3. Assist in performing operation and maintenance training sessions
scheduled by Commissioning Authority.

1.8 SCHEDULING

A. Prepar schedule indicating anticipated start dates for the


1.
e Piping system pressure testing.
following:
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

2. Piping system flushing and cleaning.


3. Ductwork cleaning.
4. Ductwork testing.
5. Equipment and system startups.
6. Automatic temperature control system checkout.
7. Testing, adjusting, and balancing.
8. HVAC system orientation and inspections.
9. Operation and maintenance manual submittals.
10. Training sessions.

B. Schedule seasonal tests of HVAC equipment and systems during peak weather
conditions to observe full-load performance.

C. Schedule occupancy sensitive tests of equipment and systems during conditions


of both minimum and maximum occupancy and use.

1.9 COORDINATION

A. Notify Commissioning Authority minimum of four weeks in advance of the


following:
1. Scheduled equipment and system startups.
2. Scheduled automatic temperature control system checkout.
3. Scheduled start of testing, adjusting, and balancing work.

B. Coordinate programming of automatic temperature control system with


construction and commissioning schedules.

PART 2 EXECUTION

2.1 INSTALLATION

A. Install additional balancing dampers, balancing valves, access doors, test


ports, and pressure and temperature taps required by commissioning plan.

B. Place HVAC systems and equipment into full operation and continue operation
during each working day of commissioning.

C. Install replacement sheaves and belts to obtain system performance, as


requested by
Commissioning Authority.

D. Install test holes in ductwork and plenums as requested by Commissioning


Authority for taking air measurements. Refer to Section 15820.

E. Prior to start of functional performance test, install replacement filters in


equipment.

2.2 COMMISSIONING

A. Seasonal Sensitive Functional Performance Tests:


1. Test heating equipment at winter design temperatures.
2. Test cooling equipment at summer design temperatures with fully
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

occupied building.
3. Participate in testing delayed beyond Final Completion to test
performance at peak seasonal conditions.

B. Be responsible to participate in initial and alternate peak season test of


systems required to demonstrate performance.

C. Occupancy Sensitive Functional Performance Tests:


1. Test equipment and systems affected by occupancy variations
at minimum and peak loads to observe system performance.
2. Participate in testing delayed beyond Final Completion to test
performance with actual occupancy conditions.

END OF SECTION

Ziadah - Architects & Engineers 161 Specifications


Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL
SECTION 14215

ELECTRIC ELEVATOR

1. Part One

ELEVATOR DATA

1.Type: Passenger elevator (High & Basic school)

A. Capacity: not less 800 kg, not less than 10 Persons or manufacturer
recommendation

B. Floors: 3

C. Speed: not less than 1.6 m/s

D. Hoist away size: 24500 mm (W) x 2000 mm (D)

E. Floors names: G, F, and S or as per required by the owner

F. Control system:

i. Modern control

ii. Microprocessor

iii. Distributed inverter control

iv. Serial communication between the main boards of the elevator in


machine room and other electrical cards or equipments like outside
push buttons + indicators, COP, etc.

G. VVVF closed loop system must be built-in within control system and not
manufactured by a third-party

H. Control panels that depends on the central design will be rejected as well as
the control boards that VVVF system will be manufactured in another
company plant or not built completely in control panel

I. Operation: Full collective

J. Travel distance: 7500 mm approx.

K. Overhead: 4300 mm

L. Pit depth: 1,600 mm

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DIVISION 15 - PLUMBING AND MECHANICAL
1.7. ELEVATOR CAR

A. Entrances: 1

B. Car internal height: 2,200 mm (H)

C. Car internal dimension: According to EN code suitable for 10 passengers

D. Car door opening: 900 mm (W) x 2,100 mm (H)

E. Car door protection: Multi-photo cell (curtain)

F. Opening type: Central opening

G. Car door finish: Mirror stainless steel

H. Car flooring: Recessed to receive granite with thickness = 20 mm

I. Door operator: Heavy duty, VVVF DRIVE

J. Car walls: Etched mirror stainless steel

K. Car ventilation: 1 Electrical silent fan

L. Hand rail: Cylindrical stainless steel at back wall

M. Lighting: Fluorescent

N. Ceiling: Stainless steel mirror

1.8. CAR OPERATING PANEL

A. Full height mirror stainless steel

B. Push button for each served floor

C. Door open button

D. Door close button

E. Fan button

F. Emergency call button

G. Up and down direction arrows

H. Digital display position indicator

I. Interphone 3-way and alarm buzzer system

J. Overload and full indication signals

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DIVISION 15 - PLUMBING AND MECHANICAL
K. Instruction plate

L. Man machine function box including many operation device

M. Emergency car light

1.9. LANDING DOORS

A. GF floor: hairline stainless steel with narrow jamb

B. Typical floors: hairline stainless steel

1.10. HALL SIGNAL

A. Hall call button: Electromechanical, spot–LED type

B. Hall position indicator: At all floors, 7 segment, show direction and position,
full and out of service signals

C. Next departure arrows: At the floor

D. Maintenance box: At top of car containing up & down button, and


maintenance operation switch

1.11. MACHINERY

A. Machine:-traction, gearless motor (synchronous motor)

B. Drive: VVVF closed loop

C. Location: without machine room, or with machine room

D. Safety gear: progressive

E. Roping: 2: 1

F. Power supply: 380 V, 3–PHASE, 50 Hz

G. Lighting supply: 220 V, 1–PHASE. 50 Hz

H. Maintenance operating lamp and socket outlet

1.12. SERVICE FUNCTIONS

A. Safety drive operation: when a car stops between floors due to mechanical
malfunction (excluding interruption of electricity), the car descends to the
nearest floor below

B. Anti-nuisance operation: in case of substantial difference between the


number of calls registered on the car operating panel and actual load in the
elevator, the elevator prevents unnecessary operation by canceling all
registered calls when it arrives at the nearest floor
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

C. Automatic door open & close lime adjustment: Door open and close times
are automatically adjusted depending on whether the call is a hall call or a
car call to increase the operating efficiency

D. Car door safety edge: extending the full height of the car door, this device
causes the doors to return to the fully open position, should the door
encounter a person or obstacle car call

E. Micro leveling: an automatic two -way leveling device is provided to


maintain the elevator car level with the landing , regardless of elevator load
or direction reversal

F. Detection of jammed hall button and exclusion from operation service :. A


hall button jammed mechanically, the hall call will be automatically
bypassed after being served once, until the problem is resolved

G. Overload: Car load weighing Device to prevent an over loaded car from
starting, light and buzzer are provided. The buzzer remains sounding until
the over load condition decreases the door remains open during overload

H. Car call cancellation: If false calls are registered by mistake or abuse, the
weighting device will decide upon actual loading, answer first call and
cancel other calls automatically

I. Parking operation: elevators can be automatically parked at a preset time,


thus a void manual stopping and restarting

J. Emergency fire service: the elevator will automatically return to the lobby or
primary designed floor when fire detection devices (supplied by other) are
activated, allowing passenger to exist. The floor will remain parked at that
landing until the detection devices (supplied by others) are deactivated or
until the elevator is used by afire man using a special fire man service switch
or key

K. Door nudging: when the doors remain open for more than the fixed door
open time (approx. 20seconds) this feature closes the doors at reduced
closing speed with the buzzer sounding

L. Full load: sensor full rated load and does not respond to outside calls until
load is reduced

M. Intercom at 3–way: the passenger in the elevator room can communicate


with any person in machine or maintenance room

N. ALP: automatic evacuation of passenger when power or electricity is


interrupted

1.13. ADDITIONAL SAFETY DEVICES

A. Emergency cab lighting


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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

B. Terminal and final limit switch

2. Part Two

ELEVATOR DATA

1.Type: Passenger elevator (Administration Building)

A. Capacity: not less 550 kg, not less than 7 Persons or manufacturer
recommendation

B. Floors: 3

M. Speed: not less than 1.6 m/s

N. Hoist away size: 1500 mm (W) x 1600 mm (D)

O. Floors names: G, F, and S or as per required by the owner

P. Control system:

v. Modern control

vi. Microprocessor

vii. Distributed inverter control

viii. Serial communication between the main boards of the elevator in


machine room and other electrical cards or equipments like outside
push buttons + indicators, COP, etc.

Q. VVVF closed loop system must be built-in within control system and not
manufactured by a third-party

R. Control panels that depends on the central design will be rejected as well as
the control boards that VVVF system will be manufactured in another
company plant or not built completely in control panel

S. Operation: Full collective

T. Travel distance: 7500 mm approx.

U. Overhead: 4220 mm

V. Pit depth: 1,600 mm

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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL
2.1. ELEVATOR CAR

O. Entrances: 1

P. Car internal height: 2,200 mm (H)

Q. Car internal dimension: According to EN code suitable for 7 passengers

R. Car door opening: 900 mm (W) x 2,100 mm (H)

S. Car door protection: Multi-photo cell (curtain)

T. Opening type: Central opening

U. Car door finish: Mirror stainless steel

V. Car flooring: Recessed to receive granite with thickness = 20 mm

W. Door operator: Heavy duty, VVVF DRIVE

X. Car walls: Etched mirror stainless steel

Y. Car ventilation: 1 Electrical silent fan

Z. Hand rail: Cylindrical stainless steel at back wall

AA. Lighting: Fluorescent

BB. Ceiling: Stainless steel mirror

2.2. CAR OPERATING PANEL

N. Full height mirror stainless steel

O. Push button for each served floor

P. Door open button

Q. Door close button

R. Fan button

S. Emergency call button

T. Up and down direction arrows

U. Digital display position indicator

V. Interphone 3-way and alarm buzzer system

W. Overload and full indication signals

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DIVISION 15 - PLUMBING AND MECHANICAL
X. Instruction plate

Y. Man machine function box including many operation device

Z. Emergency car light

2.3. LANDING DOORS

C. GF floor: hairline stainless steel with narrow jamb

D. Typical floors: hairline stainless steel

2.4. HALL SIGNAL

E. Hall call button: Electromechanical, spot–LED type

F. Hall position indicator: At all floors, 7 segment, show direction and position,
full and out of service signals

G. Next departure arrows: At the floor

H. Maintenance box: At top of car containing up & down button, and


maintenance operation switch

2.5. MACHINERY

I. Machine:-traction, gearless motor (synchronous motor)

J. Drive: VVVF closed loop

K. Location: without machine room, or with machine room

L. Safety gear: progressive

M. Roping: 2: 1

N. Power supply: 380 V, 3–PHASE, 50 Hz

O. Lighting supply: 220 V, 1–PHASE. 50 Hz

P. Maintenance operating lamp and socket outlet

2.6. SERVICE FUNCTIONS

O. Safety drive operation: when a car stops between floors due to mechanical
malfunction (excluding interruption of electricity), the car descends to the
nearest floor below

P. Anti-nuisance operation: in case of substantial difference between the


number of calls registered on the car operating panel and actual load in the
elevator, the elevator prevents unnecessary operation by canceling all
registered calls when it arrives at the nearest floor
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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

Q. Automatic door open & close lime adjustment: Door open and close times
are automatically adjusted depending on whether the call is a hall call or a
car call to increase the operating efficiency

R. Car door safety edge: extending the full height of the car door, this device
causes the doors to return to the fully open position, should the door
encounter a person or obstacle car call

S. Micro leveling: an automatic two -way leveling device is provided to


maintain the elevator car level with the landing , regardless of elevator load
or direction reversal

T. Detection of jammed hall button and exclusion from operation service :. A


hall button jammed mechanically, the hall call will be automatically
bypassed after being served once, until the problem is resolved

U. Overload: Car load weighing Device to prevent an over loaded car from
starting, light and buzzer are provided. The buzzer remains sounding until
the over load condition decreases the door remains open during overload

V. Car call cancellation: If false calls are registered by mistake or abuse, the
weighting device will decide upon actual loading, answer first call and
cancel other calls automatically

W. Parking operation: elevators can be automatically parked at a preset time,


thus a void manual stopping and restarting

X. Emergency fire service: the elevator will automatically return to the lobby or
primary designed floor when fire detection devices (supplied by other) are
activated, allowing passenger to exist. The floor will remain parked at that
landing until the detection devices (supplied by others) are deactivated or
until the elevator is used by afire man using a special fire man service switch
or key

Y. Door nudging: when the doors remain open for more than the fixed door
open time (approx. 20seconds) this feature closes the doors at reduced
closing speed with the buzzer sounding

Z. Full load: sensor full rated load and does not respond to outside calls until
load is reduced

AA. Intercom at 3–way: the passenger in the elevator room can communicate
with any person in machine or maintenance room

BB. ALP: automatic evacuation of passenger when power or electricity is


interrupted

2.7. ADDITIONAL SAFETY DEVICES

C. Emergency cab lighting


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Almahkamah Alshareiah Building (SD006)
DIVISION 15 - PLUMBING AND MECHANICAL

D. Terminal and final limit switch

END OF SECTION 14215

Ziadah - Architects & Engineers 170 Specifications

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